CN215315530U - Prevent gating system of foundry goods starvation - Google Patents
Prevent gating system of foundry goods starvation Download PDFInfo
- Publication number
- CN215315530U CN215315530U CN202121419493.4U CN202121419493U CN215315530U CN 215315530 U CN215315530 U CN 215315530U CN 202121419493 U CN202121419493 U CN 202121419493U CN 215315530 U CN215315530 U CN 215315530U
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- pouring
- ring
- basin
- pipe
- casting
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Abstract
The utility model discloses a pouring system for preventing a casting from being starved of meat, which comprises a pouring basin, a pouring pipe and a pouring ring, wherein the pouring basin is provided with a pouring opening; the pouring basin is of a box body structure with an opening at the upper end, and a vertically extending slag trap is arranged on the inner wall of the pouring basin; the pouring tube consists of a vertical pouring tube and a horizontal pouring tube which are vertically connected, and an upper pouring long hole is formed in the lower side of the tail end of the horizontal pouring tube; the casting ring is an open-ring-shaped part with a hollow interior, a lower casting long hole is formed in the upper side ring wall of the casting ring, and inner casting pipes communicated with the hollow inner cavity are uniformly distributed on the inner ring surface of the casting ring; the upper end of a vertical pouring tube in the pouring tube is connected with the pouring hole of the pouring basin, and an upper pouring long hole at the tail end of a horizontal pouring tube in the pouring tube is connected with a lower pouring long hole of the pouring ring. The pouring system has multiple deslagging and impact-resistant effects, and prevents the phenomenon of meat deficiency of castings caused by the cleaning process.
Description
Technical Field
The utility model relates to a pouring system for preventing a casting from being lean, and belongs to the technical field of casting.
Background
The existing high-chromium iron casting is usually made by simply using a ceramic pipe as a sprue, and the ceramic pipe is directly connected with the casting or connected with a riser and then connected with the casting. The method has the disadvantages that the pure ceramic pipe is connected with the casting, so that slag can not be collected on the molten steel, and the casting is easy to be out of meat in the cleaning process; the ceramic pipe is connected with the riser and then connected with the casting, although a certain slag collecting effect is achieved, molding sand at the position of the riser is overheated, so that the defects of sand inclusion, air holes and the like easily occur at the joint of the riser and the casting, the casting is easy to be starved in the cleaning process, and meanwhile, the ceramic pipe is directly connected with the casting or connected with the riser and then connected with the casting, so that the heat-saving modulus of the casting is increased, and hot cracks are easily generated at the joint.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide a pouring system for preventing a casting from being lack of meat, which has the functions of slag collection and filtration and can prevent the phenomenon of meat deficiency of the casting caused in the cleaning process.
The purpose of the utility model is realized by the following technical scheme:
the utility model discloses a pouring system for preventing a casting from being starved of meat, which comprises a pouring basin, a pouring pipe and a pouring ring, wherein the pouring basin is provided with a pouring opening;
the pouring basin is of a box body structure with an opening at the upper end, a slag trap extending vertically is arranged on the inner wall of the pouring basin, the inner cavity of the pouring basin is divided into a settling area and a pouring area by the slag trap, and a circulation gap is reserved between the bottom of the slag trap and the bottom surface of the pouring basin; a pouring hole is formed in the bottom surface of the lower end of the pouring area;
the pouring pipe consists of a vertical pouring pipe and a horizontal pouring pipe which are vertically connected, the vertical pouring pipe is a straight pipe the inner diameter of which is matched with the diameter of the pouring hole on the bottom surface of the pouring basin, the horizontal pouring pipe is a fan-shaped pipeline which horizontally expands outwards from the tail end of the vertical pouring pipe, and the lower side of the tail end of the horizontal pouring pipe is provided with an upper pouring long hole;
the casting ring is an open-ring-shaped part with a hollow interior, a lower casting long hole communicated with the hollow inner cavity is formed in the upper side ring wall of the casting ring, and the distance between the two ends of the lower casting long hole and the opening end of the casting ring is equal; inner pouring pipes communicated with the hollow inner cavity are uniformly distributed on the inner annular surface of the pouring ring, each inner pouring pipe is of a sheet structure vertically extending towards the axis of the pouring ring, and an inner pouring gate is arranged at the tail end part of each inner pouring pipe;
the upper end of a vertical pouring tube in the pouring tube is connected with the pouring hole of the pouring basin, and an upper pouring long hole at the tail end of a horizontal pouring tube in the pouring tube is connected with a lower pouring long hole of the pouring ring.
