CN113519593A - Buckwheat and edible bean product integrated sandwich cake and processing technology thereof - Google Patents
Buckwheat and edible bean product integrated sandwich cake and processing technology thereof Download PDFInfo
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- CN113519593A CN113519593A CN202110797964.3A CN202110797964A CN113519593A CN 113519593 A CN113519593 A CN 113519593A CN 202110797964 A CN202110797964 A CN 202110797964A CN 113519593 A CN113519593 A CN 113519593A
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Images
Classifications
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- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21D—TREATMENT, e.g. PRESERVATION, OF FLOUR OR DOUGH, e.g. BY ADDITION OF MATERIALS; BAKING; BAKERY PRODUCTS; PRESERVATION THEREOF
- A21D13/00—Finished or partly finished bakery products
- A21D13/04—Products made from materials other than rye or wheat flour
- A21D13/047—Products made from materials other than rye or wheat flour from cereals other than rye or wheat, e.g. rice
-
- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C9/00—Other apparatus for handling dough or dough pieces
- A21C9/06—Apparatus for filling pieces of dough such as doughnuts
- A21C9/066—Apparatus for filling pieces of dough such as doughnuts using two separate sheets or pieces of dough with filling in between, e.g. crimped at their edges; Ravioli-making machines
-
- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21C—MACHINES OR EQUIPMENT FOR MAKING OR PROCESSING DOUGHS; HANDLING BAKED ARTICLES MADE FROM DOUGH
- A21C9/00—Other apparatus for handling dough or dough pieces
- A21C9/08—Depositing, arranging and conveying apparatus for handling pieces, e.g. sheets of dough
-
- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21D—TREATMENT, e.g. PRESERVATION, OF FLOUR OR DOUGH, e.g. BY ADDITION OF MATERIALS; BAKING; BAKERY PRODUCTS; PRESERVATION THEREOF
- A21D13/00—Finished or partly finished bakery products
- A21D13/30—Filled, to be filled or stuffed products
- A21D13/31—Filled, to be filled or stuffed products filled before baking
-
- A—HUMAN NECESSITIES
- A21—BAKING; EDIBLE DOUGHS
- A21D—TREATMENT, e.g. PRESERVATION, OF FLOUR OR DOUGH, e.g. BY ADDITION OF MATERIALS; BAKING; BAKERY PRODUCTS; PRESERVATION THEREOF
- A21D13/00—Finished or partly finished bakery products
- A21D13/30—Filled, to be filled or stuffed products
- A21D13/38—Filled, to be filled or stuffed products characterised by the filling composition
Landscapes
- Life Sciences & Earth Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Manufacturing And Processing Devices For Dough (AREA)
Abstract
The invention discloses an integrated sandwich cake with buckwheat and edible bean and a treatment process thereof, relating to the technical field of food processing. According to the invention, the dough sheet is placed on the surface of the forming equipment, the driving equipment is rotated to drive the sandwich feeding equipment to rotate, and the bean paste and the jam are respectively extruded onto the dough sheet right below the sandwich feeding equipment; when the driving device removes the driving of the sandwich feeding device, the driving device starts to drive the forming device to rotate, so that the next dough sheet rotates to the position right below the sandwich feeding device, and the sandwich dough cake is formed through extrusion. According to the invention, through the design of the arc-shaped outer toothed plate, the arc-shaped inner toothed plate, the sandwich feeding device, the outer toothed ring and the supporting component, the arc-shaped inner toothed plate is used for driving the first feeding head and the second feeding head to perform circular motion, then the bean paste and the jam are squeezed onto the dough sheet on the supporting component, and a layer of dough sheet is superposed for extrusion forming, so that the production efficiency of the sandwich dough cake is greatly increased, and the integration of the quality of buckwheat and the quality of edible beans is realized.
Description
Technical Field
The invention belongs to the technical field of food processing, and particularly relates to an integrated sandwich cake with buckwheat and edible bean quality and a treatment process thereof.
