CN113519764A - Kidney bean deep-processing-based nutritional noodles convenient to eat and processing method thereof - Google Patents
Kidney bean deep-processing-based nutritional noodles convenient to eat and processing method thereof Download PDFInfo
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- CN113519764A CN113519764A CN202110776410.5A CN202110776410A CN113519764A CN 113519764 A CN113519764 A CN 113519764A CN 202110776410 A CN202110776410 A CN 202110776410A CN 113519764 A CN113519764 A CN 113519764A
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Classifications
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L7/00—Cereal-derived products; Malt products; Preparation or treatment thereof
- A23L7/10—Cereal-derived products
- A23L7/109—Types of pasta, e.g. macaroni or noodles
- A23L7/11—Filled, stuffed or multilayered pasta
-
- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C11/00—Other machines for forming the dough into its final shape before cooking or baking
- A21C11/10—Other machines for forming the dough into its final shape before cooking or baking combined with cutting apparatus
-
- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C11/00—Other machines for forming the dough into its final shape before cooking or baking
- A21C11/16—Extruding machines
- A21C11/163—Applying co-extrusion, i.e. extruding two or more plastic substances simultaneously, e.g. for making filled dough products; Making products from two or more different substances supplied to the extruder
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L11/00—Pulses, i.e. fruits of leguminous plants, for production of food; Products from legumes; Preparation or treatment thereof
- A23L11/05—Mashed or comminuted pulses or legumes; Products made therefrom
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B23/00—Heating arrangements
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2002/00—Food compositions, function of food ingredients or processes for food or foodstuffs
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B2210/00—Drying processes and machines for solid objects characterised by the specific requirements of the drying good
- F26B2210/06—Long pasta, e.g. spaghetti
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- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Health & Medical Sciences (AREA)
- Nutrition Science (AREA)
- Chemical & Material Sciences (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Sustainable Development (AREA)
- Agronomy & Crop Science (AREA)
- Botany (AREA)
- Noodles (AREA)
Abstract
The invention discloses kidney bean deep-processing-based nutritional noodles convenient to eat and a processing method thereof, and relates to the technical field of food processing. The invention comprises a position adjusting mechanism and a heat carrier mechanism; the hot carrier mechanism is in threaded connection with the position adjusting mechanism; the top of the hot carrier mechanism is provided with a forming and discharging mechanism in an array mode, and the forming and discharging mechanism is in sliding fit with the hot carrier mechanism; and a pressure forming mechanism is arranged right above the forming and discharging mechanism and comprises forming components arranged in an array. According to the invention, the positioning mechanism, the hot-carrying mechanism, the forming and discharging mechanism, the forming assembly and the cutting assembly are arranged, the cutting assembly and the forming assembly are used for respectively cutting and pressing the dough sheet, when the kidney bean paste is extruded into the primary noodles through the discharging port, the two arc-shaped columns are used for oppositely stacking the primary noodles, and then the forming assembly is used for pressing and forming the oppositely stacked noodles containing the kidney bean paste to prepare the nutritional noodles, so that the processing and production efficiency of the nutritional noodles is greatly increased.
Description
Technical Field
The invention belongs to the technical field of food processing, and particularly relates to kidney bean deep-processing-based edible nutritional noodles and a processing method thereof.
Background
The noodles are originated from China and have a history of being long-running, and are more and more popular and popular with people due to the characteristics of simple manufacture, convenience for eating, rich nutrition and easiness for digestion, and the noodles can be used as staple food and fast food. The kidney bean is also called kidney bean, kidney bean and sword bean, is a leguminous vegetable rich in nutrients such as protein, amino elements, vitamins, crude fiber and the like, is particularly suitable for patients with heart diseases, arteriosclerosis and hypokalemia, is a food with great food therapy value, has the effects and effects of promoting fat metabolism, enhancing the immunity of the organism, inhibiting tumors and promoting digestion, and particularly has higher nutritional value of kidney bean seeds.
However, in the prior art, most of the matching eating methods of the noodles and the kidney bean seeds are to directly mix and cook the noodles and the kidney bean seeds, so that on one hand, the nutritional ingredients in the kidney beans cannot be well released, the quick absorption of various nutritional ingredients in the kidney beans by a human body is inconvenient, and the taste is poor in the eating process. Therefore, the kidney bean deep-processing-based nutritional noodles convenient to eat and the processing method thereof are designed to solve the problems.
