CN113478221B - Automatic encoder assembling equipment - Google Patents
Automatic encoder assembling equipment Download PDFInfo
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- CN113478221B CN113478221B CN202110774416.9A CN202110774416A CN113478221B CN 113478221 B CN113478221 B CN 113478221B CN 202110774416 A CN202110774416 A CN 202110774416A CN 113478221 B CN113478221 B CN 113478221B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
- B23P21/004—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
- B23P21/006—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed the conveying means comprising a rotating table
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- Testing Of Devices, Machine Parts, Or Other Structures Thereof (AREA)
- Transmission And Conversion Of Sensor Element Output (AREA)
- A Measuring Device Byusing Mechanical Method (AREA)
Abstract
The invention provides automatic encoder assembling equipment, which relates to the field of assembling equipment and comprises a rotating mechanism, a rotating mechanism and a rotating mechanism, wherein the rotating mechanism is rotatably connected to one side of a machine base; the assembling mechanism is fixedly connected to one side of the machine base close to the rotating mechanism; the screening mechanism is fixedly connected to one side of the assembling mechanism, which is far away from the rotating mechanism; the discharging mechanism is fixedly connected to one side, close to the rotating mechanism, of the machine base, and the discharging mechanism is positioned on one side of the screening mechanism; the rotary mechanism comprises a workbench assembly, a gear disc and a bevel gear, wherein the workbench assembly can clamp parts of the encoder and continuously rotate between the assembling mechanism and the discharging mechanism.
Description
Technical Field
The invention relates to the technical field of assembling equipment, in particular to automatic assembling equipment for an encoder.
Background
An encoder is a device that compiles, converts, and formats signals (e.g., bitstreams) or data into a form of signals that can be communicated, transmitted, and stored. The encoder converts angular displacement or linear displacement into an electric signal, the former is called a code disc, the latter is called a code ruler, and basic components of the encoder comprise a body, a wave disc, a shaft sleeve, a bracket and the like.
Present encoder equipment is mostly the linear type, arranges all parts of encoder in a single line, then assembles, needs transport to next department's equipment to the partial encoder that the equipment was accomplished, and the clamping of a lot of need carrying on is in whole in-process to make the assembly precision not enough.
Disclosure of Invention
In view of this, the invention provides an automatic encoder assembling device, which is used for solving the defect of insufficient assembling precision in the prior art and realizing the purpose of completing the assembly of the whole encoder by one-time clamping.
In view of the above object, the present invention provides an encoder assembling apparatus including:
the rotating mechanism is rotationally connected to one side of the base;
the assembling mechanism is fixedly connected to one side of the machine base close to the rotating mechanism;
the screening mechanism is fixedly connected to one side of the assembling mechanism, which is far away from the rotating mechanism;
the discharging mechanism is fixedly connected to one side, close to the rotating mechanism, of the machine base, and the discharging mechanism is positioned on one side of the screening mechanism;
wherein slewing mechanism includes workstation subassembly, toothed disc, bevel gear, and the workstation subassembly can carry out the clamping to the part of encoder to rotate between equipment mechanism and discharge mechanism continuously.
Optionally, the rotating mechanism includes:
one end of the first rotating shaft is rotatably connected with the base through a first connecting piece;
the center position of one side, close to the base, of the workbench assembly is fixedly connected with one end, far away from the base, of the first rotating shaft, and the first connecting piece can be a bearing;
the gear disc is fixedly connected to one side, close to the base, of the workbench assembly, and the gear disc is sleeved on the outer surface of the first rotating shaft;
the first motor is fixedly connected to one side, close to the workbench component, of the machine base;
and the bevel gear is fixedly connected with the output shaft of the first motor through a second connecting piece, the bevel gear is meshed with the gear disc, and the second connecting piece can be a rigid coupling.
Optionally, the rotating mechanism includes:
one end of the first rotating shaft is rotatably connected with the base through a first connecting piece, and the first connecting piece can be a bearing;
the center of one side of the workbench component, which is close to the base, is fixedly connected with one end, which is far away from the base, of the first rotating shaft;
the gear disc is fixedly connected to one side, close to the base, of the workbench assembly, and the gear disc is sleeved on the outer surface of the first rotating shaft;
the first motor is fixedly connected to one side, close to the workbench component, of the machine base;
and the bevel gear is fixedly connected with the output shaft of the first motor through a second connecting piece, the bevel gear is meshed with the gear disc, and the second connecting piece can be a rigid coupling.
Optionally, the workbench assembly comprises:
the center of one side of the workbench, which is close to the base, is fixedly connected with one end, which is far away from the base, of the first rotating shaft, the workbench is provided with an installation cavity, and first sliding grooves are distributed in an array manner on one side, which is far away from the first rotating shaft, of the workbench;
the shaft seats are symmetrically arranged on two sides of the first sliding groove, and each shaft seat is fixedly connected to one side, close to the first rotating shaft, of the workbench and is located in the installation cavity;
each first screw is rotatably connected with the shaft seat through a first connecting piece, the rotating directions of threads on two sides of the first screw are opposite, and the first connecting pieces can be bearings;
each connecting block is sleeved on the outer surface of the first screw rod and is positioned in the first sliding groove;
each clamping block is fixedly connected to one side, far away from the first rotating shaft, of the connecting block, and one end of each clamping block is in a dovetail shape;
the output shaft of the second motor is fixedly connected with the first screw rod through a second connecting piece, and the second connecting piece can be a rigid coupler.
