CN113506662A - Equipment is used in processing of disk suspension porcelain insulator - Google Patents

Equipment is used in processing of disk suspension porcelain insulator Download PDF

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Publication number
CN113506662A
CN113506662A CN202110774354.1A CN202110774354A CN113506662A CN 113506662 A CN113506662 A CN 113506662A CN 202110774354 A CN202110774354 A CN 202110774354A CN 113506662 A CN113506662 A CN 113506662A
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fixedly connected
gear
base
mounting panel
motor
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CN202110774354.1A
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CN113506662B (en
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谢鹏
谢涛
赵明彪
李存萍
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Pingxiang Qiangsheng Electric Porcelain Manufacturing Co ltd
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Pingxiang Qiangsheng Electric Porcelain Manufacturing Co ltd
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B19/00Apparatus or processes specially adapted for manufacturing insulators or insulating bodies
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B19/00Apparatus or processes specially adapted for manufacturing insulators or insulating bodies
    • H01B19/04Treating the surfaces, e.g. applying coatings
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/60Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes

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Abstract

The invention provides equipment for processing a disc-shaped suspension type porcelain insulator, and relates to the technical field of insulator processing. This equipment is used in processing of disk suspension porcelain insulator, the on-line screen storage device comprises a base, both sides all are provided with the stirring mill around the base left end top, the stirring mill includes abrasive tank, first motor, pivot, first gear, cross, second gear, ring gear, dredge plate, ring channel, slender pole, sieve, guide bar, spring and gyro wheel, abrasive tank fixed connection is on the top of base, abrasive tank top end fixedly connected with first motor, the inboard rotation in abrasive tank lower part is connected with ring gear and four second gear meshing connections. The uniformity of the size of the particles of the insulator is improved through the stirring mill, and the stirring mill, the ball mill and the slurry iron remover are matched with the vacuum pug mill to degas pug, so that the steep wave performance of the porcelain insulator is improved, and the ceramic insulator is worthy of vigorous popularization.

Description

Equipment is used in processing of disk suspension porcelain insulator
Technical Field
The invention relates to the technical field of insulator processing, in particular to equipment for processing a disc-shaped suspension type porcelain insulator.
Background
In the high-voltage overhead power transmission and distribution line, the disc-shaped suspension insulator can play a role in insulating and fixing a wire, the porcelain insulator has good chemical stability and thermal stability, and the advantages of the porcelain insulator in the aspects of electrical performance and mechanical performance are more prominent, and the disc-shaped suspension insulator is suitable for industrial dust, chemical engineering, saline-alkali, coastal areas and foggy areas.
The steep wave performance of the porcelain insulator influences the lightning impulse resistance and the power frequency breakdown performance of the porcelain insulator, the reduction of the air hole content of the porcelain material is favorable for improving the steep wave performance of the insulator, however, the existing porcelain insulator processing equipment reduces the air hole content of the porcelain material, the capacity of improving the steep wave performance of the insulator is to be improved, and in addition, the insulator raw material utilization rate is low, so that the waste is easily caused.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides equipment for processing a disc-shaped suspension porcelain insulator, and solves the problem that the air hole eliminating capacity of the equipment for processing the porcelain insulator is insufficient.