Disclosure of Invention
The invention aims to provide nutritional noodles convenient to eat and based on deep processing of kidney beans and a processing method thereof, and solves the problems that most of the existing matching eating methods of noodles and kidney bean seeds are to directly mix and cook the noodles and the kidney bean seeds, so that on one hand, nutritional ingredients in the kidney beans cannot be well released, the quick absorption of various nutritional ingredients in the kidney beans by a human body is inconvenient, the taste is poor in the eating process, and especially for old people or patients, the kidney beans are directly mixed in the noodles to be cooked, the absorption of the nutritional value in the kidney beans is greatly reduced, and the eating taste of the noodles is reduced.
In order to solve the technical problems, the invention is realized by the following technical scheme:
the invention relates to kidney bean deep-processing-based nutritional noodles convenient to eat, which comprise the following raw materials in parts by weight: 100-120 parts of wheat flour, 20-30 parts of buckwheat flour, 10-15 parts of corn flour, 0.5-1 part of seasoning, 5-10 parts of kidney bean flour, 0.02 part of sodium bicarbonate, 0.3 part of sesame oil and 70-75 parts of purified water;
the processing method of the kidney bean deep-processing-based nutritional noodles convenient to eat specifically comprises the following steps:
the first step is as follows: adding wheat flour, buckwheat flour, corn flour, flavoring agent, sodium bicarbonate and purified water into a mixer, stirring at 60-80r/min for 30-35min, and controlling the temperature of purified water at 30-45 deg.C;
secondly, regulating the rotating speed of the mixer in the first step to 130r/min, and continuing to stir for 10-20 min;
thirdly, adding 0.2 part by weight of sesame oil into the mixer, continuously stirring for 2-3min at the rotating speed of 120-130r/min, then taking out the dough from the mixer, wrapping and standing for 10-20 min;
fourthly, rolling the dough into a flour belt, wherein the thickness of the flour belt is between 1.5 and 3.0 mm;
fifthly, folding the flour belt in the fourth step, coating 0.1 part by weight of sesame oil on the surface of the flour belt, and continuously rolling to prepare the flour belt with the thickness of 0.5-1.0 mm;
sixthly, cutting the flour belt with the thickness of 0.5-1.0mm in the fifth step into a plurality of flour wrappers;
seventhly, placing the dough cover on the surface of a designated area of noodle forming equipment, and performing extrusion forming cutting on the dough cover by using the noodle forming equipment to form a primary noodle;
eighthly, preparing kidney bean paste from the kidney bean powder, conveying the kidney bean paste into noodle forming equipment, driving the kidney bean paste into the inner surface of the primary noodle in a pressurization mode, folding the primary noodle adhered with the kidney bean paste in half by using the noodle forming equipment again, and carrying out extrusion forming on the folded primary noodle adhered with the kidney bean paste to obtain formed nutritional noodles;
and ninthly, carrying out primary drying treatment on the formed nutritional noodles by using noodle forming equipment, and collecting the nutritional noodles by vibration.
Further, the seasoning is one or more of salt, chicken essence and pepper.
Furthermore, the noodle forming device in the seventh step comprises a position adjusting mechanism and a heat carrying mechanism;
the hot carrier mechanism is positioned above the positioning mechanism and is in threaded connection with the positioning mechanism; the top of the hot carrier mechanism is provided with a plurality of forming and discharging mechanisms in an array manner, the forming and discharging mechanisms are in sliding fit with the hot carrier mechanism, and the forming and discharging mechanisms are fixedly connected with the positioning mechanism;
and a pressure forming mechanism is arranged right above the forming and discharging mechanism and comprises a plurality of forming components arranged in an array, and the forming components are matched with the forming and discharging mechanism in position.
Furthermore, the positioning mechanism comprises a fixed table, and the upper surface of the fixed table is provided with a limiting sliding chute;
an ear plate is fixed on the upper surface of the fixed table, a driving motor is mounted on the surface of the ear plate, and a threaded adjusting rod is fixed at one end of an output shaft of the driving motor;
the fixing table is characterized in that connecting frames are fixed on two opposite side faces of the fixing table, a first rotating shaft is connected between the two connecting frames in a rotating mode, rotating plates are fixed at two ends of the first rotating shaft, and arc-shaped elastic pieces are fixed between the rotating plates and the connecting frames.
