CN113479836A - Production system and production method of liquid food seasoning - Google Patents
Production system and production method of liquid food seasoning Download PDFInfo
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- CN113479836A CN113479836A CN202110567597.8A CN202110567597A CN113479836A CN 113479836 A CN113479836 A CN 113479836A CN 202110567597 A CN202110567597 A CN 202110567597A CN 113479836 A CN113479836 A CN 113479836A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B67—OPENING, CLOSING OR CLEANING BOTTLES, JARS OR SIMILAR CONTAINERS; LIQUID HANDLING
- B67C—CLEANING, FILLING WITH LIQUIDS OR SEMILIQUIDS, OR EMPTYING, OF BOTTLES, JARS, CANS, CASKS, BARRELS, OR SIMILAR CONTAINERS, NOT OTHERWISE PROVIDED FOR; FUNNELS
- B67C7/00—Concurrent cleaning, filling, and closing of bottles; Processes or devices for at least two of these operations
- B67C7/0006—Conveying; Synchronising
- B67C7/0026—Conveying; Synchronising the containers travelling along a linear path
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
- B08B9/087—Cleaning containers, e.g. tanks by methods involving the use of tools, e.g. brushes, scrapers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
- B08B9/093—Cleaning containers, e.g. tanks by the force of jets or sprays
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/90—Investigating the presence of flaws or contamination in a container or its contents
- G01N21/9018—Dirt detection in containers
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A40/00—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production
- Y02A40/90—Adaptation technologies in agriculture, forestry, livestock or agroalimentary production in food processing or handling, e.g. food conservation
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- Health & Medical Sciences (AREA)
- Cleaning In General (AREA)
Abstract
The invention belongs to the technical field of seasoning production, and particularly relates to a production system and a production method of liquid food seasoning, wherein the production system comprises a filling machine, a controller and a main conveyor belt; the device comprises a main conveyor belt, a filling machine, a cleaning device, a conveying belt and a conveying device, wherein a dirt detection device is arranged at one end of the main conveyor belt close to the filling machine, the top of the main conveyor belt is fixedly provided with the cleaning device, and the cleaning device comprises a box body, an auxiliary conveyor belt, a water outlet nozzle, a wiping roller, a blowing nozzle, a feeding device and a discharging device; the feeding device and the discharging device respectively comprise a linear motor, a first electric push rod, a fixing frame, a second electric push rod and a clamping jaw, in the prior art, manual erasing or spray cleaning is adopted, the efficiency of the former is low, the former is easy to miss detection and the erasing is missed, the latter is clean without difference, the water consumption is high, the waste water is not recycled, and the environment is not protected.
Description
Technical Field
The invention belongs to the technical field of seasoning production, and particularly relates to a production system and a production method of liquid food seasoning.
Background
The liquid food seasoning refers to a seasoning for seasoning in a liquid state, and the seasoning mainly includes soy sauce, vinegar, oil-consuming seasoning and the like. The filling is a key process in the production process of the liquid food seasoning, and a plurality of management and control are needed in the filling process for ensuring the filling quality.
The device comprises a filling box, wherein the right side of the inside of the filling box is movably connected with a power wheel, the lower part of the power wheel is movably connected with an input belt, the left side of the input belt is movably connected with a filling block, the inside of the filling block is fixedly connected with a hemisphere cavity bin, the lower part of the hemisphere cavity bin is movably connected with a filling port, the lower part of the filling port is movably connected with a filling belt, and a conversion gear is movably connected between the filling belt and the input belt. At the moment, the conversion gear contacts with the teeth of the positioning clamping block, the positioning clamping block is compressed to enter the left side of the semicircular slide rail, the filling block resets under the elastic action of the filling spring, the conversion gear contacts with the gear teeth of the input belt pulley, the process is repeated, and therefore the full automation of the edible oil filling is achieved.
In this scheme, production efficiency has been improved to a certain extent, but on having fluid drippage the filling container when not considering the filling, among the prior art, some adopt automatic clean filling container of no difference, the water consumption is big, and does not retrieve the environmental protection to waste water, and some adopt manual mode to clean in addition, artifical visual inspection after the filling, again manual erasing, work efficiency is low, and leaks easily to examine and neglect to wipe.
In view of this, the present invention provides a production system and a production method for liquid food seasoning, which solves the above technical problems.
Disclosure of Invention
In order to solve the defects of the prior art, the invention provides a production system and a production method of liquid food seasoning; through setting up dirty detection device and cleaning device, corresponding clean to the filling container to improve production efficiency, and environmental protection and energy saving.