(II) technical scheme
In order to achieve the purpose, the invention is realized by the following technical scheme: a disc suspension type porcelain insulator processing device comprises a base, wherein stirring mills are arranged on the front side and the rear side of the top of the left end of the base respectively, each stirring mill comprises an abrasive tank, a first motor, a rotating shaft, a first gear, a cross, a second gear, a gear ring, a dredging plate, an annular groove, a thin rod, a sieve plate, a guide rod, a spring and a roller, the abrasive tank is fixedly connected to the top end of the base, the top end of the abrasive tank is fixedly connected with the first motor, the output end of the first motor is fixedly connected with the rotating shaft, the outer side of the bottom end of the rotating shaft is fixedly connected with the first gear, the outer side of the bottom end of the rotating shaft is rotatably connected with the cross and the cross is fixedly connected to the inner side of the abrasive tank, the left part, the right part, the front part and the rear part of the bottom end of the cross are rotatably connected with the second gear, four second gears are meshed with the first gear, the inner side of the lower part of the abrasive tank is rotatably connected with the gear ring and the gear ring is meshed with four second gears, the inside dredging plate that is provided with of abrasive tank and dredge board is located the ring gear under, the dredging plate outside is provided with the ring channel, the dredging plate bottom evenly is provided with the thin pole of a plurality of, the inboard fixedly connected with sieve in abrasive tank bottom and the inside through-hole that corresponds with thin pole that is provided with of sieve, the equal fixedly connected with guide bar in both ends and four guide bars all with abrasive tank sliding connection around and around dredging plate bottom, the guide bar outside is provided with the spring, the ring gear bottom is controlled both ends and is all rotated and be connected with the gyro wheel and the gyro wheel bottom is hugged closely with the ring channel bottom, the abrasive tank passes through the pipe and links to each other with the collecting pipe, the right-hand member of collecting pipe and the feed inlet fixed connection of first slush pump and first slush pump fixed connection on the top of base, the base top is from left side to right side in proper order fixedly connected with gathers workbin, ball mill, the bottom of base, The slurry iron remover, the material collecting groove, the second slurry pump, the vacuum pugging machine and the forming mechanism are arranged on the right side of the first slurry pump, the top end of the material collecting groove is fixedly connected with a third slurry pump, the front side of the second slurry pump is provided with a fourth slurry pump, the fourth slurry pump is fixedly connected to the top end of the base, the top of the right end of the vacuum pugging machine is fixedly connected with a mud outlet pipe, the forming mechanism comprises a mounting plate, a first cylinder, a pressing plate, a second cylinder, a second motor, an upper die, a first slide rail, a second slide rail, a lower die, a belt, a push rod, a driven wheel, a driving wheel and a third motor, the mounting plate is fixedly connected to the top end of the base, the left side of the front end of the upper portion of the mounting plate is fixedly connected with the first cylinder, the output end of the first cylinder is fixedly connected with the pressing plate, and the right side of the front end of the top of the mounting plate is fixedly connected with the second cylinder, the output end of the second cylinder is fixedly connected with a second motor, the output end of the second motor is fixedly connected with an upper die, the outer side of the middle part of the mounting plate is fixedly connected with a first slide rail, the outer side of the first slide rail is provided with a second slide rail which is fixedly connected with the top end of the base, ten lower dies are uniformly arranged between the first slide rail and the second slide rail, the front side of the lower part of the mounting plate is provided with a belt, the outer side of the belt is uniformly and fixedly connected with twelve push rods, the left end of the inner side of the belt is provided with a driven wheel, the right end of the inner side of the belt is provided with a driving wheel, the driven wheel and the driving wheel are both rotatably connected with the top end of the base, the front end of the driving wheel is fixedly connected with the output end of a third motor, the front side of the bottom of the mounting plate is provided with a mud gathering groove which is fixedly connected with the top end of the base, and a feed inlet of the fourth slurry pump is connected with the slurry collecting groove through a guide pipe, and a discharge outlet of the fourth slurry pump is connected with the slurry collecting groove through a guide pipe.
Preferably, the depth of the front end and the rear end of the middle of the annular groove is the shallowest, the depth of the left end and the right end of the annular groove is the deepest, and the depth of the annular groove gradually decreases from the middle to the left side and the right side.
Preferably, the stirring mill still includes impeller and logical groove, it sets up the inboard at the dredging plate to lead to the groove, the top of the equal fixedly connected with a plurality of impeller of pivot in pivot upper portion outside and the lower part outside is rotated with the top of abrasive tank and is connected.
Preferably, forming mechanism still includes turn conveyer, sharp conveyer, electric telescopic handle, U type frame and cutting rope, sharp conveyer sets up the lower part rear side at the mounting panel, the mounting panel lower part left and right sides all is provided with the turn conveyer, the equal fixed connection on the top of base of turn conveyer and sharp conveyer, base top fixedly connected with electric telescopic handle and electric telescopic handle are located the mounting panel front side from the dead ahead of the first bed die in left right side, electric telescopic handle's output fixedly connected with U type frame, the inboard front end fixedly connected with cutting rope of U type frame.
Preferably, the belt top is from a left side right first, second, third and fourth push rod respectively with four bed die laminating of mounting panel front side, the mounting panel front side is located out the mud pipe bottom from a left side right first bed die under, the mounting panel front side is located the clamp plate from a left side right second bed die under, the mounting panel front side is located the mould from a left side right third bed die under, the bed die of the mounting panel left and right sides sets up the turn conveyer top at the mounting panel left and right sides respectively, four bed dies of mounting panel rear side all set up the top at sharp conveyer.
