CN103990787B - A kind of for removing the device and method of molten steel inclusion in continuous casting production - Google Patents

A kind of for removing the device and method of molten steel inclusion in continuous casting production Download PDF

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CN103990787B
CN103990787B CN201410209515.2A CN201410209515A CN103990787B CN 103990787 B CN103990787 B CN 103990787B CN 201410209515 A CN201410209515 A CN 201410209515A CN 103990787 B CN103990787 B CN 103990787B
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tundish
air
air curtain
brick
dam
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CN103990787A (en
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武光君
席超
殷晓霞
张纯龙
王须革
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Laiwu Steel Group Yinshan Section Steel Co Ltd
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Laiwu Iron and Steel Group Co Ltd
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Abstract

本发明涉及一种用于去除连铸中间包内钢液夹杂物的装置及方法,包括湍流控制器、气幕透气砖、挡墙和挡坝,气幕透气砖(2)位于湍流控制器(1)与挡墙(3)之间,固定于中间包包底永久衬上,所述湍流控制器(1)的纵向中心线与气幕透气砖(2)水平距离a为400~600mm,气幕透气砖(2)与挡墙(3)的水平距离b为200~700mm,挡墙(3)与挡坝(4)的水平距离c为200~700mm,应用本发明,使得连铸坯中等效直径大于50μm的夹杂物基本去除,连铸坯中等效直径小于50μm的微小夹杂物数量比中间包内设置由湍流控制器、挡墙、挡坝组合使用条件下同比减少60%以上,比中间包内设置由湍流控制器、气幕透气砖的使用条件下同比减少30%以上。

The invention relates to a device and method for removing liquid steel inclusions in a continuous casting tundish, comprising a turbulence controller, an air curtain ventilation brick, a retaining wall and a retaining dam, and the air curtain ventilation brick (2) is located in the turbulence controller ( 1) and the retaining wall (3), fixed on the permanent lining at the bottom of the tundish, the horizontal distance a between the longitudinal centerline of the turbulence controller (1) and the air curtain permeable brick (2) is 400-600mm, and the air The horizontal distance b between the curtain ventilation brick (2) and the retaining wall (3) is 200-700 mm, and the horizontal distance c between the retaining wall (3) and the retaining dam (4) is 200-700 mm. The application of the present invention makes the continuous casting slab medium Inclusions with an effective diameter greater than 50 μm are basically removed, and the number of tiny inclusions with an equivalent diameter less than 50 μm in the continuous casting slab is reduced by more than 60% compared with the same period of the previous year compared with the tundish under the combination of turbulence controller, retaining wall and dam The settings in the package are reduced by more than 30% year-on-year under the conditions of use of turbulence controllers and air curtain ventilation bricks.

Description

一种用于去除连铸中间包内钢液夹杂物的装置及方法A device and method for removing liquid steel inclusions in continuous casting tundish

技术领域technical field

本发明涉及一种用于去除连铸中间包内钢液夹杂物的装置及方法,属钢铁冶金连铸中间包工艺技术领域。The invention relates to a device and method for removing liquid steel inclusions in a continuous casting tundish, belonging to the technical field of iron and steel metallurgy continuous casting tundish technology.

背景技术Background technique

在连铸机中间包内设置由湍流控制器、挡墙、挡坝组合使用的控流装置,可以改变中间包内钢水的运行路线,延长钢水在中间包内的停留时间,促进夹杂物上浮和去除,减少铸坯内部夹杂、改变夹杂物形态的冶金功能。近年来,为满足开发生产高纯洁净钢对夹杂物的控制要求,研究应用连铸中间包气幕挡墙技术,即将气幕透气砖置于中间包包底,吹入氩气,氩气透过气幕挡墙上浮、并形成一道微气泡气幕屏障,这些微气泡将夹杂物扑捉、上浮,从而被渣层所吸附,达到去除夹杂物净化钢液的目的。In the tundish of the continuous casting machine, a flow control device composed of a turbulent flow controller, a retaining wall and a dam is installed, which can change the running route of the molten steel in the tundish, prolong the residence time of the molten steel in the tundish, and promote the floating and melting of inclusions. The metallurgical function of removing and reducing the inclusions inside the slab and changing the shape of the inclusions. In recent years, in order to meet the requirements for the control of inclusions in the development and production of high-purity clean steel, the technology of continuous casting tundish air curtain retaining wall has been studied and applied, that is, the air curtain permeable brick is placed at the bottom of the tundish, and argon gas is blown in, and the argon gas is permeable. The air curtain retaining wall floats and forms a micro-bubble air curtain barrier. These micro-bubbles capture and float the inclusions, and then are absorbed by the slag layer to achieve the purpose of removing inclusions and purifying molten steel.