The technical scheme adopted by the invention for solving the technical problems is as follows: the production system of the liquid food seasoning comprises a filling machine, a controller and a main conveyor belt; the device comprises a main conveyor belt, a filling machine, a cleaning device, a conveying belt and a conveying device, wherein a dirt detection device is arranged at one end of the main conveyor belt close to the filling machine, the top of the main conveyor belt is fixedly provided with the cleaning device, and the cleaning device comprises a box body, an auxiliary conveyor belt, a water outlet nozzle, a wiping roller, a blowing nozzle, a feeding device and a discharging device; the box body is fixedly arranged at the top of the main conveyor belt; the auxiliary conveyor belt is fixedly arranged at the bottom side in the box body, and the surface of the auxiliary conveyor belt is rotatably connected with a rubber turntable; a side conveyor belt is fixedly arranged on one side of the auxiliary conveyor belt of the box body; the side conveyor belt is in friction contact with the outer edge of the rubber turntable; the water outlet nozzle and the air blowing nozzle are fixedly connected to two sides in the box body and the top plate, the water outlet nozzle and the air blowing nozzle are respectively communicated with the water pump and the air pump through pipelines, and the water outlet nozzle is arranged on one side close to the dirt detection device; the wiping roller is rotatably arranged on the box body between the water outlet nozzle and the air blowing nozzle; the top of the box body is fixedly provided with a motor, and the motor is in transmission connection with the wiping roller; the feeding device and the discharging device are respectively fixed at two ends inside the box body, the feeding device is arranged at one end close to the dirt detection device, the feeding device and the discharging device respectively comprise a linear motor, a first electric push rod, a fixing frame, a second electric push rod and a clamping jaw, the linear motor is fixedly arranged at the top of the inner side of the box body, the first electric push rod is fixedly arranged at the bottom of a sliding seat of the linear motor, the fixing frame is fixedly arranged at the other end of the first electric push rod, the second electric push rod is fixedly arranged at two sides inside the fixing frame, and the clamping jaw is fixedly arranged at the other end of the second electric push rod; the controller is used for regulating the operation of the production system of the liquid food seasoning;
in the prior art, after liquid food seasoning is filled, seasoning drops on a container, if the seasoning drops on the container and is not cleaned in time, the seasoning drops on the container and can be condensed on the container, the appearance of a product is influenced, bacteria are easy to breed, and the health of eaters is harmed, some manufacturers reduce the dropping frequency by improving a filling nozzle, but the phenomenon cannot be avoided, after filling, manual visual inspection is carried out, and then manual erasing or spray cleaning is carried out, so that the efficiency of the liquid food seasoning is low, the omission of inspection is easy, the cleaning of the liquid food seasoning is undifferentiated, the water consumption is large, the wastewater is not recovered, and the environment is not protected;
in the invention, the cleaning device is arranged, so that the container with dirt can be cleaned conveniently; before cleaning, the dirt detection device detects the dirt condition of a container detected by an image, the loading device moves the container detected by the dirt detection device to a secondary conveyor belt of the cleaning device, firstly, the controller controls the linear motor to move, so that the clamping jaw is moved to the position right above the filling container, the first electric push rod extends, so that the clamping jaw is moved to the outer side of the filling container, the second electric push rod extends, the filling container is clamped by the clamping jaw at the moment, the first electric push rod contracts to enable the filling container to move upwards, the linear motor is driven to move the filling container to the position right above the secondary conveyor belt, the second electric push rod contracts, the filling container is placed in a rubber turntable above the secondary conveyor belt at the moment and moves along with the rubber turntable, the top of the rubber turntable is provided with a groove, the surface of the groove is provided with anti-slip textures, and a drain hole is formed in the groove, so that the filling container is stably placed in the groove of the rubber turntable, so that the filling container can keep a vertical state when moving along with the auxiliary conveyor belt, the auxiliary conveyor belt and the side conveyor belt move oppositely, the outer edges of the side conveyor belt and the rubber turntable rub against each other, the rubber turntable rotates on the auxiliary conveyor belt, the filling container rotates, the whole body of the filling container can be cleaned conveniently, the cleaning effect is better, the controller controls the movement of the auxiliary conveyor belt, so that the filling container moves to the water outlet nozzle, the water pump supplies water to the water outlet nozzle to clean the filling container, then the filling container moves to the wiping roller, the motor drives the wiping roller to rotate to wipe and clean the filling container, then the filling container moves to the air blowing nozzle, the air pump supplies air to the air blowing nozzle to air dry the filling container, after the filling container is cleaned, the controller controls the linear motor of the blanking device to move, and the clamping jaws move to the outer side of the filling container, the second electric push rod extends, when the pressure sensor reaches a preset pressure, the second electric push rod stops extending, the filling container is clamped by the clamping jaw at the moment, the first electric push rod contracts to enable the filling container to move upwards, the linear motor is driven to move the filling container to be right above the main conveyor belt, the second electric push rod contracts, the filling container is placed above the main conveyor belt at the moment and moves along with the main conveyor belt, and the next procedure is continued; make clear cleaner through adopting the clean step of multichannel, clean through the machine, clean efficiency is higher to screening out through dirty detection device will have dirty container and clean, it is not clean to not have dirty container, and then guarantees production efficiency under the condition that improves production quality, and the cleaning process goes on in cleaning device's box, prevents that the water droplet from spattering in disorder, and conveniently retrieves clean waste water.
Preferably, the contamination detection device comprises a side detection device and a top detection device; the side detection device comprises an adjusting frame and a first detection camera; one end of the adjusting frame is fixed on two sides of the main conveying belt through a ball head pair; the first detection camera is fixedly connected to the other end of the adjusting frame; the top detection device comprises a fixed rod, an adjusting seat and a second detection camera; the fixed rod is fixedly connected to one side of the main conveyor belt; one end of the adjusting seat is sleeved on the fixed rod, and the adjusting seat is fixed on the fixed rod through a bolt; the second detection camera is fixedly connected to the bottom of the other end of the adjusting seat; when the device works, the dirt on the container can be more comprehensively checked by arranging the side detection device and the top detection device; before detection, the mounting positions of the side detection device and the top detection device are adjusted according to production requirements, the adjusting frame is adjusted again so as to fix the first detection camera to a proper position, and the adjusting seat is adjusted again so as to fix the second detection camera to a proper height; during the detection, the filling container enters the main conveyor belt, the filling container firstly enters the detection range of the first detection camera, the first detection camera carries out dirty inspection on the side face of the filling container, the filling container then reaches the detection range of the second detection camera, the second detection camera carries out overlook inspection on the filling container, thereby carrying out dirty inspection on the container, the detection range is large, the leakage inspection is not easy, the detection and inspection efficiency is high, the production efficiency is further improved, the dirty container is screened out and cleaned through the detection, and the cleaning water-saving resource is compared with the non-differential cleaning water-saving resource.
