CN113522699A - 一种塑料薄膜及其制备工艺 - Google Patents

一种塑料薄膜及其制备工艺 Download PDF

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CN113522699A
CN113522699A CN202110828642.0A CN202110828642A CN113522699A CN 113522699 A CN113522699 A CN 113522699A CN 202110828642 A CN202110828642 A CN 202110828642A CN 113522699 A CN113522699 A CN 113522699A
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裴贵芝
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Abstract

本发明涉及塑料薄膜制作技术领域，更具体的说是一种塑料薄膜及其制备工艺，一种塑料薄膜制备工艺，所述该工艺包括以下步骤：步骤一：将塑料薄膜上的灰尘清理掉；步骤二：将抗风化原料搅拌均匀；步骤三：将抗风化原料涂抹在塑料薄膜上；步骤四；对塑料薄膜上的抗风化原料烘干，一种塑料薄膜，一种塑料薄膜上涂有一层抗风化涂层，通过将抗风化涂料涂抹在塑料薄膜上，使得塑料薄膜一直在外放置也能有足够长的使用寿命，来减少使用人员的工作量。

Description

一种塑料薄膜及其制备工艺
技术领域
本发明涉及塑料薄膜制作技术领域，更具体的说是一种塑料薄膜及其制备工艺。
背景技术
例如公开号108357040B所述的一种塑料薄膜生产设备，其结构包括：自调照明灯、机体、底座、驱动箱、顶杆、板面、控制器、鼓风机、压辊，自调照明灯通过螺栓固定在机体前面板的左侧，机体焊接在底座的顶端，驱动箱嵌入机体的前端且箱门较为凸出，板面的底端通过螺栓安装在顶杆圆盘且与机体活动连接，鼓风机的风口焊接在压辊的顶部并通过导线与控制器电连接；该专利的缺点是不能防止涂料凝固导致堵塞。
发明内容
本发明的目的是提供一种塑料薄膜及其制备工艺，能防止涂料凝固导致堵塞。
本发明的目的通过以下技术方案来实现：
一种塑料薄膜制备工艺，该工艺包括以下步骤：
步骤一：将塑料薄膜上的灰尘清理掉；
步骤二：将抗风化原料搅拌均匀；
步骤三：将抗风化原料涂抹在塑料薄膜上；
步骤四；对塑料薄膜上的抗风化原料烘干。
一种塑料薄膜制备装置，包括加工箱、搅拌杆、滑动架、转动杆、皮带轮、疏通杆和支撑架，加工箱的下端设有一个放料口，两个搅拌杆均转动连接在加工箱内，滑动架上设有两个滑槽，滑动架滑动连接在加工箱内，两个转动杆分别转动连接在加工箱的左右两端，两个转动杆分别滑动在两个滑槽内，多个皮带轮均转动连接在加工箱上，多个皮带轮分别固定连接在两个搅拌杆和两个转动杆上，多个皮带轮之间分别通过两个皮带传动，多个疏通杆均固定连接在滑动架上，多个疏通杆均位于放料口内，加工箱固定连接在支撑架上。
一种塑料薄膜制备装置包括滑动杆、涂抹辊、清理板、挡板、辅助辊、摩擦杆、轮组和辅助槽，两个滑动杆分别滑动连接在加工箱的左右两端，两个滑动杆均和加工箱之间通过弹簧连接，涂抹辊转动连接在两个滑动杆之间，清理板转动连接在加工箱上，清理板和加工箱之间通过扭簧连接，挡板滑动连接在放料口上，挡板和两个滑动杆之间均设有弹簧，辅助辊转动连接在滑动杆之间，辅助辊和涂抹辊之间摩擦传动，两个摩擦杆分别固定连接在挡板的前后两端，轮组由皮带轮和摩擦轮组成，两个轮组分别转动连接在两个滑动杆上，两个轮组均和涂抹辊通过皮带传动，两个轮组分别和两个摩擦杆通过摩擦传动，辅助槽固定连接在支撑架上，辅助槽内转动连接有多个配合辊，多个配合辊均和涂抹辊摩擦传动。