Optionally, the assembling mechanism includes:
the first supports are distributed in an array around the axis of the first rotating shaft;
each lifting seat is fixedly connected to one side, away from the base, of the first support, and a second sliding groove is formed in one end, away from the first support, of each lifting seat;
each second screw is rotatably connected with the lifting seat through a first connecting piece, and the first connecting piece can be a bearing;
each sliding seat is sleeved on the outer surface of the second screw rod and is positioned in the second sliding groove;
each manipulator is rotatably connected with one end, far away from the second screw, of the sliding seat through a first connecting piece, and the first connecting piece can be a bearing;
each third motor is fixedly connected to one side, far away from the sliding seat, of the lifting seat, and is fixedly connected with the second screw rod through a second connecting piece, wherein the second connecting piece can be a rigid coupler;
and each fourth motor is fixedly connected to one side of the sliding seat far away from the manipulator and fixedly connected with the manipulator through a second connecting piece, and the second connecting piece can be a rigid coupling.
Optionally, the screening mechanism includes:
the first transportation assemblies are fixedly connected to the side of the first support;
the second transportation assemblies are fixedly connected to one side, far away from the workbench, of the first transportation assembly, the output end of each second transportation assembly is close to the input end of the first transportation assembly, the encoder parts transported by each second transportation assembly are different, and the second transportation assemblies transport the encoder parts according to the assembly sequence;
a plurality of screening subassemblies, every the one end of screening subassembly all with first transportation subassembly fixed connection, every the other end of screening subassembly all with second transportation subassembly fixed connection.
Optionally, the first transport assembly comprises:
the second bracket is fixedly connected to the side of the first bracket;
each first conveying roller is rotatably connected to one end, far away from the base, of the second support through a first connecting piece, and the first connecting piece can be a bearing;
the first conveying belt is sleeved on the outer surface of the first conveying roller;
the first baffle A is fixedly connected to one end, far away from the base, of the second support;
the first baffle B is fixedly connected to one end, far away from the base, of the second support, and the first baffle B is positioned close to the workbench;
and the fifth motor is fixedly connected to one end, far away from the base, of the second support, and is fixedly connected with the first conveying roller through a second connecting piece, and the second connecting piece can be a rigid coupling.
Optionally, the second transport assembly comprises:
the third bracket is fixedly connected with one side of the second bracket, which is far away from the workbench;
each second conveying roller is rotatably connected to one end, far away from the base, of the third support through a first connecting piece, and the first connecting piece can be a bearing;
the second conveying belt is sleeved on the outer surface of the second conveying roller;
the L-shaped baffle is fixedly connected with one end of the third bracket, which is far away from the base;
the second baffle is fixedly connected to one end, far away from the base, of the third support and is positioned at a position, far away from the L-shaped baffle, of the third support, and the length of the second baffle is smaller than that of the L-shaped baffle;
the push rod penetrates through the L-shaped baffle and is in sliding connection with the L-shaped baffle;
the output end of the first air cylinder is fixedly connected with one side of the third support, which is far away from the L-shaped baffle, and the push rod extends to the outside of the L-shaped baffle through a connecting rod;
the sixth motor is fixedly connected to one end, far away from the base, of the third support and fixedly connected with the second conveying roller through a second connecting piece, and the second connecting piece can be a rigid coupler.
Optionally, the screening component includes:
one end of the supporting frame is fixedly connected to one side, close to the third support, of the second support, and a third sliding groove is formed in the outer surface of the supporting frame;
two ends of the screening plate are fixedly connected with cylindrical sliding blocks, and the cylindrical sliding blocks are positioned in the third sliding grooves;
the second air cylinder is fixedly connected to one side, close to the first air cylinder, of the third support;
the supporting seat is fixedly connected to the output end of the second air cylinder;
the output end of the third cylinder is hinged with one end of the screening plate, which is far away from the second support;
and the collecting box is arranged on one side of the screening plate close to the base.
Optionally, the discharging mechanism comprises;
the fourth bracket is fixedly connected to one side of the machine base close to the workbench;
each third conveying roller is rotatably connected with the fourth support through a first connecting piece, and the first connecting piece can be a bearing;
the third conveying belt is sleeved on the outer surface of the third conveying roller;
the discharging assembly is fixedly connected to one side, close to the fourth support, of the machine base;
and the seventh motor is fixedly connected to one side of the fourth support, an output shaft of the seventh motor passes through a second connecting piece and the third conveying roller, and the second connecting piece can be a rigid coupling.
Optionally, the discharging assembly includes:
the fifth bracket is fixedly connected to one side, close to the fourth bracket, of the machine base, and the fifth bracket is higher than the fourth bracket;
the second rotating shaft is rotatably connected with the fifth support through a first connecting piece, the second rotating shaft is positioned on one side, away from the base, of the third conveyor belt, and the first connecting piece can be a bearing;
the rotating seat is sleeved on the outer surface of the second rotating shaft;
the first clamping rod is hinged to one end, far away from the third conveyor belt, of the rotating seat, and the section area of one end, close to the rotating seat, of the first clamping rod is smaller than that of the other end of the first clamping rod;
the second clamping rod is rotatably connected with the rotating seat through a first connecting piece, a spiral groove is formed in the outer surface of the second clamping rod, and the first connecting piece can be a bearing;
the eighth motor is fixedly connected to one side, away from the first clamping rod, of the fifth support, and is fixedly connected with the second rotating shaft through a second connecting piece, and the second connecting piece can be a rigid coupling;
the ninth motor is fixedly connected to one side, far away from the first clamping rod, of the rotating seat, and is fixedly connected with the first clamping rod through a second connecting piece, and the second connecting piece can be a rigid coupling;
and the electric push rod is fixedly connected to one side of the rotating seat, which is far away from the first clamping rod, and the output end of the electric push rod is hinged to one end, which extends to one side of the rotating seat, of the second clamping rod.