Preferably, one side of the clamping jaw opposite to the clamping jaw is fixedly connected with a rubber protection pad; the surface of the rubber protection pad is provided with anti-skid textures, and a pressure sensor is fixedly connected between the rubber protection pad and the clamping jaw; when the filling device works, the filling container is effectively protected by arranging the rubber protection pad, so that the filling container is prevented from being damaged during clamping; when the clamping jaw clamps the filling container, the controller controls the second electric push rod to extend, the clamping jaw moves towards the filling container, the rubber protection pad is firstly contacted with the clamping jaw, the second electric push rod continues to extend, the pressure sensor between the rubber protection pad and the clamping jaw is pressed, when the pressure born by the pressure sensor reaches a preset range, the second electric push rod stops extending, and at the moment, the filling container is clamped by the clamping jaw; through set up anti-skidding texture on rubber protection pad surface, the clamping jaw is with the frictional force of filling container when effectively improving the centre gripping, improves the centre gripping and gets stability, prevents to drop to make loading attachment and unloader operation more stable, and then make cleaning device operation stable, guarantee clean efficiency.
Preferably, two sides of the box body are provided with observation ports; the observation port is lower than the baffles at the two sides of the auxiliary conveyor belt, and an acrylic plate is embedded in the observation port; when the multifunctional cleaning machine works, the cleaning condition can be observed conveniently by arranging the observation port, the cleaning force can be adjusted conveniently according to the cleaning condition, and high-efficiency cleaning is ensured; when the filling container is cleaned, a worker observes the operation state of cleaning equipment inside the cleaning device and the cleaning degree of the filling container through the observation port, and adjusts the working parameters of the cleaning device according to the observed result, so that the cleaning device can operate efficiently and stably; prevent splash four times when being convenient for observe through set up the ya keli board in the viewing aperture, effectively improve operational environment, inject clean waste water inside the box, the clean waste water of being convenient for is retrieved.
Preferably, the inside of the box body is fixedly connected with a water storage tank; the bottom of the water storage tank is obliquely arranged, one end of the water storage tank close to the dirt detection device is higher than the other end of the water storage tank, the water storage tanks are communicated with each other, and a water drainage hole is formed in the lowest position of each water storage tank; the water drainage hole is communicated with the waste liquid pool through a pipeline; when the device works, the cleaned wastewater flows to the water drainage hole along the water storage tank by arranging the inclined water storage tank, so that the wastewater is recovered, the wastewater is treated in a centralized manner, and water resources are saved and the device is environment-friendly; when the clean waste water is recovered, the dirt on the filling container is washed by the clean water, meanwhile, the dirt is mixed into the clean water, the clean waste water falls into the water storage tank inside the box body, and the clean waste water flows from the high position to the low position of the water storage tank and is finally discharged into the waste liquid tank from the water drainage hole.
The production method of the liquid food seasoning is suitable for the production system of the liquid food seasoning, and comprises the following steps:
s1, the liquid food seasoning enters a main conveyor belt along with a filling container after being filled and sealed at a filling machine, the filling container firstly enters the detection range of a first detection camera, the first detection camera performs dirty inspection on the side surface of the filling container, the filling container then reaches the detection range of a second detection camera, and the second detection camera performs overlook inspection on the filling container;
s2, if the first inspection camera and the second inspection camera do not detect the contamination in S1, the filling container continues to enter the next process with the main conveyor belt, if one of the first inspection camera and the second inspection camera detects the contamination, the controller controls the linear motor of the feeding device to move, so that the clamping jaws are moved to the position right above the filling container, the first electric push rod is extended, the clamping jaws are moved to the outer side of the filling container, the second electric push rod is extended, when the pressure sensor reaches the preset pressure, the second electric push rod stops extending, the filling container is clamped by the clamping jaw at the moment, the first electric push rod contracts to enable the filling container to move upwards, the linear motor is driven to move the filling container to be right above the auxiliary conveyor belt, the second electric push rod contracts, and the filling container is placed in the rubber turntable above the auxiliary conveyor belt and moves along with the rubber turntable;
s3, the controller controls the auxiliary conveyor belt to move so that the filling container with dirt in the S2 moves, the side conveyor belt and the outer edge of the rubber turntable rub against each other to enable the rubber turntable to rotate on the auxiliary conveyor belt, so that the filling container rotates and the whole body of the filling container is convenient to clean, the filling container moves to a water outlet nozzle, a water pump supplies water to the water outlet nozzle to clean the filling container, clean wastewater is discharged to a waste liquid pool from a water discharge hole, then the filling container moves to a wiping roller, a motor drives the wiping roller to rotate to wipe and clean the filling container, then the filling container moves to a blowing nozzle, an air pump supplies air to the blowing nozzle to air dry the filling container, and when cleaning is carried out, a worker can observe the cleaning condition through an observation port so as to adjust relevant cleaning working parameters;
and S4, after the dirty filling container is cleaned in the S3, the controller controls the linear motor of the blanking device to move, the clamping jaw is moved to the outer side of the filling container, the second electric push rod extends, when the pressure sensor reaches the preset pressure, the second electric push rod stops extending, the filling container is clamped by the clamping jaw at the moment, the first electric push rod contracts to enable the filling container to move upwards, the linear motor is driven to move the filling container to be right above the main conveyor belt, the second electric push rod contracts, the filling container is placed above the main conveyor belt at the moment and moves along with the main conveyor belt, and finally packaging and warehousing are carried out.
