CN113477888A - Gating system for sand casting - Google Patents

Gating system for sand casting Download PDF

Info

Publication number
CN113477888A
CN113477888A CN202110707638.9A CN202110707638A CN113477888A CN 113477888 A CN113477888 A CN 113477888A CN 202110707638 A CN202110707638 A CN 202110707638A CN 113477888 A CN113477888 A CN 113477888A
Authority
CN
China
Prior art keywords
pouring
ring
pipe
basin
casting
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202110707638.9A
Other languages
Chinese (zh)
Inventor
田银良
易治华
刘芸
张忠朝
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Xiangyang Wu Er Wu Pump Industry Co ltd
Original Assignee
Xiangyang Wu Er Wu Pump Industry Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Xiangyang Wu Er Wu Pump Industry Co ltd filed Critical Xiangyang Wu Er Wu Pump Industry Co ltd
Priority to CN202110707638.9A priority Critical patent/CN113477888A/en
Publication of CN113477888A publication Critical patent/CN113477888A/en
Pending legal-status Critical Current

Links

Images

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C9/00Moulds or cores; Moulding processes
    • B22C9/08Features with respect to supply of molten metal, e.g. ingates, circular gates, skim gates
    • B22C9/082Sprues, pouring cups
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22CFOUNDRY MOULDING
    • B22C9/00Moulds or cores; Moulding processes
    • B22C9/08Features with respect to supply of molten metal, e.g. ingates, circular gates, skim gates
    • B22C9/086Filters

Abstract

The invention discloses a pouring system for sand casting, which comprises a pouring basin, a pouring pipe and a pouring ring, wherein the pouring basin is arranged in the pouring basin; the pouring basin is of a box body structure with an opening at the upper end, a slag trap extending vertically is arranged on the inner wall of the pouring basin, and the slag trap divides the inner cavity of the pouring basin into a settling area and a pouring area; the pouring tube consists of a vertical pouring tube and a horizontal pouring tube which are vertically connected, and an upper pouring long hole is formed in the lower side of the tail end of the horizontal pouring tube; the casting ring is an open-ring-shaped part with a hollow interior, a lower casting long hole is formed in the upper side ring wall of the casting ring, and inner casting pipes communicated with the hollow inner cavity are uniformly distributed on the inner ring surface of the casting ring; the upper end of a vertical pouring tube in the pouring tube is connected with the pouring hole of the pouring basin, and an upper pouring long hole at the tail end of a horizontal pouring tube in the pouring tube is connected with a lower pouring long hole of the pouring ring. The pouring system has multiple deslagging and impact-resistant effects, and prevents the phenomenon of meat deficiency of castings caused by the cleaning process.