如,中国专利文献CN201603865U(申请号:201020116865.1)公开了一种安装有控流装置的T型中间包。一种采用“两墙两坝”式控流装置的T型中间包,包括包体、长水口、第一、第二、第三、第四出水口和控流装置,控流装置包括两个挡墙和两个挡坝,挡墙对称布置分别位于长水口两侧第二、第三出水口之间的包体空腔内,挡墙周缘部分与包体空腔内壁相接,挡墙中下部开有挡墙导流孔,两个挡坝对称布置分别位于第一与第二出水口、第三与第四出水口之间的包体空腔内,挡坝底面和两个侧面与包体空腔内壁相接。本实用新型的T型中间包内采用“两墙两坝”式控流装置,改善了中间包内钢水的流动形态,延长了钢水到达出水口的时间,促进了夹杂物上浮分离,均匀了钢水成分和温度。For example, Chinese patent document CN201603865U (application number: 201020116865.1) discloses a T-shaped tundish equipped with a flow control device. A T-shaped tundish adopting a "two walls and two dams" type flow control device, including a tundish, a shroud, first, second, third, and fourth water outlets, and a flow control device. The flow control device includes two Retaining wall and two retaining dams, the retaining walls are symmetrically arranged in the enclosure cavity between the second and third water outlets on both sides of the long nozzle, the peripheral part of the retaining wall is connected with the inner wall of the enclosure cavity, and the middle of the retaining wall There are diversion holes in the lower part of the retaining wall, and the two retaining dams are symmetrically arranged in the enclosure cavity between the first and second water outlets, and the third and fourth water outlets. The inner wall of the body cavity is connected. The T-shaped tundish of the utility model adopts a "two walls and two dams" type flow control device, which improves the flow form of molten steel in the tundish, prolongs the time for molten steel to reach the water outlet, promotes the floating and separation of inclusions, and evens the flow of molten steel. ingredients and temperature.

中国专利文献CN101121199(申请号:200710121680.2)公开了一种连铸中间包气幕挡墙去除非金属夹杂物的方法,中间包永久层上放置透气砖,联接吹氩管路,砌筑工作层后,要求透气砖上面透气面露出中间包底尺寸0MM~40MM,从中间包底吹氩气,有利于夹杂物颗粒碰撞长大而排除;上浮的气泡可以捕获夹杂物颗粒,并携带着它一同上浮,这样就使微小夹杂物颗粒上浮速度增大到气泡上浮的速度,可以全部和部分代替原有中间包挡墙(坝),从而减小由挡墙(坝)侵蚀带入钢液的夹杂物,有效提高钢液纯净度。Chinese patent document CN101121199 (application number: 200710121680.2) discloses a method for removing non-metallic inclusions in the continuous casting tundish air curtain retaining wall, placing breathable bricks on the permanent layer of the tundish, connecting the argon blowing pipeline, and building the working layer. , it is required that the air-permeable surface of the breathable brick exposes the bottom of the tundish with a size of 0MM~40MM, blowing argon gas from the bottom of the tundish is conducive to the collision and growth of inclusion particles and removal; the floating air bubbles can capture inclusion particles and carry them up together , so that the floating speed of tiny inclusion particles is increased to the speed of air bubbles, which can completely or partially replace the original tundish retaining wall (dam), thereby reducing the inclusions brought into molten steel by retaining wall (dam) erosion , Effectively improve the purity of molten steel.