Preferably, the feed inlet of the second slurry pump is connected with the material collecting tank through a guide pipe, the discharge outlet of the second slurry pump is connected with the vacuum pugging machine through a guide pipe, the discharge outlet of the first slurry pump is connected with the material collecting box through a guide pipe, the feed inlet of the third slurry pump is connected with the material collecting box through a guide pipe, and the discharge outlet of the third slurry pump is connected with the ball mill through a guide pipe.
Preferably, the ball mill is connected with a slurry deironing machine through a guide pipe, and the slurry deironing machine is connected with a material collecting tank through a guide pipe.
Preferably, four guide rods all penetrate through the sieve plate, and the springs are fixedly connected between the dredging plate and the sieve plate.
The working principle is as follows: two stirring mills respectively mill two raw materials of an insulator, a first motor drives an impeller to grind materials through a rotating shaft, the rotating shaft drives a first gear to rotate, a cross limits the displacement of a second gear in the horizontal direction, the gear ring and a roller are driven to rotate around the axis of an abrasive tank through the meshing of the second gear and the first gear and the meshing of the second gear and the gear ring, the roller presses a dredging plate downwards through an annular groove, a spring is matched with a guide rod to limit the dredging plate, so that the heights of the dredging plate and a thin rod are adjusted through the depth change of the annular groove, a sieve plate is dredged, the raw materials with proper particle size are timely led into a confluence pipe through a guide pipe, a first slurry pump leads the raw materials mixed in the confluence pipe into a material collecting box, a third slurry pump leads the raw materials in the material collecting box into a ball mill, and then other raw materials are added into the ball mill to mix the abrasive materials, obtaining insulator pug, putting the pug into a slurry deironing machine through a guide pipe for deironing by a ball mill, putting the pug into a collecting groove through the guide pipe by the slurry deironing machine after deironing, intermittently putting the pug in the collecting groove into a vacuum pugging machine for pugging by a second mud pump, leading the pug into a lower die by the vacuum pugging machine through a mud outlet pipe, cutting the pug by an electric telescopic rod in cooperation with a U-shaped frame and a cutting rope, pressing the pug into the lower die by a first cylinder through a pressing plate, driving the upper die to rotate by a second motor, pushing the second motor and the upper die by a second cylinder to extrude the pug to press the pug, enabling the pug to be pressed and formed, enabling a belt to run through a driving wheel and a driven wheel by a third motor in the pressing process, pushing the lower die between the first slide rail and the second slide rail to move rightwards by a push rod, and enabling the remainder generated in the pressing process to fall into the pugging groove from the periphery of the lower die, the excess materials are conveyed back to the material collecting groove through a fourth slurry pump, the lower die loaded with the mud blank is pushed to the turning conveyor by the push rod, the mud blank in the lower die is taken out by a worker to be fettled, and the lower die is reset through the turning conveyor and the linear conveyor.
(III) advantageous effects
The invention provides equipment for processing a disc-shaped suspension porcelain insulator. The method has the following beneficial effects:
1. the invention respectively stirs and mills the industrial alumina and the feldspar powder by two stirring mills, a first motor drives an impeller and a first gear to rotate through a rotating shaft, the first gear drives a roller to rotate around the rotating shaft through a second gear and a gear ring, the dredging plate is enabled to fluctuate up and down through the matching of the roller, a wavy annular groove and a spring, thereby leading the slender rod to dredge the sieve plate, reducing the rotation rate of the roller around the axle center of the abrasive tank by matching the cross with the first gear, the second gear and the gear ring, lightening the impact on the dredging plate, leading the first motor to drive the impeller abrasive material, dredge the sieve, make the suitable raw materials of granule size in time the ejection of compact, guaranteed the homogeneity of insulator granule size, what make the ball mill can be better is to the homogeneous mixing of insulator raw materials, and then improves vacuum pugging machine's degasification effect, promotes the steep wave performance of insulator.