Description

Gating system for sand casting
Technical Field
The invention relates to a pouring system for sand casting, and belongs to the technical field of casting.
Background
The existing high-chromium iron casting is usually made by simply using a ceramic pipe as a sprue, and the ceramic pipe is directly connected with the casting or connected with a riser and then connected with the casting. The method has the disadvantages that the pure ceramic pipe is connected with the casting, so that slag can not be collected on the molten steel, and the casting is easy to be out of meat in the cleaning process; the ceramic pipe is connected with the riser and then connected with the casting, although a certain slag collecting effect is achieved, molding sand at the position of the riser is overheated, so that the defects of sand inclusion, air holes and the like easily occur at the joint of the riser and the casting, the casting is easy to be starved in the cleaning process, and meanwhile, the ceramic pipe is directly connected with the casting or connected with the riser and then connected with the casting, so that the heat-saving modulus of the casting is increased, and hot cracks are easily generated at the joint.
Disclosure of Invention
The invention aims to provide a pouring system for sand casting, which has the functions of slag collection and filtration and can prevent the phenomenon of meat deficiency of castings in the cleaning process.
The purpose of the invention is realized by the following technical scheme:
the invention relates to a pouring system for sand casting, which comprises a pouring basin, a pouring pipe and a pouring ring, wherein the pouring basin is provided with a pouring opening;
the pouring basin is of a box body structure with an opening at the upper end, a slag trap extending vertically is arranged on the inner wall of the pouring basin, the inner cavity of the pouring basin is divided into a settling area and a pouring area by the slag trap, and a circulation gap is reserved between the bottom of the slag trap and the bottom surface of the pouring basin; a pouring hole is formed in the bottom surface of the lower end of the pouring area;
the pouring pipe consists of a vertical pouring pipe and a horizontal pouring pipe which are vertically connected, the vertical pouring pipe is a straight pipe the inner diameter of which is matched with the diameter of the pouring hole on the bottom surface of the pouring basin, the horizontal pouring pipe is a fan-shaped pipeline which horizontally expands outwards from the tail end of the vertical pouring pipe, and the lower side of the tail end of the horizontal pouring pipe is provided with an upper pouring long hole; a downward sunken pouring buffer pit is arranged on the lower side of the starting end of the horizontal pouring pipe in the pouring pipe, and the inner shape of the pouring buffer pit is a hemispherical structure; the upper side of the tail end of a horizontal pouring pipe in the pouring pipe is provided with a pouring buffer cavity protruding upwards, and the length and the width of the pouring buffer cavity are matched with those of an upper pouring long hole of the horizontal pouring pipe;
the casting ring is an open-ring-shaped part with a hollow interior, a lower casting long hole communicated with the hollow inner cavity is formed in the upper side ring wall of the casting ring, and the distance between the two ends of the lower casting long hole and the opening end of the casting ring is equal; inner pouring pipes communicated with the hollow inner cavity are uniformly distributed on the inner annular surface of the pouring ring, each inner pouring pipe is of a sheet structure vertically extending towards the axis of the pouring ring, and an inner pouring gate is arranged at the tail end part of each inner pouring pipe;
the upper end of a vertical pouring tube in the pouring tube is connected with the pouring hole of the pouring basin, and an upper pouring long hole at the tail end of a horizontal pouring tube in the pouring tube is connected with a lower pouring long hole of the pouring ring.
And a foamed ceramic filter screen is arranged at the joint of the upper pouring long hole at the tail end of the horizontal pouring pipe in the pouring pipe and the lower pouring long hole of the pouring ring.
The pouring pipe is made of ceramic materials, the pouring basin and the pouring ring are made of resin sand, and the working surfaces of the pouring basin and the pouring ring are coated with refractory coatings to prevent sand washing.
The communication area of the settling zone and the bottom of the pouring zone in the inner cavity of the pouring basin is larger than the hole section of the pouring hole, so that the molten steel on one side of the pouring zone in the inner cavity of the pouring basin is higher than the flow gap at the lower part of the slag blocking plate.
Advantageous effects