Background
With the improvement of the social and economic development level, the sales volume of biscuits is also rapidly increased, how to improve the production efficiency of the biscuits as much as possible in the production process of the biscuits is a technical problem to be solved urgently, and at present, biscuit production enterprises generally use automatic production equipment to improve the production efficiency of the biscuits. The buckwheat contains easy-to-dissolve protein, mainly comprises gluten and globulin, wherein the content of lysine and tryptophan is higher than that of other cereals, so that the nutritional value is also higher, the mineral substance in the buckwheat flour is higher than that of any other natural food, the content of the mineral substance is 2-3 times of that of polished rice and wheat flour, the content of iron is several times of that of wheat flour, the content of magnesium is 1 time higher than that of rice and wheat flour, and a bean product is an essential element in nutrient substances, so that the buckwheat flour has the effects of preventing osteoporosis, improving the immunity of the organism, preventing constipation, preventing cardiovascular and cerebrovascular diseases, losing weight and the like.
However, in the prior art, the dual effects of the buckwheat and the edible beans cannot be well combined, and the quality integration of the buckwheat and the edible beans is not realized, so that the application range of the buckwheat and the edible beans is greatly reduced; in addition, the existing sandwich cake processing and forming equipment has single function, more motors are needed by driving parts, the consumed electric energy is higher, the energy-saving and environment-friendly idea is not met, and the production efficiency of sandwich cakes is lower. Therefore, the sandwich cake with the integrated buckwheat and edible bean quality and the processing technology thereof are designed to solve the problems.
Disclosure of Invention
The invention aims to provide a buckwheat and edible bean quality integrated sandwich cake and a processing technology thereof, and solves the problems that the existing cake does not realize the integration of buckwheat and edible bean quality and further greatly reduces the application range of buckwheat and edible bean by the design of a forming device, a driving device, a sandwich feeding device, a supporting component, an installing component and a driving component.
In order to solve the technical problems, the invention is realized by the following technical scheme:
the invention relates to an integrated sandwich cake of buckwheat and edible bean products, which comprises the following raw materials in parts by weight: 80-90 parts of buckwheat flour, 15-30 parts of corn flour, 0.5-1.0 part of sugar, 8-10 parts of milk powder, 0.03 part of sodium bicarbonate, 1.5-2.0 parts of jam, 3.0-3.5 parts of sweetened bean paste and 60-75 parts of purified water;
a treatment process of buckwheat and edible bean product integrated sandwich cakes comprises the following steps:
the first step is as follows: adding buckwheat flour, corn flour, milk powder and sodium bicarbonate in parts by weight into a mixer, and stirring at a rotating speed of 30-40r/min for 5-10min to uniformly mix the raw materials;
The second step is that: adding sugar in the formula weight part into purified water, gradually adding the purified water added with the sugar into a mixer at the rotating speed of the mixer in the first step, continuously stirring for 5-8min, then adjusting the rotating speed of the mixer to be 110-125r/min, and stirring for 20-30min, wherein the temperature of the purified water is controlled to be 35-40 ℃;
the third step: taking out the dough from the mixer, standing and fermenting for 8-15 min;
the fourth step: rolling and cutting the dough to obtain round dough sheet with thickness of 2.0-3.5 mm;
the fifth step: placing the round dough sheet on the surface of a forming device, rotating the driving device, utilizing the driving device to rotate a sandwich feeding device, and respectively extruding the bean paste and the jam inside the sandwich feeding device onto the corresponding round dough sheet under the sandwich feeding device in the rotating process of the sandwich feeding device to form a bean paste ring and a jam ring;
and a sixth step: when the driving device removes the driving of the sandwich feeding device, the sandwich feeding device stops discharging, then the driving device starts to drive the forming device to rotate, the next dough sheet rotates to the position right below the sandwich feeding device, then the circular dough sheets with the same size cover the upper layer of the circular dough sheet coated with the sweetened bean paste ring and the jam ring, and the extrusion forming of the upper and lower layers of circular dough sheets is realized by using the extruder to form the sandwich dough cake;
The seventh step: and the fifth step and the sixth step are operated circularly, so that the batch production of the sandwich cakes can be realized.
Furthermore, the forming device in the fifth step comprises a forming turntable, the center of the forming turntable is rotatably connected with a first mounting column, and a first fixing frame is fixed at the top end of the first mounting column;
a plurality of through holes are uniformly distributed on the upper surface of the forming turntable along the annular direction, guide rings are fixed on the inner walls of the through holes, and a plurality of limiting pieces are fixed on the inner walls of the guide rings;
a plurality of first elastic pieces are fixed on the upper surface of the guide ring.