一种塑料薄膜制备装置包括烘干箱、烘干风扇、加热器、抹平辊和连接架，烘干箱固定连接在支撑架上，加热器固定连接在烘干箱内，烘干风扇转动连接在加热器上，抹平辊转动连接在连接架上，连接架滑动连接在烘干箱上，连接架和烘干箱之间设有多个弹簧。
一种塑料薄膜制备装置包括连接架Ⅱ、清理刷、抚平辊、传动轮组、灰尘箱和吸尘风扇，连接架Ⅱ滑动连接在支撑架上，连接架Ⅱ和支撑架之间设有弹簧，清理刷转动连接在连接架Ⅱ上，两个抚平辊均转动连接在连接架Ⅱ上，两个抚平辊的安装角度均为沿竖直平面倾斜度，传动轮组由锥齿轮和带轮组成，两个传动轮组均转动连接在连接架Ⅱ上，两个传动轮组分别和两个抚平辊之间啮合传动，两个传动轮组均和清理刷通过皮带传动，灰尘箱上设有一个管道，吸尘风扇转动连接在管道内，灰尘箱固定连接在支撑架上。
一种塑料薄膜，一种塑料薄膜上涂有一层抗风化涂层。
本发明一种塑料薄膜及其制备工艺的有益效果为：
本发明一种塑料薄膜及其制备工艺，通过将抗风化涂料涂抹在塑料薄膜上，使得塑料薄膜一直在外放置也能有足够长的使用寿命，来减少使用人员的工作量，多个疏通杆能够对放料口进行疏通，避免放料口被堵塞，还能在初次使用时清理掉凝固在放料口上的原料，清理板紧密的贴在涂抹辊上，从而清除掉涂抹辊上粘连的杂物或者在涂抹过程中凝固的原料，通过涂抹辊转动来控制挡板移动，能够使得涂抹辊只有在充分接触到塑料薄膜时才会带动涂抹辊转动，避免了涂抹辊和塑料薄膜接触不充分时造成原料浪费，还能对塑料薄膜上的原料进行烘干，便于快速对塑料薄膜进行收卷，提高工作效率，能够在对塑料薄膜涂抹原料之前对塑料薄膜进行清理，避免塑料薄膜上有灰尘或者异物。
附图说明
下面结合附图和具体实施方法对本发明做进一步详细的说明。
图1是本发明的一种塑料薄膜制备工艺的流程图；
图2是本发明的一种塑料薄膜制备装置加工箱概要图；
图3是本发明的一种塑料薄膜制备装置疏通杆概要图；
图4是本发明的一种塑料薄膜制备装置涂抹辊概要图；
图5是本发明的一种塑料薄膜制备装置挡板概要图；
图6是本发明的一种塑料薄膜制备装置辅助辊概要图；
图7是本发明的一种塑料薄膜制备装置辅助槽概要图；
图8是本发明的一种塑料薄膜制备装置烘干箱概要图；
图9是本发明的一种塑料薄膜制备装置清理刷概要图；
图10是本发明的一种塑料薄膜制备装置灰尘箱概要图；
图11是本发明的一种塑料薄膜制备装置支撑架概要图。
图中：
加工箱110；搅拌杆120；滑动架130；转动杆140；皮带轮150；疏通杆160；支撑架170；
滑动杆210；涂抹辊220；清理板230；挡板240；辅助辊250；摩擦杆260；轮组270；辅助槽280；
烘干箱310；烘干风扇320；加热器330；抹平辊340；连接架350；
连接架Ⅱ410；清理刷420；抚平辊430；传动轮组440；灰尘箱450；吸尘风扇460。
具体实施方式
下面结合附图对本发明作进一步详细说明。
如图1所示；
一种塑料薄膜制备工艺，该方法包括以下步骤：
步骤一：将塑料薄膜上的灰尘清理掉；
步骤二：将抗风化原料搅拌均匀；
步骤三：将抗风化原料涂抹在塑料薄膜上；
步骤四；对塑料薄膜上的抗风化原料烘干。
如图2和3所示；
所述一种塑料薄膜制备工艺还使用一种塑料薄膜制备装置，该装置包括加工箱110、搅拌杆120、滑动架130、转动杆140、皮带轮150、疏通杆160和支撑架170，加工箱110的下端设有一个放料口111，两个搅拌杆120均转动连接在加工箱110内，滑动架130上设有两个滑槽131，滑动架130滑动连接在加工箱110内，两个转动杆140分别转动连接在加工箱110的左右两端，两个转动杆140分别滑动在两个滑槽131内，多个皮带轮150均转动连接在加工箱110上，多个皮带轮150分别固定连接在两个搅拌杆120和两个转动杆140上，多个皮带轮150之间分别通过两个皮带传动，多个疏通杆160均固定连接在滑动架130上，多个疏通杆160均位于放料口111内，加工箱110固定连接在支撑架170上；
