CN113500414A - Technological process suitable for lean production - Google Patents
Technological process suitable for lean production Download PDFInfo
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- CN113500414A CN113500414A CN202110843651.7A CN202110843651A CN113500414A CN 113500414 A CN113500414 A CN 113500414A CN 202110843651 A CN202110843651 A CN 202110843651A CN 113500414 A CN113500414 A CN 113500414A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
- B23P23/06—Metal-working plant comprising a number of associated machines or apparatus
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Abstract
The invention relates to the technical field of production line planning, in particular to a process flow suitable for lean production. The device comprises a first splicing point material frame area, a second splicing point material frame area, first splicing point tooling equipment, second splicing point tooling equipment, a first lug plate welding area, a second lug plate welding area, a first semi-finished product placing area, a first carrying and processing robot, a first repairing and polishing area, a second semi-finished product placing area, a correcting area, a third repairing and polishing area, a fourth repairing and polishing area, a third semi-finished product placing area, a second carrying and processing robot, a fourth semi-finished product placing area, third splicing point tooling equipment, a secondary plate welding area, a third splicing point material frame area, a fourth splicing point material frame area, fourth splicing point tooling equipment, a standard lug plate welding area and a small welding area. The invention has the advantages that: the floor area is saved, the product flow is smoothly connected, the waste of excessive running of the traveling crane and the forklift is reduced, the production efficiency is greatly improved, the labor cost is saved, and the running period is shortened.
Description
Technical Field
The invention relates to the technical field of production line planning, in particular to a process flow suitable for lean production.
Background
In current producing the line, the line is produced in the preparation of dipper production, and it is not smooth and easy to link up to produce in-process product in one-tenth, needs to cooperate fork truck to transport, not only wastes a large amount of time, still needs a large amount of manual works to operate to still need to improve great place and operate, consequently need design a section and be applicable to the technological process of lean production and solve above problem.
Disclosure of Invention
The invention aims to provide a process flow suitable for lean production so as to overcome the defects in the prior art.
In order to achieve the purpose, the invention adopts the following technical scheme:
a technological process suitable for lean production comprises a first splicing point material frame area, a second splicing point material frame area, first splicing point tooling equipment, second splicing point tooling equipment, a first lug plate welding area, a second lug plate welding area, a first semi-finished product placing area, a first carrying and processing robot, a first repairing and polishing area, a second semi-finished product placing area, a correcting area, a third repairing and polishing area, a fourth repairing and polishing area, a third semi-finished product placing area, a second carrying and processing robot, a fourth semi-finished product placing area, a third splicing point tooling equipment, a secondary plate adding and welding area, a third splicing point material frame area, a fourth splicing point tooling equipment, a standard lug plate welding area and a small piece welding area;
the first point splicing material frame area and the second point splicing material frame area are connected in a front-back mode, the first point splicing tooling equipment is arranged at the left ends of the first point splicing material frame area and the second point splicing material frame area, the second point splicing tooling equipment is arranged at the right ends of the first point splicing material frame area and the second point splicing material frame area, the first semi-finished product placing area is arranged behind the second point splicing material frame area, the first lug plate welding area and the second lug plate welding area are respectively arranged at the left end and the right end of the second point splicing material frame area, the first carrying and processing robot is arranged behind the second point marking material frame area, the second semi-finished product placing area is arranged behind the first carrying and processing robot, the first repairing and second repairing polishing areas are respectively arranged at the left end and the right end of the second semi-finished product placing area, and the correcting area is arranged behind the second semi-finished product placing area, the third semi-finished product placing area is arranged at the rear of the correction area, the third repairing polishing area and the fourth repairing polishing area are respectively arranged at the left end and the right end of the third semi-finished product placing area, the second carrying and processing robot is arranged at the rear of the third repairing polishing area and the third semi-finished product placing area, the fourth semi-finished product placing area is arranged at the left end of the second carrying and processing robot, the third splicing point processing equipment is arranged at the rear of the second carrying and processing robot, the plate pair welding area is arranged at the rear of the fourth semi-finished product placing area, the third splicing point material frame area and the fourth splicing point material frame area are both arranged at the rear of the third splicing point processing equipment, the fourth splicing point processing equipment is arranged at the rear of the third splicing point material frame area and the fourth splicing point material frame area, the standard lug plate welding area is arranged at the left end of the fourth splicing point processing equipment, the small piece welding area is arranged behind the standard lug plate welding area and the fourth splicing point processing equipment.