在实际的生产过程中,经过长期的生产实践证明,现有的控流装置以及连铸中间包气幕挡墙技术两种设置方案均有技术缺陷:(1)连铸机中间包内设置由湍流控制器、挡墙、挡坝组合使用的控流装置方案,只能有效去除等效直径大于50μm的夹杂物,而不能有效去除等效直径小于50μm的微小夹杂物;在连铸机中间包内设置气幕透气砖的技术方案,只能有效去除等效直径小于50μm的微小夹杂物,而不能有效去除等效直径大于50μm的夹杂物;(2)现有气幕透气砖的安装位置有技术缺陷:现有气幕透气砖替代挡坝或安装在挡坝与中间包上水口之间的浇注区,有效去除等效直径小于50μm的微小夹杂物的实际应用效果差;(3)为了去除钢液中夹杂物的效果,要求气幕透气砖产生的气泡直径小而密集度高,但现有技术生产的狭缝型气幕透气砖,其气孔较大,一般等效直径大于50μm,产生的气泡当量直径较大(经水模实验测定,气泡当量直径大于1.5mm)而数量少,形成气幕挡墙的气泡密集度小,由此去除夹杂物的实际应用效果不理想。In the actual production process, after long-term production practice, it has been proved that the existing flow control device and the continuous casting tundish air curtain retaining wall technology have technical defects: (1) the continuous casting machine tundish is set by The combination of turbulence controller, retaining wall and retaining dam can only effectively remove inclusions with equivalent diameter greater than 50 μm, but cannot effectively remove tiny inclusions with equivalent diameter less than 50 μm; in the tundish of continuous casting machine The technical scheme of setting air curtain permeable bricks inside can only effectively remove tiny inclusions with equivalent diameters less than 50 μm, but cannot effectively remove inclusions with equivalent diameters greater than 50 μm; (2) The installation positions of existing air curtain permeable bricks are: Technical defect: The existing air curtain permeable brick replaces the dam or is installed in the pouring area between the dam and the upper nozzle of the tundish, and the actual application effect of effectively removing tiny inclusions with an equivalent diameter of less than 50 μm is poor; (3) In order to remove The effect of inclusions in molten steel requires that the bubbles produced by air curtain bricks have a small diameter and high density, but the slit air curtain bricks produced by the existing technology have large pores, generally with an equivalent diameter greater than 50 μm, resulting in The equivalent diameter of the bubbles is relatively large (measured by the water model experiment, the equivalent diameter of the bubbles is greater than 1.5mm) and the number is small, and the density of the bubbles forming the air curtain retaining wall is small, so the actual application effect of removing inclusions is not ideal.

中国专利文献CN202779663U(申请号:201220454113.5)一种中间包控流装置,包含有中间包、湍流控制器,在湍流控制器左右两侧分别依次对称设有上挡墙、下挡墙,所述中间包为敞口式结构,其横截面为倒梯形,所述下挡墙为倒梯形体结构,所述上挡墙的下端面的垂直高度小于下挡墙上端面的垂直高度;在下挡墙的外侧设有出钢口,在出钢口和下挡墙之间的中间包内腔底壁上设有一排由透气砖砌筑的透气墙。本实用新型的中间包控流装置利用底部安装有新型的湍流控制器,注流的钢水形成两个途径,不仅有效延长了其在中间包内的停留时间,有利于夹杂物的去除,且使得钢液的流动更加的平缓有序。但该专利存在以下缺点,上挡墙、下挡墙虽然能去除一部分等效直径大于50μm的夹杂物,去除效果不理想,且气幕透气砖的气孔较大,产生的氩气泡直径较大而稀少,整个导致等效直径大于50μm的夹杂物和等效直径小于50μm的夹杂物去除不理想。Chinese patent document CN202779663U (application number: 201220454113.5) is a tundish flow control device, which includes a tundish and a turbulence controller. An upper retaining wall and a lower retaining wall are arranged symmetrically on the left and right sides of the turbulence controller respectively. The package is an open structure with an inverted trapezoidal cross-section, the lower retaining wall is an inverted trapezoidal body structure, and the vertical height of the lower end surface of the upper retaining wall is smaller than the vertical height of the end face of the lower retaining wall; A steel outlet is provided on the outside, and a row of air-permeable walls made of air-permeable bricks are arranged on the bottom wall of the inner cavity of the tundish between the steel outlet and the lower retaining wall. The tundish flow control device of the utility model utilizes a new type of turbulent flow controller installed at the bottom, and the injected molten steel forms two paths, which not only effectively prolongs its residence time in the tundish, but also facilitates the removal of inclusions, and makes The flow of molten steel is more gentle and orderly. However, this patent has the following disadvantages. Although the upper retaining wall and the lower retaining wall can remove a part of the inclusions with an equivalent diameter greater than 50 μm, the removal effect is not ideal, and the pores of the air curtain permeable brick are large, and the diameter of the argon bubbles produced is relatively large. It is rare, and the removal of inclusions with an equivalent diameter greater than 50 μm and inclusions with an equivalent diameter less than 50 μm is not ideal.