Furthermore, a plurality of limiting sliding grooves are formed in the upper surface of the forming turntable and are uniformly arranged along the peripheral direction of the through hole;
a plurality of lug plates are fixed on the upper surface of the forming turntable, the lug plates are uniformly arranged along the peripheral direction of the through hole channel, and the lug plates are matched with the limiting sliding grooves in position;
a movable plate is fixed inside the limiting sliding groove through a sliding block, and a smooth supporting piece is fixed at the top of the movable plate;
and a second elastic piece is fixed between the moving plate and the ear plate.
Furthermore, the molding equipment also comprises a support component;
the supporting assembly comprises a conical supporting platform, a guide column is fixed at the bottom of the conical supporting platform, a meshing column is fixed on the lower end face of the guide column, and the diameter of the meshing column is larger than that of the guide column and smaller than that of a through hole channel;
The guide post is in sliding fit with the inner wall of the guide ring;
a plurality of positioning grooves are formed in the peripheral side surface of the guide column, and the positioning grooves are in sliding fit with the limiting piece;
a first magnetic ring is fixed on the circumferential side surface of the conical support platform;
the bottom of the conical support platform is fixedly connected with the upper end of the first elastic piece, and the conical support platform and the smooth support piece are in sliding fit.
Furthermore, the sandwich feeding device in the fifth step comprises a feeding tank body, wherein a bean paste storage chamber and a jam storage chamber are arranged in the feeding tank body;
the jam feeding device is characterized in that a first conveying pipe and a second conveying pipe are arranged at the top of the feeding tank body, the first conveying pipe is communicated with the sweetened bean paste storage chamber, and the second conveying pipe is communicated with the jam storage chamber.
Furthermore, a first feeding head and a second feeding head are arranged at the bottom of the feeding tank body, the first feeding head is communicated with the bean paste storage chamber, and the second feeding head is communicated with the jam storage chamber;
a second magnetic ring is fixed on the circumferential side surface of the feeding tank body close to the bottom, and the second magnetic ring and the first magnetic ring are magnetically repelled;
an outer toothed ring is fixed at the top of the feeding tank body, and the first conveying pipe and the second conveying pipe are both positioned on the inner side of the outer toothed ring;
A second mounting column is fixed at the center of the top of the feeding tank body, and a second fixing frame is fixed at the top end of the second mounting column.
Further, the driving device in the fifth step consists of a mounting assembly and a driving assembly, and the driving assembly is positioned at the bottom of the forming device;
the mounting assembly comprises a base, a driving motor is mounted at the bottom of the base, and a supporting column is fixed at one end of an output shaft of the driving motor;
the driving assembly comprises a fixed disc, and the fixed disc is fixedly connected with the supporting column;
a plurality of support rods are fixed on the peripheral side surface of the fixed disc, an arc-shaped outer toothed plate is fixed at one end of each support rod, a connecting frame is fixed at the bottom of each arc-shaped outer toothed plate, and an arc-shaped inner toothed plate is fixed at one end of each connecting frame;
the arc-shaped outer toothed plate is meshed with the meshing column, and the arc-shaped inner toothed plate is meshed with the outer toothed ring.
The invention has the following beneficial effects:
1. according to the invention, through the design of the arc-shaped outer toothed plate, the arc-shaped inner toothed plate, the sandwich feeding device, the first feeding head, the second feeding head, the outer toothed ring and the supporting component, the arc-shaped inner toothed plate is utilized to drive the first feeding head and the second feeding head to perform circular motion, then the bean paste and the jam are squeezed onto the wrappers on the supporting component to form the bean paste ring and the jam ring, a layer of wrapper is superposed to perform extrusion forming, the bean paste ring and the jam ring are squeezed and uniformly diffused under pressure, the production efficiency of the sandwich pancake is greatly increased, the integration of the quality of buckwheat and the quality of edible beans is realized, and the combination of nutritional ingredients in the buckwheat and the edible beans is facilitated.
