CN113479836B - Production system and production method of liquid food seasoning - Google Patents
Production system and production method of liquid food seasoning Download PDFInfo
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- CN113479836B CN113479836B CN202110567597.8A CN202110567597A CN113479836B CN 113479836 B CN113479836 B CN 113479836B CN 202110567597 A CN202110567597 A CN 202110567597A CN 113479836 B CN113479836 B CN 113479836B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C7/00—Concurrent cleaning, filling, and closing of bottles; Processes or devices for at least two of these operations
- B67C7/0006—Conveying; Synchronising
- B67C7/0026—Conveying; Synchronising the containers travelling along a linear path
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
- B08B9/087—Cleaning containers, e.g. tanks by methods involving the use of tools, e.g. brushes, scrapers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
- B08B9/093—Cleaning containers, e.g. tanks by the force of jets or sprays
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/90—Investigating the presence of flaws or contamination in a container or its contents
- G01N21/9018—Dirt detection in containers
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
- Y02A40/90—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in food processing or handling, e.g. food conservation
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- Cleaning In General (AREA)
Abstract
The invention belongs to the technical field of seasoning production, in particular to a production system and a production method of liquid food seasoning, wherein the production system comprises a filling machine, a controller and a main conveyor belt; the cleaning device comprises a box body, an auxiliary conveyor belt, a water outlet nozzle, a wiping roller, a blowing nozzle, a feeding device and a discharging device; the feeding device and the discharging device comprise a linear motor, a first electric push rod, a fixing frame, a second electric push rod and clamping jaws, wherein in the prior art, the feeding device and the discharging device are manually erased or cleaned by spraying, the feeding device and the discharging device are low in efficiency, leak detection is easy to conduct on the cleaning device, the cleaning device is indiscriminately clean, water consumption is high, waste water is not recycled, and the waste water is not environment-friendly.
Description
Technical Field
The invention belongs to the technical field of seasoning production, and particularly relates to a production system and a production method of liquid food seasoning.
Background
The liquid food flavoring refers to flavoring in liquid state, mainly soy sauce, vinegar, and oil consumption. Filling is a key process in the production process of liquid food seasonings, and a plurality of positions are required to be controlled in the filling process to ensure the filling quality.
The utility model provides a chinese patent of application number CN201911112962.5 discloses a device of automatic bottle closing cap of going up of weight variation when utilizing edible oil filling, including the filling case, the inside right side swing joint of filling case has the power wheel, the below swing joint of power wheel has the input area, the left side swing joint of input area has the filling piece, the inside fixedly connected with hemisphere cavity storehouse of filling piece, the below swing joint in hemisphere cavity storehouse has the filling mouth, the below swing joint of filling mouth has the filling area, swing joint has the conversion gear between filling area and the input area. At the moment, the conversion gear contacts with the teeth of the positioning clamping block, the positioning clamping block is compressed to enter the left side of the semicircular sliding rail, the filling block is reset under the action of the elastic force of the filling spring, the conversion gear contacts with the gear teeth of the input belt pulley, and the process is repeated, so that full automation of filling edible oil is achieved.
In this scheme, improved production efficiency to a certain extent, but have the oil droplet to fall on the filling container when not considering the filling, among the prior art, some adopt automatic indiscriminate clean filling container, the water consumption is big, and do not retrieve waste water and be not environmental protection, in addition some adopt manual mode to clean, manual visual inspection after the filling, again manual erasure, work efficiency is low, and leak hunting is wiped easily.
In view of the above, the present invention provides a system and a method for producing a liquid food seasoning, which solve the above-mentioned technical problems.
Disclosure of Invention
In order to solve the defects in the prior art, the invention provides a production system and a production method of liquid food flavoring; through setting up dirty detection device and cleaning device, the filling container is purposefully cleaned to improve production efficiency, and environmental protection and energy saving.
The technical scheme adopted for solving the technical problems is as follows: the invention relates to a production system of liquid food seasonings, which comprises a filling machine, a controller and a main conveyor belt, wherein the filling machine is used for filling liquid food seasonings; the cleaning device comprises a box body, an auxiliary conveyor belt, a water outlet nozzle, a wiping roller, a blowing nozzle, a feeding device and a discharging device; the box body is fixedly arranged at the top of the main conveyor belt; the auxiliary conveyor belt is fixedly arranged at the bottom side of the inside of the box body, and the surface of the auxiliary conveyor belt is rotationally connected with a rubber turntable; the side conveyor belt is fixedly arranged on one side of the auxiliary conveyor belt; the side conveyor belt is in friction contact with the outer edge of the rubber turntable; the water outlet nozzle and the air blowing nozzle are fixedly connected to the two sides of the inside of the box body and the top plate, the water outlet nozzle and the air blowing nozzle are respectively communicated with the water pump and the air pump through pipelines, and the water outlet nozzle is arranged at one side close to the dirt detection device; the wiping roller is rotatably arranged on the box body between the water outlet nozzle and the air blowing nozzle; a motor is fixedly arranged at the top of the box body and is in transmission connection with the wiping roller; the feeding device and the discharging device are respectively fixed at two ends of the inner part of the box body, the feeding device is arranged at one end close to the dirt detection device, the feeding device and the discharging device comprise a linear motor, a first electric push rod, a fixing frame, a second electric push rod and clamping jaws, the linear motor is fixedly arranged at the top of the inner side of the box body, the first electric push rod is fixedly arranged at the bottom of a sliding seat of the linear motor, the fixing frame is fixedly arranged at the other end of the first electric push rod, the second electric push rod is fixedly arranged at two sides of the inner part of the fixing frame, and the clamping jaws are fixedly arranged at the other end of the second electric push rod; the controller is used for regulating the operation of the production system of the liquid food seasoning;