2. After the vacuum pug mill discharges materials, the pug is cut through the electric telescopic rod matched with the U-shaped frame and the cutting rope, the first air cylinder is matched with the pressing plate and the lower die, the second air cylinder is matched with the second motor, the upper die and the lower die to press and form the pug, the pug is conveyed through the third motor matched with the driving wheel, the driven wheel, the belt, the push rod, the first slide rail, the second slide rail and the lower die in the pressing process, so that the excess materials generated in the pressing process can fall into the pug collecting groove from the periphery of the lower die, the excess materials are conveyed back to the pug collecting groove through the fourth mud pump, the pug is wasted in the lower insulator forming process, and the vacuum pug mill is worthy of great popularization.
Drawings
FIG. 1 is a perspective view of the present invention;
FIG. 2 is a schematic view of the configuration of the agitator mill of the present invention;
FIG. 3 is an enlarged view taken at A in FIG. 2;
FIG. 4 is an enlarged view of FIG. 2 at B;
FIG. 5 is a front view of the dredging plate of the present invention;
FIG. 6 is a perspective view of the forming mechanism;
FIG. 7 is an enlarged view at C of FIG. 6;
FIG. 8 is a front view of the lower mold of the present invention;
fig. 9 is a front view structural view of an upper mold of the present invention.
Wherein, 1, a base; 2. stirring and grinding; 3. a collector pipe; 4. a first mud pump; 5. gathering a material box; 6. a ball mill; 7. a slurry iron remover; 8. a material collecting groove; 9. a second mud pump; 10. a vacuum pugging machine; 11. a molding mechanism; 12. a third slurry pump; 13. a fourth mud pump; 14. a mud outlet pipe; 15. an abrasive tank; 16. a first motor; 17. a rotating shaft; 18. an impeller; 19. a first gear; 20. a cross; 21. a second gear; 22. a ring gear; 23. a dredging plate; 24. a through groove; 25. an annular groove; 26. a thin rod; 27. a sieve plate; 28. a guide bar; 29. a spring; 30. a roller; 31. mounting a plate; 32. a first cylinder; 33. pressing a plate; 34. a second cylinder; 35. a second motor; 36. an upper die; 37. a first slide rail; 38. a second slide rail; 39. a lower die; 40. a turning conveyor; 41. a linear conveyor; 42. a belt; 43. a push rod; 44. a driven wheel; 45. a driving wheel; 46. a third motor; 47. an electric telescopic rod; 48. a U-shaped frame; 49. cutting the rope; 50. a mud collecting groove.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example (b):
as shown in fig. 1-9, an embodiment of the present invention provides a disc-shaped suspension insulator processing apparatus, which includes a base 1, wherein a stirring mill 2 is disposed on both front and rear sides of a top portion of a left end of the base 1, the stirring mill 2 includes an abrasive tank 15, a first motor 16, a rotating shaft 17, a first gear 19, a cross 20, a second gear 21, a gear ring 22, a dredging plate 23, an annular groove 25, a thin rod 26, a sieve plate 27, a guide rod 28, a spring 29, and a roller 30, the abrasive tank 15 is fixedly connected to a top end of the base 1, the top end of the abrasive tank 15 is fixedly connected to the first motor 16, the output end of the first motor 16 is fixedly connected to the rotating shaft 17, the outer side of a bottom end of the rotating shaft 17 is fixedly connected to the first gear 19, the outer side of the bottom of the rotating shaft 17 is rotatably connected to the cross 20 and the cross 20 is fixedly connected to an inner side of the abrasive tank 15, the left portion, the right portion, the front portion, and the rear portion of the bottom end of the cross 20 are rotatably connected to second gear 21 and four second gears 21 are engaged with the first gear 19, the inner side of the lower part of the abrasive tank 15 is rotatably connected with a gear ring 22, the gear ring 22 is meshed with four second gears 21, a dredging plate 23 is arranged in the abrasive tank 15, the dredging plate 23 is positioned under the gear ring 22, an annular groove 25 is arranged on the outer side of the dredging plate 23, a plurality of thin rods 26 are uniformly arranged at the bottom end of the dredging plate 23, a sieve plate 27 is fixedly connected with the inner side of the bottom of the abrasive tank 15, through holes corresponding to the thin rods 26 are formed in the sieve plate 27, guide rods 28 are fixedly connected with the left end, the right end, the front end and the rear end of the bottom of the dredging plate 23, the four guide rods 28 are slidably connected with the abrasive tank 15, a spring 29 is arranged on the outer side of the guide