2. In the process of driving the sandwich feeding device to rotate by using the arc-shaped inner toothed plate, the second magnetic ring repels the first magnetic ring, so that the meshing column moves out of the through hole passage downwards, the arc-shaped inner toothed plate is separated from the sandwich feeding device after the addition of sandwich filling on the wrapper is realized, then the forming turntable is driven to rotate by using the matching action of the arc-shaped outer toothed plate and the meshing column until the next supporting assembly with the wrapper rotates to the position right below the sandwich feeding device, and the addition of the sandwich filling on the next wrapper is started, so that the production efficiency of sandwich cakes is greatly improved.
3. According to the invention, only through a single driving motor, under the action of the arc-shaped outer toothed plate, the connecting frame and the arc-shaped inner toothed plate, the sandwich feeding device and the forming turntable can be driven to rotate in sequence, so that the electric energy is greatly saved, the energy-saving and environment-friendly idea is met, meanwhile, the structure of sandwich cake production equipment is greatly simplified, and the preparation cost is reduced.
Of course, it is not necessary for any product in which the invention is practiced to achieve all of the above-described advantages at the same time.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a schematic structural diagram of a sandwiched cake production facility with integrated buckwheat and edible bean products;
FIG. 2 is a side view of the structure of FIG. 1;
FIG. 3 is a top view of the structure of FIG. 1;
FIG. 4 is a schematic view of the structure of FIG. 1 from a bottom view;
FIG. 5 is a schematic view of a portion of the structure of FIG. 1;
FIG. 6 is a side view of the structure of FIG. 5;
FIG. 7 is a schematic view of the bottom view of FIG. 5;
FIG. 8 is a schematic view of the structure of the molding apparatus;
FIG. 9 is a top view of the structure of FIG. 8;
FIG. 10 is an enlarged view of a portion of the structure at A in FIG. 9;
FIG. 11 is a schematic view of the bottom view of FIG. 8;
FIG. 12 is a schematic structural view of the support assembly;
FIG. 13 is a schematic view showing the structure of a sandwich feeder apparatus;
FIG. 14 is a front view of the structure of FIG. 13;
FIG. 15 is a schematic structural view of a drive assembly;
fig. 16 is a top view of the structure of fig. 15.
In the drawings, the components represented by the respective reference numerals are listed below:
1-forming equipment, 101-forming turntable, 102-first mounting column, 103-first fixing frame, 104-through hole channel, 105-guide ring, 106-limiting piece, 107-first elastic piece, 108-limiting sliding groove, 109-lug plate, 110-moving plate, 111-smooth supporting piece, 112-second elastic piece, 2-driving equipment, 3-sandwich feeding equipment, 301-feeding tank body, 302-first feeding pipe, 303-second feeding pipe, 304-first feeding head, 305-second feeding head, 306-second magnetic ring, 307-external gear ring, 308-second mounting column, 309-second fixing frame, 4-supporting component, 401-conical supporting platform, 402-guide column, 403-meshing column, 404-a positioning groove, 405-a first magnetic ring, 5-a mounting component, 501-a base, 502-a driving motor, 503-a supporting column, 6-a driving component, 601-a fixed disc, 602-a supporting rod, 603-an arc-shaped outer toothed plate, 604-a connecting frame and 605-an arc-shaped inner toothed plate.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-16, the invention relates to an integrated sandwich cake of buckwheat and edible bean, comprising the following raw materials in parts by weight: 80-90 parts of buckwheat flour, 15-30 parts of corn flour, 0.5-1.0 part of sugar, 8-10 parts of milk powder, 0.03 part of sodium bicarbonate, 1.5-2.0 parts of jam, 3.0-3.5 parts of sweetened bean paste and 60-75 parts of purified water;
a treatment process of buckwheat and edible bean product integrated sandwich cakes comprises the following steps:
the first step is as follows: adding buckwheat flour, corn flour, milk powder and sodium bicarbonate in parts by weight into a mixer, and stirring at a rotating speed of 30-40r/min for 5-10min to uniformly mix the raw materials;