From the above, the automatic encoder assembling device provided by the invention overcomes the defect of insufficient assembling precision through the arranged rotating mechanism, realizes one-time clamping of the encoder, improves the assembling precision, clamps encoder parts through the arranged workbench component, drives the gear disc to rotate through the bevel gear, and drives the workbench component to continuously rotate between the assembling mechanism and the discharging mechanism, so that the whole assembling process is completed through one-time clamping, and the defect of insufficient precision caused by multiple times of clamping is avoided.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a schematic perspective view of an automatic encoder assembling apparatus according to the present invention;
FIG. 2 is a schematic view of a part of the structure of a rotating mechanism in the automatic encoder assembling apparatus according to the present invention;
FIG. 3 is a cross-sectional view taken at A-A of FIG. 2;
FIG. 4 is an exploded view of the rotating mechanism of the automatic encoder assembling device according to the present invention;
FIG. 5 is a top view of a rotation mechanism of the automatic encoder assembling device according to the present invention;
FIG. 6 is an enlarged view at B in FIG. 5;
FIG. 7 is a schematic view of a part of the structure of a table assembly in the automatic encoder assembling apparatus according to the present invention;
FIG. 8 is a schematic perspective view of an assembly mechanism of the automatic encoder assembling apparatus according to the present invention;
FIG. 9 is a schematic perspective view of a screening mechanism of the automatic encoder assembling apparatus of the present invention;
FIG. 10 is a schematic view of a portion of the screening mechanism of the automatic encoder assembling apparatus of the present invention;
FIG. 11 is an enlarged view at C in bitmap 10;
FIG. 12 is a schematic perspective view of a discharging mechanism of the automatic encoder assembling apparatus according to the present invention;
FIG. 13 is a schematic view of a part of the structure of the discharging assembly of the automatic encoder assembling device of the present invention;
FIG. 14 is a top view of the outfeed assembly of the encoder automated assembly apparatus of the present invention.
Wherein 1, a rotating mechanism; 2. an assembly mechanism; 3. a screening mechanism; 4. a discharging mechanism; 11. a machine base; 12. a first rotating shaft; 13. a table assembly; 14. a gear plate; 15. a first motor; 16. a bevel gear; 131. a work table; 132. a mounting cavity; 133. a first chute; 134. a shaft seat; 135. a first screw; 136. connecting blocks; 137. a clamping block; 138. a second motor; 21. a first bracket; 22. a lifting seat; 23. a second chute; 24. a second screw; 25. a sliding seat; 26. a manipulator; 27. a third motor; 28. a fourth motor; 31. a first transport assembly; 32. a second transport assembly; 33. a screening component; 311. a second bracket; 312. a first transfer roller; 313. a first conveyor belt; 314. a first baffle A; 315. a first baffle B; 316. a fifth motor; 321. a third support; 322. a second transfer roller; 323. a second conveyor belt; 324. an L-shaped baffle plate; 325. a second baffle; 326. a push rod; 327. a first cylinder; 328. a sixth motor; 331. a support frame; 332. a third chute; 333. screening the plate; 334. a cylindrical slider; 335. a second cylinder; 336. a supporting seat; 337. a third cylinder; 338. a collection box; 41. a fourth bracket; 42. a third transfer roller; 43. a third conveyor belt; 44. a discharge assembly; 45. a seventh motor; 441. a fifth support; 442. a second rotating shaft; 443. a rotating seat; 444. a first clamping rod; 445. a second clamping rod; 446. a helical groove; 447. an eighth motor; 448. a ninth motor; 449. an electric push rod.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to specific embodiments and the accompanying drawings.
It is to be noted that technical terms or scientific terms used in the embodiments of the present invention should have the ordinary meanings as understood by those having ordinary skill in the art to which the present disclosure belongs, unless otherwise defined. The use of "first," "second," and similar terms in this disclosure is not intended to indicate any order, quantity, or importance, but rather is used to distinguish one element from another. The word "comprising" or "comprises", and the like, means that the element or item listed before the word covers the element or item listed after the word and its equivalents, but does not exclude other elements or items. The terms "connected" or "coupled" and the like are not restricted to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "upper", "lower", "left", "right", and the like are used only to indicate relative positional relationships, and when the absolute position of the object being described is changed, the relative positional relationships may also be changed accordingly.
As a preferred embodiment of the present invention, there is provided an encoder automatic assembly apparatus including:
the rotating mechanism is rotatably connected to one side of the base;
the assembling mechanism is fixedly connected to one side of the machine base close to the rotating mechanism;
the screening mechanism is fixedly connected to one side of the assembling mechanism, which is far away from the rotating mechanism;
the discharging mechanism is fixedly connected to one side, close to the rotating mechanism, of the machine base, and the discharging mechanism is positioned on one side of the screening mechanism;
wherein slewing mechanism includes workstation subassembly, toothed disc, bevel gear, and the workstation subassembly can carry out the clamping to the part of encoder to rotate between equipment mechanism and discharge mechanism continuously.