Preferably, the fourth semi-finished product placing area is further arranged behind the third repairing and polishing area and the third semi-finished product placing area.
Preferably, the plate auxiliary welding area is arranged at the left end of the third assembling equipment.
Preferably, the third material-mixing frame area is arranged at the right end of the fourth material-mixing frame area.
Preferably, the standard lug plate welding area is arranged behind the third point splicing material frame area and the fourth point splicing material frame area.
The invention has the beneficial effects that: the invention adopts reasonable layout planning, the corresponding material placing areas or semi-finished product placing areas are arranged beside each equipment area, the materials are sequentially placed in a linking mode through the product process sequence, and the materials are effectively linked through carrying and processing by a robot.
Drawings
FIG. 1 is a schematic diagram of a process flow suitable for lean production according to the present invention;
FIG. 2 is a layout diagram of a prior art structure of the present invention;
in the figure: the device comprises a first splicing point material frame area 1, a second splicing point material frame area 2, a first splicing point tooling device 3, a second splicing point tooling device 4, a first lug plate welding area 5, a second lug plate welding area 6, a first semi-finished product placing area 7, a first carrying and processing robot 8, a first repairing and polishing area 9, a second repairing and polishing area 10, a second semi-finished product placing area 11, a correcting area 12, a third repairing and polishing area 13, a fourth repairing and polishing area 14, a third semi-finished product placing area 15, a second carrying and processing robot 16, a fourth semi-finished product placing area 17, a third splicing point tooling device 18, a secondary plate welding area 19, a third splicing point material frame area 20, a fourth splicing point material frame area 21, a fourth splicing point tooling device 22, a standard lug plate welding area 23 and a small piece welding area 24.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention.
Referring to fig. 2, for the preparation line of current dipper production, it is not smooth and easy to link up to produce the in-process product in one-tenth, needs to cooperate fork truck to transport, not only wastes a large amount of time, still needs a large amount of manual works to operate to still need to improve great place and operate.
Referring to fig. 1, the present embodiment is a process flow suitable for lean production, and includes a first spot-assembling material frame area 1, a second spot-assembling material frame area 2, a first spot-assembling tooling device 3, a second spot-assembling tooling device 4, a first otic placode welding area 5, a second otic placode welding area 6, a first semi-finished product placement area 7, a first carrying and processing robot 8, a first repairing and polishing area 9, a second repairing and polishing area 10, a second semi-finished product placement area 11, a correction area 12, a third repairing and polishing area 13, a fourth repairing and polishing area 14, a third semi-finished product placement area 15, a second carrying and processing robot 16, a fourth semi-finished product placement area 17, a third spot-assembling tooling device 18, a sub-plate welding area 19, a third spot-assembling material frame area 20, a fourth spot-assembling material frame area 21, a fourth spot-assembling tooling device 22, a standard otic placode welding area 23, and a small piece welding area 24;
the first point splicing material frame area and the second point splicing material frame area are connected in a front-back mode, the first point splicing tooling equipment is arranged at the left ends of the first point splicing material frame area and the second point splicing material frame area, the second point splicing tooling equipment is arranged at the right ends of the first point splicing material frame area and the second point splicing material frame area, the first semi-finished product placing area is arranged behind the second point splicing material frame area, the first lug plate welding area and the second lug plate welding area are respectively arranged at the left end and the right end of the second point splicing material frame area, the first carrying and processing robot is arranged behind the second point marking material frame area, the second semi-finished product placing area is arranged behind the first carrying and processing robot, the first repairing and second repairing polishing areas are respectively arranged at the left end and the right end of the second semi-finished product placing area, and the correcting area is arranged behind the second semi-finished product placing area, the third semi-finished product placing area is arranged at the rear of the correction area, the third repairing polishing area and the fourth repairing polishing area are respectively arranged at the left end and the right end of the third semi-finished product placing area, the second carrying and processing robot is arranged at the rear of the third repairing polishing area and the third semi-finished product placing area, the fourth semi-finished product placing area is arranged at the left end of the second carrying and processing robot, the third splicing point processing equipment is arranged at the rear of the second carrying and processing robot, the plate pair welding area is arranged at the rear of the fourth semi-finished product placing area, the third splicing point material frame area and the fourth splicing point material frame area are both arranged at the rear of the third splicing point processing equipment, the fourth splicing point processing equipment is arranged at the rear of the third splicing point material frame area and the fourth splicing point material frame area, the standard lug plate welding area is arranged at the left end of the fourth splicing point processing equipment, the small piece welding area is arranged behind the standard lug plate welding area and the fourth splicing point processing equipment.