According to the pouring system, the deslagging effect is realized through the pouring basin with the slag blocking plate and the filter screen, the impact resistance effect is realized through the pouring buffer nest and the pouring buffer cavity, slag inclusions entering molten steel are effectively filtered, the purity of the molten steel entering the cavity is improved, and the flow direction of the molten steel entering a casting is effectively controlled. According to the pouring system, the inner pouring pipe is designed on the side face of the casting and is of a vertical slice type, the modulus of the inner pouring gate can be effectively reduced, cracks of the inner pouring gate are prevented, impact of molten steel on a casting mold in the mold filling process is reduced, meanwhile, the vertical inner pouring pipe is the same as the direction of a falling sand casting, and the problem of meat deficiency in the falling sand casting process can be effectively avoided.
Drawings
FIG. 1 is a schematic view of the construction of the gating system of the present invention;
FIG. 2 is a perspective view of the gating system of the present invention;
in the figure: 1-pouring basin; 11-a slag trap; 2-a pouring tube; 21-pouring a buffer pit; 22-pouring a buffer cavity; 3-casting a ring; 31-inner pour tube; 4-foamed ceramic filter screen.
Detailed Description
The present invention will be described in further detail with reference to the following detailed drawings and examples.
Examples
As shown in fig. 1 and 2, the pouring system for sand mold casting of the present invention comprises a pouring basin 1, a pouring pipe 2, and a pouring ring 3;
the pouring basin 1 is of a box body structure with an opening at the upper end, a slag trap 11 extending vertically is arranged on the inner wall of the pouring basin 1, the inner cavity of the pouring basin 1 is divided into a settling area and a pouring area by the slag trap 11, and a circulation gap is reserved between the bottom of the slag trap 11 and the bottom surface of the pouring basin 1; a pouring hole is formed in the bottom surface of the lower end of the pouring area;
the pouring pipe 2 consists of a vertical pouring pipe and a horizontal pouring pipe which are vertically connected, the vertical pouring pipe is a straight pipe the inner diameter of which is matched with the diameter of a pouring hole in the bottom surface of the pouring basin 1, the horizontal pouring pipe is a fan-shaped pipeline which horizontally expands outwards from the tail end of the vertical pouring pipe, and the lower side of the tail end of the horizontal pouring pipe is provided with an upper pouring long hole; a downward sunken pouring buffer pit 21 is arranged on the lower side of the starting end of the horizontal pouring pipe in the pouring pipe 2, and the inner shape of the pouring buffer pit 21 is a hemispherical structure; the upper side of the tail end of a horizontal pouring pipe in the pouring pipe 2 is provided with an upward convex pouring buffer cavity 22, and the length and the width of the pouring buffer cavity 22 are matched with those of an upper pouring long hole of the horizontal pouring pipe;
the casting ring 3 is an open ring-shaped part with a hollow inner part, a lower casting long hole communicated with the hollow inner cavity is formed in the upper side ring wall of the casting ring 3, and the distance between the two ends of the lower casting long hole and the opening end of the casting ring 3 is equal; inner pouring tubes 31 communicated with the hollow inner cavity are uniformly distributed on the annular surface of the inner side of the pouring ring 3, each inner pouring tube 31 is of a sheet structure vertically extending towards the axis of the pouring ring 3, and an inner pouring gate is arranged at the tail end part of each inner pouring tube 31;
the upper end of a vertical pouring tube in the pouring tube 2 is connected with a pouring hole of the pouring basin 1, and an upper pouring long hole at the tail end of a horizontal pouring tube in the pouring tube 2 is connected with a lower pouring long hole of the pouring ring 3.
And a foamed ceramic filter screen 4 is arranged at the joint of the upper pouring long hole at the tail end of the horizontal pouring pipe in the pouring pipe 2 and the lower pouring long hole of the pouring ring 3.
The pouring pipe 2 is made of ceramic materials, the pouring basin 1 and the pouring ring 3 are made of resin sand, and the working surfaces of the pouring basin 1 and the pouring ring 3 are coated with refractory coatings to prevent sand washing.
The communication area of the settling zone and the bottom of the pouring zone in the inner cavity of the pouring basin 1 is larger than the hole section of the pouring hole, so that the molten steel on one side of the pouring zone in the inner cavity of the pouring basin 1 is higher than the flow gap at the lower part of the slag trap.