两个搅拌杆120均通过外部动力驱动，外部动力选用减速电机，两个减速电机均固定连接在加工箱110上，两个搅拌杆120分别固定连接在两个减速电机的输出轴上；
通过将抗风化涂料涂抹在塑料薄膜上，来提高塑料薄膜在外使用时的寿命，避免了使用人员在使用塑料薄膜时对塑料薄膜进行放置，在不使用过程中还需要费时费力的将塑料薄膜收卷起来，通过提高塑料薄膜的抗风化能力，使得塑料薄膜一直在外放置也能有足够长的使用寿命，来减少使用人员的工作量；
将抗风化涂料装在加工箱110内，抗风化涂料通过放料口111流出，放料口111为了控制抗风化涂料的的流量口径很小，避免一次流出过多涂料导致不能均匀的涂抹在塑料薄膜上，不仅造成原料的浪费还导致塑料薄膜上的涂料过多不易处理，而放料口111口径很小就容易被一些凝固的原料堵住，导致涂抹过程不能正常进行，通过两个转动杆140转动带动两个滑槽131上下移动，两个滑槽131上下移动带动滑动架130上下移动，滑动架130上下移动带动多个疏通杆160上下移动，多个疏通杆160在放料口111内上下移动，就能够对放料口111进行疏通，避免放料口111被堵塞，还能在初次使用时清理掉凝固在放料口111上的原料，以保证后面原料的顺畅流通，以此来使得原料正常流通，对塑料薄膜的涂抹过程也能正常进行；
进一步的，两个转动杆140转动带动两个皮带轮150转动，两个皮带轮150转动带动多个皮带轮150转动，多个皮带轮150转动带动两个搅拌杆120转动，两个搅拌杆120在加工箱110转动能够对加工箱110内部的原料进行搅拌，能避免加工箱110内部的原料大量凝结，提高原料的质量，进而提高涂抹原料后塑料薄膜的质量，避免凝固的原料粘在塑料薄膜上难以处理。
如图4、5、6和7所示；
一种塑料薄膜制备装置包括滑动杆210、涂抹辊220、清理板230、挡板240、辅助辊250、摩擦杆260、轮组270和辅助槽280，两个滑动杆210分别滑动连接在加工箱110的左右两端，两个滑动杆210均和加工箱110之间通过弹簧连接，涂抹辊220转动连接在两个滑动杆210之间，清理板230转动连接在加工箱110上，清理板230和加工箱110之间通过扭簧连接，挡板240滑动连接在放料口111上，挡板240和两个滑动杆210之间均设有弹簧，辅助辊250转动连接在滑动杆210之间，辅助辊250和涂抹辊220之间摩擦传动，两个摩擦杆260分别固定连接在挡板240的前后两端，轮组270由皮带轮和摩擦轮组成，两个轮组270分别转动连接在两个滑动杆210上，两个轮组270均和涂抹辊220通过皮带传动，两个轮组270分别和两个摩擦杆260通过摩擦传动，辅助槽280固定连接在支撑架170上，辅助槽280内转动连接有多个配合辊281，多个配合辊281均和涂抹辊220摩擦传动；
原料通过放料口111均匀流出落在涂抹辊220上，通过两个滑动杆210上的弹簧带动两个滑动杆210向下移动，两个滑动杆210向下移动带动涂抹辊220向下移动，使得涂抹辊220能够充分接触在塑料薄膜上，使得涂抹辊220上的原料能够均匀充分的涂抹在塑料薄膜上，避免涂抹辊220和塑料薄膜接触不充分导致塑料薄膜上有地方漏涂，影响塑料薄膜的品质，原料落在涂抹辊220上后，通过塑料薄膜的移动带动涂抹辊220转动，涂抹辊220转动过程会和辅助辊250紧密接触，辅助辊250和涂抹辊220接触能够帮助把涂抹辊220上的原料碾压均匀，避免落在涂抹辊220上的原料分布不均匀，致使涂抹辊220在对塑料薄膜进行涂抹时出现涂料堆积或者漏涂的情况，使得涂抹辊220能够充分且均匀的沾满的原料来对塑料薄膜进行涂抹，提高了原料涂抹的质量，清理板230通过扭簧弹力转动，使得清理板230能够紧密的贴在涂抹辊220，从而清除掉涂抹辊220上粘连的杂物或者在涂抹过程中凝固的原料，避免涂抹辊220上上有异物导致涂抹辊220在对塑料薄膜进行涂抹时，出现异物印下的印记，提高涂抹后塑料薄膜整体的美观性；