in the prior art, after filling the liquid food seasoning, the seasoning drips onto a container, if the seasoning drips onto the container and is not cleaned in time, the seasoning drips onto the container to influence the appearance of the product, bacteria are easy to breed and harm the health of a user, some manufacturers reduce the dripping frequency by improving a filling nozzle, but the phenomenon cannot be completely eradicated, manual visual inspection is performed after filling, and then manual erasure or spray cleaning is performed, so that the efficiency is low, leakage detection and erasure are easy, the later is indiscriminate, the water consumption is large, and the waste water is not recycled and is not environment-friendly;
in the invention, the cleaning device is arranged, so that the container with dirt is convenient to clean; before cleaning, the dirt detection device detects the dirt condition of the container through the image detection, the feeding device moves the container with the dirt detected by the dirt detection device onto a secondary conveyor belt of the cleaning device, firstly, the controller controls the linear motor to move, so that the moving clamping jaw is right above the filling container, the first electric push rod stretches, so that the clamping jaw moves to the outer side of the filling container, the second electric push rod stretches, at the moment, the filling container is clamped by the clamping jaw, the first electric push rod contracts, so that the filling container moves upwards, the linear motor is driven, the filling container is moved right above the secondary conveyor belt, the second electric push rod contracts, the filling container is placed in a rubber rotary table above the secondary conveyor belt at the moment and moves along with the rubber rotary table, a groove is formed in the top of the rubber rotary table, anti-slip textures are formed in the surface of the groove, and drainage holes are formed in the groove, the filling container is stably placed in the groove of the rubber rotary table so as to be in a vertical state when moving along with the auxiliary conveyor belt, the auxiliary conveyor belt moves opposite to the side conveyor belt, the side conveyor belt rubs against the outer edge of the rubber rotary table, the rubber rotary table rotates on the auxiliary conveyor belt, the filling container rotates, the whole body of the filling container is convenient to clean, the cleaning effect is better, the controller controls the auxiliary conveyor belt to move so that the filling container moves to the water outlet nozzle, the water pump supplies water to the water outlet nozzle to clean the filling container, then the filling container moves to the wiping roller, the motor drives the wiping roller to rotate so as to wipe and clean the filling container, then the filling container moves to the blowing nozzle, the air pump supplies air to the blowing nozzle so as to air-dry the filling container, the controller controls the linear motor of the discharging device to move after the cleaning of the filling container is completed, moving the clamping jaw to the outer side of the filling container, extending the second electric push rod, stopping extending the second electric push rod when the pressure sensor reaches the preset pressure, clamping the filling container by the clamping jaw at the moment, shrinking the first electric push rod to enable the filling container to move upwards, driving the linear motor to move the filling container to the position right above the main conveyor belt, shrinking the second electric push rod, placing the filling container above the main conveyor belt at the moment, moving along with the main conveyor belt, and continuing the next procedure; the cleaning device has the advantages that the cleaning device is cleaner by adopting a plurality of cleaning steps, the cleaning efficiency is higher, the dirty containers are screened out by the dirty detection device to be cleaned, the dirty containers are not clean, the production efficiency is further ensured under the condition of improving the production quality, the cleaning process is carried out in the box body of the cleaning device, water drops are prevented from splashing, and the cleaning wastewater is convenient to recycle.
Preferably, the dirt detecting device comprises a side detecting device and a top detecting device; the side detection device comprises an adjusting frame and a first detection camera; one end of the adjusting frame is fixed on two sides of the main conveyor belt through a ball head pair; the first detection camera is fixedly connected to the other end of the adjusting frame; the top detection device comprises a fixed rod, an adjusting seat and a second detection camera; the fixed rod is fixedly connected to one side of the main conveyor belt; one end of the adjusting seat is sleeved on the fixed rod, and the adjusting seat is fixed on the fixed rod through a bolt; the second detection camera is fixedly connected to the bottom of the other end of the adjusting seat; when the device works, the side detection device and the top detection device are arranged, so that dirt on the container can be more comprehensively checked; before detection, the mounting positions of the side detection device and the top detection device are adjusted according to production requirements, the adjusting frame is adjusted so as to fix the first detection camera at a proper position, and the adjusting seat is adjusted so as to fix the second detection camera at a proper height; when detecting, the filling container enters the main conveyor belt, the filling container firstly enters the detection range of the first detection camera, the first detection camera carries out dirt detection on the side face of the filling container, the filling container then reaches the detection range of the second detection camera, the second detection camera carries out overlook detection on the filling container, thus the container is subjected to dirt detection, the detection range is large, the container is not easy to leak detection, the detection efficiency is high, the production efficiency is further improved, the container with dirt is screened out through detection and then cleaned, and compared with indiscriminate clean water conservation resources.
Preferably, the opposite sides of the clamping jaw are fixedly connected with rubber protection pads; the surface of the rubber protection pad is provided with anti-skid textures, and a pressure sensor is fixedly connected between the rubber protection pad and the clamping jaw; during operation, the filling container is effectively protected by arranging the rubber protection pad, so that the filling container is prevented from being damaged during clamping; when the clamping jaw clamps the filling container, the controller controls the second electric push rod to extend, the clamping jaw moves towards the filling container, the rubber protection pad is contacted with the clamping jaw at first, the second electric push rod continues to extend, the pressure sensor between the rubber protection pad and the clamping jaw is pressed, when the pressure born by the pressure sensor reaches a preset range, the second electric push rod stops extending, and at the moment, the filling container is clamped by the clamping jaw; through set up anti-skidding texture at rubber protection pad surface, the clamping jaw is with the frictional force of filling container when effectively improving the centre gripping, improves the centre gripping and gets stable, prevents to drop to make loading attachment and unloader operation more stable, and then make cleaning device operation stable, guarantee clean efficiency.