rod 28, rollers 30 are rotatably connected with the left end and the right end of the bottom of the gear ring 22, the bottom end of the rollers 30 is tightly attached to the bottom end of the annular groove 25, the abrasive tank 15 is connected with the junction pipe 3 through a guide pipe, the right end of the junction pipe 3 is fixedly connected with a feed inlet of a first slurry pump 4, and the first slurry pump 4 is fixedly connected to the top end of the base 1, the top end of the base 1 is fixedly connected with a material gathering box 5, a ball mill 6, a slurry iron remover 7, a material gathering groove 8, a second slurry pump 9, a vacuum pugging machine 10 and a forming mechanism 11 from left to right in sequence, the material gathering box 5 is arranged on the right side of the first slurry pump 4, the top end of the material gathering box 5 is fixedly connected with a third slurry pump 12, a fourth slurry pump 13 is arranged on the front side of the second slurry pump 9, the fourth slurry pump 13 is fixedly connected to the top end of the base 1, the top of the right end of the vacuum pugging machine 10 is fixedly connected with a mud outlet pipe 14, the forming mechanism 11 comprises a mounting plate 31, a first cylinder 32, a pressing plate 33, a second cylinder 34, a second motor 35, an upper die 36, a first sliding rail 37, a second sliding rail 38, a lower die 39, a belt 42, a push rod 43, a driven wheel 44, a driving wheel 45 and a third motor 46, the mounting plate 31 is fixedly connected to the top end of the base 1, the left side of the front end of the upper portion of the mounting plate 31 is fixedly connected with the first cylinder 32, the output end of the first air cylinder 32 is fixedly connected with a pressing plate 33, the right side of the front end of the top of the mounting plate 31 is fixedly connected with a second air cylinder 34, the output end of the second air cylinder 34 is fixedly connected with a second motor 35, the output end of the second motor 35 is fixedly connected with an upper die 36, the outer side of the middle of the mounting plate 31 is fixedly connected with a first slide rail 37, the outer side of the first slide rail 37 is provided with a second slide rail 38 and the second slide rail 38 is fixedly connected with the top end of the base 1, ten lower dies 39 are uniformly arranged between the first slide rail 37 and the second slide rail 38, the front side of the lower part of the mounting plate 31 is provided with a belt 42, the outer side of the belt 42 is uniformly and fixedly connected with twelve push rods 43, the left end of the inner side of the belt 42 is provided with a driven wheel 44, the right end of the inner side of the belt 42 is provided with a driving wheel 45, the driven wheel 44 and the driving wheel 45 are both rotatably connected with the top end of the base 1, the front end of the driving wheel 45 is fixedly connected with the output end of a third motor 46 and the third motor 46 is fixedly connected with the top end of the base 1, the front side of the bottom of the mounting plate 31 is provided with a mud collecting groove 50, the mud collecting groove 50 is fixedly connected to the top end of the base 1, a feed inlet of the fourth mud pump 13 is connected with the mud collecting groove 50 through a guide pipe, and a discharge outlet of the fourth mud pump 13 is connected with the mud collecting groove 8 through a guide pipe.
The depth of the front end and the rear end of the middle part of the annular groove 25 is the shallowest, the depth of the left end and the right end of the annular groove 25 is the deepest, the depth of the annular groove 25 is gradually reduced from the middle part to the left side and the right side, the two stirring mills 2 respectively grind the industrial alumina and the feldspar powder, the first motor 16 drives the impeller 18 to grind materials through the rotating shaft 17, at the same time, the rotating shaft 17 drives the first gear 19 to rotate, the cross 20 limits the horizontal displacement of the second gear 21, the gear ring 22 and the roller 30 are driven to rotate around the axis of the abrasive tank 15 through the meshing of the second gear 21 and the first gear 19 and the meshing of the second gear 21 and the gear ring 22, the roller 30 presses the dredging plate 23 downwards through the annular groove 25, the spring 29 cooperates with the guide rod 28 to limit the dredging plate 23, so that the height of the aeration plate 23 and the thin rod 26 is adjusted by the depth variation of the annular groove 25, dredge the sieve plate 27, and guide the raw materials with proper particle size into the collecting pipe 3 through the guide pipe in time.