the second step is that: adding sugar in the formula weight part into purified water, gradually adding the purified water added with the sugar into a mixer at the rotating speed of the mixer in the first step, continuously stirring for 5-8min, then adjusting the rotating speed of the mixer to be 110-125r/min, and stirring for 20-30min, wherein the temperature of the purified water is controlled to be 35-40 ℃;
the third step: taking out the dough from the mixer, standing and fermenting for 8-15 min;
the fourth step: rolling and cutting the dough to obtain round dough sheet with thickness of 2.0-3.5 mm;
the fifth step: placing a round dough sheet on the surface of a forming device 1, rotating a driving device 2, utilizing the driving device 2 to rotate a sandwich feeding device 3, and respectively extruding the bean paste and the jam in the sandwich feeding device 3 onto the corresponding round dough sheet under the sandwich feeding device 3 in the rotating process of the sandwich feeding device 3 to form a bean paste ring and a jam ring;
And a sixth step: when the driving device 2 removes the driving of the sandwich feeding device 3, the sandwich feeding device 3 stops discharging, then the driving device 2 starts to drive the forming device 1 to rotate, so that the next dough sheet rotates to the position right below the sandwich feeding device 3, then the circular dough sheets with the same size are covered on the upper layer of the circular dough sheet coated with the sweetened bean paste ring and the jam ring, and the extrusion forming of the upper and lower layers of circular dough sheets is realized by using an extruder to form a sandwich dough cake;
the seventh step: and the fifth step and the sixth step are operated circularly, so that the batch production of the sandwich cakes can be realized.
The forming device 1 in the fifth step comprises a forming turntable 101, the center of the forming turntable 101 is rotatably connected with a first mounting column 102, a first fixing frame 103 is fixed at the top end of the first mounting column 102, and the forming device 1 is fixedly mounted through the first fixing frame 103;
a plurality of through hole channels 104 are uniformly distributed on the upper surface of the forming turntable 101 along the annular direction, guide rings 105 are fixed on the inner walls of the through hole channels 104, and a plurality of limiting pieces 106 are fixed on the inner walls of the guide rings 105;
a plurality of first elastic members 107 are fixed to the upper surface of the guide ring 105.
Wherein, the upper surface of the molding turntable 101 is provided with a plurality of limiting chutes 108, and the limiting chutes 108 are uniformly arranged along the circumferential direction of the through hole 104;
A plurality of lug plates 109 are fixed on the upper surface of the forming turntable 101, the lug plates 109 are uniformly arranged along the circumferential direction of the through hole 104, and the lug plates 109 are matched with the position of the limiting sliding groove 108;
a moving plate 110 is fixed inside the limiting chute 108 through a slider, and a smooth support 111 is fixed at the top of the moving plate 110; a second elastic member 112 is fixed between the moving plate 110 and the ear plate 109.
Wherein, the molding equipment 1 also comprises a supporting component 4;
the supporting assembly 4 comprises a conical supporting platform 401, a guide column 402 is fixed at the bottom of the conical supporting platform 401, an engaging column 403 is fixed on the lower end face of the guide column 402, and the diameter of the engaging column 403 is larger than that of the guide column 402 and smaller than that of the through hole 104;
the guide post 402 is in sliding fit with the inner wall of the guide ring 105;
a plurality of positioning grooves 404 are formed on the circumferential side surface of the guide post 402, and the positioning grooves 404 are in sliding fit with the limiting member 106, so that the support assembly 4 can only slide up and down in the through hole 104 and cannot rotate;
a first magnetic ring 405 is fixed on the peripheral side surface of the conical support platform 401;
the bottom of the conical support platform 401 is fixedly connected with the upper end of the first elastic piece 107, and the conical support platform 401 is in sliding fit with the smooth support piece 111; in a natural state, the engaging column 403 is located inside the through hole 104, and at this time, the smooth support 111 is tightly attached to the peripheral side surface of the tapered support platform 401 under the compressive elasticity of the second elastic member 112, and the first elastic member 107 is also in a compressed state.