The invention has the following beneficial effects:
1. according to the production system and the production method of the liquid food seasoning, the cleaning device is arranged, so that a dirty container can be cleaned conveniently, a plurality of cleaning steps are adopted, the cleaning is cleaner, the cleaning efficiency is higher due to the fact that the cleaning is carried out through a machine, the production efficiency is further guaranteed under the condition that the production quality is improved, the cleaning process is carried out in the box body of the cleaning device, water drops are prevented from splashing disorderly, and clean waste water is convenient to recycle.
2. According to the production system and the production method of the liquid food seasoning, the detection device is arranged, dirt on the container can be conveniently detected, the detection range is large, the detection is not easy to miss through the arrangement of the side detection device and the top detection device, the detection efficiency is high, the production efficiency is further improved, the dirty container is screened out through detection and then cleaned, and compared with the undifferentiated clean water resource, the production system and the production method of the liquid food seasoning are clean and save water resources.
Drawings
The invention will be further explained with reference to the drawings.
FIG. 1 is a perspective view of the present invention;
FIG. 2 is a schematic view of the internal structure of the present invention;
FIG. 3 is a perspective view of the loading device;
FIG. 4 is an enlarged view of a portion of FIG. 2 at A;
FIG. 5 is a diagram of the method steps of the present invention;
in the figure: 1. a main conveyor belt; 2. a contamination detection device; 21. a side detection device; 211. an adjusting bracket; 212. a first detection camera; 22. a top detection device; 221. fixing the rod; 222. an adjusting seat; 223. a second detection camera; 3. a cleaning device; 31. a box body; 32. a secondary conveyor belt; 321. a rubber turntable; 322. a side conveyor belt; 33. a water outlet nozzle; 34. a wiping roller; 35. a blowing nozzle; 36. a feeding device; 361. a linear motor; 362. a first electric push rod; 363. a fixed mount; 364. a second electric push rod; 365. a clamping jaw; 366. a rubber pad; 37. a blanking device; 38. a viewing port; 39. a water storage tank.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the specific embodiments.
As shown in fig. 1 to 5, the system for producing a liquid food seasoning according to the present invention includes a filling machine, a controller, and a main conveyor 1; a dirt detection device 2 is arranged at one end, close to the filling machine, of the main conveyor belt 1, a cleaning device 3 is fixedly mounted at the top of the main conveyor belt 1, and the cleaning device 3 comprises a box body 31, an auxiliary conveyor belt 32, a water outlet nozzle 33, a wiping roller 34, a blowing nozzle 35, a feeding device 36 and a discharging device 37; the box body 31 is fixedly arranged at the top of the main conveyor belt 1; the auxiliary conveyor belt 32 is fixedly arranged at the bottom side in the box body 31, and the surface of the auxiliary conveyor belt 32 is rotatably connected with a rubber turntable 321; a side conveyor belt 322 is fixedly arranged on one side of the auxiliary conveyor belt 32 of the box body 31; the side conveyor belt 322 is in friction contact with the outer edge of the rubber turntable 321; the water outlet nozzle 33 and the air blowing nozzle 35 are fixedly connected to two sides and a top plate in the box body 31, the water outlet nozzle 33 and the air blowing nozzle 35 are respectively communicated with the water pump and the air pump through pipelines, and the water outlet nozzle 33 is arranged on one side close to the dirt detection device 2; the wiping roller 34 is rotatably arranged on the box body 31 between the water outlet nozzle 33 and the air blowing nozzle 35; a motor is fixedly arranged at the top of the box body 31 and is in transmission connection with the wiping roller 34; the feeding device 36 and the discharging device 37 are respectively fixed at two ends inside the box body 31, the feeding device 36 is arranged at one end close to the dirt detection device 2, the feeding device 36 and the discharging device 37 both comprise a linear motor 361, a first electric push rod 362, a fixing frame 363, a second electric push rod 364 and a clamping jaw 365, the linear motor 361 is fixedly installed at the top inside the box body 31, the first electric push rod 362 is fixedly installed at the bottom of a sliding seat of the linear motor 361, the fixing frame 363 is fixedly installed at the other end of the first electric push rod 362, the second electric push rod 364 is fixedly installed at two sides inside the fixing frame 363, and the clamping jaw 365 is fixedly installed at the other end of the second electric push rod 364; the controller is used for regulating the operation of the production system of the liquid food seasoning;
in the prior art, after liquid food seasoning is filled, seasoning drops on a container, if the seasoning drops on the container and is not cleaned in time, the seasoning drops on the container and can be condensed on the container, the appearance of a product is influenced, bacteria are easy to breed, and the health of eaters is harmed, some manufacturers reduce the dropping frequency by improving a filling nozzle, but the phenomenon cannot be avoided, after filling, manual visual inspection is carried out, and then manual erasing or spray cleaning is carried out, so that the efficiency of the liquid food seasoning is low, the omission of inspection is easy, the cleaning of the liquid food seasoning is undifferentiated, the water consumption is large, the wastewater is not recovered, and the environment is not protected;