The fourth semi-finished product placing area is further arranged behind the third repairing and polishing area and the third semi-finished product placing area.
And the plate auxiliary welding area is arranged at the left end of the third assembling equipment.
The third material-dispensing frame area is arranged at the right end of the fourth material-dispensing frame area.
And the standard lug plate welding area is arranged behind the third point material splicing frame area and the fourth point material splicing frame area.
The automatic material conveying and placing device has the advantages that reasonable layout planning is adopted, the corresponding material placing areas or semi-finished product placing areas are arranged beside each equipment area, the material placing areas or the semi-finished product placing areas are sequentially connected and placed through the product process sequence, and the material conveying and placing areas are effectively connected through robot carrying and processing.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (5)
1. A process flow suitable for lean production is characterized in that: the device comprises a first splicing point material frame area, a second splicing point material frame area, first splicing point tooling equipment, second splicing point tooling equipment, a first lug plate welding area, a second lug plate welding area, a first semi-finished product placing area, a first carrying and processing robot, a first repairing and polishing area, a second semi-finished product placing area, a correcting area, a third repairing and polishing area, a fourth repairing and polishing area, a third semi-finished product placing area, a second carrying and processing robot, a fourth semi-finished product placing area, third splicing point tooling equipment, a secondary plate welding area, a third splicing point material frame area, a fourth splicing point material frame area, fourth splicing point tooling equipment, a standard lug plate welding area and a small welding area;
the first point splicing material frame area and the second point splicing material frame area are connected in a front-back mode, the first point splicing tooling equipment is arranged at the left ends of the first point splicing material frame area and the second point splicing material frame area, the second point splicing tooling equipment is arranged at the right ends of the first point splicing material frame area and the second point splicing material frame area, the first semi-finished product placing area is arranged behind the second point splicing material frame area, the first lug plate welding area and the second lug plate welding area are respectively arranged at the left end and the right end of the second point splicing material frame area, the first carrying and processing robot is arranged behind the second point marking material frame area, the second semi-finished product placing area is arranged behind the first carrying and processing robot, the first repairing and second repairing polishing areas are respectively arranged at the left end and the right end of the second semi-finished product placing area, and the correcting area is arranged behind the second semi-finished product placing area, the third semi-finished product placing area is arranged at the rear of the correction area, the third repairing polishing area and the fourth repairing polishing area are respectively arranged at the left end and the right end of the third semi-finished product placing area, the second carrying and processing robot is arranged at the rear of the third repairing polishing area and the third semi-finished product placing area, the fourth semi-finished product placing area is arranged at the left end of the second carrying and processing robot, the third splicing point processing equipment is arranged at the rear of the second carrying and processing robot, the plate pair welding area is arranged at the rear of the fourth semi-finished product placing area, the third splicing point material frame area and the fourth splicing point material frame area are both arranged at the rear of the third splicing point processing equipment, the fourth splicing point processing equipment is arranged at the rear of the third splicing point material frame area and the fourth splicing point material frame area, the standard lug plate welding area is arranged at the left end of the fourth splicing point processing equipment, the small piece welding area is arranged behind the standard lug plate welding area and the fourth splicing point processing equipment.
2. A process flow suitable for lean production according to claim 1, wherein: the fourth semi-finished product placing area is further arranged behind the third repairing and polishing area and the third semi-finished product placing area.
3. A process flow suitable for lean production according to claim 1, wherein: and the plate auxiliary welding area is arranged at the left end of the third assembling equipment.
4. A process flow suitable for lean production according to claim 1, wherein: the third material-dispensing frame area is arranged at the right end of the fourth material-dispensing frame area.