Preferably, two sides of the box body are provided with observation ports; the observation port is lower than the baffles at the two sides of the auxiliary conveyor belt, and an acrylic plate is embedded in the observation port; during working, the cleaning condition is convenient to observe by arranging the observation port, the cleaning force is convenient to adjust according to the cleaning condition, and high-efficiency cleaning is ensured; when the filling container is cleaned, a worker observes the running condition of cleaning equipment in the cleaning device and the cleanliness of the filling container through the observation port, and adjusts the working parameters of the cleaning device according to the observed result, so that the cleaning device can efficiently and stably run; through set up the ya keli board in the viewing aperture and prevent splash and splash when being convenient for observe, effectively improve operational environment, with clean waste water limit in the box inside, the clean waste water of being convenient for is retrieved.
Preferably, the inner part of the box body is fixedly connected with a water storage tank; the bottom of the water storage tank is obliquely arranged, one end of the water storage tank, which is close to the dirt detection device, is higher than the other end of the water storage tank, the water storage tanks are mutually communicated, and a water discharge hole is formed in the lowest position of the water storage tank; the water discharge hole is communicated with the waste liquid pool through a pipeline; during operation, the inclined water storage tank is arranged, so that the cleaned wastewater flows to the water discharge hole along the water storage tank, and the wastewater is recovered, so that the wastewater is treated in a centralized manner, water resources are saved, and the environment is protected; when the clean wastewater is recovered, the clean water washes dirt on the filling container, the dirt is mixed into the clean water, the clean wastewater falls into the water storage tank in the box body, the clean wastewater flows from the high position to the low position of the water storage tank, and finally the clean wastewater is discharged into the waste liquid pool from the water discharge hole.
The invention relates to a production method of liquid food flavoring, which is applicable to the production system of the liquid food flavoring and comprises the following steps:
s1, filling and sealing liquid food seasonings at a filling machine, then enabling the liquid food seasonings to enter a main conveyor belt along with a filling container, enabling the filling container to enter a detection range of a first detection camera, enabling the first detection camera to carry out dirt detection on the side face of the filling container, enabling the filling container to reach a detection range of a second detection camera, and enabling the second detection camera to carry out overlook detection on the filling container;
s2, if no dirt is detected by the first detection camera and the second detection camera in S1, the filling container continues to enter the next process along with the main conveyor belt, if dirt is detected by one of the first detection camera and the second detection camera, the controller controls a linear motor of the feeding device to move so as to enable the clamping jaw to be right above the filling container, the first electric push rod stretches so as to enable the clamping jaw to move to the outer side of the filling container, the second electric push rod stretches, when the pressure sensor reaches a preset pressure, the second electric push rod stops stretching, at the moment, the filling container is clamped by the clamping jaw, the first electric push rod contracts so that the filling container moves upwards, the linear motor is driven to move the filling container to right above the auxiliary conveyor belt, and the second electric push rod contracts, and is placed in a rubber turntable above the auxiliary conveyor belt and moves along with the rubber turntable at the moment;
s3, the controller controls the auxiliary conveyor belt to move so that the dirty filling container in S2 moves, the side conveyor belt and the outer edge of the rubber rotary table rub against each other, the rubber rotary table rotates on the auxiliary conveyor belt, so that the filling container rotates and is convenient to clean the whole body of the filling container, the filling container moves to a water outlet nozzle, a water pump supplies water to the water outlet nozzle to clean the filling container, clean wastewater is discharged from a water discharge hole to a waste liquid pool, then the filling container moves to a wiping roller, a motor drives the wiping roller to rotate to wipe and clean the filling container, then the filling container moves to a blowing nozzle, an air pump supplies air to the blowing nozzle to air-dry the filling container, and a worker can observe the cleaning condition through an observation port during cleaning, so that relevant cleaning working parameters are adjusted;
s4, after cleaning the filling container with dirt in S3, the controller controls the linear motor of the blanking device to move, the clamping jaw is moved to the outer side of the filling container, the second electric push rod is extended, when the pressure sensor reaches the preset pressure, the second electric push rod stops extending, at the moment, the filling container is clamped by the clamping jaw, the first electric push rod contracts to enable the filling container to move upwards, the linear motor is driven, the filling container is moved to the position right above the main conveyor belt, the second electric push rod contracts, the filling container is placed above the main conveyor belt at the moment and moves along with the main conveyor belt, and finally packaging and warehousing are carried out.
The beneficial effects of the invention are as follows:
1. according to the production system and the production method of the liquid food seasoning, the cleaning device is arranged, so that the dirty container can be cleaned conveniently, a plurality of cleaning steps are adopted, the cleaning is performed through a machine, the cleaning efficiency is higher, the production efficiency is further ensured under the condition of improving the production quality, the cleaning process is performed in the box body of the cleaning device, water drops are prevented from splashing, and the cleaning wastewater is recovered conveniently.
2. According to the production system and the production method of the liquid food seasoning, provided by the invention, the detection device is arranged, so that dirt on the container can be conveniently detected, the detection range is large, the detection is not easy to miss, the detection efficiency is high, the production efficiency is further improved, and the container with dirt is screened out and cleaned through detection, so that compared with indiscriminate cleaning, the water resource is saved.