The sandwich feeding device 3 in the fifth step comprises a feeding tank body 301, wherein a bean paste storage chamber and a jam storage chamber are arranged in the feeding tank body 301;
a first material conveying pipe 302 and a second material conveying pipe 303 are arranged at the top of the material feeding tank body 301, the first material conveying pipe 302 is communicated with a bean paste storage chamber, and the second material conveying pipe 303 is communicated with a jam storage chamber;
a first feeding head 304 and a second feeding head 305 are arranged at the bottom of the feeding tank body 301, the first feeding head 304 is communicated with the bean paste storage chamber, and the second feeding head 305 is communicated with the jam storage chamber; transporting the sweetened bean paste into a sweetened bean paste storage chamber in the feed tank 301 through a first transporting pipe 302 and extruding the sweetened bean paste through a first feeding head 304, and simultaneously transporting the jam into a jam storage chamber in the feed tank 301 through a second transporting pipe 303 and extruding the jam through a second feeding head 305;
a second magnetic ring 306 is fixed on the circumferential side surface of the feed tank body 301 close to the bottom, and the second magnetic ring 306 and the first magnetic ring 405 are magnetically repelled; when the supporting component 4 is positioned right below the sandwich feeding device 3, the supporting component 4 is driven to move downwards along the guide ring 105 by utilizing the magnetic repulsion action of the first magnetic ring 405 and the second magnetic ring 306, so that the meshing column 403 moves downwards out of the through hole 104, at the moment, the addition of the bean paste ring and the jam ring on the dough sheet carried on the supporting component 4 is realized by utilizing the rotation of the feeding tank body 301 and utilizing the first feeding head 304 and the second feeding head 305, when the supporting component 4 right below the sandwich feeding device 3 rotates to other positions, the downwards-moved meshing column is reset under the common resetting action of the first elastic piece 107 and the second elastic piece 112 until the meshing column 403 completely moves upwards into the through hole 104, and the influence of the meshing column 403 on the rotation of the driving device 2 is effectively avoided;
An outer toothed ring 307 is fixed on the top of the feed tank body 301, and the first feed delivery pipe 302 and the second feed delivery pipe 303 are both positioned on the inner side of the outer toothed ring 307;
a second mounting column 308 is fixed at the center of the top of the feeding tank body 301, a second fixing frame 309 is fixed at the top end of the second mounting column 308, and the sandwich feeding device 3 is fixedly mounted through the second fixing frame 309.
The driving device 2 in the fifth step consists of a mounting component 5 and a driving component 6, and the driving component 6 is positioned at the bottom of the forming device 1;
the mounting assembly 5 comprises a base 501, a driving motor 502 is mounted at the bottom of the base 501, and a supporting column 503 is fixed at one end of an output shaft of the driving motor 502;
the driving assembly 6 comprises a fixed disc 601, and the fixed disc 601 is fixedly connected with the supporting column 503;
a plurality of supporting rods 602 are fixed on the peripheral side surface of the fixed disc 601, an arc-shaped outer toothed plate 603 is fixed at one end of each supporting rod 602, a connecting frame 604 is fixed at the bottom of each arc-shaped outer toothed plate 603, and an arc-shaped inner toothed plate 605 is fixed at one end of each connecting frame 604;
the arc-shaped outer toothed plate 603 is meshed with the meshing column 403, and the arc-shaped inner toothed plate 605 is meshed with the outer toothed ring 307.
The working principle of the embodiment is as follows: during operation, a circular dough cover is placed on the conical supporting platform 401 of the supporting component 4 on the forming turntable 101, the driving motor 502 is started to drive the driving component 6 to rotate, when the arc-shaped inner toothed plate 605 rotates to just match with the outer toothed ring 307, along with the rotation of the driving component 6, the arc-shaped inner toothed plate 605 starts to drive the feed tank body 301 to rotate, meanwhile, the arc-shaped inner toothed plate 605 drives the first feed head 304 and the second feed head 305 to perform circular motion, so that the bean paste and the jam are squeezed onto the dough cover on the supporting component 4 to form a bean paste ring and a jam ring, at the moment, the sandwich feeding device 3 temporarily stops discharging, in the process, the supporting component 4 is driven to move downwards along the guide ring 105 by utilizing the magnetic repulsion action of the first magnetic ring 405 and the second magnetic ring 306, so that the meshing column 403 moves downwards to pass through the through hole 104, and then the meshing action of the arc-shaped outer toothed plate 603 on the same connecting frame 604 and the toothed plate 403 is utilized, the molding turntable 101 is driven to rotate, the flour wrappers added with the bean paste and the jam are rotated to other positions, under the combined reset action of the first elastic piece 107 and the second elastic piece 112, the downwardly moving meshing columns 403 are reset until the meshing columns 403 completely move upwards to the through hole 104, the influence of the meshing columns 403 on the rotation of the driving device 2 is effectively avoided, finally, a layer of flour wrappers is superposed on the flour wrappers added with the bean paste and the jam for extrusion molding, the bean paste rings and the jam rings are extruded and uniformly diffused under pressure, the production efficiency of the sandwich flour cakes is greatly increased, the integration of the quality of the buckwheat and the quality of the edible beans is realized, the combination of nutrient components in the buckwheat and the edible beans is facilitated, and the batch production of the sandwich flour cakes is realized by the same operation mode.