Through this automatic encoder assembling equipment, the defect that the assembly precision is not enough has been solved through the slewing mechanism that sets up, the clamping of encoder has been realized, the precision of assembly has been promoted, the workstation subassembly through setting up carries out the clamping to the encoder part, bevel gear drives the toothed disc and rotates, the toothed disc drives the workstation subassembly and rotates between equipment mechanism and discharge mechanism continuously, realized a clamping and accomplished whole equipment process, avoided the defect that the precision that many times clamping caused is not enough.
The following describes a preferred embodiment of the automatic encoder assembling device according to the present invention with reference to the accompanying drawings.
Referring to fig. 1 and 4, the present invention provides an automatic encoder assembling apparatus, including:
a rotating mechanism 1 which is rotatably connected to one side of the base 11;
the assembling mechanism 2 is fixedly connected to one side of the base 11 close to the rotating mechanism 1;
the screening mechanism 3 is fixedly connected to one side of the assembling mechanism 2 away from the rotating mechanism 1;
the rotating mechanism 1 comprises a workbench component 13, a gear disc 14 and a bevel gear 16, wherein the workbench component 13 can clamp parts of the encoder and continuously rotate between the assembling mechanism 2 and the discharging mechanism 4.
Referring to fig. 2, the rotating mechanism 1 includes:
a first rotating shaft 12, one end of which is rotatably connected with the base 11 through a first connecting piece;
the center of one side of the workbench assembly 13 close to the base 11 is fixedly connected with one end, far away from the base 11, of the first rotating shaft 12, and the first connecting piece can be a bearing;
the gear disc 14 is fixedly connected to one side, close to the base 11, of the workbench assembly 13, and the gear disc 14 is sleeved on the outer surface of the first rotating shaft 12;
the first motor 15 is fixedly connected to one side of the machine base 11 close to the workbench component 13;
and a bevel gear 16 fixedly connected with the output shaft of the first motor 15 through a second connecting piece, wherein the bevel gear 16 is meshed with the gear disc 14, and the second connecting piece can be a rigid coupling.
Referring to fig. 3, 5, 6 and 7, the worktable assembly 13 includes:
the center position of one side of the workbench 131, which is close to the base 11, is fixedly connected with one end, which is far away from the base 11, of the first rotating shaft 12, the workbench 131 is provided with a mounting cavity 132, and first sliding grooves 133 are distributed in an array manner on one side, which is far away from the first rotating shaft 12, of the workbench 131;
the shaft seats 134 are symmetrically arranged on two sides of the first sliding groove 133, and each shaft seat 134 is fixedly connected to one side, close to the first rotating shaft 12, of the workbench 131 and is located in the installation cavity 132;
each first screw 135 is rotatably connected with the shaft seat 134 through a first connecting piece, the thread directions of two sides of the first screw 135 are opposite, and the first connecting pieces can be bearings;
a plurality of connecting blocks 136, each connecting block 136 is sleeved on the outer surface of the first screw 135, and each connecting block 136 is located in the first sliding groove 133;
each clamping block 137 is fixedly connected to one side, far away from the first rotating shaft 12, of the workbench 131, and one end of each clamping block 137 is in a dovetail shape;
each of the second motors 138 is fixedly connected to a side of the shaft seat 134 away from the first screw 135, and an output shaft of the second motor 138 is fixedly connected to the first screw 135 through a second connecting member, which may be a rigid coupling.
The installation cavity 132 that sets up can be used for placing axle bed 134, second motor 138, first screw 135 and connecting block 136, makes the small and exquisite that workstation 131 is relative, and second motor 138 drives first screw 135 and rotates, and the rotation of first screw 135 both ends screw thread is opposite, can drive connecting block 136 relative movement when making first screw 135 rotate, and connecting block 136 relative movement drives clamping block 137 relative movement to with the part centre gripping of encoder.
Referring to fig. 8, the assembling mechanism 2 includes:
a plurality of first supports 21 distributed in an array around the axis of the first rotating shaft 12;
each lifting seat 22 is fixedly connected to one side, away from the base 11, of the first support 21, and a second sliding groove 23 is formed in one end, away from the first support 21, of each lifting seat 22;
a plurality of second screws 24, each second screw 24 being rotatably connected to the lifting base 22 by a first connecting member, which may be a bearing;
each sliding seat 25 is sleeved on the outer surface of the second screw rod 24 and is positioned in the second sliding groove 23;
the manipulators 26 are rotatably connected with one ends of the sliding seats 25 far away from the second screw rods 24 through first connecting pieces, and the first connecting pieces can be bearings;
each third motor 27 is fixedly connected to one side of the lifting seat 22 far away from the sliding seat 25, and each third motor 27 is fixedly connected with the second screw 24 through a second connecting piece, which can be a rigid coupling;
and each fourth motor 28 is fixedly connected to one side of the sliding seat 25, which is far away from the manipulator 26, and each fourth motor 28 is fixedly connected with the manipulator 26 through a second connecting piece, which can be a rigid coupling.