进一步的，涂抹辊220转动带动两个轮组270转动，两个轮组270转动带动两个摩擦杆260移动，两个摩擦杆260带动挡板240移动，挡板240移动失去对放料口111的阻挡，使得原料能够正常从放料口111流出落在涂抹辊220上，通过涂抹辊220转动来控制挡板240移动，能够使得涂抹辊220只有在充分接触到塑料薄膜时才会带动涂抹辊220转动，这时才会放出原料落在涂抹辊220上进行对塑料薄膜的涂抹，避免了涂抹辊220和塑料薄膜接触不充分时，原料落在涂抹辊220上，涂抹辊220却不能将原料涂抹在塑料薄膜上，而是从涂抹辊220上滴落，既会造成不必要的浪费，也会对塑料薄膜的质量造成影响，在完成涂抹后，涂抹辊220下方没有塑料薄膜后，涂抹辊220被弹簧带动继续向下移动，这时两个轮组270和两个摩擦杆260失去接触，挡板240上的弹簧弹力就会带动挡板240复位重新堵住放料口111，即使停止原料的流出，避免造成浪费，又避免工作人员忘记关闭挡板240，有更高的安全性；
进一步的，塑料薄膜要经过涂抹辊220的底部，而涂抹辊220在辅助槽280内工作，就会通过涂抹辊220转动带动多个配合辊281转动，多个配合辊281就会将塑料薄膜的多出都紧密贴在涂抹辊220上，这样即使一处的涂抹出现漏涂，也会在涂抹辊220转动的过程中，将塑料薄膜涂抹充分。
如图8所示；
一种塑料薄膜制备装置包括烘干箱310、烘干风扇320、加热器330、抹平辊340和连接架350，烘干箱310固定连接在支撑架170上，加热器330固定连接在烘干箱310内，烘干风扇320转动连接在加热器330上，抹平辊340转动连接在连接架350上，连接架350滑动连接在烘干箱310上，连接架350和烘干箱310之间设有多个弹簧；
烘干风扇320通过外部动力驱动，该外部动力选用减速电机，该减速电机固定连接在烘干箱310上，烘干风扇320固定连接在减速电机的输出轴上；
在塑料薄膜完成原料的涂抹后通过烘干箱310，通过烘干箱310之前会经过抹平辊340，连接架350上的弹簧弹力带动连接架350向下移动，连接架350向下移动带动抹平辊340向下移动，使得抹平辊340能够充分接触塑料薄膜，从而使得抹平辊340能够再对塑料薄膜上的原料进行抹平，使得塑料薄膜上原料更加的均匀，随后通过加热器330工作发出热量，烘干风扇320转动将热量吹到塑料薄膜上，加快塑料薄膜上原料的凝固速度，便于快速对塑料薄膜进行收卷，同时也能避免原料在未凝固之前粘上灰尘或者异物，影响原料的效果，从而降低了塑料薄膜的使用寿命，同时烘干风扇320吹出的风会通过烘干箱310两端的多个通风孔311流出，对烘干箱310内部的风进行导流，使得烘干风扇320吹出的热风能够均匀的铺满塑料薄膜，从而提高烘干过程的效率和烘干效果。
如图9、10和11所示；
一种塑料薄膜制备装置包括连接架Ⅱ410、清理刷420、抚平辊430、传动轮组440、灰尘箱450和吸尘风扇460，连接架Ⅱ410滑动连接在支撑架170上，连接架Ⅱ410和支撑架170之间设有弹簧，清理刷420转动连接在连接架Ⅱ410上，两个抚平辊430均转动连接在连接架Ⅱ410上，两个抚平辊430的安装角度均为沿竖直平面倾斜45度，传动轮组440由锥齿轮和带轮组成，两个传动轮组440均转动连接在连接架Ⅱ410上，两个传动轮组440分别和两个抚平辊430之间啮合传动，两个传动轮组440均和清理刷420通过皮带传动，灰尘箱450上设有一个管道，吸尘风扇460转动连接在管道内，灰尘箱450固定连接在支撑架170上；