Furthermore, the heat carrier mechanism comprises a limit sliding plate, and the limit sliding plate is in sliding fit with the limit sliding chute;
an internal thread ring is fixed at the upper end of the limiting sliding plate and is in threaded fit with the threaded adjusting rod;
the surface of the internal thread ring is fixed with a supporting rod, the upper end of the supporting rod is fixed with a heat bearing seat, and a plurality of heat supply channels are arranged on the top of the heat bearing seat in an array mode.
Furthermore, the forming and discharging mechanism comprises two arc-shaped columns which are hinged with each other, and a plurality of grain road strips are fixed on the inner walls of the arc-shaped columns;
one end face of one of the arc-shaped columns is fixedly provided with a supporting plate, the side face, close to the arc-shaped column, of the supporting plate is provided with an arc-shaped channel, and the interior of the arc-shaped channel is fixedly connected with one end face of the other arc-shaped column through a sliding block;
a first motor is installed on the side face, far away from the arc-shaped column, of the supporting plate, and an output shaft of the first motor is fixedly connected with the arc-shaped column which is in sliding fit with the arc-shaped channel;
a positioning piece is fixed on the side surface of the support plate far away from the arc-shaped column and fixedly connected with the first rotating shaft;
the arc-shaped column is in sliding fit with the heat supply channel.
Furthermore, the forming assembly comprises a forming pressing pipe, a plurality of grain grooves are formed in the peripheral side face of the forming pressing pipe, and the grain grooves are in clearance fit with the grain strips;
a plurality of discharge ports are formed in the circumferential side surface of the forming pressure pipe along the axial direction of the forming pressure pipe;
a second motor is installed on one end face of the forming pressure pipe, a second rotating shaft is fixed at the output end of the second motor, and the second rotating shaft is rotatably connected with the inner wall of the forming pressure pipe;
and a plurality of arc-shaped sealing plates which are attached to the inner wall of the pressure pipe in a forming mode are fixed on the circumferential side face of the second rotating shaft through connecting rods, and the arc-shaped sealing plates are matched with the discharge port in position.
Furthermore, a feeding connector is arranged at the top of the forming pressure pipe;
two support plates are symmetrically fixed at the tops of the forming pressure pipes, and a fixing column is connected between the support plates between every two adjacent forming pressure pipes;
and the top of the forming pressure pipe positioned in the middle is provided with a lifting device, and the top of the lifting device is connected with an installation frame.
Furthermore, the pressure applying and forming mechanism also comprises cutting assemblies, wherein two cutting assemblies are symmetrically fixed at the top of the forming pressing pipe positioned in the middle, and a single cutting assembly is fixed at the top of the forming pressing pipe positioned at other positions;
the cutting assembly comprises a U-shaped frame, a rod-type cutting knife is fixed at the lower end of the U-shaped frame, and the rod-type cutting knife is positioned right above the position between every two adjacent heat supply channels.
The invention has the following beneficial effects:
1. according to the invention, the positioning mechanism, the heat load mechanism, the forming unloading mechanism, the forming assembly and the cutting assembly are arranged, when the cutting assembly is used for cutting the dough sheet, the forming assembly is used for pressing and forming the dough sheet cut into thin strips to prepare the primary noodles, when the kidney bean paste is extruded into the primary noodles through the discharge hole on the forming pressing pipe, the primary noodles are oppositely stacked through the two arc-shaped columns hinged to each other, and then the forming assembly is used for pressing and forming the oppositely stacked noodles containing the kidney bean paste to prepare the nutritional noodles, so that the processing production efficiency of the nutritional noodles is greatly increased, and the batch production requirements are met.
2. According to the invention, through the design of the forming pressure pipe, the grain groove, the discharge port, the second motor, the second rotating shaft, the arc-shaped sealing plate, the feeding connector and the grain road strip, the forming pressure pipe can be used for simultaneously realizing the integration of the extrusion forming function of the nutritional noodles and the feeding function of the kidney bean paste, the structure of the invention is greatly simplified, the manufacturing cost is reduced, the practicability is high, and meanwhile, through the matching of the grain road strip and the grain groove, the produced nutritional noodles have grains, the friction force between the noodles and chopsticks is favorably increased, and the noodles are conveniently clamped.