In the description herein, references to the description of "one embodiment," "an example," "a specific example" or the like are intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The preferred embodiments of the invention disclosed above are intended to be illustrative only. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise embodiments disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best utilize the invention. The invention is limited only by the claims and their full scope and equivalents.
Claims (7)
1. An integrated sandwich cake of buckwheat and edible bean products is characterized in that: the feed comprises the following raw materials in parts by weight: 80-90 parts of buckwheat flour, 15-30 parts of corn flour, 0.5-1.0 part of sugar, 8-10 parts of milk powder, 0.03 part of sodium bicarbonate, 1.5-2.0 parts of jam, 3.0-3.5 parts of sweetened bean paste and 60-75 parts of purified water;
A treatment process of buckwheat and edible bean product integrated sandwich cakes comprises the following steps:
the first step is as follows: adding buckwheat flour, corn flour, milk powder and sodium bicarbonate in parts by weight into a mixer, and stirring at a rotating speed of 30-40r/min for 5-10min to uniformly mix the raw materials;
the second step is that: adding sugar in the formula weight part into purified water, gradually adding the purified water added with the sugar into a mixer at the rotating speed of the mixer in the first step, continuously stirring for 5-8min, then adjusting the rotating speed of the mixer to be 110-125r/min, and stirring for 20-30min, wherein the temperature of the purified water is controlled to be 35-40 ℃;
the third step: taking out the dough from the mixer, standing and fermenting for 8-15 min;
the fourth step: rolling and cutting the dough to obtain round dough sheet with thickness of 2.0-3.5 mm;
the fifth step: placing the circular dough sheet on the surface of a forming device (1), rotating the driving device (2), utilizing the driving device (2) to make a sandwich feeding device (3) rotate, and respectively extruding the bean paste and the jam inside the sandwich feeding device (3) onto the corresponding circular dough sheet under the sandwich feeding device (3) in the rotating process of the sandwich feeding device (3) to form a bean paste ring and a jam ring;
And a sixth step: when the driving device (2) removes the driving of the sandwich feeding device (3), the sandwich feeding device (3) stops discharging, then the driving device (2) starts to drive the forming device (1) to rotate, the next dough sheet rotates to the position right below the sandwich feeding device (3), the circular dough sheets with the same size are covered on the upper layer of the circular dough sheet coated with the sweetened bean paste ring and the jam ring, and an extruder is used for realizing the extrusion forming of the upper and lower layers of circular dough sheets to form a sandwich dough cake;
the seventh step: and the fifth step and the sixth step are operated circularly, so that the batch production of the sandwich cakes can be realized.
2. The buckwheat and edible bean product integrated sandwich pancake according to claim 1, wherein the forming device (1) in the fifth step comprises a forming turntable (101), a first mounting column (102) is connected to the center of the forming turntable (101) in a rotating manner, and a first fixing frame (103) is fixed at the top end of the first mounting column (102);
a plurality of through hole channels (104) are uniformly distributed on the upper surface of the forming turntable (101) along the annular direction, guide rings (105) are fixed on the inner walls of the through hole channels (104), and a plurality of limiting pieces (106) are fixed on the inner walls of the guide rings (105);
A plurality of first elastic pieces (107) are fixed on the upper surface of the guide ring (105).