Drawings
The invention is further described below with reference to the accompanying drawings.
FIG. 1 is a perspective view of the present invention;
FIG. 2 is a schematic view of the internal structure of the present invention;
FIG. 3 is a perspective view of a loading device;
FIG. 4 is an enlarged view of a portion of FIG. 2 at A;
FIG. 5 is a method step diagram of the present invention;
in the figure: 1. a main conveyor belt; 2. a dirt detection device; 21. a side surface detection device; 211. an adjusting frame; 212. a first detection camera; 22. a top detection device; 221. a fixed rod; 222. an adjusting seat; 223. a second detection camera; 3. a cleaning device; 31. a case; 32. a secondary conveyor belt; 321. a rubber turntable; 322. a side conveyor belt; 33. a water outlet nozzle; 34. a wiping roller; 35. a blowing nozzle; 36. a feeding device; 361. a linear motor; 362. a first electric push rod; 363. a fixing frame; 364. a second electric push rod; 365. a clamping jaw; 366. a rubber pad; 37. a blanking device; 38. an observation port; 39. a water storage tank.
Detailed Description
The invention is further described in connection with the following detailed description in order to make the technical means, the creation characteristics, the achievement of the purpose and the effect of the invention easy to understand.
As shown in fig. 1 to 5, a liquid food seasoning production system according to the present invention includes a filling machine, a controller, and a main conveyor 1; the cleaning device 3 is fixedly arranged at the top of the main conveyor belt 1, and the cleaning device 3 comprises a box 31, a secondary conveyor belt 32, a water outlet nozzle 33, a wiping roller 34, a blowing nozzle 35, a feeding device 36 and a discharging device 37; the box 31 is fixedly arranged on the top of the main conveyor belt 1; the auxiliary conveyor belt 32 is fixedly arranged at the bottom side of the inside of the box body 31, and the surface of the auxiliary conveyor belt 32 is rotatably connected with a rubber turntable 321; the case 31 is fixedly provided with a side conveyor 322 at one side of the sub conveyor 32; the side conveyor belt 322 is in friction contact with the outer edge of the rubber turntable 321; the water outlet nozzle 33 and the air blowing nozzle 35 are fixedly connected to the two sides and the top plate in the box body 31, the water outlet nozzle 33 and the air blowing nozzle 35 are respectively communicated with a water pump and an air pump through pipelines, and the water outlet nozzle 33 is arranged at one side close to the dirt detection device 2; the wiping roller 34 is rotatably installed on the tank 31 between the water outlet nozzle 33 and the air blowing nozzle 35; a motor is fixedly arranged at the top of the box body 31 and is in transmission connection with the wiping roller 34; the feeding device 36 and the discharging device 37 are respectively fixed at two ends inside the box body 31, the feeding device 36 is arranged at one end close to the dirt detection device 2, the feeding device 36 and the discharging device 37 comprise a linear motor 361, a first electric push rod 362, a fixing frame 363, a second electric push rod 364 and clamping jaws 365, the linear motor 361 is fixedly arranged at the top inside the box body 31, the first electric push rod 362 is fixedly arranged at the bottom of a sliding seat of the linear motor 361, the fixing frame 363 is fixedly arranged at the other end of the first electric push rod 362, the second electric push rod 364 is fixedly arranged at two sides inside the fixing frame 363, and the clamping jaws 365 are fixedly arranged at the other end of the second electric push rod 364; the controller is used for regulating the operation of the production system of the liquid food seasoning;
in the prior art, after filling the liquid food seasoning, the seasoning drips onto a container, if the seasoning drips onto the container and is not cleaned in time, the seasoning drips onto the container to influence the appearance of the product, bacteria are easy to breed and harm the health of a user, some manufacturers reduce the dripping frequency by improving a filling nozzle, but the phenomenon cannot be completely eradicated, manual visual inspection is performed after filling, and then manual erasure or spray cleaning is performed, so that the efficiency is low, leakage detection and erasure are easy, the later is indiscriminate, the water consumption is large, and the waste water is not recycled and is not environment-friendly;
in the invention, the cleaning device 3 is arranged, so that the container with dirt is convenient to clean; before cleaning, the dirt detecting device 2 detects the dirt condition of the container detected by the image detecting device, the feeding device 36 moves the container detected by the dirt detecting device 2 to the auxiliary conveyor belt 32 of the cleaning device 3, firstly, the controller controls the linear motor 361 to move so as to move the clamping jaw 365 to the position right above the filling container, the first electric push rod 362 stretches so as to move the clamping jaw 365 to the outer side of the filling container, the second electric push rod 364 stretches, at the moment, the filling container is clamped by the clamping jaw 365, the first electric push rod 362 contracts so as to move the filling container upwards, the linear motor 361 is driven to move the filling container to the position right above the auxiliary conveyor belt 32, the second electric push rod 364 contracts, the filling container is arranged in the rubber turntable 321 above the auxiliary conveyor belt 32 at the moment and moves along with the auxiliary conveyor belt, the top of the rubber turntable 321 is provided with grooves, the surfaces of the grooves are provided with anti-skid textures, and the grooves are internally provided with drain holes, the filling container is stably placed in the groove of the rubber turntable 321 so as to be in a vertical state when the filling container moves along with the auxiliary conveyor belt 32, the auxiliary conveyor belt 32 moves opposite to the side conveyor belt 322, the side conveyor belt 322 and the outer edge of the rubber turntable 321 rub against each other, the rubber turntable 321 rotates on the auxiliary conveyor belt 32 so as to rotate the filling container, the whole body of the filling container is convenient to clean, the cleaning effect is better, the controller controls the auxiliary conveyor belt 32 to move so as to enable the filling container to move to the water outlet nozzle 33, the water pump supplies water to the water outlet nozzle 33 to clean the filling container, then the filling container moves to the wiping roller 34, the motor drives the wiping roller 34 to rotate so as to wipe and clean the filling container, then the filling container moves to the air blowing nozzle 35, the air pump supplies air to the air blowing nozzle 35 so as to dry the filling container, after the filling container is cleaned, the controller controls the linear motor 361 of the blanking device 37 to move, the clamping jaw 365 is moved to the outer side of the filling container, the second electric push rod 364 is extended, when the pressure sensor reaches the preset pressure, the second electric push rod 364 stops extending, at the moment, the filling container is clamped by the clamping jaw 365, the first electric push rod 362 contracts to enable the filling container to move upwards, the linear motor 361 is driven to move the filling container to the position right above the main conveyor belt 1, the second electric push rod 364 contracts, and the filling container is placed above the main conveyor belt 1 at the moment and moves along with the main conveyor belt 1, and the next process is continued; the cleaning device has the advantages that the cleaning device is cleaner by adopting a plurality of cleaning steps, the cleaning efficiency is higher, the dirty containers are screened out by the dirty detection device 2 to be cleaned, the dirty containers are not clean, the production efficiency is further ensured under the condition of improving the production quality, the cleaning process is performed in the box body 31 of the cleaning device 3, water drops are prevented from splashing, and clean wastewater is convenient to recycle.
