CN113523489A - Guide structure facilitating rapid plate feeding of gantry cutting machine and implementation method of guide structure - Google Patents

Guide structure facilitating rapid plate feeding of gantry cutting machine and implementation method of guide structure Download PDF

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Publication number
CN113523489A
CN113523489A CN202110732700.XA CN202110732700A CN113523489A CN 113523489 A CN113523489 A CN 113523489A CN 202110732700 A CN202110732700 A CN 202110732700A CN 113523489 A CN113523489 A CN 113523489A
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China
Prior art keywords
cutting
baffle
cutting machine
material blocking
feeding material
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Granted
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CN202110732700.XA
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Chinese (zh)
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CN113523489B (en
Inventor
张东华
王伟
秦超
郭庭华
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MCC Shanghai Steel Structure Technology Co Ltd
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MCC Shanghai Steel Structure Technology Co Ltd
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K7/00—Cutting, scarfing, or desurfacing by applying flames
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K7/00—Cutting, scarfing, or desurfacing by applying flames
    • B23K7/10—Auxiliary devices, e.g. for guiding or supporting the torch
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K2103/00—Materials to be soldered, welded or cut
    • B23K2103/02—Iron or ferrous alloys
    • B23K2103/04—Steel or steel alloys
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

Abstract

The invention relates to a guide structure convenient for rapid feeding of a plate of a gantry cutting machine and an implementation method thereof, which comprises a feeding blocking and aligning baffle plate; the alignment method comprises the steps of determining the position of a feeding material blocking alignment baffle; arranging a feeding material blocking alignment baffle; fixing the arranged feeding material blocking and aligning baffle, igniting the cutting machine body for cutting, and cutting from head to tail by using a cart of the cutting machine body to ensure the parallelism of the feeding material blocking and aligning baffle and a cart track; after the cutting operation of the machine body to be cut is completed, the other side of the feeding material blocking alignment baffle, which is far away from the rail side of the cart, is fixed with the cutting platform in a spot welding or intermittent welding mode. The method has the advantages that the feeding blocking material aligning baffle is additionally arranged, the problems of long time consumption, more labor and feeding deviation of the steel plate feeding of the gantry cutting machine are well solved, the steel plate feeding of the gantry cutting machine can be rapidly, efficiently and safely completed, and the accuracy of the steel plate after the steel plate feeding is also ensured.