in the invention, the cleaning device 3 is arranged, so that the container with dirt can be cleaned conveniently; before cleaning, the dirt detection device 2 detects the dirt of the container detected by the image, the feeding device 36 moves the container detected by the dirt detection device 2 to the auxiliary conveyor belt 32 of the cleaning device 3, firstly, the controller controls the linear motor 361 to move, so that the clamping jaw 365 is moved to the position right above the filling container, the first electric push rod 362 extends, so that the clamping jaw 365 is moved to the outer side of the filling container, the second electric push rod 364 extends, at the moment, the filling container is clamped by the clamping jaw 365, the first electric push rod 362 contracts, so that the filling container moves upwards, the linear motor 361 is driven, the filling container is moved to the position right above the auxiliary conveyor belt 32, the second electric push rod 364 contracts, the filling container is placed in the rubber turntable 321 above the auxiliary conveyor belt 32 and moves along with the rubber turntable 321, the top of the rubber turntable 321 is provided with a groove, the surface of the groove is provided with an anti-slip texture, and the grooves are provided with drain holes, so that the filling container is stably placed in the groove of the rubber turntable 321, so that the filling container can be kept in a vertical state when moving along with the auxiliary conveyor belt 32, the auxiliary conveyor belt 32 and the side conveyor belt 322 move oppositely, the side conveyor belt 322 and the outer edge of the rubber turntable 321 rub against each other, so that the rubber turntable 321 rotates on the auxiliary conveyor belt 32, so that the filling container rotates, the whole body of the filling container is conveniently cleaned, the cleaning effect is better, the controller controls the auxiliary conveyor belt 32 to move, so that the filling container moves to the water outlet nozzle 33, the water pump supplies water to the water outlet nozzle 33 to clean the filling container, then the filling container moves to the wiping roller 34, the motor drives the wiping roller 34 to rotate to wipe and clean the filling container, then the filling container moves to the air blowing nozzle 35, the air pump supplies air to the air blowing nozzle 35 to air dry the filling container, after the filling container is cleaned, the controller controls the linear motor 361 of the blanking device 37 to move, the clamping jaw 365 is moved to the outer side of the filling container, the second electric push rod 364 extends, when the pressure sensor reaches the preset pressure, the second electric push rod 364 stops extending, at the moment, the filling container is clamped by the clamping jaw 365, the first electric push rod 362 contracts to enable the filling container to move upwards, the linear motor 361 is driven to move the filling container to be right above the main conveyor belt 1, the second electric push rod 364 contracts, and the filling container is placed above the main conveyor belt 1 and moves along with the main conveyor belt 1 at the moment, and the next procedure is continued; make clear cleaner through adopting the clean step of multichannel, clean through the machine, clean efficiency is higher to screening out through dirty detection device 2 will have dirty container and clean, it is not clean to no dirty container, and then guarantees production efficiency under the condition that improves production quality, and clean process goes on in cleaning device 3's box 31, prevents that the water droplet from spattering in disorder, and conveniently retrieves clean waste water.
As an embodiment of the present invention, the contamination detection unit 2 includes a side detection unit 21 and a top detection unit 22; the side detection device 21 comprises an adjusting bracket 211 and a first detection camera 212; one end of the adjusting frame 211 is fixed on two sides of the main conveyor belt 1 through a ball head pair; the first detection camera 212 is fixedly connected to the other end of the adjusting frame 211; the top detection device 22 comprises a fixed rod 221, an adjusting seat 222 and a second detection camera 223; the fixed rod 221 is fixedly connected to one side of the main conveyor belt 1; one end of the adjusting seat 222 is sleeved on the fixing rod 221, and the adjusting seat 222 is fixed on the fixing rod 221 through a bolt; the second detection camera 223 is fixedly connected to the bottom of the other end of the adjusting seat 222; during operation, the side detection device 21 and the top detection device 22 are arranged to facilitate more comprehensive inspection of dirt on the container; before detection, the mounting positions of the side detection device 21 and the top detection device 22 are adjusted according to production requirements, the adjusting frame 211 is adjusted to fix the first detection camera 212 at a proper position, and the adjusting seat 222 is adjusted to fix the second detection camera 223 at a proper height; during the detection, the filling container enters the main conveyor belt 1, the filling container firstly enters the detection range of the first detection camera 212, the first detection camera 212 performs dirt inspection on the side face of the filling container, the filling container then reaches the detection range of the second detection camera 223, the second detection camera 223 performs overlook inspection on the filling container, thereby performing dirt inspection on the container, the detection range is large, the leakage inspection is not easy, the detection efficiency is high, the production efficiency is further improved, the dirty container is screened out and cleaned through detection, and compared with the clean water-saving resource without difference.
In one embodiment of the present invention, a rubber pad 366 is attached to the side opposite to the clamping jaw 365; the surface of the rubber protection pad 366 is provided with anti-skid textures, and a pressure sensor is fixedly connected between the rubber protection pad 366 and the clamping jaw 365; when the filling device works, the rubber protection pad 366 is arranged to effectively protect the filling container, so that the filling container is prevented from being damaged during clamping; when the clamping jaw 365 clamps a filling container, the controller controls the second electric push rod 364 to extend, the clamping jaw 365 moves towards the filling container, the rubber pad 366 is firstly contacted with the clamping jaw 365, the second electric push rod 364 continuously extends, the pressure sensor between the rubber pad 366 and the clamping jaw 365 is pressed, when the pressure born by the pressure sensor reaches a preset range, the second electric push rod 364 stops extending, and at the moment, the filling container is clamped by the clamping jaw 365; through set up anti-skidding texture on rubber protection pad 366 surface, clamping jaw 365 and filling container's frictional force when effectively improving the centre gripping improves the stability of centre gripping, prevents to drop to make loading attachment 36 and unloader 37 operation more stable, and then make cleaning device 3 operation stable, guarantee clean efficiency.