3. According to the invention, the heat supply channel is utilized to primarily heat the nutritional noodles extruded on the arc-shaped column, so that the hardness of the molded nutritional noodles is increased, when the heat carrier mechanism is moved to be separated from the molding unloading mechanism, the molding unloading mechanism rotates downwards under the self gravity of the molding unloading mechanism, after the arc-shaped elastic piece is compressed, the molding unloading mechanism is continuously vibrated under the recovery of strong elasticity of the arc-shaped elastic piece, so that the nutritional noodles on the arc-shaped column on the molding unloading mechanism are vibrated, dropped and collected, and the processing and production efficiency of the nutritional noodles is greatly improved.
Of course, it is not necessary for any product in which the invention is practiced to achieve all of the above-described advantages at the same time.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without creative efforts.
Fig. 1 is a schematic structural diagram of noodle forming equipment for kidney bean deep-processing-based nutritional noodles convenient to eat;
FIG. 2 is a front view of the structure of FIG. 1;
FIG. 3 is a top view of the structure of FIG. 1;
FIG. 4 is a left side view of the structure of FIG. 1;
FIG. 5 is a right side view of the structure of FIG. 1;
FIG. 6 is a schematic structural view of the connection between the positioning mechanism and the heat carrier mechanism;
FIG. 7 is a front view of the structure of FIG. 6;
FIG. 8 is a left side view of the structure of FIG. 6;
FIG. 9 is a schematic structural view of a forming and discharging mechanism;
FIG. 10 is a left side view of the structure of FIG. 9;
FIG. 11 is a schematic view of a press molding mechanism;
FIG. 12 is a left side view of the structure of FIG. 11;
FIG. 13 is a schematic view of a molding assembly;
FIG. 14 is a side view of the structure of FIG. 13;
FIG. 15 is a schematic bottom view of FIG. 13;
fig. 16 is a schematic view of the internal structure of the molding assembly.
In the drawings, the components represented by the respective reference numerals are listed below:
1-a positioning mechanism, 101-a fixed platform, 102-a limit sliding chute, 103-an ear plate, 104-a driving motor, 105-a thread adjusting rod, 106-a connecting frame, 107-a first rotating shaft, 108-a rotating plate, 109-an arc elastic piece, 2-a heat carrier mechanism, 201-an internal thread ring, 202-a supporting rod, 203-a heat carrier seat, 204-a heat supply channel, 3-a forming unloading mechanism, 301-an arc column, 302-a line strip, 303-a supporting plate, 304-an arc channel, 305-a first motor, 306-a positioning piece, 4-a forming mechanism, 5-a forming component, 501-a forming pressure pipe, 502-a line channel, 503-a discharge port, 504-a second motor, 505-a second rotating shaft and 506-an arc sealing plate, 507, a feeding connector, 508, a support plate, 509, a fixing column, 6, lifting equipment, 601, a mounting frame, 7, a cutting assembly, 701, a U-shaped frame and 702, a rod type cutting knife.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1 to 16, the invention relates to kidney bean deep-processing-based nutritional noodles convenient to eat, which comprise the following raw materials in parts by weight: 100-120 parts of wheat flour, 20-30 parts of buckwheat flour, 10-15 parts of corn flour, 0.5-1 part of seasoning, 5-10 parts of kidney bean flour, 0.02 part of sodium bicarbonate, 0.3 part of sesame oil and 70-75 parts of purified water;
the processing method of the kidney bean deep-processing-based nutritional noodles convenient to eat specifically comprises the following steps:
the first step is as follows: adding wheat flour, buckwheat flour, corn flour, flavoring agent, sodium bicarbonate and purified water into a mixer, stirring at 60-80r/min for 30-35min, and controlling the temperature of purified water at 30-45 deg.C;
secondly, regulating the rotating speed of the mixer in the first step to 130r/min, and continuing to stir for 10-20 min;
thirdly, adding 0.2 part by weight of sesame oil into the mixer, continuously stirring for 2-3min at the rotating speed of 120-130r/min, then taking out the dough from the mixer, wrapping and standing for 10-20 min;
fourthly, rolling the dough into a flour belt, wherein the thickness of the flour belt is between 1.5 and 3.0 mm;
fifthly, folding the flour belt in the fourth step, coating 0.1 part by weight of sesame oil on the surface of the flour belt, and continuously rolling to prepare the flour belt with the thickness of 0.5-1.0 mm;
sixthly, cutting the flour belt with the thickness of 0.5-1.0mm in the fifth step into a plurality of flour wrappers;
seventhly, placing the dough cover on the surface of the designated area of the noodle forming equipment, and performing extrusion forming cutting on the dough cover by utilizing the noodle forming equipment to form the primarily-shaped noodles;
eighthly, preparing kidney bean paste from kidney bean powder, conveying the kidney bean paste into noodle forming equipment, driving the kidney bean paste into the inner surface of the primary noodle in a pressurization mode, folding the primary noodle adhered with the kidney bean paste by the noodle forming equipment again, and carrying out extrusion forming on the folded primary noodle adhered with the kidney bean paste to obtain formed nutritional noodles;
and ninthly, carrying out primary drying treatment on the formed nutritional noodles by using noodle forming equipment, and collecting the nutritional noodles by vibration.