发明内容Contents of the invention

针对现有技术的不足,本发明提供一种用于去除连铸中间包内钢液夹杂物的装置及方法,本发明在中间包内优化布置控流装置与气幕透气砖的位置,应用效果明显提高,使用本发明的装置使得连铸坯中等效直径大于50μm的夹杂物基本去除,连铸坯中等效直径小于50μm的微小夹杂物数量比使用中间包内单纯设置湍流控制器、挡墙、挡坝的装置生产出来的连铸坯中夹杂物同比减少60%以上,比中间包内单纯设置湍流控制器、气幕透气的装置生产出来的连铸坯中夹杂物减少30%以上。Aiming at the deficiencies of the prior art, the present invention provides a device and method for removing molten steel inclusions in the continuous casting tundish. The present invention optimizes the position of the flow control device and the air curtain permeable brick in the tundish, and the application effect is Significantly improved, the use of the device of the present invention enables the basic removal of inclusions with an equivalent diameter of greater than 50 μm in the continuous casting slab, and the number of tiny inclusions with an equivalent diameter of less than 50 μm in the continuous casting slab is higher than that of simply setting turbulence controllers, retaining walls, etc. in the tundish. The inclusions in the continuous casting slab produced by the dam retaining device are reduced by more than 60% year-on-year, which is more than 30% less than the inclusions in the continuous casting slab produced by the tundish simply setting the turbulence controller and the air curtain ventilation device.

本发明的技术方案如下:Technical scheme of the present invention is as follows:

一种用于去除连铸中间包内钢液夹杂物的装置,包括湍流控制器(1)、气幕透气砖(2)、挡墙(3)和挡坝(4),湍流控制器安装在中间包注流冲击区包壁工作衬的内侧,其纵向中心线与大包长水口的中心线重合,挡墙的两侧端固定于中间包包壁工作衬上,挡坝的底端固定于中间包包底工作衬上,所述的挡墙位于湍流控制器与挡坝之间,其特征在于,气幕透气砖(2)位于湍流控制器(1)与挡墙(3)之间,并且底端固定于中间包包底永久衬上,所述湍流控制器(1)的纵向中心线与气幕透气砖(2)的水平距离a为400~600mm,气幕透气砖(2)与挡墙(3)的水平距离b为200~700mm,挡墙(3)与挡坝(4)的水平距离c为200~700mm,挡坝与中间包上水口的水平距离d为800~1200mm,所述的挡墙与挡坝上下交错布置,所述气幕透气砖的顶端低于挡墙的底端或挡坝的顶端。A device for removing liquid steel inclusions in a continuous casting tundish, including a turbulence controller (1), an air curtain permeable brick (2), a retaining wall (3) and a retaining dam (4), the turbulence controller is installed on The inner side of the working lining of the tundish wall in the impact area of the tundish injection, its longitudinal centerline coincides with the centerline of the long nozzle of the ladle, the two sides of the retaining wall are fixed on the working lining of the tundish wall, and the bottom end of the retaining dam is fixed on the On the bottom working lining of the tundish, the retaining wall is located between the turbulent flow controller and the retaining dam, and it is characterized in that the air curtain permeable brick (2) is located between the turbulent flow controller (1) and the retaining wall (3), And the bottom end is fixed on the permanent lining of the bottom of the tundish, the horizontal distance a between the longitudinal centerline of the turbulence controller (1) and the air curtain ventilation brick (2) is 400-600 mm, and the air curtain ventilation brick (2) and the air curtain ventilation brick (2) are The horizontal distance b of the retaining wall (3) is 200-700 mm, the horizontal distance c between the retaining wall (3) and the retaining dam (4) is 200-700 mm, and the horizontal distance d between the retaining dam and the upper nozzle of the tundish is 800-1200 mm, The retaining wall and the retaining dam are arranged alternately up and down, and the top of the air curtain permeable brick is lower than the bottom of the retaining wall or the top of the retaining dam.

本发明进一步优选的,所述湍流控制器(1)的纵向中心线与气幕透气砖(2)的水平距离为550~600mm,气幕透气砖(2)与挡墙(3)的水平距离b为600~700mm,挡墙(3)与挡坝(4)的水平距离c为600~700mm。Further preferably in the present invention, the horizontal distance between the longitudinal centerline of the turbulence controller (1) and the air curtain permeable brick (2) is 550-600mm, and the horizontal distance between the air curtain permeable brick (2) and the retaining wall (3) b is 600-700mm, and the horizontal distance c between the retaining wall (3) and the retaining dam (4) is 600-700mm.