As an embodiment of the present invention, two sides of the box 31 are provided with viewing ports 38; the observation port 38 is lower than the baffles at the two sides of the auxiliary conveyor belt 32, and an acrylic plate is embedded in the observation port 38; when the multifunctional cleaning machine works, the cleaning condition can be observed conveniently by arranging the observation port 38, the cleaning force can be adjusted conveniently according to the cleaning condition, and high-efficiency cleaning is ensured; when the filling container is cleaned, a worker observes the operation state of cleaning equipment inside the cleaning device 3 and the cleaning degree of the filling container through the observation port 38, and adjusts the working parameters of the cleaning device 3 according to the observed result, so that the cleaning device 3 can operate efficiently and stably; prevent splash four times through set up the inferior gram force board in viewing aperture 38 when being convenient for observe, effectively improve operational environment, inject clean waste water inside box 31, the clean waste water of being convenient for is retrieved.
As an embodiment of the present invention, a water storage tank 39 is fixedly connected inside the tank body 31; the bottom of the water storage tank 39 is obliquely arranged, one end of the water storage tank 39 close to the dirt detection device 2 is higher than the other end of the water storage tank 39, the water storage tanks 39 are communicated with each other, and the lowest part of the water storage tank 39 is provided with a water drainage hole; the water drainage hole is communicated with the waste liquid pool through a pipeline; a drain hole is formed in the lowest part of the water storage tank 39 in the box body 31 and is communicated with the waste liquid pool through a pipeline; when the device works, the cleaned wastewater flows to the water drainage hole along the water storage tank 39 by arranging the inclined water storage tank 39, so that the wastewater is recovered, the wastewater is conveniently treated in a centralized manner, and water resources are saved and the device is environment-friendly; when the clean wastewater is recovered, the clean water washes off the dirt on the filling container, meanwhile, the dirt is mixed into the clean water, the clean wastewater falls into the water storage tank 39 inside the box body 31, and the clean wastewater flows from the high position to the low position of the water storage tank 39 and is finally discharged into the waste liquid pool from the water discharge hole.
The production method of the liquid food seasoning is suitable for the production system of the liquid food seasoning, and comprises the following steps:
s1, the liquid food seasoning enters the main conveyor belt 1 along with the filling container after being filled and sealed at the filling machine, the filling container firstly enters the detection range of the first detection camera 212, the first detection camera 212 performs dirt inspection on the side surface of the filling container, the filling container then reaches the detection range of the second detection camera 223, and the second detection camera 223 performs overlook inspection on the filling container;
if neither the first inspection camera 212 nor the second inspection camera 223 detects contamination at S2 at S1, the filled container continues to enter the next process with the main conveyor 1, and if one of the first inspection camera 212 and the second inspection camera 223 detects a stain, the controller controls the linear motor 361 of the loading device 36 to move so as to move the clamping jaw 365 to be right above the filling container, extend the first electric push rod 362, such that the jaws 365 move to the outside of the filled container, the second powered push rod 364 expands, when the pressure sensor reaches the preset pressure, the second electric push rod 364 stops extending, at this time, the filling container is held by the clamping jaw 365, the first electric push rod 362 contracts to enable the filling container to move upwards, the linear motor 361 is driven to move the filling container to be right above the auxiliary conveyor belt 32, the second electric push rod 364 contracts, the filled containers are now placed in the rubber carousel 321 above the secondary conveyor 32 and move therewith;
s3, the controller controls the auxiliary conveyor belt 32 to move so that the filling container with dirt in the S2 moves, the side conveyor belt 322 rubs against the outer edge of the rubber turntable 321, the rubber turntable 321 rotates on the auxiliary conveyor belt 32 so that the filling container rotates, the whole body of the filling container is convenient to clean, the filling container moves to the water outlet nozzle 33, the water pump supplies water to the water outlet nozzle 33 to clean the filling container, clean waste water is discharged to a waste liquid pool from a water drainage hole, then the filling container moves to the wiping roller 34, the motor drives the wiping roller 34 to rotate to wipe and clean the filling container, then the filling container moves to the air blowing nozzle 35, the air pump supplies air to the air blowing nozzle 35 to air dry the filling container, and when cleaning, a worker can observe the cleaning condition through the observation port 38 so as to adjust cleaning related working parameters;
s4, after the soiled filled container is cleaned in S3, the controller controls the linear motor 361 of the discharging device 37 to move, the clamping jaw 365 is moved to the outside of the filled container, the second electric push rod 364 extends, when the pressure sensor reaches a preset pressure, the second electric push rod 364 stops extending, at this time, the filled container is clamped by the clamping jaw 365, the first electric push rod 362 contracts to move the filled container upwards, the linear motor 361 is driven to move the filled container right above the main conveyor belt 1, the second electric push rod 364 contracts, the filled container is placed above the main conveyor belt 1 and moves along with the main conveyor belt, and finally, the filled container is packaged and stored.