The seasoning is one or more of salt, chicken essence and pepper powder, so that the produced nutritional noodles have the taste of the seasoning, the use of the seasoning is reduced as much as possible in the cooking process or the seasoning is not required to be added directly, and the process of cooking the noodles is greatly reduced;
the noodle forming device in the seventh step comprises a position adjusting mechanism 1 and a heat carrier mechanism 2, wherein the position of the position adjusting mechanism 1 is adjusted to change the relative positions of the heat carrier mechanism 2 and the position adjusting mechanism 1 so as to collect the noodles on the heat carrier mechanism 2; wherein, the hot carrier mechanism 2 is positioned above the positioning mechanism 1 and is in threaded connection with the positioning mechanism; a plurality of forming and discharging mechanisms 3 are arrayed at the top of the hot carrier mechanism 2, the forming and discharging mechanisms 3 are in sliding fit with the hot carrier mechanism 2, and the forming and discharging mechanisms 3 are fixedly connected with the positioning mechanism 1;
a pressure forming mechanism 4 is arranged right above the forming and discharging mechanism 3, the pressure forming mechanism 4 comprises a plurality of forming components 5 arranged in an array, the forming components 5 are matched with the forming and discharging mechanism 3 in position, and when the forming components 5 move downwards to be tightly attached to the forming and discharging mechanism 3, the extrusion forming of dough sheets can be realized.
The positioning mechanism 1 comprises a fixed table 101, and a limiting sliding groove 102 is formed in the upper surface of the fixed table 101;
an ear plate 103 is fixed on the upper surface of the fixed table 101, a driving motor 104 is installed on the surface of the ear plate 103, and a threaded adjusting rod 105 is fixed at one end of an output shaft of the driving motor 104; the driving motor 104 is started, and the hot carrier mechanism 2 can be driven to horizontally move by using the threaded adjusting rod 105;
the opposite two side surfaces of the fixed platform 101 are fixed with connecting frames 106, a first rotating shaft 107 is rotatably connected between the two connecting frames 106, two ends of the first rotating shaft 107 are fixed with rotating plates 108, and an arc-shaped elastic part 109 is fixed between the rotating plates 108 and the connecting frames 106.
Wherein, the heat carrier mechanism 2 comprises a limit sliding plate which is in sliding fit with the limit sliding chute 102;
an internal thread ring 201 is fixed at the upper end of the limiting sliding plate, and the internal thread ring 201 is in threaded fit with the threaded adjusting rod 105;
The forming and discharging mechanism 3 comprises two arc-shaped columns 301 which are hinged with each other, and a plurality of grain strips 302 are fixed on the inner walls of the arc-shaped columns 301;
one end face of one arc-shaped column 301 is fixedly provided with a supporting disc 303, the side face, close to the arc-shaped column 301, of the supporting disc 303 is provided with an arc-shaped channel 304, and the interior of the arc-shaped channel 304 is fixedly connected with one end face of the other arc-shaped column 301 through a sliding block;
a first motor 305 is installed on the side surface of the support plate 303 far away from the arc-shaped column 301, and the output shaft of the first motor 305 is fixedly connected with the arc-shaped column 301 which is in sliding fit with the arc-shaped channel 304; when the first motor 305 is started, the output shaft of the first motor 305 can drive the arc-shaped columns 301 corresponding to the arc-shaped channels 304 to rotate along the arc-shaped channels 304, so that the flour wrappers on the two arc-shaped columns 301 are folded, and the kidney bean paste on the flour wrappers is wrapped in the flour wrappers;
a positioning part 306 is fixed on the side surface of the support plate 303 far away from the arc-shaped column 301, and the positioning part 306 is fixedly connected with the first rotating shaft 107;
The forming assembly 5 comprises a forming pressing pipe 501, a plurality of grain grooves 502 are formed in the peripheral side face of the forming pressing pipe 501, and the grain grooves 502 are in clearance fit with the grain strips 302, so that grains are formed on the surface of the extruded and formed noodles, the friction force between chopsticks and the noodles can be increased in the process of clamping the noodles, and the noodles can be conveniently clamped;
the periphery side surface of the forming pressing pipe 501 is provided with a plurality of discharge ports 503 along the axial direction, and the kidney bean paste in the forming pressing pipe 501 can be extruded into the noodles extruded and formed on the inner wall of the arc-shaped column 301 through the discharge ports 503;
a second motor 504 is installed on one end face of the molding pressing pipe 501, a second rotating shaft 505 is fixed at the output end of the second motor 504, and the second rotating shaft 505 is rotatably connected with the inner wall of the molding pressing pipe 501;
a plurality of arc-shaped sealing plates 506 attached to the inner wall of the molding pressing pipe 501 are fixed on the peripheral side surface of the second rotating shaft 505 through connecting rods, and the arc-shaped sealing plates 506 are matched with the discharge hole 503 in position; the second motor 504 is started, and the second rotating shaft 505 can drive the arc-shaped sealing plate 506 to slide along the inner wall of the forming pressing pipe 501, so that the sealing and opening of the discharge hole 503 can be realized.