Claims (5)

1. The utility model provides a gating system for sand casting which characterized by: comprises a pouring basin, a pouring pipe and a pouring ring;
the pouring basin is of a box body structure with an opening at the upper end, a slag trap extending vertically is arranged on the inner wall of the pouring basin, the inner cavity of the pouring basin is divided into a settling area and a pouring area by the slag trap, and a circulation gap is reserved between the bottom of the slag trap and the bottom surface of the pouring basin; a pouring hole is formed in the bottom surface of the lower end of the pouring area;
the pouring pipe consists of a vertical pouring pipe and a horizontal pouring pipe which are vertically connected, the vertical pouring pipe is a straight pipe the inner diameter of which is matched with the diameter of the pouring hole on the bottom surface of the pouring basin, the horizontal pouring pipe is a fan-shaped pipeline which horizontally expands outwards from the tail end of the vertical pouring pipe, and the lower side of the tail end of the horizontal pouring pipe is provided with an upper pouring long hole; a downward sunken pouring buffer pit is arranged on the lower side of the starting end of the horizontal pouring pipe in the pouring pipe, and the inner shape of the pouring buffer pit is a hemispherical structure; the upper side of the tail end of a horizontal pouring pipe in the pouring pipe is provided with a pouring buffer cavity protruding upwards, and the length and the width of the pouring buffer cavity are matched with those of an upper pouring long hole of the horizontal pouring pipe;
the casting ring is an open-ring-shaped part with a hollow interior, a lower casting long hole communicated with the hollow inner cavity is formed in the upper side ring wall of the casting ring, and the distance between the two ends of the lower casting long hole and the opening end of the casting ring is equal; inner pouring pipes communicated with the hollow inner cavity are uniformly distributed on the inner annular surface of the pouring ring, each inner pouring pipe is of a sheet structure vertically extending towards the axis of the pouring ring, and an inner pouring gate is arranged at the tail end part of each inner pouring pipe;
the upper end of a vertical pouring tube in the pouring tube is connected with the pouring hole of the pouring basin, and an upper pouring long hole at the tail end of a horizontal pouring tube in the pouring tube is connected with a lower pouring long hole of the pouring ring.
2. A gating system for sand casting according to claim 1, wherein: and a foamed ceramic filter screen is arranged at the joint of the upper pouring long hole at the tail end of the horizontal pouring pipe in the pouring pipe and the lower pouring long hole of the pouring ring.
3. A gating system for sand casting according to claim 1 or 2, wherein: the pouring tube is made of ceramic materials.
4. A gating system for sand casting according to claim 1 or 2, wherein: the pouring basin and the pouring ring are made of resin sand, and the working surfaces of the pouring basin and the pouring ring are coated with refractory paint.
5. A gating system for sand casting according to claim 1 or 2, wherein: and the communication area of the settling zone in the inner cavity of the pouring basin and the bottom of the pouring zone is larger than the hole section of the pouring hole.
CN202110707638.9A 2021-06-24 2021-06-24 Gating system for sand casting Pending CN113477888A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202110707638.9A CN113477888A (en) 2021-06-24 2021-06-24 Gating system for sand casting

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202110707638.9A CN113477888A (en) 2021-06-24 2021-06-24 Gating system for sand casting

Publications (1)

Publication Number Publication Date
CN113477888A true CN113477888A (en) 2021-10-08

Family

ID=77936052

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202110707638.9A Pending CN113477888A (en) 2021-06-24 2021-06-24 Gating system for sand casting

Country Status (1)

Country Link
CN (1) CN113477888A (en)