The third motor 27 drives the second screw 24 to rotate, the second screw 24 rotates to drive the sliding seat 25 to move in a direction away from the workbench 131, the sliding seat 25 moves to drive the manipulator 26 to move, the fourth motor 28 drives the manipulator 26 to move to an output end of a first transportation assembly 31, the manipulator 26 clamps parts of the encoder, the fourth motor 28 drives the manipulator 26 to move to the clamping block 137, meanwhile, the third motor 27 drives the manipulator 26 to move to a position close to the clamping block 137, the clamping block 137 clamps the parts of the encoder, and the subsequent manipulator 26 assembles the parts of the encoder.
Referring to fig. 9, the screening mechanism 3 includes:
a plurality of first transporting assemblies 31, wherein each first transporting assembly 31 is fixedly connected to the side of the first bracket 21;
a plurality of second transportation assemblies 32, each second transportation assembly 32 is fixedly connected to one side of the first transportation assembly 31 far away from the workbench 131, the output end of each second transportation assembly 32 is close to the input end of the first transportation assembly 31, the encoder parts transported by each second transportation assembly 32 are different, and the second transportation assemblies 32 transport the encoder parts according to the assembly sequence;
a plurality of screening subassemblies 33, every screening subassembly 33's one end all with first transportation subassembly 31 fixed connection, every screening subassembly 33's the other end all with second transportation subassembly 32 fixed connection.
The second transportation subassembly 32 transports the part of encoder to screening subassembly 33 department, and screening subassembly 33 will screen the part of encoder, transports qualified part to first transportation subassembly 31 department, and first transportation subassembly 31 restricts qualified encoder part in a position, and the manipulator 26 of being convenient for transports qualified part to grip block 137 department and assembles.
Referring to fig. 9, the first transportation unit 31 includes:
a second bracket 311 fixedly connected to a side of the first bracket 21;
a plurality of first conveying rollers 312, wherein each first conveying roller 312 is rotatably connected to one end of the second bracket 311 far away from the machine base 11 through a first connecting piece, and the first connecting piece can be a bearing;
a first conveyor belt 313, wherein the first conveyor belt 313 is sleeved on the outer surface of the first conveyor roller 312;
a first baffle plate A314 fixedly connected to one end of the second bracket 311 far away from the base 11;
the first baffle B315 is fixedly connected to one end, far away from the base 11, of the second bracket 311, and the first baffle B315 is positioned close to the workbench 131;
and a fifth motor 316 fixedly connected to one end of the second bracket 311 away from the base 11, wherein the fifth motor 316 is fixedly connected to the first conveying roller 312 through a second connecting member, which may be a rigid coupling.
Referring to fig. 10, the second transport assembly 32 includes:
a third bracket 321 fixedly connected with one side of the second bracket 311 far away from the workbench 131;
each second conveying roller 322 is rotatably connected to one end, away from the base 11, of the third support 321 through a first connecting piece, where the first connecting piece may be a bearing;
the second conveying belt 323 is sleeved on the outer surface of the second conveying roller 322;
an L-shaped baffle 324 fixedly connected to an end of the third support 321 away from the base 11;
the second baffle 325 is fixedly connected to one end, far away from the base 11, of the third support 321 and is positioned at a position, far away from the L-shaped baffle 324, of the third support 321, and the length of the second baffle is smaller than that of the L-shaped baffle;
a push rod 326 which penetrates through the L-shaped baffle 324 and is connected with the L-shaped baffle 324 in a sliding way;
the first air cylinder 327 is fixedly connected to one side, away from the L-shaped baffle 324, of the third support 321, and the output end of the first air cylinder 327 is fixedly connected to one side, extending to the outside of the L-shaped baffle 324, of the push rod 326 through a connecting rod;
and a sixth motor 328, the sixth motor 328 is fixedly connected to one end of the third support 321 far away from the base 11, the sixth motor 328 is fixedly connected to the second conveying roller 322 through a second connecting member, and the second connecting member may be a rigid coupling.
The sixth motor 328 drives the second conveying roller 322 to rotate, the second conveying roller 322 drives the second conveying belt 323 to rotate, the second conveying belt 323 conveys the parts of the encoder to one end of the L-shaped baffle 324, the first air cylinder 327 drives the push rod 326 to move, the push rod 326 pushes the parts of the encoder to the screening assembly 33, and the length of the second baffle 325 is smaller than that of the L-shaped baffle 324, so that the push rod 326 is not prevented from pushing the parts of the encoder to the screening plate 333 to be described later.
Referring to fig. 10 and 11, the screening component 33 includes:
one end of the supporting frame 331 is fixedly connected to one side of the second bracket 311 close to the third bracket 321, and a third sliding groove 332 is formed in the outer surface of the supporting frame 331;
the two ends of the screening plate 333 are fixedly connected with cylindrical sliding blocks 334, and the cylindrical sliding blocks 334 are positioned in the third sliding grooves 332;
the second air cylinder 335, the second air cylinder 335 is fixedly connected to one side of the third bracket 321 close to the first air cylinder 327;
a support base 336 fixedly connected to an output end of the second cylinder 335;
the third cylinder 337 is fixedly connected to one side of the support base 336 far away from the base 11, and an output end of the third cylinder 337 is hinged to one end of the screening plate 333 far away from the second bracket 311;
and a collection box 338 provided at a side of the screen plate 333 adjacent to the housing 11.