As an embodiment of the present invention, the contamination detection apparatus 2 includes a side detection apparatus 21 and a top detection apparatus 22; the side surface detection device 21 comprises an adjusting frame 211 and a first detection camera 212; one end of the adjusting frame 211 is fixed on two sides of the main conveyor belt 1 through a ball head pair; the first detection camera 212 is fixedly connected to the other end of the adjusting frame 211; the top detection device 22 comprises a fixed rod 221, an adjusting seat 222 and a second detection camera 223; the fixing bar 221 is fixedly connected to one side of the main conveyor 1; one end of the adjusting seat 222 is sleeved on the fixed rod 221, and the adjusting seat 222 is fixed on the fixed rod 221 through a bolt; the second detecting camera 223 is fixedly connected to the bottom of the other end of the adjusting seat 222; in operation, the side detection device 21 and the top detection device 22 are arranged to more fully detect dirt on the container; before detection, the mounting positions of the side detection device 21 and the top detection device 22 are adjusted according to production requirements, the adjusting frame 211 is adjusted so as to fix the first detection camera 212 at a proper position, and the adjusting seat 222 is adjusted so as to fix the second detection camera 223 at a proper height; during detection, the filling container enters the main conveyor belt 1, the filling container firstly enters the detection range of the first detection camera 212, the first detection camera 212 performs dirt detection on the side face of the filling container, the filling container then reaches the detection range of the second detection camera 223, the second detection camera 223 performs overlook detection on the filling container, so that the container is subjected to dirt detection, the detection range is large, the container is not easy to leak, the detection efficiency is high, the production efficiency is further improved, the container with dirt is screened out and is cleaned again through detection, and compared with indiscriminate clean water resource conservation.
As one embodiment of the present invention, a rubber pad 366 is fixedly connected to the opposite side of the clamping jaw 365; the surface of the rubber protection pad 366 is provided with an anti-skid texture, and a pressure sensor is fixedly connected between the rubber protection pad 366 and the clamping jaw 365; during operation, the filling container is effectively protected by arranging the rubber protection pad 366, so that the filling container is prevented from being damaged during clamping; when the clamping jaw 365 clamps the filling container, the controller controls the second electric push rod 364 to extend, the clamping jaw 365 moves towards the filling container, the rubber protection pad 366 is firstly contacted with the clamping jaw 365, the second electric push rod 364 continues to extend, the pressure sensor between the rubber protection pad 366 and the clamping jaw 365 is pressed, when the pressure born by the pressure sensor reaches a preset range, the second electric push rod 364 stops extending, and at the moment, the filling container is clamped by the clamping jaw 365; through set up anti-skidding texture at rubber protection pad 366 surface, the frictional force of clamping jaw 365 and filling container when effectively improving the centre gripping improves the centre gripping and gets stable, prevents to drop to make loading attachment 36 and unloader 37 operation more stable, and then make cleaning device 3 operation stable, guarantee clean efficiency.
As an embodiment of the present invention, two sides of the box 31 are provided with observation ports 38; the observation port 38 is lower than the baffles on two sides of the auxiliary conveyor belt 32, and an acrylic plate is embedded in the observation port 38; during operation, the cleaning condition is conveniently observed by arranging the observation port 38, so that the cleaning force is conveniently adjusted according to the cleaning condition, and the efficient cleaning is ensured; when cleaning the filling container, a worker observes the running condition of cleaning equipment in the cleaning device 3 and the cleanliness of the filling container through the observation port 38, and adjusts the working parameters of the cleaning device 3 according to the observed result, so that the cleaning device 3 operates efficiently and stably; by arranging the acrylic plate in the observation port 38, splash and splash are prevented while the observation is facilitated, the working environment is effectively improved, the cleaning wastewater is limited in the box body 31, and the cleaning wastewater is convenient to recycle.