Wherein, the top of the molding pressing pipe 501 is provided with a feeding connector 507; two support plates 508 are symmetrically fixed on the top of the molding pressing pipe 501, and a fixing column 509 is connected between the support plates 508 between two adjacent molding pressing pipes 501; the top of the forming pressing pipe 501 positioned in the middle is provided with a lifting device 6, and the top of the lifting device 6 is connected with an installation frame 601;
the pressure applying and forming mechanism 4 also comprises cutting assemblies 7, wherein two cutting assemblies 7 are symmetrically fixed at the top of the forming pressing pipe 501 positioned in the middle, and a single cutting assembly 7 is fixed at the top of the forming pressing pipe 501 positioned at other positions;
the cutting assembly 7 comprises a U-shaped frame 701, a rod type cutting knife 702 is fixed at the lower end of the U-shaped frame 701, and the rod type cutting knife 702 is arranged right above the position between every two adjacent heat supply channels 204; when the forming assembly 5 moves down to be closely attached to the forming and discharging mechanism 3, the rod-type cutter 702 is just tightly extruded on the upper surface of the heat bearing seat 203 to cut the dough sheet placed on the upper surface of the heat bearing seat 203, so as to form the primary-shaped noodles.
The working principle of the embodiment is as follows: during operation, firstly, a certain size of dough sheet is placed on the upper surface of the heat bearing seat 203, the lifting device 6 is started, the lifting device 6 is utilized to drive the forming assembly 5 to move downwards until the forming pressing pipe 501 is tightly attached to the inner surface of the arc-shaped column 301, the dough sheet is extruded onto the inner surface of the arc-shaped column 301, at the moment, the rod-type cutting knife 702 is just tightly extruded on the upper surface of the heat bearing seat 203, and the dough sheet placed on the upper surface of the heat bearing seat 203 is cut to form a primary noodle; then, after the lifting device 6 slightly moves the molding pressing pipe 501 upwards, the second motor 504 is started, the second rotating shaft 505 drives the arc-shaped sealing plate 506 to slide against the inner wall of the molding pressing pipe 501, so as to open the discharge port 503, when the kidney bean sand in the molding pressing pipe 501 is squeezed into the surface of the primary noodle on the inner wall of the arc-shaped column 301 through the discharge port 503, the second motor 504 is used to control the arc-shaped sealing plate 506 to rotate reversely, so that the arc-shaped sealing plate 506 seals the discharge port 503, at this time, the first motor 305 is started, the output shaft of the first motor 305 is used to drive the arc-shaped column 301 corresponding to the arc-shaped channel 304 to rotate along the arc-shaped channel 304, so as to realize the overlapping of the primary noodle skins containing the kidney bean sand on the two arc-shaped columns 301, further, the kidney bean sand on the noodle skins is wrapped in the primary noodle skins, the lifting device 6 is used again to drive the molding pressing pipe 501 to move downwards, and the overlapped primary noodle is extruded, the nutritional noodles are formed, and the preliminary drying of the noodles extruded and formed on the inner wall of the arc-shaped column 301 is realized by utilizing the heat conduction performance of the heat supply channel 204 and the arc-shaped column 301 in the process; finally, start driving motor 104, utilize screw thread adjusting lever 105 to order about hot carrier mechanism 2 and break away from shaping shedding mechanism 3 completely, shaping shedding mechanism 3 rotates down under its self gravity, arc elastic component 109 is compressed the back, under the strong elasticity of arc elastic component 109 resumes, make shaping shedding mechanism 3 continuously vibrate, and then make the nutrition noodless on the arc post 301 on the shaping shedding mechanism 3 vibrate and drop and collect, the processing production efficiency of nutrition noodless has been improved greatly.