And a foamed ceramic filter screen is arranged at the joint of the upper pouring long hole at the tail end of the horizontal pouring pipe in the pouring pipe and the lower pouring long hole of the pouring ring.
The pouring pipe is made of ceramic materials, the pouring basin and the pouring ring are made of resin sand, and the working surfaces of the pouring basin and the pouring ring are coated with refractory coatings to prevent sand washing.
The communication area of the settling zone and the bottom of the pouring zone in the inner cavity of the pouring basin is larger than the hole section of the pouring hole, so that the molten steel on one side of the pouring zone in the inner cavity of the pouring basin is higher than the flow gap at the lower part of the slag blocking plate.
Advantageous effects
According to the pouring system, the deslagging effect is realized through the pouring basin with the slag blocking plate and the filter screen, slag inclusions entering molten steel are effectively filtered, the purity of the molten steel entering the cavity is improved, and the flow direction of the molten steel entering a casting is effectively controlled. According to the pouring system, the inner pouring pipe is designed on the side face of the casting and is of a vertical slice type, the modulus of the inner pouring gate can be effectively reduced, cracks of the inner pouring gate are prevented, impact of molten steel on a casting mold in the mold filling process is reduced, meanwhile, the vertical inner pouring pipe is the same as the direction of a falling sand casting, and the problem of meat deficiency in the falling sand casting process can be effectively avoided.
Drawings
FIG. 1 is a schematic view of the construction of the gating system of the present invention;
FIG. 2 is a perspective view of the gating system of the present invention;
in the figure: 1-pouring basin; 11-a slag trap; 2-a pouring tube; 3-casting a ring; 31-inner pour tube; 4-foamed ceramic filter screen.
Detailed Description
The present invention will be described in further detail with reference to the following detailed drawings and examples.
Examples
As shown in fig. 1 and 2, the pouring system for preventing the meat deficiency of the casting comprises a pouring basin 1, a pouring pipe 2 and a pouring ring 3;
the pouring basin 1 is of a box body structure with an opening at the upper end, a slag trap 11 extending vertically is arranged on the inner wall of the pouring basin 1, the inner cavity of the pouring basin 1 is divided into a settling area and a pouring area by the slag trap 11, and a circulation gap is reserved between the bottom of the slag trap 11 and the bottom surface of the pouring basin 1; a pouring hole is formed in the bottom surface of the lower end of the pouring area;
the pouring pipe 2 consists of a vertical pouring pipe and a horizontal pouring pipe which are vertically connected, the vertical pouring pipe is a straight pipe the inner diameter of which is matched with the diameter of a pouring hole in the bottom surface of the pouring basin 1, the horizontal pouring pipe is a fan-shaped pipeline which horizontally expands outwards from the tail end of the vertical pouring pipe, and the lower side of the tail end of the horizontal pouring pipe is provided with an upper pouring long hole;
the casting ring 3 is an open ring-shaped part with a hollow inner part, a lower casting long hole communicated with the hollow inner cavity is formed in the upper side ring wall of the casting ring 3, and the distance between the two ends of the lower casting long hole and the opening end of the casting ring 3 is equal; inner pouring tubes 31 communicated with the hollow inner cavity are uniformly distributed on the annular surface of the inner side of the pouring ring 3, each inner pouring tube 31 is of a sheet structure vertically extending towards the axis of the pouring ring 3, and an inner pouring gate is arranged at the tail end part of each inner pouring tube 31;
the upper end of a vertical pouring tube in the pouring tube 2 is connected with a pouring hole of the pouring basin 1, and an upper pouring long hole at the tail end of a horizontal pouring tube in the pouring tube 2 is connected with a lower pouring long hole of the pouring ring 3.
And a foamed ceramic filter screen 4 is arranged at the joint of the upper pouring long hole at the tail end of the horizontal pouring pipe in the pouring pipe 2 and the lower pouring long hole of the pouring ring 3.