本发明的气幕透气砖(2)位于湍流控制器(1)与挡墙(3)之间,固定于中间包包底永久衬上,所述湍流控制器(1)的纵向中心线与气幕透气砖(2)的水平距离a为400~600mm,气幕透气砖(2)与挡墙(3)的水平距离b为200~700mm,挡墙(3)与挡坝(4)的水平距离c为200~700mm,是基于本发明的任务:既能有效去除等效直径大于50μm的夹杂物,又能有效去除等效直径小于50μm的微小夹杂物,使连铸坯中等效直径大于50μm的夹杂物基本去除,提高中间包内钢液夹杂物的去除能力而特定选择的,是本领域的技术人员经过长期的实验摸索得到的,本发明由于湍流控制器的作用,进入中间包内的钢液流向改变、流速降低,钢液流经湍流控制器(1)与挡墙(3)之间的气幕透气砖上方,气幕透气砖吹出连续紧密的氩气泡,形成条形气幕屏障,条形气幕屏障进一步降低了钢液的流速,延长了中间包内钢液的停留时间,改善了钢液流动行为,此时钢液中等效直径小于50μm的微小夹杂物相对活跃,密集的氩气泡捕获微小夹杂物上浮和部分等效直径大于50μm的夹杂物上浮,从而被渣层所吸附,钢液经过挡墙,通过挡墙的折流、降速,到达挡坝,一部分钢液翻过挡坝形成向上流动的流股,另一部分钢液在挡坝和侧壁交界处沿着侧壁向上流动到表面,进一步使等效直径大于50μm的夹杂物去除,气幕透气砖与挡墙、挡坝的配合使等效直径大于50μm的夹杂物基本都去除。The air curtain permeable brick (2) of the present invention is located between the turbulence controller (1) and the retaining wall (3), and is fixed on the permanent lining at the bottom of the tundish. The longitudinal centerline of the turbulence controller (1) is in line with the air The horizontal distance a of the air curtain brick (2) is 400-600mm, the horizontal distance b between the air curtain brick (2) and the retaining wall (3) is 200-700mm, and the horizontal distance between the retaining wall (3) and the retaining dam (4) The distance c is 200-700 mm, which is based on the task of the present invention: not only can effectively remove inclusions with an equivalent diameter greater than 50 μm, but also can effectively remove tiny inclusions with an equivalent diameter less than 50 μm, so that the equivalent diameter in the continuous casting slab is greater than 50 μm It is specially selected to improve the removal ability of molten steel inclusions in the tundish. It is obtained by those skilled in the art through long-term experiments. The present invention, due to the effect of the turbulence controller, can enter the tundish. The flow direction of molten steel changes and the flow rate decreases. The molten steel flows above the air curtain ventilation brick between the turbulence controller (1) and the retaining wall (3), and the air curtain ventilation brick blows out continuous and tight argon bubbles to form a strip air curtain barrier , the bar-shaped air curtain further reduces the flow rate of molten steel, prolongs the residence time of molten steel in the tundish, and improves the flow behavior of molten steel. At this time, the tiny inclusions with an equivalent diameter of less than 50 μm in molten steel are relatively active and dense The argon bubbles capture the tiny inclusions and some inclusions with an equivalent diameter greater than 50 μm float up, and are absorbed by the slag layer. The molten steel passes through the retaining wall, passes through the deflection and speed reduction of the retaining wall, and reaches the retaining dam, and a part of the molten steel turns over. Through the dam to form an upward flow stream, another part of the molten steel flows upward along the side wall to the surface at the junction of the dam and the side wall, and further removes inclusions with an equivalent diameter greater than 50 μm. The air curtain permeable brick and the retaining wall , The cooperation of the retaining dam basically removes the inclusions with an equivalent diameter greater than 50 μm.

本发明的气幕透气砖的位置以及气幕透气砖距离湍流控制器的距离,距离挡墙的位置,是本领域的技术人员经过长期的实验摸索得到的,使得钢液中等效直径小于50μm的微小夹杂物数量比连铸中间包内单纯设置湍流控制器、挡墙、挡坝的装置中钢液夹杂物同比减少60%以上。The position of the air curtain permeable brick of the present invention, the distance between the air curtain permeable brick and the turbulence controller, and the distance from the retaining wall are obtained by those skilled in the art through long-term experiments, so that the equivalent diameter in molten steel is less than 50 μm. The number of tiny inclusions is more than 60% less than that of the liquid steel inclusions in the device where the turbulence controller, retaining wall and retaining dam are simply installed in the continuous casting tundish.