Description

Guide structure facilitating rapid plate feeding of gantry cutting machine and implementation method of guide structure
Technical Field
The invention relates to the technical field of steel structure construction, in particular to a guide structure convenient for rapid plate feeding of a gantry cutting machine and an implementation method thereof.
Background
The steel structure processing unit adopts the traditional method in gantry cutting machine steel plate material loading ring festival mostly, lifting equipment hoists the steel sheet to cutting platform (because the steel sheet is light then several hundred kilograms, and several tons are heavy then), it is unanimous with the orbital interval of gantry cutting machine cart to measure the steel sheet around through personnel, ensure the accurate position of steel sheet material loading, personnel measure the orbital distance of steel sheet and gantry cutting machine cart on one hand, hold the steel sheet on one hand and adjust the distance or keep the distance, two people confirm unanimously before and after, let lifting equipment descend the steel sheet to cutting platform, this kind of traditional material loading method not only consumes long, the recruitment is many, also can't guarantee the steel sheet material loading does not have the deviation, easily arouse unloading cutting loss too big, the processing cost has been increased, still there is great potential safety hazard.
Disclosure of Invention
The invention aims to overcome the defects and provides a simple, safe, rapid and efficient method for aligning plates of a gantry cutting machine.
In order to achieve the above object, the present invention is realized by:
a guide structure convenient for rapid loading of a plate of a gantry cutting machine and an implementation method thereof are disclosed, wherein the gantry cutting machine comprises a cart rail bearing beam (1), a cart track (2), a cutting machine body (3), a cutting platform (4) and a loading blocking alignment baffle plate (5); the alignment method comprises
Step 1, transversely moving a cutting torch of a cutting machine body (3) to the most end part, and determining the arrangement position of a feeding material blocking and aligning baffle (5) so as not to influence the effective cutting width of the cutting machine body (3);
step 2, arranging a feeding material blocking alignment baffle (5): the end part of the left end or the right end of the cutting platform (4) is arranged along the full length of the cart track (2) or at intervals and does not exceed the cutting platform (4);
step 3, fixing the arranged feeding material blocking and aligning baffle (5) with a cutting platform (4) on the side close to the cart track (2) in a spot welding or intermittent welding mode, then moving the cutting machine body (3) to the end part, moving a cutting torch on the cutting machine body (3) to the position of the feeding material blocking and aligning baffle (5), igniting for cutting, and ensuring the parallelism between the feeding material blocking and aligning baffle (5) and the cart track (2) by utilizing the cutting machine body (3) to cut from head to tail;
step 4, after the cutting operation of the body (3) of the cutting machine to be cut is completed, the cut waste is collected completely, the other side of the feeding material blocking and aligning baffle (5), namely the side far away from the cart track (2), is fixed with the cutting platform (4) in a spot welding or intermittent welding mode, a cutting surface is avoided during spot welding or intermittent welding, and the cutting surface is used as a reference surface for steel plate feeding material blocking and aligning, namely the bottom of the feeding material blocking and aligning baffle (5), namely the contact surface of the cutting platform (4) is welded and fixed;
step 5, checking whether the distance between the steel plate feeding material blocking alignment baffle (5) and the cart track (2) is consistent after the steel plate feeding material blocking alignment baffle is arranged and welded and fixed, and putting the steel plate feeding material blocking alignment baffle into use after the consistency is confirmed; because damage also can appear in cutting platform (4) when cutting machine body (3) carry out steel sheet cutting unloading, need maintain or change cutting platform (4) after certain cycle, can accomplish the arrangement of steel sheet material loading fender material alignment baffle (5) according to step 1-5 operation execution in the time.
The guide structure convenient for rapid feeding of the plate of the gantry cutting machine and the implementation method thereof are characterized in that the feeding material blocking and aligning baffle plates (5) are baffle blocks arranged at intervals or baffle plates arranged in a full length mode.
The method has the advantages that the feeding material blocking and aligning baffle is additionally arranged, the problems of long time consumption, more labor and feeding deviation of the steel plate feeding of the gantry cutting machine are well solved, the steel plate feeding of the gantry cutting machine can be rapidly, efficiently and safely completed, the accuracy of the steel plate after the steel plate feeding is ensured, mechanical or personal accidents caused by the feeding can be greatly reduced, the life safety and the property safety of a person are guaranteed, and meanwhile, the labor intensity and the comprehensive cost are reduced.
Drawings
Fig. 1 is a schematic structural view of the gantry cutting machine of the present invention.
FIG. 2 is a flow chart of the method of the present invention.
Detailed Description
The invention is further illustrated by the following specific examples.
As shown in fig. 1 and 2, the guide structure convenient for rapid loading of the plate of the gantry cutting machine and the implementation method thereof are disclosed, wherein the gantry cutting machine comprises a cart rail bearing beam (1), a cart track (2), a cutting machine body (3), a cutting platform (4) and a loading blocking alignment baffle plate (5); the alignment method comprises
Step 1, transversely moving a cutting torch of a cutting machine body (3) to the most end part, and determining the arrangement position of a feeding material blocking and aligning baffle (5) so as not to influence the effective cutting width of the cutting machine body (3);
step 2, arranging a feeding material blocking alignment baffle (5): the end part of the left end or the right end of the cutting platform (4) is arranged along the full length of the cart track (2) or at intervals and does not exceed the cutting platform (4);
step 3, fixing the arranged feeding material blocking and aligning baffle (5) with a cutting platform (4) on the side close to the cart track (2) in a spot welding or intermittent welding mode, then moving the cutting machine body (3) to the end part, moving a cutting torch on the cutting machine body (3) to the position of the feeding material blocking and aligning baffle (5), igniting for cutting, and ensuring the parallelism between the feeding material blocking and aligning baffle (5) and the cart track (2) by utilizing the cutting machine body (3) to cut from head to tail;
step 4, after the cutting operation of the body (3) of the cutting machine to be cut is completed, the cut waste is collected completely, the other side of the feeding material blocking and aligning baffle (5), namely the side far away from the cart track (2), is fixed with the cutting platform (4) in a spot welding or intermittent welding mode, a cutting surface is avoided during spot welding or intermittent welding, and the cutting surface is used as a reference surface for steel plate feeding material blocking and aligning, namely the bottom of the feeding material blocking and aligning baffle (5), namely the contact surface of the cutting platform (4) is welded and fixed;
step 5, checking whether the distance between the steel plate feeding material blocking alignment baffle (5) and the cart track (2) is consistent after the steel plate feeding material blocking alignment baffle is arranged and welded and fixed, and putting the steel plate feeding material blocking alignment baffle into use after the consistency is confirmed; because damage also can appear in cutting platform (4) when cutting machine body (3) carry out steel sheet cutting unloading, need maintain or change cutting platform (4) after certain cycle, can accomplish the arrangement of steel sheet material loading fender material alignment baffle (5) according to step 1-5 operation execution in the time.
The guide structure convenient for rapid feeding of the plate of the gantry cutting machine and the implementation method thereof are characterized in that the feeding material blocking and aligning baffle plates (5) are baffle blocks arranged at intervals or baffle plates arranged in a full length mode.
The method has the advantages that the feeding material blocking and aligning baffle is additionally arranged, the problems of long time consumption, more labor and feeding deviation of the steel plate feeding of the gantry cutting machine are well solved, the steel plate feeding of the gantry cutting machine can be rapidly, efficiently and safely completed, the accuracy of the steel plate after the steel plate feeding is ensured, mechanical or personal accidents caused by the feeding can be greatly reduced, the life safety and the property safety of a person are guaranteed, and meanwhile, the labor intensity and the comprehensive cost are reduced.