In the description herein, references to the description of "one embodiment," "an example," "a specific example" or the like are intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The preferred embodiments of the invention disclosed above are intended to be illustrative only. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise embodiments disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best utilize the invention. The invention is limited only by the claims and their full scope and equivalents.
Claims (9)
1. A kidney bean deep processing-based nutritional noodle convenient to eat is characterized in that: the feed comprises the following raw materials in parts by weight: 100-120 parts of wheat flour, 20-30 parts of buckwheat flour, 10-15 parts of corn flour, 0.5-1 part of seasoning, 5-10 parts of kidney bean flour, 0.02 part of sodium bicarbonate, 0.3 part of sesame oil and 70-75 parts of purified water;
the processing method of the kidney bean deep-processing-based nutritional noodles convenient to eat specifically comprises the following steps:
the first step is as follows: adding wheat flour, buckwheat flour, corn flour, flavoring agent, sodium bicarbonate and purified water into a mixer, stirring at 60-80r/min for 30-35min, and controlling the temperature of purified water at 30-45 deg.C;
secondly, regulating the rotating speed of the mixer in the first step to 130r/min, and continuing to stir for 10-20 min;
thirdly, adding 0.2 part by weight of sesame oil into the mixer, continuously stirring for 2-3min at the rotating speed of 120-130r/min, then taking out the dough from the mixer, wrapping and standing for 10-20 min;
fourthly, rolling the dough into a flour belt, wherein the thickness of the flour belt is between 1.5 and 3.0 mm;
fifthly, folding the flour belt in the fourth step, coating 0.1 part by weight of sesame oil on the surface of the flour belt, and continuously rolling to prepare the flour belt with the thickness of 0.5-1.0 mm;
sixthly, cutting the flour belt with the thickness of 0.5-1.0mm in the fifth step into a plurality of flour wrappers;
seventhly, placing the dough cover on the surface of a designated area of noodle forming equipment, and performing extrusion forming cutting on the dough cover by using the noodle forming equipment to form a primary noodle;
eighthly, preparing kidney bean paste from the kidney bean powder, conveying the kidney bean paste into noodle forming equipment, driving the kidney bean paste into the inner surface of the primary noodle in a pressurization mode, folding the primary noodle adhered with the kidney bean paste in half by using the noodle forming equipment again, and carrying out extrusion forming on the folded primary noodle adhered with the kidney bean paste to obtain formed nutritional noodles;
and ninthly, carrying out primary drying treatment on the formed nutritional noodles by using noodle forming equipment, and collecting the nutritional noodles by vibration.
2. The kidney bean deep-processing-based nutritious noodle convenient to eat according to claim 1, characterized in that the seasoning is one or more of salt, chicken essence and pepper powder.
3. Nutritional noodles convenient for eating and based on deep processing of kidney beans as claimed in claim 1, characterized in that, in the seventh step, the noodle forming equipment comprises a position adjusting mechanism (1) and a heat carrying mechanism (2);
the hot carrier mechanism (2) is positioned above the positioning mechanism (1) and is in threaded connection with the positioning mechanism; the top of the hot carrier mechanism (2) is provided with a plurality of forming and discharging mechanisms (3) in an array mode, the forming and discharging mechanisms (3) are in sliding fit with the hot carrier mechanism (2), and the forming and discharging mechanisms (3) are fixedly connected with the position adjusting mechanism (1);
and a pressing forming mechanism (4) is arranged right above the forming unloading mechanism (3), the pressing forming mechanism (4) comprises a plurality of forming components (5) arranged in an array, and the forming components (5) are matched with the forming unloading mechanism (3) in position.