The pouring pipe 2 is made of ceramic materials, the pouring basin 1 and the pouring ring 3 are made of resin sand, and the working surfaces of the pouring basin 1 and the pouring ring 3 are coated with refractory coatings to prevent sand washing.
The communication area of the settling zone and the bottom of the pouring zone in the inner cavity of the pouring basin 1 is larger than the hole section of the pouring hole, so that the molten steel on one side of the pouring zone in the inner cavity of the pouring basin 1 is higher than the flow gap at the lower part of the slag trap.
Claims (5)
1. The utility model provides a gating system for prevent that foundry goods from lacking meat which characterized by: comprises a pouring basin, a pouring pipe and a pouring ring;
the pouring basin is of a box body structure with an opening at the upper end, a slag trap extending vertically is arranged on the inner wall of the pouring basin, the inner cavity of the pouring basin is divided into a settling area and a pouring area by the slag trap, and a circulation gap is reserved between the bottom of the slag trap and the bottom surface of the pouring basin; a pouring hole is formed in the bottom surface of the lower end of the pouring area;
the pouring pipe consists of a vertical pouring pipe and a horizontal pouring pipe which are vertically connected, the vertical pouring pipe is a straight pipe the inner diameter of which is matched with the diameter of the pouring hole on the bottom surface of the pouring basin, the horizontal pouring pipe is a fan-shaped pipeline which horizontally expands outwards from the tail end of the vertical pouring pipe, and the lower side of the tail end of the horizontal pouring pipe is provided with an upper pouring long hole;
the casting ring is an open-ring-shaped part with a hollow interior, a lower casting long hole communicated with the hollow inner cavity is formed in the upper side ring wall of the casting ring, and the distance between the two ends of the lower casting long hole and the opening end of the casting ring is equal; inner pouring pipes communicated with the hollow inner cavity are uniformly distributed on the inner annular surface of the pouring ring, each inner pouring pipe is of a sheet structure vertically extending towards the axis of the pouring ring, and an inner pouring gate is arranged at the tail end part of each inner pouring pipe;
the upper end of a vertical pouring tube in the pouring tube is connected with the pouring hole of the pouring basin, and an upper pouring long hole at the tail end of a horizontal pouring tube in the pouring tube is connected with a lower pouring long hole of the pouring ring.
2. The gating system for preventing meat deficiency of castings according to claim 1, wherein: and a foamed ceramic filter screen is arranged at the joint of the upper pouring long hole at the tail end of the horizontal pouring pipe in the pouring pipe and the lower pouring long hole of the pouring ring.
3. The gating system for preventing the meat deficiency of the castings according to claim 1 or 2, wherein: the pouring tube is made of ceramic materials.
4. The gating system for preventing the meat deficiency of the castings according to claim 1 or 2, wherein: the pouring basin and the pouring ring are made of resin sand, and the working surfaces of the pouring basin and the pouring ring are coated with refractory paint.
5. The gating system for preventing the meat deficiency of the castings according to claim 1 or 2, wherein: and the communication area of the settling zone in the inner cavity of the pouring basin and the bottom of the pouring zone is larger than the hole section of the pouring hole.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202121419493.4U CN215315530U (en) | 2021-06-24 | 2021-06-24 | Prevent gating system of foundry goods starvation |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202121419493.4U CN215315530U (en) | 2021-06-24 | 2021-06-24 | Prevent gating system of foundry goods starvation |
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CN215315530U true CN215315530U (en) | 2021-12-28 |
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CN202121419493.4U Expired - Fee Related CN215315530U (en) | 2021-06-24 | 2021-06-24 | Prevent gating system of foundry goods starvation |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113477888A (en) * | 2021-06-24 | 2021-10-08 | 襄阳五二五泵业有限公司 | Gating system for sand casting |
-
2021
- 2021-06-24 CN CN202121419493.4U patent/CN215315530U/en not_active Expired - Fee Related
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113477888A (en) * | 2021-06-24 | 2021-10-08 | 襄阳五二五泵业有限公司 | Gating system for sand casting |
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GR01 | Patent grant | ||
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CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20211228 |