The specific working process is as follows:
when the cleaning device works, the cleaning device 3 is arranged, so that a container with dirt can be conveniently cleaned; before cleaning, the contamination detection device 2 detects the contamination of the container detected by the image, the loading device 36 moves the container detected by the contamination detection device 2 to the secondary conveyor 32 of the cleaning device 3, firstly, the controller controls the linear motor 361 to move, so that the clamping jaw 365 is moved to the position right above the filling container, the first electric push rod 362 extends, so that the clamping jaw 365 is moved to the outer side of the filling container, the second electric push rod 364 extends, when the pressure sensor reaches the preset pressure, the second electric push rod 364 stops extending, at this time, the filling container is clamped by the clamping jaw 365, the first electric push rod 362 contracts, so that the filling container moves upwards, the linear motor 361 is driven, the filling container is moved to the position right above the secondary conveyor 32, the second electric push rod 364 contracts, and the filling container is placed in the rubber turntable 321 above the secondary conveyor 32 and moves along with the filling container, the top of the rubber turntable 321 is provided with a groove, the surface of the groove is provided with anti-skid textures, and the groove is internally provided with a drain hole, so that a filling container is stably placed in the groove of the rubber turntable 321, so that the filling container can keep a vertical state when moving along with the auxiliary conveyor belt 32, the auxiliary conveyor belt 32 and the side conveyor belt 322 move oppositely, the side conveyor belt 322 and the outer edge of the rubber turntable 321 rub against each other, so that the rubber turntable 321 rotates on the auxiliary conveyor belt 32, the filling container rotates, the whole body of the filling container is cleaned conveniently, the cleaning effect is better, the controller controls the auxiliary conveyor belt 32 to move so that the filling container moves to the water outlet nozzle 33, the water pump supplies water to the water outlet nozzle 33 to clean the filling container, then the filling container moves to the wiping roller 34, and the motor drives the wiping roller 34 to rotate to wipe and clean the filling container, then the filling container moves to the blowing nozzle 35, the air pump supplies air to the blowing nozzle 35 to air-dry the filling container, after the filling container is cleaned, the controller controls the linear motor 361 of the blanking device 37 to move, the clamping jaw 365 moves to the outer side of the filling container, the second electric push rod 364 extends, when the pressure sensor reaches the preset pressure, the second electric push rod 364 stops extending, the filling container is clamped by the clamping jaw 365 at the moment, the first electric push rod 362 contracts to enable the filling container to move upwards, the linear motor 361 is driven to move the filling container to be right above the main conveyor belt 1, the second electric push rod 364 contracts, the filling container is placed above the main conveyor belt 1 at the moment and moves along with the main conveyor belt 1, and the next procedure is continued; cleaning is cleaner by adopting a plurality of cleaning steps, cleaning is carried out by a machine, the cleaning efficiency is higher, the dirty containers are screened out by the dirty detection device 2 for cleaning, the containers without the dirty containers are not cleaned, the production efficiency is further ensured under the condition of improving the production quality, the cleaning process is carried out in the box body 31 of the cleaning device 3, water drops are prevented from splashing, and clean waste water is convenient to recycle; the side detection device 21 and the top detection device 22 are arranged to facilitate more comprehensive detection of dirt on the container; before detection, the mounting positions of the side detection device 21 and the top detection device 22 are adjusted according to production requirements, the adjusting frame 211 is adjusted to fix the first detection camera 212 at a proper position, and the adjusting seat 222 is adjusted to fix the second detection camera 223 at a proper height; during the detection, the filling container enters the main conveyor belt 1, the filling container firstly enters the detection range of the first detection camera 212, the first detection camera 212 performs dirt inspection on the side face of the filling container, the filling container then reaches the detection range of the second detection camera 223, the second detection camera 223 performs overlook inspection on the filling container, thereby performing dirt inspection on the container, the detection range is large, the leakage inspection is not easy, the detection efficiency is high, the production efficiency is further improved, the dirty container is screened out and cleaned through detection, and compared with the clean water-saving resource without difference.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (6)
1. A production system of liquid food seasoning, which comprises a filling machine, a controller and a main conveyor belt (1); the method is characterized in that: a dirt detection device (2) is arranged at one end, close to the filling machine, of the main conveyor belt (1), a cleaning device (3) is fixedly mounted at the top of the main conveyor belt (1), and the cleaning device (3) comprises a box body (31), an auxiliary conveyor belt (32), a water outlet nozzle (33), a wiping roller (34), a blowing nozzle (35), a feeding device (36) and a discharging device (37); the box body (31) is fixedly arranged at the top of the main conveyor belt (1); the auxiliary conveyor belt (32) is fixedly arranged at the bottom side in the box body (31), and the surface of the auxiliary conveyor belt (32) is rotatably connected with a rubber turntable (321); a side conveyor belt (322) is fixedly arranged on one side of the auxiliary conveyor belt (32) of the box body (31); the side conveyor belt (322) is in friction contact with the outer edge of the rubber turntable (321); the water outlet nozzle (33) and the air blowing nozzle (35) are fixedly connected to two sides of the interior of the box body (31) and the top plate, the water outlet nozzle (33) and the air blowing nozzle (35) are respectively communicated with the water pump and the air pump through pipelines, and the water outlet nozzle (33) is arranged on one side close to the dirt detection device (2); the wiping roller (34) is rotatably arranged on the box body (31) between the water outlet nozzle (33) and the air blowing nozzle (35); the top of the box body (31) is fixedly provided with a motor, and the motor is in transmission connection with the wiping roller (34); the feeding device (36) and the discharging device (37) are respectively fixed at two ends inside the box body (31), the feeding device (36) is arranged at one end close to the dirt detection device (2), the feeding device (36) and the discharging device (37) respectively comprise a linear motor (361), a first electric push rod (362), a fixing frame (363), a second electric push rod (364) and a clamping jaw (365), the linear motor (361) is fixedly installed at the top of the inner side of the box body (31), the first electric push rod (362) is fixedly installed at the bottom of a sliding seat of the linear motor (361), the fixing frame (363) is fixedly installed at the other end of the first electric push rod (362), the second electric push rod (364) is fixedly installed at two sides inside the fixing frame (363), and the clamping jaw (365) is fixedly installed at the other end of the second electric push rod (364); the controller is used for regulating the operation of the production system of the liquid food seasoning.