The stirring mill 2 further comprises impellers 18 and through grooves 24, the through grooves 24 are tapered, the through grooves 24 are arranged on the inner side of the dredging plate 23, the impellers 18 are fixedly connected to the outer sides of the upper portion and the lower portion of the rotating shaft 17, the top of the rotating shaft 17 is rotatably connected with the top of the abrasive tank 15, raw materials can fall from the through grooves 24 on the inner side of the dredging plate 23 or the outer side of the dredging plate 23, the blockage of the dredging plate 23 on discharging is avoided, the raw materials mixed in the collecting pipe 3 are guided into the material collecting box 5 by the first slurry pump 4, the raw materials in the material gathering box 5 are led into a ball mill 6 through a third slurry pump 12, then other raw materials are added into the ball mill 6 for mixing and grinding to obtain insulator pug, the ball mill 6 puts the pug into a slurry deironing machine 7 through a guide pipe for deironing, the slurry deironing machine 7 puts the pug into a material gathering groove 8 through the guide pipe after deironing, and intermittently feeding the pug in the material collecting groove 8 into a vacuum pug mill 10 by a second mud pump 9 for pugging.
The forming mechanism 11 further comprises a turning conveyor 40, a linear conveyor 41, an electric telescopic rod 47, a U-shaped frame 48 and a cutting rope 49, wherein the linear conveyor 41 is arranged on the rear side of the lower part of the mounting plate 31, the turning conveyor 40 is arranged on the left side and the right side of the lower part of the mounting plate 31, the turning conveyor 40 and the linear conveyor 41 are both fixedly connected to the top end of the base 1, the electric telescopic rod 47 is positioned on the front side of the mounting plate 31 and is positioned right in front of the first lower die 39 from left to right, the output end of the electric telescopic rod 47 is fixedly connected with the U-shaped frame 48, the cutting rope 49 is fixedly connected to the front end of the inner side of the U-shaped frame 48, the vacuum pug mill 10 guides pug into the lower die 39 through the pug outlet pipe 14, the electric telescopic rod 47 is matched with the U-shaped frame 48 and the cutting rope 49 to cut the pug, the first cylinder 32 fills the lower die 39 through the pressing plate 33, the second motor 35 drives the upper die 36 to rotate, the second air cylinder 34 pushes the second motor 35 and the upper die 36 to extrude pug, the pug is pressed and molded, the belt 42 is intermittently driven to run by the driving wheel 45 and the driven wheel 44 through the third motor 46 in the pressing process, the belt 42 pushes the lower die 39 between the first sliding rail 37 and the second sliding rail 38 to move rightwards through the push rod 43, so that residual materials generated in the pressing process can fall into the pug collecting groove 50 from the periphery of the lower die 39, the residual materials are conveyed back to the material collecting groove 8 through the fourth mud pump 13, the push rod 43 pushes the lower die 39 loaded with the pug to the turning conveyor 40, a worker takes out the pug in the lower die 39 to trim the pug, and the lower die 39 is reset through the turning conveyor 40 and the linear conveyor 41.
The belt 42 top is first from a left side to a right side, the second, the third and fourth push rods 43 are respectively attached to four lower dies 39 on the front side of the mounting plate 31, the first lower die 39 on the front side of the mounting plate 31 is positioned under the bottom end of the mud discharging pipe 14, the second lower die 39 on the front side of the mounting plate 31 is positioned under the pressing plate 33, the third lower die 39 on the front side of the mounting plate 31 is positioned under the upper die 36, the lower dies 39 on the left side and the right side of the mounting plate 31 are respectively arranged on the top ends of the turning conveyors 40 on the left side and the right side of the mounting plate 31, and the four lower dies 39 on the rear side of the mounting plate 31 are all arranged on the top ends of the linear conveyors 41.
The feed inlet of the second slurry pump 9 is connected with the material collecting tank 8 through a guide pipe, the discharge outlet of the second slurry pump 9 is connected with the vacuum pugging machine 10 through a guide pipe, the discharge outlet of the first slurry pump 4 is connected with the material collecting tank 5 through a guide pipe, the feed inlet of the third slurry pump 12 is connected with the material collecting tank 5 through a guide pipe, and the discharge outlet of the third slurry pump 12 is connected with the ball mill 6 through a guide pipe.
The ball mill 6 is connected with the slurry deironing machine 7 through a guide pipe, and the slurry deironing machine 7 is connected with the material collecting groove 8 through a guide pipe.