清理刷420通过外部动力驱动，该外部动力选用减速电机，该减速电机固定连接在连接架Ⅱ410上，清理刷420固定连接在减速电机的输出轴上；
在对塑料薄膜进行涂抹原料之前还能对塑料薄膜进行清理，避免塑料薄膜上有灰尘或者异物，导致原料不能充分的涂抹在塑料薄膜上，使得塑料薄膜上有漏洞容易损坏，通过吸尘风扇460转动将塑料薄膜上的灰尘和异物都吸入到灰尘箱450内，完成对塑料薄膜的清理，避免塑料薄膜上有些灰尘和异物粘连，不能直接通过风力将异物吸走，清理刷420转动将塑料薄膜上的异物全部清理起来，便于通过风力将异物吸走，清理刷420转动还会带动两个传动轮组440转动，两个传动轮组440转动带动两个抚平辊430转动，两个抚平辊430转动能够将塑料薄膜上的褶皱扯平，两个抚平辊430倾斜转动还能避免直接向左右两侧转动扯坏塑料薄膜，有更高的安全性，通过连接架Ⅱ410上的弹簧弹力使的两个抚平辊430能够充分接触塑料薄膜，提高抚平过程的稳定性。

Claims (10)

1.一种塑料薄膜制备工艺，其特征在于：该工艺包括以下步骤：
步骤一：将塑料薄膜上的灰尘清理掉；
步骤二：将抗风化原料搅拌均匀；
步骤三：将抗风化原料涂抹在塑料薄膜上；
步骤四；对塑料薄膜上的抗风化原料烘干。
2.根据权利要求1所述一种塑料薄膜制备工艺，其特征在于：所述该工艺还使用一种塑料薄膜制备装置，该装置包括加工箱(110)、滑动架(130)和疏通杆(160)，加工箱(110)上设有一个放料口(111)，滑动架(130)滑动在加工箱(110)内，多个疏通杆(160)均固定在滑动架(130)上，多个疏通杆(160)均位于放料口(111)内。
3.根据权利要求2所述一种塑料薄膜制备工艺，其特征在于：所述一种塑料薄膜制备装置还包括转动杆(140)，两个转动杆(140)均转动在加工箱(110)上，滑动架(130)上设有两个滑槽(131)，两个转动杆(140)分别滑动在两个滑槽(131)上。
4.根据权利要求3所述一种塑料薄膜制备工艺，其特征在于：所述一种塑料薄膜制备装置还包括搅拌杆(120)和皮带轮(150)，两个搅拌杆(120)均转动在加工箱(110)内，多个皮带轮(150)分别固定在两个搅拌杆(120)和两个转动杆(140)上，多个皮带轮(150)之间通过两个皮带传动。
5.根据权利要求4所述一种塑料薄膜制备工艺，其特征在于：所述一种塑料薄膜制备装置还包括滑动杆(210)、涂抹辊(220)和辅助辊(250)，涂抹辊(220)转动在两个滑动杆(210)上，辅助辊(250)转动在两个滑动杆(210)上，涂抹辊(220)位于放料口(111)下方。
6.根据权利要求5所述一种塑料薄膜制备工艺，其特征在于：所述一种塑料薄膜制备装置还包括清理板(230)，清理板(230)转动在加工箱(110)上，清理板(230)和加工箱(110)之间通过扭簧传动。
7.根据权利要求6所述一种塑料薄膜制备工艺，其特征在于；所述一种塑料薄膜制备装置还包括支撑架(170)和辅助槽(280)，辅助槽(280)固定在支撑架(170)上，辅助槽(280)上设有多个配合辊(281)。
8.根据权利要求7所述一种塑料薄膜制备工艺，其特征在于：所述一种塑料薄膜制备装置还包括烘干箱(310)、烘干风扇(320)和加热器(330)，烘干风扇(320)转动在加热器(330)上，加热器(330)固定在烘干箱(310)上。
9.根据权利要求8所述一种塑料薄膜制备工艺，其特征在于：所述一种塑料薄膜制备装置还包括抹平辊(340)和连接架(350)，抹平辊(340)转动在连接架(350)上，连接架(350)滑动在烘干箱(310)上。
10.使用权利要求9所述一种塑料薄膜制备工艺制备的一种塑料薄膜，其特征在于：该塑料薄膜上涂有一层抗风化涂层。
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