本发明优选的,所述的气幕透气砖包括透气砖基体和透气砖芯体,透气砖基体内设置有气室,气室的一端连接有进气管,进气管与气室内连通,进气管伸出透气砖基体的部分连接有连接接头,在气室的上方透气砖基体上设置有透气砖芯体嵌入槽,所述的透气砖芯体嵌入透气砖基体的嵌入槽内,所述的透气砖基体采用镁质浇注料振动成型,透气砖芯体采用弥散型镁质成型。本发明的气幕透气砖具有弥散型机压成型透气砖产生的气泡密集度大等优点,又具有浇注成型透气砖生产成本低的优势。Preferably in the present invention, the air curtain permeable brick includes a permeable brick base and a permeable brick core. An air chamber is arranged in the permeable brick base. The part out of the breathable brick base is connected with a connecting joint, and the breathable brick base is provided with a breathable brick core embedding groove above the air chamber. The breathable brick core is embedded in the insert groove of the breathable brick base. The breathable brick The matrix is formed by vibration of magnesia castable, and the core of the breathable brick is formed by dispersed magnesia. The air-curtain air-permeable brick of the present invention has the advantages of high bubble density produced by the dispersion-type machine-pressed air-permeable brick, and has the advantage of low production cost of the cast-molded air-permeable brick.

本发明优选的,所述气幕透气砖(2)的底端埋入中间包包底永久衬(6)的深度m为15~30mm,进一步优选,18~20mm。气幕透气砖(2)的底端埋入中间包包底永久衬(6)的深度一方面保证气幕透气砖吹氩气连续、密集、均匀,另一方面为了气幕透气砖的进气管连接方便。Preferably in the present invention, the depth m of the bottom end of the air curtain permeable brick (2) embedded in the permanent lining (6) at the bottom of the tundish is 15-30mm, more preferably, 18-20mm. The bottom of the air-curtain ventilation brick (2) is embedded in the depth of the permanent lining (6) at the bottom of the tundish on the one hand to ensure continuous, dense and uniform argon blowing of the air-curtain ventilation brick; Easy to connect.

根据本发明优选的,所述挡墙与挡坝上下交错高度n为100~150mm,挡墙的厚度L为100~160mm,挡坝的厚度X为120~200mm。Preferably according to the present invention, the vertical stagger height n of the retaining wall and retaining dam is 100-150 mm, the thickness L of the retaining wall is 100-160 mm, and the thickness X of the retaining dam is 120-200 mm.

根据本发明优选的,挡墙的上沿高于中间包正常浇注的钢水最高液面(8),但低于中间包包沿。Preferably according to the present invention, the upper edge of the retaining wall is higher than the highest level (8) of molten steel normally poured in the tundish, but lower than the edge of the tundish.

根据本发明优选的,本发明的湍流控制器采用组合式复合材质结构,湍流控制器由湍流控制器外壳(15)、湍流控制器套芯(16)、湍流控制器底板(17)组装而成,在工作面上涂抹抗氧化涂抹料涂层(18),湍流控制器套芯位于湍流控制器外壳内腔的内侧壁上,湍流控制器底板位于湍流控制器外壳内腔的底部,所述的湍流控制器外壳采用镁质浇注料浇注成型,所述的湍流控制器套芯呈上端直径大于下端直径的圆锥台形,中间空心呈上端直径小于于下端直径的圆锥台形,所述的湍流控制器套芯为镁质浇注料浇注成型后采用中温烧成工艺制备而成,所述的湍流控制器底板采用镁碳砖砌筑成型。Preferably according to the present invention, the turbulence controller of the present invention adopts a combined composite material structure, and the turbulence controller is assembled by the turbulence controller shell (15), the turbulence controller sleeve core (16), and the turbulence controller bottom plate (17). , apply an anti-oxidation paint coating (18) on the working surface, the turbulence controller sleeve core is located on the inner wall of the turbulence controller shell cavity, and the turbulence controller bottom plate is located at the bottom of the turbulence controller shell cavity, said The shell of the turbulence controller is molded by castable magnesium. The core of the turbulence controller is in the shape of a truncated cone with an upper diameter larger than that of the lower end. The core is made of magnesia castable and prepared by medium-temperature sintering process, and the bottom plate of the turbulence controller is formed by masonry of magnesia-carbon bricks.

本发明的挡墙(3)、挡坝(4)均为镁质浇注料浇注成型后采用中温烧成工艺制备而成。Both the retaining wall (3) and the retaining dam (4) of the present invention are prepared by a medium-temperature firing process after the magnesium castable is poured and formed.