As an embodiment of the present invention, the tank 31 is fixedly connected with a water storage tank 39; the bottom of the water storage tank 39 is obliquely arranged, one end of the water storage tank 39, which is close to the dirt detection device 2, is higher than the other end, the water storage tanks 39 are mutually communicated, and a water discharge hole is formed in the lowest position of the water storage tank 39; the water discharge hole is communicated with the waste liquid pool through a pipeline; a drain hole is formed in the lowest part of the water storage groove 39 in the box body 31, and the drain hole is communicated with the waste liquid pool through a pipeline; during operation, the inclined water storage groove 39 is arranged, so that the cleaned wastewater flows to the water discharge hole along the water storage groove 39, and the wastewater is recovered, so that the wastewater is treated in a centralized manner, water resources are saved, and the environment is protected; when the clean wastewater is recovered, the clean water washes the dirt on the filling container, the dirt is mixed into the clean water, the clean wastewater falls into the water storage tank 39 in the box body 31, the clean wastewater flows from the high position of the water storage tank 39 to the low position, and finally the clean wastewater is discharged into the waste liquid pool from the water discharge hole.
The invention relates to a production method of liquid food flavoring, which is applicable to the production system of the liquid food flavoring and comprises the following steps:
s1, filling and sealing liquid food seasonings at a filling machine, enabling the liquid food seasonings to enter a main conveyor belt 1 along with a filling container, enabling the filling container to enter a detection range of a first detection camera 212, enabling the first detection camera 212 to carry out dirt detection on the side face of the filling container, enabling the filling container to reach a detection range of a second detection camera 223, and enabling the second detection camera 223 to carry out overlook detection on the filling container;
s2, if no dirt is detected by the first detection camera 212 and the second detection camera 223 in S1, the filling container continues to enter the next process along with the main conveyor belt 1, if dirt is detected by one of the first detection camera 212 and the second detection camera 223, the controller controls the linear motor 361 of the feeding device 36 to move so as to move the clamping jaw 365 to the position right above the filling container, the first electric push rod 362 extends so as to move the clamping jaw 365 to the outer side of the filling container, the second electric push rod 364 extends, the second electric push rod 364 stops extending when the pressure sensor reaches the preset pressure, at the moment, the filling container is clamped by the clamping jaw 365, the first electric push rod 362 contracts so as to move the filling container upwards, the linear motor 361 is driven to move the filling container to the position right above the auxiliary conveyor belt 32, and the second electric push rod 364 contracts so as to be placed in the rubber turntable 321 above the auxiliary conveyor belt 32 at the moment and move along with the auxiliary conveyor belt 32;
s3, the controller controls the auxiliary conveyor belt 32 to move so that the dirty filling container in S2 moves, the side conveyor belt 322 and the outer edge of the rubber rotary table 321 rub against each other, the rubber rotary table 321 rotates on the auxiliary conveyor belt 32, so that the filling container rotates and is convenient to clean the whole body of the filling container, the filling container moves to the water outlet nozzle 33, the water pump supplies water to the water outlet nozzle 33 to clean the filling container, clean wastewater is discharged from a water discharge hole to a waste liquid pool, then the filling container moves to the wiping roller 34, the motor drives the wiping roller 34 to rotate to wipe and clean the filling container, then the filling container moves to the air blowing nozzle 35, the air pump supplies air to the air blowing nozzle 35 to air-dry the filling container, and a worker can observe the cleaning condition through the observation port 38 during cleaning, so that relevant cleaning working parameters are adjusted;
s4, after cleaning the container with dirt in S3, the controller controls the linear motor 361 of the blanking device 37 to move, the clamping jaw 365 moves to the outer side of the container, the second electric push rod 364 stretches, when the pressure sensor reaches the preset pressure, the second electric push rod 364 stops stretching, at the moment, the container is clamped by the clamping jaw 365, the first electric push rod 362 contracts to enable the container to move upwards, the linear motor 361 is driven to move the container to the position right above the main conveyor belt 1, the second electric push rod 364 contracts, the container is placed above the main conveyor belt 1 at the moment and moves along with the main conveyor belt 1, and finally packaging and warehousing are carried out.
The specific working procedure is as follows:
when the cleaning device is in operation, the cleaning device 3 is arranged, so that the dirty container can be cleaned conveniently; before cleaning, the dirt detecting device 2 detects the dirt condition of the container detected by the image detecting device, the feeding device 36 moves the container detected by the dirt detecting device 2 to the auxiliary conveyor belt 32 of the cleaning device 3, firstly the controller controls the linear motor 361 to move so as to move the clamping jaw 365 to the position right above the filling container, the first electric push rod 362 stretches so as to move the clamping jaw 365 to the outer side of the filling container, the second electric push rod 364 stretches, the second electric push rod 364 stops stretching when the pressure sensor reaches the preset pressure, at this time, the filling container is clamped by the clamping jaw 365, the first electric push rod 362 contracts so as to move the filling container upwards, the linear motor 361 is driven to move the filling container right above the auxiliary conveyor belt 32, the second electric push rod 364 contracts, the filling container is placed in the rubber turntable 321 above the auxiliary conveyor belt 32 and moves along with the rubber turntable 321, the top of the rubber turntable 321 is provided with a groove, the surface of the groove is provided with an anti-slip texture, and a drain hole is arranged in the groove, so that the filling container is stably placed in the groove of the rubber turntable 321, the filling container is kept in a vertical state when moving along with the auxiliary conveyor belt 32, the auxiliary conveyor belt 32 moves opposite to the side conveyor belt 322, the outer edges of the side conveyor belt 322 and the rubber turntable 321 rub with each other, the rubber turntable 321 rotates on the auxiliary conveyor belt 32, the filling container is rotated, the whole body of the filling container is cleaned conveniently, the cleaning effect is better, the controller controls the auxiliary conveyor belt 32 to move, the filling container is moved to the water outlet nozzle 33, the