Four guide rods 28 extend through the screen plate 27 and springs 29 are fixedly connected between the aeration plate 23 and the screen plate 27.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (8)

1. The utility model provides an equipment is used in processing of disk suspension porcelain insulator, includes base (1), its characterized in that: both sides all are provided with stirring mill (2) around base (1) left end top, stirring mill (2) include abrasive tank (15), first motor (16), pivot (17), first gear (19), cross (20), second gear (21), ring gear (22), mediation board (23), ring channel (25), slender pole (26), sieve (27), guide bar (28), spring (29) and gyro wheel (30), abrasive tank (15) fixed connection is on the top of base (1), abrasive tank (15) top fixedly connected with first motor (16), the output fixedly connected with pivot (17) of first motor (16), pivot (17) bottom outside fixedly connected with first gear (19), pivot (17) bottom outside rotates and is connected with cross (20) and cross (20) fixed connection is in the inboard of abrasive tank (15), the left part, the right part, the front part and the rear part of cross (20) bottom are all rotationally connected with second gear (21) and four second gear (21) are all meshed with first gear (19) and are connected, the inner side of the lower part of abrasive tank (15) is rotationally connected with gear ring (22) and four second gear (21) in a meshed mode, the inner part of abrasive tank (15) is provided with dredging plate (23) and dredging plate (23) is located under gear ring (22), the outer side of dredging plate (23) is provided with annular groove (25), the bottom of dredging plate (23) is uniformly provided with a plurality of thin rods (26), the inner side of abrasive tank (15) bottom is fixedly connected with sieve plate (27) and sieve plate (27) is internally provided with through holes corresponding to thin rods (26), the left end, the right end, front end and rear end of dredging plate (23) bottom are fixedly connected with guide rods (28) and four guide rods (28) are all connected with abrasive tank (15) in a sliding mode, a spring (29) is arranged on the outer side of the guide rod (28), the left end and the right end of the bottom of the gear ring (22) are rotatably connected with a roller (30), the bottom end of the roller (30) is tightly attached to the bottom end of the annular groove (25), the abrasive tank (15) is connected with the manifold (3) through a guide pipe, the right end of the manifold (3) is fixedly connected with a feed inlet of a first slurry pump (4), the first slurry pump (4) is fixedly connected to the top end of the base (1), the top end of the base (1) is fixedly connected with a material collecting box (5), a ball mill (6), a slurry iron remover (7), a material collecting groove (8), a second slurry pump (9), a vacuum pugging machine (10) and a forming mechanism (11) from left to right, the material collecting box (5) is arranged on the right side of the first slurry pump (4), and the top end of the material collecting box (5) is fixedly connected with a third slurry pump (12), the front side of the second mud pump (9) is provided with a fourth mud pump (13), the fourth mud pump (13) is fixedly connected to the top end of the base (1), the top of the right end of the vacuum pugging machine (10) is fixedly connected with a mud outlet pipe (14), the forming mechanism (11) comprises a mounting plate (31), a first air cylinder (32), a pressing plate (33), a second air cylinder (34), a second motor (35), an upper die (36), a first sliding rail (37), a second sliding rail (38), a lower die (39), a belt (42), a push rod (43), a driven wheel (44), a driving wheel (45) and a third motor (46), the mounting plate (31) is fixedly connected to the top end of the base (1), the left side of the upper front end of the mounting plate (31) is fixedly connected with the first air cylinder (32), the output end of the first air cylinder (32) is fixedly connected with the pressing plate (33), mounting panel (31) top front end right side fixedly connected with second cylinder (34), output fixedly connected with second motor (35) of second cylinder (34), second motor (35) output fixedly connected with goes up mould (36), first slide rail (37) of mounting panel (31) middle part outside fixedly connected with, first slide rail (37) outside is provided with second slide rail (38) and second slide rail (38) fixed connection on the top of base (1), evenly be provided with ten bed dies (39) between first slide rail (37) and second slide rail (38), mounting panel (31) lower part front side is provided with belt (42), the even fixedly connected with twelve push rods (43) in belt (42) outside, belt (42) inboard left end is provided with from driving wheel (44), belt (42) inboard is provided with action wheel (45) and all rotates to be connected at base (1) from driving wheel (44) and action wheel (45), and all rotates to be connected at base (1) right-hand member (45) from driving wheel (44) ) The top of, the front end fixed connection of action wheel (45) is on the top of the output of third motor (46) and third motor (46) fixed connection in base (1), mounting panel (31) bottom front side is provided with gathers mud groove (50) and gathers mud groove (50) fixed connection on the top of base (1), the feed inlet of fourth slush pump (13) passes through the pipe and gathers mud groove (50) and link to each other, the discharge gate of fourth slush pump (13) passes through the pipe and links to each other with collection silo (8).