When detecting out qualified part, second cylinder 335 drives supporting seat 336 and removes, supporting seat 336 removes and drives third cylinder 337 and remove, third cylinder 337 removes and drives screening plate 333 and remove to second conveyer belt 323 department, start third cylinder 337, third cylinder 337 drives screening plate 333 and rotates for support frame 331, transport qualified part to second conveyer belt 323 on, when detecting out unqualified part, third cylinder 337 starts, third cylinder 337 drives screening plate 333 and rotates, transport unqualified part to in collecting box 338.
Referring to fig. 12, the discharging mechanism 4 includes;
a fourth bracket 41 fixedly connected to one side of the base 11 near the worktable 131;
a plurality of third conveying rollers 42, wherein each third conveying roller 42 is rotatably connected with the fourth support 41 through a first connecting piece, and the first connecting piece can be a bearing;
a third conveyor belt 43 fitted around the outer surface of the third conveyor roller 42;
the discharging assembly 44 is fixedly connected to one side of the machine base 11 close to the fourth bracket 41;
and a seventh motor 45 fixedly connected to one side of the fourth support, an output shaft of the seventh motor passing through a second connecting member, which may be a rigid coupling, and the third conveying roller 42.
The discharging assembly 44 transports the assembled encoder to the third conveyor belt 43, the seventh motor 45 is started, the seventh motor 45 drives the third conveyor belt 42 to rotate, the third conveyor belt 42 rotates to drive the third conveyor belt 43 to rotate, and the encoder is transported to the following process.
Referring to fig. 13 and 14, the discharging assembly 44 includes:
a fifth bracket 441 fixedly connected to one side of the base 11 close to the fourth bracket 41, wherein the fifth bracket 441 is higher than the fourth bracket 41;
a second rotating shaft 442 rotatably connected to the fifth support 441 through a first connecting member, wherein the second rotating shaft 442 is located on a side of the third conveyor 43 away from the base 11, and the first connecting member may be a bearing;
a rotating base 443 disposed on an outer surface of the second rotating shaft 442;
a first clamping rod 444 hinged at one end of the rotating seat 443 far away from the third conveyor belt 43, wherein the cross-sectional area of one end of the first clamping rod 444 close to the rotating seat 443 is smaller than that of the other end;
the second clamping rod 445 is rotatably connected with the rotating seat 443 through a first connecting piece, a spiral groove 446 is formed in the outer surface of the second clamping rod 445, and the first connecting piece can be a bearing;
an eighth motor 447, which is fixedly connected to a side of the fifth support 441 away from the first clamping rod 444, wherein the eighth motor 447 is fixedly connected to the second rotating shaft 442 through a second connecting member, which may be a rigid coupling;
a ninth motor 448 fixedly connected to a side of the rotating base 443 away from the first clamping bar 444, wherein the ninth motor 448 is fixedly connected to the second clamping bar 445 through a second connecting member, which may be a rigid coupling;
and the electric push rod 449 is fixedly connected to the side of the rotating seat 443 far away from the second clamping rod 445, and the output end of the electric push rod 449 is hinged to one end of the first clamping rod 444 extending to the side of the rotating seat 443.
When the encoder is assembled, the first clamping rod 444 and the second clamping rod 445 are located at the clamping block 137, the electric push rod 449 drives the first clamping rod 444 to move, so that the first clamping rod 444 and the second clamping rod 445 are matched to clamp the encoder, meanwhile, the second motor 138 drives the first screw 135 to rotate, the rotation directions of the threads at the two ends of the first screw 135 are opposite, so that the first screw 135 can drive the connecting block 136 to move relatively when rotating, the connecting block 136 moves relatively to drive the clamping block 137 to move relatively, so as to loosen the encoder, the ninth motor 448 is started, the ninth motor 448 drives the second clamping rod 445 to rotate, the outer surface of the second clamping rod 445 is provided with the spiral groove 446, when the second clamping rod 445 rotates, the encoder is driven to move, and when the second clamping rod is moved to a position close to the rotating seat 443, because the cross-sectional area of one end of the first clamping rod 444 close to the rotating seat 443 is smaller than the cross-sectional area of the other end, the encoder can fall onto the third conveyor belt 43, meanwhile, the eighth motor 447 drives the second rotating shaft 442 to rotate, the second rotating shaft 442 rotates to drive the rotating base 443 to rotate, and the rotating base 443 rotates to drive the first clamping rod 444 and the second clamping rod 445 to be away from the clamping block 137, so that the rotation of the clamping block 137 is not hindered.
Those of ordinary skill in the art will understand that: the discussion of any embodiment above is meant to be exemplary only, and is not intended to intimate that the scope of the disclosure, including the claims, is limited to these examples; within the idea of the invention, also features in the above embodiments or in different embodiments may be combined, steps may be implemented in any order, and there are many other variations of the different aspects of the invention as described above, which are not provided in detail for the sake of brevity.
The embodiments of the invention are intended to embrace all such alternatives, modifications and variances that fall within the broad scope of the appended claims. Therefore, any omissions, modifications, substitutions, improvements and the like that may be made without departing from the spirit and principles of the invention are intended to be included within the scope of the invention.