5. A process flow suitable for lean production according to claim 1, wherein: and the standard lug plate welding area is arranged behind the third point material splicing frame area and the fourth point material splicing frame area.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110843651.7A CN113500414A (en) | 2021-07-26 | 2021-07-26 | Technological process suitable for lean production |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110843651.7A CN113500414A (en) | 2021-07-26 | 2021-07-26 | Technological process suitable for lean production |
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| Publication Number | Publication Date |
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| CN113500414A true CN113500414A (en) | 2021-10-15 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202110843651.7A Pending CN113500414A (en) | 2021-07-26 | 2021-07-26 | Technological process suitable for lean production |
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Citations (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| ES2046769T3 (en) * | 1990-01-24 | 1994-02-01 | Fiat Auto S.P.A. | A SYSTEM FOR WELDING PRESSED SHEET METAL STRUCTURES, PARTICULARLY SMALL SUB-ASSEMBLIES OF BODIES OR MECHANICAL PARTS OF MOTOR VEHICLES. |
| DE19523001A1 (en) * | 1994-12-13 | 1996-06-20 | Orenstein & Koppel Ag | Assembly method, esp. for wheeled earth excavators, |
| CN102380786A (en) * | 2011-10-24 | 2012-03-21 | 上海三一精机有限公司 | Clamping device of disc-mill cuter and special lathe for bucket rod |
| CN204867951U (en) * | 2015-08-23 | 2015-12-16 | 天津市浩航科技有限公司 | Excavator swing arm is pieced together a little |
| CN107584250A (en) * | 2017-09-01 | 2018-01-16 | 济宁东源机械制造有限公司 | The production technology and production frock of bull-dozer 3D benchmark cantilever design wing plates |
| CN207508577U (en) * | 2017-11-17 | 2018-06-19 | 中铁十一局集团汉江重工有限公司 | Steel box-girder web assembly simple frock |
| CN207577855U (en) * | 2017-12-01 | 2018-07-06 | 南京熊猫电子股份有限公司 | A kind of automatic assembly line system of robot forearm |
| CN209936196U (en) * | 2019-03-22 | 2020-01-14 | 江苏富朗特工程机械有限公司 | Special point frock of piecing together of forearm |
| CN210281332U (en) * | 2019-06-21 | 2020-04-10 | 无锡市融创物流系统设备有限公司 | Automatic assembly production line of loader |
| CN211136241U (en) * | 2019-09-27 | 2020-07-31 | 广州每通自动化设备有限公司 | Suspension type deburring machine |
| CN111549671A (en) * | 2020-05-11 | 2020-08-18 | 中铁六局集团有限公司 | Flexible arch construction method based on through-type steel truss girder |
-
2021
- 2021-07-26 CN CN202110843651.7A patent/CN113500414A/en active Pending
Patent Citations (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| ES2046769T3 (en) * | 1990-01-24 | 1994-02-01 | Fiat Auto S.P.A. | A SYSTEM FOR WELDING PRESSED SHEET METAL STRUCTURES, PARTICULARLY SMALL SUB-ASSEMBLIES OF BODIES OR MECHANICAL PARTS OF MOTOR VEHICLES. |
| DE19523001A1 (en) * | 1994-12-13 | 1996-06-20 | Orenstein & Koppel Ag | Assembly method, esp. for wheeled earth excavators, |
| CN102380786A (en) * | 2011-10-24 | 2012-03-21 | 上海三一精机有限公司 | Clamping device of disc-mill cuter and special lathe for bucket rod |
| CN204867951U (en) * | 2015-08-23 | 2015-12-16 | 天津市浩航科技有限公司 | Excavator swing arm is pieced together a little |
| CN107584250A (en) * | 2017-09-01 | 2018-01-16 | 济宁东源机械制造有限公司 | The production technology and production frock of bull-dozer 3D benchmark cantilever design wing plates |
| CN207508577U (en) * | 2017-11-17 | 2018-06-19 | 中铁十一局集团汉江重工有限公司 | Steel box-girder web assembly simple frock |
| CN207577855U (en) * | 2017-12-01 | 2018-07-06 | 南京熊猫电子股份有限公司 | A kind of automatic assembly line system of robot forearm |
| CN209936196U (en) * | 2019-03-22 | 2020-01-14 | 江苏富朗特工程机械有限公司 | Special point frock of piecing together of forearm |
| CN210281332U (en) * | 2019-06-21 | 2020-04-10 | 无锡市融创物流系统设备有限公司 | Automatic assembly production line of loader |
| CN211136241U (en) * | 2019-09-27 | 2020-07-31 | 广州每通自动化设备有限公司 | Suspension type deburring machine |
| CN111549671A (en) * | 2020-05-11 | 2020-08-18 | 中铁六局集团有限公司 | Flexible arch construction method based on through-type steel truss girder |
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| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20211015 |
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| RJ01 | Rejection of invention patent application after publication |