4. The kidney bean deep-processing-based nutritional noodles convenient to eat as claimed in claim 3, wherein the positioning mechanism (1) comprises a fixed table (101), and a limiting sliding groove (102) is formed in the upper surface of the fixed table (101);
an ear plate (103) is fixed on the upper surface of the fixed table (101), a driving motor (104) is installed on the surface of the ear plate (103), and a threaded adjusting rod (105) is fixed at one end of an output shaft of the driving motor (104);
fixed station (101) relative both sides face all is fixed with link (106), two it is connected with first pivot (107) to rotate between link (106), first pivot (107) both ends all are fixed with rotor plate (108), be fixed with arc elastic component (109) between rotor plate (108) and link (106).
5. Kidney bean deep-processing-based nutritious noodles convenient to eat according to claim 4, characterized in that the heat carrier mechanism (2) comprises a limit slide plate, and the limit slide plate is in sliding fit with a limit chute (102);
an internal thread ring (201) is fixed at the upper end of the limiting sliding plate, and the internal thread ring (201) is in threaded fit with the threaded adjusting rod (105);
the surface of the internal thread ring (201) is fixed with a support rod (202), the upper end of the support rod (202) is fixed with a heat bearing seat (203), and a plurality of heat supply channels (204) are arranged on the top of the heat bearing seat (203) in an array mode.
6. The kidney bean deep-processing-based nutritional noodles convenient to eat as claimed in claim 5, wherein the forming and discharging mechanism (3) comprises two arc-shaped columns (301) hinged to each other, and a plurality of riffled strips (302) are fixed on the inner walls of the arc-shaped columns (301);
one end face of one arc-shaped column (301) is fixedly provided with a supporting disc (303), the side face, close to the arc-shaped column (301), of the supporting disc (303) is provided with an arc-shaped channel (304), and the inside of the arc-shaped channel (304) is fixedly connected with one end face of the other arc-shaped column (301) through a sliding block;
a first motor (305) is installed on the side face, far away from the arc-shaped column (301), of the supporting plate (303), and an output shaft of the first motor (305) is fixedly connected with the arc-shaped column (301) in sliding fit with the arc-shaped channel (304);
a positioning piece (306) is fixed on the side surface, far away from the arc-shaped column (301), of the supporting disc (303), and the positioning piece (306) is fixedly connected with the first rotating shaft (107);
the arc-shaped column (301) is in sliding fit with the heat supply channel (204).
7. The kidney bean deep-processing-based nutritional noodles convenient to eat as claimed in claim 6, wherein the forming component (5) comprises a forming pressing pipe (501), a plurality of grain grooves (502) are formed in the peripheral side surface of the forming pressing pipe (501), and the grain grooves (502) are in clearance fit with the grain strips (302);
the peripheral side surface of the forming pressing pipe (501) is provided with a plurality of discharge holes (503) along the axial direction;
a second motor (504) is installed on one end face of the forming pressing pipe (501), a second rotating shaft (505) is fixed to the output end of the second motor (504), and the second rotating shaft (505) is rotatably connected with the inner wall of the forming pressing pipe (501);
the peripheral side face of the second rotating shaft (505) is fixedly provided with a plurality of arc-shaped sealing plates (506) attached to the inner wall of the forming pressure pipe (501) through connecting rods, and the arc-shaped sealing plates (506) are matched with the discharge hole (503) in position.
8. The kidney bean deep-processing-based nutritious noodles convenient to eat as claimed in claim 7, wherein the top of the forming pressing pipe (501) is provided with a feeding connector (507);
two support plates (508) are symmetrically fixed on the top of each molding pressing pipe (501), and a fixing column (509) is connected between the support plates (508) between every two adjacent molding pressing pipes (501);
the top of the middle forming pressure pipe (501) is provided with a lifting device (6), and the top of the lifting device (6) is connected with a mounting frame (601).
9. The kidney bean deep-processing-based nutritious noodles convenient to eat as claimed in claim 5, wherein the pressing and forming mechanism (4) further comprises cutting assemblies (7), wherein two cutting assemblies (7) are symmetrically fixed on the top of the forming pressing pipe (501) in the middle, and a single cutting assembly (7) is fixed on the top of the forming pressing pipe (501) at other positions;
the cutting assembly (7) comprises a U-shaped frame (701), a rod type cutting knife (702) is fixed at the lower end of the U-shaped frame (701), and the rod type cutting knife (702) is located right above the position between every two adjacent heat supply channels (204).
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| CN202110776410.5A CN113519764A (en) | 2021-07-09 | 2021-07-09 | Kidney bean deep-processing-based nutritional noodles convenient to eat and processing method thereof |
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