Claims (6)
1. An encoder automatic assembly apparatus, comprising:
the rotating mechanism (1) is rotatably connected to one side of the base (11);
the assembling mechanism (2) is fixedly connected to one side, close to the rotating mechanism (1), of the machine base (11);
the screening mechanism (3) is fixedly connected to one side, far away from the rotating mechanism (1), of the assembling mechanism (2);
the discharging mechanism (4) is fixedly connected to one side, close to the rotating mechanism (1), of the machine base (11), and the discharging mechanism (4) is located on one side of the screening mechanism (3);
the rotating mechanism (1) comprises a workbench component (13), a gear disc (14) and a bevel gear (16), wherein the workbench component (13) can clamp parts of the encoder and continuously rotate between the assembling mechanism (2) and the discharging mechanism (4);
the rotating mechanism (1) comprises:
one end of the first rotating shaft (12) is rotatably connected with the base (11) through a first connecting piece;
the center of one side, close to the base (11), of the workbench component (13) is fixedly connected with one end, far away from the base (11), of the first rotating shaft (12);
the gear disc (14) is fixedly connected to one side, close to the base (11), of the workbench assembly (13), and the gear disc (14) is sleeved on the outer surface of the first rotating shaft (12);
the first motor (15) is fixedly connected to one side, close to the workbench component (13), of the machine base (11);
the bevel gear (16) is fixedly connected with an output shaft of the first motor (15) through a second connecting piece, and the bevel gear (16) is meshed with the gear disc (14);
the table assembly (13) comprises:
the center of one side of the workbench (131) close to the base (11) is fixedly connected with one end, far away from the base (11), of the first rotating shaft (12), the workbench (131) is provided with an installation cavity (132), and first sliding grooves (133) are distributed on one side, far away from the first rotating shaft (12), of the workbench (131) in an array manner;
the shaft seats (134) are symmetrically arranged on two sides of the first sliding groove (133), and each shaft seat (134) is fixedly connected to one side, close to the first rotating shaft (12), of the workbench (131) and is located in the installation cavity (132);
the first screws (135) are rotatably connected with the shaft seat (134) through first connecting pieces;
the connecting blocks (136) are sleeved on the outer surface of the first screw rod (135), and each connecting block (136) is positioned in the first sliding groove (133);
the clamping blocks (137) are fixedly connected to the connecting block (136) and extend to one side, away from the first rotating shaft (12), of the workbench (131);
the second motors (138), each second motor (138) is fixedly connected to one side of the shaft seat (134) far away from the first screw (135), and an output shaft of each second motor (138) is fixedly connected with the first screw (135) through a second connecting piece;
the discharging mechanism (4) comprises;
the fourth bracket (41) is fixedly connected to one side, close to the workbench (131), of the machine base (11);
a plurality of third conveying rollers (42), wherein each third conveying roller (42) is rotatably connected with the fourth support (41) through a first connecting piece;
a third conveyor belt (43) sleeved on the outer surface of the third conveying roller (42);
the discharging assembly (44) is fixedly connected to one side, close to the fourth support (41), of the machine base (11);
a seventh motor (45) fixedly connected to one side of the fourth bracket, wherein an output shaft of the seventh motor is connected with the third conveying roller (42) through a second connecting piece;
the outfeed assembly (44) comprising:
the fifth bracket (441) is fixedly connected to one side, close to the fourth bracket (41), of the base (11), and the fifth bracket (441) is higher than the fourth bracket (41);
the second rotating shaft (442) is rotatably connected with the fifth bracket (441) through a first connecting piece, and the second rotating shaft (442) is positioned on one side, away from the base (11), of the third conveyor belt (43);
a rotating base (443) sleeved on the outer surface of the second rotating shaft (442);
a first gripping lever (444) hinged at one end of the rotating seat (443) remote from the third conveyor belt (43);
the second clamping rod (445) is rotatably connected with the rotating seat (443) through a first connecting piece, and a spiral groove (446) is formed in the outer surface of the second clamping rod (445);
the eighth motor (447) is fixedly connected to one side, away from the second clamping rod (445), of the fifth bracket (441), and the eighth motor (447) is fixedly connected with the second rotating shaft (442) through a second connecting piece;
the ninth motor (448) is fixedly connected to one side, away from the second clamping rod (445), of the rotating seat (443), and the ninth motor (448) is fixedly connected with the second clamping rod (445) through a second connecting piece;
and the electric push rod (449) is fixedly connected to one side, away from the second clamping rod (445), of the rotating seat (443), and the output end of the electric push rod (449) is hinged to one end, extending to one side of the rotating seat (443), of the first clamping rod (444).
2. The encoder automatic assembly apparatus according to claim 1, characterized in that the assembly mechanism (2) comprises:
a plurality of first brackets (21) distributed in an array around the axis of the first rotating shaft (12);
each lifting seat (22) is fixedly connected to one side, away from the base (11), of the first support (21), and a second sliding groove (23) is formed in one end, away from the first support (21), of each lifting seat (22);
the second screws (24), each second screw (24) is rotatably connected with the lifting seat (22) through a first connecting piece;
each sliding seat (25) is sleeved on the outer surface of the second screw rod (24) and is positioned in the second sliding groove (23);
the manipulator (26) is rotatably connected with one end, far away from the second screw (24), of the sliding seat (25) through a first connecting piece;
the plurality of third motors (27), each third motor (27) is fixedly connected to one side, away from the sliding seat (25), of the lifting seat (22), and each third motor (27) is fixedly connected with the second screw (24) through a second connecting piece;
the fourth motors (28) are fixedly connected to one side, away from the manipulator (26), of the sliding seat (25), and each fourth motor (28) is fixedly connected with the manipulator (26) through a second connecting piece.