3. The buckwheat and edible bean product integrated sandwich pancake according to claim 2, wherein a plurality of limiting sliding grooves (108) are formed in the upper surface of the forming turntable (101), and the limiting sliding grooves (108) are uniformly arranged along the circumferential direction of the through hole (104);
a plurality of lug plates (109) are fixed on the upper surface of the forming turntable (101), the lug plates (109) are uniformly arranged along the circumferential direction of the through hole (104), and the lug plates (109) are matched with the position of the limiting sliding groove (108);
a moving plate (110) is fixed inside the limiting sliding groove (108) through a sliding block, and a smooth supporting piece (111) is fixed at the top of the moving plate (110);
and a second elastic piece (112) is fixed between the moving plate (110) and the ear plate (109).
4. An integrated buckwheat and edible bean sandwich cake as claimed in claim 3, wherein the forming device (1) further comprises a supporting component (4);
the supporting assembly (4) comprises a conical supporting platform (401), a guide column (402) is fixed at the bottom of the conical supporting platform (401), an engaging column (403) is fixed on the lower end face of the guide column (402), and the diameter of the engaging column (403) is larger than that of the guide column (402) and smaller than that of the through hole channel (104);
The guide post (402) is in sliding fit with the inner wall of the guide ring (105);
a plurality of positioning grooves (404) are formed in the peripheral side surface of the guide column (402), and the positioning grooves (404) are in sliding fit with the limiting piece (106);
a first magnetic ring (405) is fixed on the peripheral side surface of the conical support platform (401);
the bottom of the conical support platform (401) is fixedly connected with the upper end of the first elastic piece (107), and the conical support platform (401) is in sliding fit with the smooth support piece (111).
5. The buckwheat and edible bean product integrated sandwich pancake according to claim 4, wherein the sandwich feeding device (3) in the fifth step comprises a feeding tank body (301), and a bean paste storage chamber and a jam storage chamber are arranged in the feeding tank body (301);
the jam jar is characterized in that a first material conveying pipe (302) and a second material conveying pipe (303) are arranged at the top of the feeding jar body (301), the first material conveying pipe (302) is communicated with the sweetened bean paste storage chamber, and the second material conveying pipe (303) is communicated with the jam storage chamber.
6. The buckwheat and edible bean product integrated sandwich pancake as claimed in claim 5, wherein a first feeding head (304) and a second feeding head (305) are arranged at the bottom of the feeding tank body (301), the first feeding head (304) is communicated with a bean paste storage chamber, and the second feeding head (305) is communicated with a jam storage chamber;
A second magnetic ring (306) is fixed on the circumferential side surface of the feeding tank body (301) close to the bottom, and the second magnetic ring (306) and the first magnetic ring (405) are magnetically repelled;
an outer toothed ring (307) is fixed to the top of the feeding tank body (301), and the first conveying pipe (302) and the second conveying pipe (303) are located on the inner side of the outer toothed ring (307);
a second mounting column (308) is fixed at the center of the top of the feeding tank body (301), and a second fixing frame (309) is fixed at the top end of the second mounting column (308).
7. An integrated buckwheat and edible bean product filled pastry as claimed in claim 6, wherein the driving device (2) in the fifth step is composed of a mounting assembly (5) and a driving assembly (6), the driving assembly (6) is positioned at the bottom of the forming device (1);
the mounting assembly (5) comprises a base (501), a driving motor (502) is mounted at the bottom of the base (501), and a supporting column (503) is fixed at one end of an output shaft of the driving motor (502);
the driving assembly (6) comprises a fixed disc (601), and the fixed disc (601) is fixedly connected with the supporting column (503);
a plurality of supporting rods (602) are fixed on the peripheral side surface of the fixed disc (601), an arc-shaped outer toothed plate (603) is fixed at one end of each supporting rod (602), a connecting frame (604) is fixed at the bottom of each arc-shaped outer toothed plate (603), and an arc-shaped inner toothed plate (605) is fixed at one end of each connecting frame (604);
The arc-shaped outer toothed plate (603) is meshed with the meshing column (403), and the arc-shaped inner toothed plate (605) is meshed with the outer toothed ring (307).
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| CN202110797964.3A CN113519593A (en) | 2021-07-15 | 2021-07-15 | Buckwheat and edible bean product integrated sandwich cake and processing technology thereof |
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