Claims (2)

1. A guide structure convenient for rapid loading of a plate of a gantry cutting machine and an implementation method thereof are disclosed, wherein the gantry cutting machine comprises a cart rail bearing beam (1), a cart track (2), a cutting machine body (3), a cutting platform (4) and is characterized by further comprising a loading blocking and aligning baffle (5); the alignment method comprises
Step 1, transversely moving a cutting torch of a cutting machine body (3) to the most end part, and determining the arrangement position of a feeding material blocking and aligning baffle (5) so as not to influence the effective cutting width of the cutting machine body (3);
step 2, arranging a feeding material blocking alignment baffle (5): the end part of the left end or the right end of the cutting platform (4) is arranged along the full length of the cart track (2) or at intervals and does not exceed the cutting platform (4);
step 3, fixing the arranged feeding material blocking and aligning baffle (5) with a cutting platform (4) on the side close to the cart track (2) in a spot welding or intermittent welding mode, then moving the cutting machine body (3) to the end part, moving a cutting torch on the cutting machine body (3) to the position of the feeding material blocking and aligning baffle (5), igniting for cutting, and ensuring the parallelism between the feeding material blocking and aligning baffle (5) and the cart track (2) by utilizing the cutting machine body (3) to cut from head to tail;
step 4, after the cutting operation of the body (3) of the cutting machine to be cut is completed, the cut waste is collected completely, the other side of the feeding material blocking and aligning baffle (5), namely the side far away from the cart track (2), is fixed with the cutting platform (4) in a spot welding or intermittent welding mode, a cutting surface is avoided during spot welding or intermittent welding, and the cutting surface is used as a reference surface for steel plate feeding material blocking and aligning, namely the bottom of the feeding material blocking and aligning baffle (5), namely the contact surface of the cutting platform (4) is welded and fixed;
step 5, checking whether the distance between the steel plate feeding material blocking alignment baffle (5) and the cart track (2) is consistent after the steel plate feeding material blocking alignment baffle is arranged and welded and fixed, and putting the steel plate feeding material blocking alignment baffle into use after the consistency is confirmed; because damage also can appear in cutting platform (4) when cutting machine body (3) carry out steel sheet cutting unloading, need maintain or change cutting platform (4) after certain cycle, can accomplish the arrangement of steel sheet material loading fender material alignment baffle (5) according to step 1-5 operation execution in the time.
2. The guide structure convenient for rapid loading of the plate materials of the gantry cutting machine and the implementation method thereof according to claim 1 are characterized in that: the feeding material blocking and aligning baffle plates (5) are baffle blocks arranged at intervals or baffle plates arranged at the full length.
CN202110732700.XA 2021-06-30 2021-06-30 Guide structure convenient for rapid plate feeding of gantry cutting machine and implementation method thereof Active CN113523489B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114833424A (en) * 2021-11-30 2022-08-02 中冶(上海)钢结构科技有限公司 Automatic straight cutting torch pitch device for multi-head straight flame cutting machine