本发明还提供一种用于去除连铸中间包内钢液夹杂物的装置去除中间包内钢液夹杂物的方法,包括以下步骤:The present invention also provides a device for removing molten steel inclusions in a continuous casting tundish. The method for removing molten steel inclusions in a tundish includes the following steps:

1)中间包工作衬烘烤过程中,气幕透气砖(2)全程吹氩,氩气压力控制在0.15~0.2MPa,流量控制在10~20NL/min,以防止氩气管路高温氧化、变形;1) During the baking process of the working lining of the tundish, the air curtain permeable brick (2) blows argon all the way, the argon pressure is controlled at 0.15-0.2MPa, and the flow rate is controlled at 10-20NL/min to prevent high-temperature oxidation and deformation of the argon pipeline ;

2)中间包内预吹氩,在大包开浇前20~30s,通过气幕透气砖(2)向密封的中间包内吹氩气,通入氩气置换中间包内空气,氩气压力控制在0.15~0.2MPa,流量控制在20~30NL/min;2) Argon is pre-blown in the tundish. 20-30 seconds before the ladle is poured, argon is blown into the sealed tundish through the air curtain permeable brick (2), and the argon gas is introduced to replace the air in the tundish. Control at 0.15~0.2MPa, flow control at 20~30NL/min;

3)大包开浇至中间包内钢液面到达正常液面前的吹氩,气幕透气砖(2)的氩气压力控制在0.15~0.2MPa,流量控制在20~30NL/min;3) When the ladle is poured until the liquid steel level in the tundish reaches the normal liquid level, the argon gas pressure of the air curtain permeable brick (2) is controlled at 0.15-0.2MPa, and the flow rate is controlled at 20-30NL/min;

4)中间包内正常浇注钢液面的吹氩,气幕透气砖(2)的氩气压力控制在0.2~0.3MPa,流量控制在30~50NL/min,4) For argon blowing on the normal pouring liquid steel surface in the tundish, the argon pressure of the air curtain permeable brick (2) is controlled at 0.2-0.3MPa, and the flow rate is controlled at 30-50NL/min.

经试验证明,该压力、流量能控制中间包内钢液面微有波动、且不能吹开渣面。Tests have proved that the pressure and flow rate can control the slight fluctuation of the liquid steel surface in the tundish, and can not blow off the slag surface.

5)中间包内低钢液面的吹氩,大包更换等中间包内浇注液面低于正常液面时,调小氩气,气幕透气砖(2)的氩气压力控制在0.15~0.2MPa,流量控制在20~30NL/min;5) When the pouring liquid level in the tundish is lower than the normal liquid level such as argon blowing for low steel liquid level in the tundish, ladle replacement, etc., turn down the argon gas, and control the argon gas pressure of the air curtain permeable brick (2) at 0.15~ 0.2MPa, the flow rate is controlled at 20-30NL/min;

6)中间包停浇后,停止气幕透气砖(2)吹氩。6) After the tundish stops pouring, stop blowing argon on the air curtain permeable brick (2).

本发明的有益效果:Beneficial effects of the present invention:

(1)本发明将气幕透气砖(2)定位于湍流控制器(1)与挡墙(3)之间,并且湍流控制器(1)的纵向中心线与气幕透气砖(2)的水平距离a为400~600mm,气幕透气砖(2)与挡墙(3)的水平距离b为200~700mm,在板坯连铸中间包上应用后,取得了预料不到的技术效果:应用本发明的装置生产出的连铸坯中等效直径大于50μm的夹杂物基本去除,连铸坯中等效直径小于50μm的微小夹杂物数量比使用中间包内单纯设置湍流控制器、挡墙、挡坝的装置生产出来的连铸坯中夹杂物同比减少60%以上,比中间包内单纯设置湍流控制器、气幕透气的装置生产出来的连铸坯中夹杂物减少30%以上。(1) The present invention locates the air curtain ventilation brick (2) between the turbulence controller (1) and the retaining wall (3), and the longitudinal centerline of the turbulence controller (1) and the air curtain ventilation brick (2) The horizontal distance a is 400-600mm, and the horizontal distance b between the air curtain permeable brick (2) and the retaining wall (3) is 200-700mm. After being applied to the slab continuous casting tundish, unexpected technical effects have been achieved: The inclusions with an equivalent diameter of more than 50 μm in the continuous casting slab produced by the device of the present invention are basically removed, and the number of tiny inclusions with an equivalent diameter of less than 50 μm in the continuous casting slab is less than that of the tundish. The inclusions in the continuous casting slab produced by the dam device are reduced by more than 60% year-on-year, which is more than 30% lower than the inclusions in the continuous casting slab produced by the tundish simply equipped with a turbulence controller and an air curtain ventilation device.

(2)本发明气幕透气砖(2)为二次成型的嵌入式结构,既具有弥散型机压成型透气砖产生的气泡密集度大等优点,又具有浇注成型透气砖生产成本低的优势,比机压成型透气砖同比降低生产成本40%以上。(2) The air curtain permeable brick (2) of the present invention is an embedded structure of secondary molding, which not only has the advantages of high air bubble density produced by the dispersion-type machine-pressed permeable brick, but also has the advantage of low production cost of the cast-molded permeable brick , Compared with machine-pressed air-permeable bricks, the production cost is reduced by more than 40% year-on-year.