2. The apparatus for processing a disc-shaped suspension porcelain insulator according to claim 1, wherein: the depth of both ends is shallowest and the depth of both ends is deepest about ring channel (25) around ring channel (25) middle part, ring channel (25) reduce gradually to the degree of depth of both sides about from the middle part.
3. The apparatus for processing a disc-shaped suspension porcelain insulator according to claim 1, wherein: stirring mill (2) still includes impeller (18) and leads to groove (24), it sets up the inboard at dredging board (23) to lead to groove (24), the top of the equal fixedly connected with a plurality of impeller (18) in pivot (17) upper portion outside and lower part outside and pivot (17) is rotated with the top of abrasive tank (15) and is connected.
4. The apparatus for processing a disc-shaped suspension porcelain insulator according to claim 1, wherein: forming mechanism (11) still includes turn conveyer (40), straight line conveyer (41), electric telescopic handle (47), U type frame (48) and cutting rope (49), straight line conveyer (41) sets up the lower part rear side at mounting panel (31), mounting panel (31) lower part left and right sides all is provided with turn conveyer (40), the equal fixed connection on the top of base (1) of turn conveyer (40) and straight line conveyer (41), base (1) top fixedly connected with electric telescopic handle (47) and electric telescopic handle (47) are located mounting panel (31) front side from the dead ahead of the first bed die (39) of left right side, the output fixedly connected with U type frame (48) of electric telescopic handle (47), U type frame (48) inboard front end fixedly connected with cutting rope (49).
5. The apparatus for processing a disc-shaped suspension porcelain insulator according to claim 1, wherein: belt (42) top is from a left side right first, second, third and fourth push rod (43) laminate with four bed die (39) of mounting panel (31) front side respectively, mounting panel (31) front side is from a left side right first bed die (39) are located out mud pipe (14) bottom under, mounting panel (31) front side is from a left side right second bed die (39) are located clamp plate (33) under, mounting panel (31) front side is from a left side right third bed die (39) are located mould (36) under, bed die (39) of mounting panel (31) left and right sides set up respectively on the turning conveyer (40) top of mounting panel (31) left and right sides, four bed die (39) of mounting panel (31) rear side all set up the top at straight line conveyer (41).
6. The apparatus for processing a disc-shaped suspension porcelain insulator according to claim 1, wherein: the feed inlet of second slush pump (9) passes through the pipe and links to each other with groove (8) that gathers materials, the discharge gate of second slush pump (9) passes through the pipe and links to each other with vacuum pugging machine (10), the discharge gate of first slush pump (4) passes through the pipe and links to each other with gathering workbin (5), the feed inlet of third slush pump (12) passes through the pipe and links to each other with gathering workbin (5), the discharge gate of third slush pump (12) passes through the pipe and links to each other with ball mill (6).
7. The apparatus for processing a disc-shaped suspension porcelain insulator according to claim 1, wherein: the ball mill (6) is connected with the slurry iron remover (7) through a guide pipe, and the slurry iron remover (7) is connected with the material collecting groove (8) through a guide pipe.
8. The apparatus for processing a disc-shaped suspension porcelain insulator according to claim 1, wherein: the four guide rods (28) penetrate through the sieve plate (27), and the springs (29) are fixedly connected between the dredging plate (23) and the sieve plate (27).
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CN112768161A (en) * 2020-12-26 2021-05-07 盐城市雷击环保科技有限公司 Novel high-low voltage insulator research and development is with whole forming mechanism

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CN104816376A (en) * 2015-05-13 2015-08-05 株洲鼎顺新材料科技有限公司 Elliptical porcelain insulator shape processing device and processing method thereof
US20190149009A1 (en) * 2016-07-01 2019-05-16 Toshiba Mitsubishi-Electric Industrial Systems Corporation Electrical insulating structure producing method, electrical insulating structure and rotating electrical machine
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