Citations (23)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CH624321A5 (en) * 1977-12-05 1981-07-31 Concast Ag Method and apparatus for starting a strand in a continuous casting installation for steel with a plurality of strands
JPH0952143A (en) * 1995-08-10 1997-02-25 Mitsubishi Motors Corp Casting device
CN102205396A (en) * 2011-04-25 2011-10-05 日月重工股份有限公司 Gating system for stamping cylinder
US20110309115A1 (en) * 2010-06-18 2011-12-22 International Engine Intellectual Property Company Llc Direct side pour riser sleeve
CN104815964A (en) * 2015-04-30 2015-08-05 共享装备有限公司 Gating system capable of solving inner runner inflow unevenness
CN204724802U (en) * 2015-06-30 2015-10-28 四川德恩精工科技股份有限公司 Based on the belt pulley blank casting mould of symmetric form ingate
CN204934590U (en) * 2015-09-29 2016-01-06 山东龙马重科有限公司 The novel cup of a kind of large-scale wind electricity foundry goods
CN105798238A (en) * 2016-06-02 2016-07-27 四川南车共享铸造有限公司 Bottom gating system of cylinder cover
CN106734936A (en) * 2016-11-25 2017-05-31 鞍钢重型机械有限责任公司 The compound core of a kind of circular cooler trolley casting method and its casting
CN207043278U (en) * 2017-08-09 2018-02-27 日月重工股份有限公司 The casting system of wind power gear cover plate transparent cover casting
CN207255168U (en) * 2017-07-20 2018-04-20 河北工业大学 A kind of casting system of elimination ZG35 valve castings defects
CN108176818A (en) * 2017-11-20 2018-06-19 上海圣德曼铸造海安有限公司 The sand mould structure of automobile driving system differential casing
CN109093074A (en) * 2018-10-22 2018-12-28 天津宝信铸造股份有限公司 Vehicle compressor cabinet and its homogeneous material manufacturing process
CN109773132A (en) * 2019-03-04 2019-05-21 广东中天创展球铁有限公司 A kind of cast condition ductile iron mill and its running gate system and production technology
CN209110112U (en) * 2018-08-17 2019-07-16 江苏万力机械股份有限公司 A kind of disc-like casting styling apparatus
CN110039007A (en) * 2019-05-05 2019-07-23 合肥江淮铸造有限责任公司 A kind of cylinder casting running gate system
CN110064733A (en) * 2019-03-11 2019-07-30 盐城奥通特思克铸业有限公司 A kind of castings production running gate system
CN211248213U (en) * 2019-12-26 2020-08-14 林州市全成机械铸造有限公司 Flywheel pouring device
CN112296269A (en) * 2020-10-19 2021-02-02 安徽省含山县富坤铸造厂 Movable tilting ring casting machine
CN112517852A (en) * 2020-11-30 2021-03-19 襄阳五二五泵业有限公司 Lever-driven slag-stopping pouring cup
CN212945301U (en) * 2020-07-10 2021-04-13 四川天奇永大机械制造有限公司 Annular casting pouring gate system
CN213257065U (en) * 2020-08-13 2021-05-25 贵州安吉航空精密铸造有限责任公司 A shunt for being directed at casting mould pouring alloy liquid
CN215315530U (en) * 2021-06-24 2021-12-28 襄阳五二五泵业有限公司 Prevent gating system of foundry goods starvation