2. The liquid food seasoning production system of claim 1, wherein: the contamination detection device (2) comprises a side detection device (21) and a top detection device (22); the side detection device (21) comprises an adjusting frame (211) and a first detection camera (212); one end of the adjusting frame (211) is fixed on two sides of the main conveyor belt (1) through a ball head pair; the first detection camera (212) is fixedly connected to the other end of the adjusting frame (211); the top detection device (22) comprises a fixed rod (221), an adjusting seat (222) and a second detection camera (223); the fixed rod (221) is fixedly connected to one side of the main conveyor belt (1); one end of the adjusting seat (222) is sleeved on the fixing rod (221), and the adjusting seat (222) is fixed on the fixing rod (221) through a bolt; the second detection camera (223) is fixedly connected to the bottom of the other end of the adjusting seat (222).
3. The liquid food seasoning production system of claim 1, wherein: a rubber pad (366) is fixedly connected to one side opposite to the clamping jaw (365); the surface of the rubber protection pad (366) is provided with anti-skid textures, and a pressure sensor is fixedly connected between the rubber protection pad (366) and the clamping jaw (365).
4. The liquid food seasoning production system of claim 1, wherein: two sides of the box body (31) are provided with observation ports (38); the observation port (38) is lower than the baffles at the two sides of the auxiliary conveyor belt (32), and an acrylic plate is embedded in the observation port (38).
5. The liquid food seasoning production system of claim 1, wherein: a water storage tank (39) is fixedly connected inside the box body (31); the bottom of the water storage tank (39) is obliquely arranged, one end, close to the dirt detection device (2), of the water storage tank (39) is higher than the other end of the water storage tank, the water storage tank (39) is communicated with each other, and the lowest part of the water storage tank (39) is provided with a water drainage hole; the water drainage hole is communicated with the waste liquid pool through a pipeline.
6. A production method of liquid food seasoning is characterized by comprising the following steps: the method is applied to a production system of the liquid food seasoning, which comprises the following steps:
s1, the liquid food seasoning enters the main conveyor belt (1) along with the filling container after being filled and sealed at the filling machine, the filling container firstly enters the detection range of the first detection camera (212), the first detection camera (212) performs dirt inspection on the side surface of the filling container, the filling container then reaches the detection range of the second detection camera (223), and the second detection camera (223) performs overlook inspection on the filling container;
s2, if the first detection camera (212) and the second detection camera (223) do not detect dirt in S1, the filling container continues to enter the next process along with the main conveyor belt (1), if one of the first detection camera (212) and the second detection camera (223) detects dirt, the controller controls the linear motor (361) of the feeding device (36) to move, so that the clamping jaw (365) is moved to the position right above the filling container, the first electric push rod (362) extends, so that the clamping jaw (365) moves to the outer side of the filling container, the second electric push rod (364) extends, when the pressure sensor reaches the preset pressure, the second electric push rod (364) stops extending, the filling container is clamped by the clamping jaw (362), the first electric push rod (362) contracts, so that the filling container moves upwards, the linear motor (361) is driven, and the filling container moves to the position right above the auxiliary conveyor belt (32), the second electric push rod (364) is retracted, and the filling container is placed in the rubber rotary disc (321) above the auxiliary conveyor belt (32) and moves along with the rubber rotary disc;
s3, the controller controls the auxiliary conveyor belt (32) to move so that the filling container with dirt in the S2 moves, the side conveyor belt (322) rubs against the outer edge of the rubber turntable (321), the rubber turntable (321) rotates on the auxiliary conveyor belt (32) so that the filling container rotates, the whole body of the filling container is convenient to clean, the filling container moves to the position of the water outlet nozzle (33), the water pump supplies water to the water outlet nozzle (33) to clean the filling container, clean waste water is discharged to a waste liquid pool from the water discharge hole, the filling container moves to the position of the wiping roller (34), the motor drives the wiping roller (34) to rotate to wipe and clean the filling container, the filling container moves to the position of the air blowing nozzle (35), the air pump supplies air to the air blowing nozzle (35) to dry the filling container, and when cleaning is carried out, a worker can observe the cleaning condition through the observation port (38), thereby adjusting cleaning-related operating parameters;
s4, after the filling container with dirt is cleaned in the S3, the controller controls a linear motor (361) of the blanking device (37) to move, the clamping jaw (365) is moved to the outer side of the filling container, the second electric push rod (364) extends, when the pressure sensor reaches preset pressure, the second electric push rod (364) stops extending, the filling container is clamped by the clamping jaw (365), the first electric push rod (362) contracts to enable the filling container to move upwards, the linear motor (361) is driven to move the filling container to be right above the main conveyor belt (1), the second electric push rod (364) contracts, the filling container is placed above the main conveyor belt (1) and moves along with the main conveyor belt, and finally packaging and warehousing are carried out.
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