3. The encoder automatic assembly apparatus according to claim 1, characterized in that the screening mechanism (3) comprises:
a plurality of first transportation assemblies (31), wherein each first transportation assembly (31) is fixedly connected to the side of the first bracket (21);
a plurality of second transportation assemblies (32), wherein each second transportation assembly (32) is fixedly connected to one side, far away from the workbench (131), of the first transportation assembly (31);
a plurality of screening subassemblies (33), every the one end of screening subassembly (33) all with first transportation subassembly (31) fixed connection, every the other end of screening subassembly (33) all with second transportation subassembly (32) fixed connection.
4. The encoder automatic assembly apparatus according to claim 3, characterized in that said first transport assembly (31) comprises:
a second bracket (311) fixedly connected to the side of the first bracket (21);
the first conveying rollers (312) are rotatably connected to one end, far away from the machine base (11), of the second support (311) through a first connecting piece;
a first conveyor belt (313), wherein the first conveyor belt (313) is sleeved on the outer surface of the first conveyor roller (312);
the first baffle A (314) is fixedly connected to one end, far away from the base (11), of the second bracket (311);
the first baffle B (315) is fixedly connected to one end, far away from the base (11), of the second support (311), and the first baffle B (315) is located at a position close to the workbench (131);
and the fifth motor (316) is fixedly connected to one end, far away from the base (11), of the second support (311), and the fifth motor (316) is fixedly connected with the first conveying roller (312) through a second connecting piece.
5. The encoder automated assembly apparatus of claim 3, wherein the second transport assembly (32) comprises:
a third bracket (321) fixedly connected with one side of the second bracket (311) far away from the workbench (131);
the second conveying rollers (322) are rotatably connected to one end, away from the base (11), of the third support (321) through a first connecting piece;
the second conveying belt (323), the second conveying belt (323) is sleeved on the outer surface of the second conveying roller (322);
the L-shaped baffle (324) is fixedly connected with one end of the third bracket (321) far away from the machine base (11);
the second baffle (325) is fixedly connected to one end, far away from the base (11), of the third bracket (321) and is positioned at the position, far away from the L-shaped baffle (324), of the third bracket (321);
the pushing rod (326) penetrates through the L-shaped baffle (324) and is connected with the L-shaped baffle (324) in a sliding way;
the first air cylinder (327) is fixedly connected to one side, far away from the L-shaped baffle (324), of the third support (321), and the output end of the first air cylinder (327) is fixedly connected with one side, extending to the outside of the L-shaped baffle (324), of the push rod (326) through a connecting rod;
the sixth motor (328), sixth motor (328) fixed connection is in the third support (321) and is kept away from the one end of frame (11), sixth motor (328) passes through second connecting piece and second transfer roller (322) fixed connection.
6. The encoder automatic assembly apparatus of claim 3, characterized in that the screening assembly (33) comprises:
one end of the supporting frame (331) is fixedly connected to one side, close to the third support (321), of the second support (311), and a third sliding groove (332) is formed in the outer surface of the supporting frame (331);
the screening plate (333), both ends of screening plate (333) are fixedly connected with cylindrical sliding blocks (334), cylindrical sliding blocks (334) are located in third sliding grooves (332);
the second air cylinder (335), the second air cylinder (335) is fixedly connected to one side of the third bracket (321) close to the first air cylinder (327);
a support base (336) fixedly connected to the output end of the second cylinder (335);
the third air cylinder (337) is hinged to one side, far away from the base (11), of the supporting seat (336), and the output end of the third air cylinder (337) is hinged to one end, far away from the second support (311), of the screening plate (333);
and the collection box (338) is arranged on one side of the screening plate (333) close to the base (11).
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110774416.9A CN113478221B (en) | 2021-07-08 | 2021-07-08 | Automatic encoder assembling equipment |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110774416.9A CN113478221B (en) | 2021-07-08 | 2021-07-08 | Automatic encoder assembling equipment |
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| CN113478221A CN113478221A (en) | 2021-10-08 |
| CN113478221B true CN113478221B (en) | 2022-09-13 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN205110146U (en) * | 2015-11-23 | 2016-03-30 | 齐齐哈尔工程学院 | Electronic commerce examines cargo bed |
| CN106736540B (en) * | 2017-02-14 | 2018-09-18 | 东莞市钺河自动化科技有限公司 | A kind of automatic assembling for the assembling of vehicle-mounted encoder |
| CN107309648B (en) * | 2017-08-15 | 2023-10-10 | 宁波永佳电子科技有限公司 | Full-automatic assembly forming machine for encoder |
| CN108942368A (en) * | 2018-09-05 | 2018-12-07 | 林荣幸 | A kind of automation loading and unloading manipulator |
| CN209379446U (en) * | 2018-12-21 | 2019-09-13 | 深圳市集大自动化有限公司 | A kind of beverage processing label automatic identification detection device |
| DE202019100931U1 (en) * | 2019-02-19 | 2019-02-28 | Chih-Feng Lai | Device for forming and checking the end piece on the screw of the fastening ring |
| CN110665823A (en) * | 2019-09-30 | 2020-01-10 | 权金金 | Carry letter sorting equipment with buffering connects material function |
| CN111331358A (en) * | 2020-03-23 | 2020-06-26 | 韶关市武江区冠启自动化设备设计有限公司 | Automatic production line of magnetic suspension artificial heart blood pump |
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