Patent Citations (23)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CH624321A5 (en) * 1977-12-05 1981-07-31 Concast Ag Method and apparatus for starting a strand in a continuous casting installation for steel with a plurality of strands
JPH0952143A (en) * 1995-08-10 1997-02-25 Mitsubishi Motors Corp Casting device
US20110309115A1 (en) * 2010-06-18 2011-12-22 International Engine Intellectual Property Company Llc Direct side pour riser sleeve
CN102205396A (en) * 2011-04-25 2011-10-05 日月重工股份有限公司 Gating system for stamping cylinder
CN104815964A (en) * 2015-04-30 2015-08-05 共享装备有限公司 Gating system capable of solving inner runner inflow unevenness
CN204724802U (en) * 2015-06-30 2015-10-28 四川德恩精工科技股份有限公司 Based on the belt pulley blank casting mould of symmetric form ingate
CN204934590U (en) * 2015-09-29 2016-01-06 山东龙马重科有限公司 The novel cup of a kind of large-scale wind electricity foundry goods
CN105798238A (en) * 2016-06-02 2016-07-27 四川南车共享铸造有限公司 Bottom gating system of cylinder cover
CN106734936A (en) * 2016-11-25 2017-05-31 鞍钢重型机械有限责任公司 The compound core of a kind of circular cooler trolley casting method and its casting
CN207255168U (en) * 2017-07-20 2018-04-20 河北工业大学 A kind of casting system of elimination ZG35 valve castings defects
CN207043278U (en) * 2017-08-09 2018-02-27 日月重工股份有限公司 The casting system of wind power gear cover plate transparent cover casting
CN108176818A (en) * 2017-11-20 2018-06-19 上海圣德曼铸造海安有限公司 The sand mould structure of automobile driving system differential casing
CN209110112U (en) * 2018-08-17 2019-07-16 江苏万力机械股份有限公司 A kind of disc-like casting styling apparatus
CN109093074A (en) * 2018-10-22 2018-12-28 天津宝信铸造股份有限公司 Vehicle compressor cabinet and its homogeneous material manufacturing process
CN109773132A (en) * 2019-03-04 2019-05-21 广东中天创展球铁有限公司 A kind of cast condition ductile iron mill and its running gate system and production technology
CN110064733A (en) * 2019-03-11 2019-07-30 盐城奥通特思克铸业有限公司 A kind of castings production running gate system
CN110039007A (en) * 2019-05-05 2019-07-23 合肥江淮铸造有限责任公司 A kind of cylinder casting running gate system
CN211248213U (en) * 2019-12-26 2020-08-14 林州市全成机械铸造有限公司 Flywheel pouring device
CN212945301U (en) * 2020-07-10 2021-04-13 四川天奇永大机械制造有限公司 Annular casting pouring gate system
CN213257065U (en) * 2020-08-13 2021-05-25 贵州安吉航空精密铸造有限责任公司 A shunt for being directed at casting mould pouring alloy liquid
CN112296269A (en) * 2020-10-19 2021-02-02 安徽省含山县富坤铸造厂 Movable tilting ring casting machine
CN112517852A (en) * 2020-11-30 2021-03-19 襄阳五二五泵业有限公司 Lever-driven slag-stopping pouring cup
CN215315530U (en) * 2021-06-24 2021-12-28 襄阳五二五泵业有限公司 Prevent gating system of foundry goods starvation

Similar Documents

Publication Publication Date Title
CN103990787B (en) A kind of for removing the device and method of molten steel inclusion in continuous casting production
CN207255168U (en) A kind of casting system of elimination ZG35 valve castings defects
CN103862014A (en) Refining device and method for removing liquid steel inclusions in continuous casting tundish
CN215315530U (en) Prevent gating system of foundry goods starvation
CN206605009U (en) Annular cast running gate system
CN103990772B (en) A kind of metallurgical plant removing double flow tray billet continuous casting machine tundish inclusion
CN206200080U (en) Running gate system
CN113564309A (en) Tundish with function of removing molten steel inclusions by blowing argon
CN113477888A (en) Gating system for sand casting
CN105562610A (en) Casting all-ceramic pouring mechanism
CN203804183U (en) Refining device for removal slag inclusions in molten steel in continuous casting tundish
CN208743624U (en) A kind of knitting machine main plate running gate system
CN101422809B (en) Shrinkage compensation method of hollow cast
CN110666106A (en) Pouring system and method for oil cylinder
CN113828735B (en) Pouring system and investment casting process of high-temperature alloy elbow
CN213613956U (en) Casting mold and casting
CN210789135U (en) Pouring and feeding system for casting cast steel support
CN110586872B (en) Casting system of hollow slab steel casting for valve and design method thereof
CN210172516U (en) Tool and die for producing square vacuum ingot
CN203956070U (en) A kind of for removing the device of molten steel field trash in continuous casting tundish
CN206028651U (en) Be used for resistant as cast pouring basin structure of heat -insulating material
CN207982252U (en) Wheel disc mold
CN209349470U (en) Horizontal continuous casting of copper alloy converter device
CN206689418U (en) A kind of square billet submersed nozzle
CN110171055A (en) Twin-core integral air brick and preparation method thereof, method for constructing bottom of steel ladle

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
WD01 Invention patent application deemed withdrawn after publication

Application publication date: 20211008

WD01 Invention patent application deemed withdrawn after publication