water pump supplies water to the water outlet nozzle 33 to clean the filling container, then the filling container is moved to the wiping roller 34, the wiping roller 34 is driven by a motor to rotate, the filling container is wiped and cleaned, then the filling container moves to the position of the blowing nozzle 35, the air pump supplies air to the blowing nozzle 35 to air-dry the filling container, after the cleaning of the filling container is finished, the controller controls the linear motor 361 of the blanking device 37 to move, the clamping jaw 365 moves to the outer side of the filling container, the second electric push rod 364 stretches, when the pressure sensor reaches the preset pressure, the second electric push rod 364 stops stretching, at the moment, the filling container is clamped by the clamping jaw 365, the first electric push rod 362 contracts to enable the filling container to move upwards, the linear motor 361 is driven, the filling container is moved to the position right above the main conveyor belt 1, the second electric push rod 364 contracts, and the filling container is placed above the main conveyor belt 1 at the moment and moves along with the main conveyor belt 1, and the next process is continued; the cleaning is cleaner by adopting a plurality of cleaning steps, the cleaning efficiency is higher, the dirty containers are screened out by the dirty detection device 2 to be cleaned, the dirty containers are not cleaned, the production efficiency is ensured under the condition of improving the production quality, the cleaning process is carried out in the box body 31 of the cleaning device 3, water drops are prevented from splashing, and the cleaning wastewater is convenient to recycle; by providing the side detection means 21 and the top detection means 22 a more comprehensive inspection of the container for dirt is facilitated; before detection, the mounting positions of the side detection device 21 and the top detection device 22 are adjusted according to production requirements, the adjusting frame 211 is adjusted so as to fix the first detection camera 212 at a proper position, and the adjusting seat 222 is adjusted so as to fix the second detection camera 223 at a proper height; during detection, the filling container enters the main conveyor belt 1, the filling container firstly enters the detection range of the first detection camera 212, the first detection camera 212 performs dirt detection on the side face of the filling container, the filling container then reaches the detection range of the second detection camera 223, the second detection camera 223 performs overlook detection on the filling container, so that the container is subjected to dirt detection, the detection range is large, the container is not easy to leak, the detection efficiency is high, the production efficiency is further improved, the container with dirt is screened out and is cleaned again through detection, and compared with indiscriminate clean water resource conservation.
The foregoing has shown and described the basic principles, principal features and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present invention, and various changes and modifications may be made without departing from the spirit and scope of the invention, which is defined in the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (5)
1. A production system of liquid food flavoring comprises a filling machine, a controller and a main conveyor belt (1); the method is characterized in that: the cleaning device comprises a main conveyor belt (1), wherein a dirt detection device (2) is arranged at one end, close to a filling machine, of the main conveyor belt (1), a cleaning device (3) is fixedly arranged at the top of the main conveyor belt (1), and the cleaning device (3) comprises a box body (31), an auxiliary conveyor belt (32), a water outlet nozzle (33), a wiping roller (34), a blowing nozzle (35), a feeding device (36) and a discharging device (37); the box body (31) is fixedly arranged at the top of the main conveyor belt (1); the auxiliary conveyor belt (32) is fixedly arranged at the bottom side of the inside of the box body (31), and the surface of the auxiliary conveyor belt (32) is rotatably connected with a rubber turntable (321); the side conveyor belt (322) is fixedly arranged on one side of the auxiliary conveyor belt (32) of the box body (31); the side conveyor belt (322) is in friction contact with the outer edge of the rubber turntable (321); the water outlet nozzle (33) and the air blowing nozzle (35) are fixedly connected to the two sides and the top plate in the box body (31), the water outlet nozzle (33) and the air blowing nozzle (35) are respectively communicated with the water pump and the air pump through pipelines, and the water outlet nozzle (33) is arranged at one side close to the dirt detection device (2); the wiping roller (34) is rotatably arranged on the box body (31) between the water outlet nozzle (33) and the air blowing nozzle (35); a motor is fixedly arranged at the top of the box body (31), and the motor is in transmission connection with the wiping roller (34); the feeding device (36) and the discharging device (37) are respectively fixed at two ends inside the box body (31), the feeding device (36) is arranged at one end close to the dirt detection device (2), the feeding device (36) and the discharging device (37) comprise a linear motor (361), a first electric push rod (362), a fixing frame (363), a second electric push rod (364) and clamping jaws (365), the linear motor (361) is fixedly arranged at the top inside the box body (31), the first electric push rod (362) is fixedly arranged at the bottom of a sliding seat of the linear motor (361), the fixing frame (363) is fixedly arranged at the other end of the first electric push rod (362), the second electric push rod (364) is fixedly arranged at two sides inside the fixing frame (363), and the clamping jaws (365) are fixedly arranged at the other end of the second electric push rod (364); the controller is used for regulating the operation of the production system of the liquid food seasoning;
a rubber protection pad (366) is fixedly connected to one side opposite to the clamping jaw (365); the surface of the rubber protection pad (366) is provided with an anti-skid texture, and a pressure sensor is fixedly connected between the rubber protection pad (366) and the clamping jaw (365).
2. A system for producing liquid food flavoring according to claim 1, wherein: the dirt detection device (2) comprises a side detection device (21) and a top detection device (22); the side detection device (21) comprises an adjusting frame (211) and a first detection camera (212); one end of the adjusting frame (211) is fixed on two sides of the main conveyor belt (1) through a ball head pair; the first detection camera (212) is fixedly connected to the other end of the adjusting frame (211); the top detection device (22) comprises a fixed rod (221), an adjusting seat (222) and a second detection camera (223); the fixed rod (221) is fixedly connected to one side of the main conveyor belt (1); one end of the adjusting seat (222) is sleeved on the fixed rod (221), and the adjusting seat (222) is fixed on the fixed rod (221) through a bolt; the second detection camera (223) is fixedly connected to the bottom of the other end of the adjusting seat (222).