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CN202922122U (en) * 2012-11-22 2013-05-08 李莉 Portable-type steel plate cutting machine
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CN105522250A (en) * 2015-12-28 2016-04-27 广船国际有限公司 Automatic flame bevel cutting machine and control method thereof
CN106736199A (en) * 2017-03-17 2017-05-31 山东大学 A kind of apparatus and method of diamond segment welding
CN206912443U (en) * 2017-06-01 2018-01-23 茂名挚诚石化机械科技有限公司 A kind of device for cutting steel plate
US20180200822A1 (en) * 2018-01-09 2018-07-19 Jiangsu Zhenghe Heavy Industry Co., Ltd Gantry cutting machine for pipe and flat plate
CN108395088A (en) * 2018-05-01 2018-08-14 安徽银锐智能科技股份有限公司 A kind of bottom type glass cutting machine cut for glass
CN110170752A (en) * 2019-06-26 2019-08-27 河南力锋科技有限公司 A kind of laser cutting device
CN110935980A (en) * 2019-11-26 2020-03-31 天津市世纪道康建筑科技有限公司 Flame cutting machine for steel plate processing
CN112108782A (en) * 2020-09-18 2020-12-22 佛山市宏石激光技术有限公司 Method for automatically adjusting edge finding starting point in plate laser cutting
CN112427787A (en) * 2020-11-20 2021-03-02 江苏振光电力设备制造有限公司 Plasma cutting positioning device
WO2021056191A1 (en) * 2019-09-24 2021-04-01 大族激光科技产业集团股份有限公司 Laser processing system

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Publication number Priority date Publication date Assignee Title
JP2000263289A (en) * 1999-03-15 2000-09-26 Yasuyuki Moriyama Plate material carrying in/out device of thermal cutting machine
CN202922122U (en) * 2012-11-22 2013-05-08 李莉 Portable-type steel plate cutting machine
CN204913010U (en) * 2015-07-14 2015-12-30 中建钢构江苏有限公司 Cantilever type cutting bed -jig based on portable numerical control cutting machine
CN105522250A (en) * 2015-12-28 2016-04-27 广船国际有限公司 Automatic flame bevel cutting machine and control method thereof
CN106736199A (en) * 2017-03-17 2017-05-31 山东大学 A kind of apparatus and method of diamond segment welding
CN206912443U (en) * 2017-06-01 2018-01-23 茂名挚诚石化机械科技有限公司 A kind of device for cutting steel plate
US20180200822A1 (en) * 2018-01-09 2018-07-19 Jiangsu Zhenghe Heavy Industry Co., Ltd Gantry cutting machine for pipe and flat plate
CN108395088A (en) * 2018-05-01 2018-08-14 安徽银锐智能科技股份有限公司 A kind of bottom type glass cutting machine cut for glass
CN110170752A (en) * 2019-06-26 2019-08-27 河南力锋科技有限公司 A kind of laser cutting device
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CN112108782A (en) * 2020-09-18 2020-12-22 佛山市宏石激光技术有限公司 Method for automatically adjusting edge finding starting point in plate laser cutting
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114833424A (en) * 2021-11-30 2022-08-02 中冶(上海)钢结构科技有限公司 Automatic straight cutting torch pitch device for multi-head straight flame cutting machine

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