3. A system for producing liquid food flavoring according to claim 1, wherein: viewing ports (38) are formed in two sides of the box body (31); the observation port (38) is lower than two side baffles of the auxiliary conveyor belt (32), and an acrylic plate is embedded in the observation port (38).
4. A system for producing liquid food flavoring according to claim 1, wherein: a water storage tank (39) is fixedly connected inside the box body (31); the bottom of the water storage tank (39) is obliquely arranged, one end of the water storage tank (39) close to the dirt detection device (2) is higher than the other end, the water storage tanks (39) are mutually communicated, and a water discharge hole is formed in the lowest position of the water storage tank (39); the water discharge hole is communicated with the waste liquid pool through a pipeline.
5. A method for producing a liquid food seasoning, which is characterized in that: the method is applicable to a system for producing a liquid food sauce according to any one of claims 1 to 4, comprising the steps of:
s1, filling and sealing liquid food seasonings at a filling machine, enabling the liquid food seasonings to enter a main conveyor belt (1) along with a filling container, enabling the filling container to enter a detection range of a first detection camera (212), enabling the first detection camera (212) to carry out dirt detection on the side face of the filling container, enabling the filling container to reach a detection range of a second detection camera (223), and enabling the second detection camera (223) to carry out overlook detection on the filling container;
s2, if no dirt is detected by the first detection camera (212) and the second detection camera (223) in S1, the filling container continues to enter the next process along with the main conveyor belt (1), if one of the first detection camera (212) and the second detection camera (223) detects the dirt, the controller controls the linear motor (361) of the feeding device (36) to move so as to enable the clamping jaw (365) to be right above the filling container, the first electric push rod (362) stretches so as to enable the clamping jaw (365) to move to the outer side of the filling container, the second electric push rod (364) stretches, the second electric push rod (364) stops stretching when the pressure sensor reaches a preset pressure, at the moment, the filling container is clamped by the clamping jaw (365), the first electric push rod (362) contracts so as to enable the filling container to move upwards, the linear motor (361) is driven to enable the filling container to move right above the auxiliary conveyor belt (32), and the second electric push rod (364) contracts and is placed above the auxiliary conveyor belt (32) to move along with the auxiliary conveyor belt (321);
s3, a controller controls the auxiliary conveyor belt (32) to move so that the contaminated filling container in S2 moves, the side conveyor belt (322) and the outer edge of the rubber rotary table (321) rub against each other, the rubber rotary table (321) rotates on the auxiliary conveyor belt (32) so that the filling container rotates and is convenient to clean the whole body of the filling container, the filling container moves to a water outlet nozzle (33), a water pump supplies water to the water outlet nozzle (33) to clean the filling container, clean wastewater is discharged from a water discharge hole to a waste liquid pool, then the filling container moves to a wiping roller (34), a motor drives the wiping roller (34) to wipe and clean the filling container, then the filling container moves to a blowing nozzle (35), an air pump supplies air to the blowing nozzle (35) so as to air-dry the filling container, and a worker can observe the cleaning condition through an observation port (38) during cleaning, so that relevant cleaning working parameters are adjusted;
s4, after cleaning of the filling container with dirt in S3 is completed, the controller controls a linear motor (361) of a blanking device (37) to move, a clamping jaw (365) is moved to the outer side of the filling container, a second electric push rod (364) is extended, when a pressure sensor reaches a preset pressure, the second electric push rod (364) stops extending, at the moment, the filling container is clamped by the clamping jaw (365), the first electric push rod (362) contracts to enable the filling container to move upwards, the linear motor (361) is driven, the filling container is moved to the position right above a main conveyor belt (1), the second electric push rod (364) contracts, the filling container is placed above the main conveyor belt (1) at the moment and moves along with the main conveyor belt, and finally packaging and warehousing are carried out.
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| CN115920715B (en) * | 2022-12-01 | 2024-04-26 | 淄博金箭医疗器械有限公司 | Be used for scope bedside enzyme liquid auto configuration conveying system |
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| CN204489348U (en) * | 2015-02-09 | 2015-07-22 | 曲靖市傅家鸡食品有限公司 | A kind of cleaning air drying system of filling rear bottle |
| CN106276760A (en) * | 2016-08-18 | 2017-01-04 | 郑州奇飞特电子科技有限公司 | A kind of bottle class cleans all-in-one |
| CN207175446U (en) * | 2017-07-27 | 2018-04-03 | 浙江施强制药有限公司 | One kind automation medicine bottle cleaning perfusion capping streamline |
| CN208213874U (en) * | 2018-02-08 | 2018-12-11 | 嘉兴市立丰机械制造有限公司 | A kind of crankcase cleaning line with recycling function |
| CN109351741A (en) * | 2018-09-18 | 2019-02-19 | 芜湖杨燕制药有限公司 | A kind of secondary cleaning device of the medicine bottle of insect-expelling saligna injection liquid |
| CN209113464U (en) * | 2018-10-26 | 2019-07-16 | 北京崇高纳米科技有限公司 | A kind of PET bottle beer production line |
| CN209647158U (en) * | 2019-03-04 | 2019-11-19 | 成都永安制药有限公司 | A kind of empty bottle cleaning drying device |
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