附图说明Description of drawings

图1是本发明用于去除连铸中间包内钢液夹杂物的装置整体结构示意图。Fig. 1 is a schematic diagram of the overall structure of the device for removing inclusions in molten steel in a continuous casting tundish according to the present invention.

图2是本发明实施例中气幕透气砖结构示意图,其中,A为气幕透气砖的主视图,B为气幕透气砖的侧视图。Fig. 2 is a schematic diagram of the structure of the air curtain permeable brick in the embodiment of the present invention, wherein, A is the front view of the air curtain permeable brick, and B is the side view of the air curtain permeable brick.

图3是本发明实施例中湍流控制器的结构示意图。Fig. 3 is a schematic structural diagram of a turbulence controller in an embodiment of the present invention.

图4是本发明实施例中挡墙的结构示意图,其中,A为挡墙的主视图,B为挡墙的侧视图。Fig. 4 is a schematic structural view of the retaining wall in an embodiment of the present invention, wherein, A is a front view of the retaining wall, and B is a side view of the retaining wall.

图5是本发明实施例中挡坝的结构示意图,其中,A为挡坝的主视图,B为挡坝的侧视图。Fig. 5 is a schematic structural view of the retaining dam in an embodiment of the present invention, wherein, A is a front view of the retaining dam, and B is a side view of the retaining dam.

图中,1.湍流控制器;2.气幕透气砖;3.挡墙;4.挡坝;5.中间包工作衬;6.中间包永久衬;7.中间包上水口;8.中间包正常浇注的钢水最高液面;9.大包长水口;10.透气砖基体;11.透气砖芯体;12.气室;13.进气管;14.连接接头;15.湍流控制器外壳;16.湍流控制器套芯;17.湍流控制器底板;18.涂层,19、湍流控制器的纵向中心线。In the figure, 1. Turbulence controller; 2. Air curtain permeable brick; 3. Retaining wall; 4. Dam; 5. Working lining of tundish; 6. Permanent lining of tundish; The highest liquid level of molten steel for normal pouring; 9. Ladle long nozzle; 10. Breathable brick base; 11. Breathable brick core; 12. Air chamber; 13. Intake pipe; 14. Connecting joint; ; 16. Turbulence controller sleeve core; 17. Turbulence controller bottom plate; 18. Coating, 19. Longitudinal centerline of turbulence controller.

具体实施方式detailed description

下面结合具体实施例对本发明作进一步说明,但不限于此。The present invention will be further described below in conjunction with specific examples, but not limited thereto.

实施例1Example 1

一种用于去除连铸中间包内钢液夹杂物的装置,结构如图1-图5所示,包括湍流控制器1、气幕透气砖2、挡墙3和挡坝4,湍流控制器1安装在中间包注流冲击区包壁工作衬的内侧,其纵向中心线与大包长水口9的中心线重合,挡墙3的两侧端固定于中间包包壁工作衬5上,挡坝的底端固定于中间包包底工作衬5上,所述的挡墙3位于湍流控制器1与挡坝4之间,气幕透气砖2位于湍流控制器1与挡墙3之间,并且底端固定于中间包包底永久衬上,所述湍流控制器1的纵向中心线与气幕透气砖2的水平距离a为550mm,气幕透气砖2与挡墙3的水平距离b为600mm,挡墙3与挡坝4的水平距离c为700mm,挡坝与中间包上水口的水平距离d为900mm,所述的挡墙与挡坝上下交错布置,所述气幕透气砖的顶端低于挡墙的底端或挡坝的顶端。A device for removing molten steel inclusions in a continuous casting tundish, the structure of which is shown in Figures 1-5, including a turbulence controller 1, an air curtain permeable brick 2, a retaining wall 3 and a dam 4, and the turbulence controller 1 Installed on the inner side of the working lining of the tundish wall in the injection impact area, its longitudinal centerline coincides with the centerline of the long nozzle 9 of the tundish. The bottom end of the dam is fixed on the working lining 5 at the bottom of the tundish, the retaining wall 3 is located between the turbulence controller 1 and the retaining dam 4, and the air curtain permeable brick 2 is located between the turbulence controller 1 and the retaining wall 3, And the bottom end is fixed on the permanent lining at the bottom of the tundish, the horizontal distance a between the longitudinal centerline of the turbulence controller 1 and the air curtain ventilation brick 2 is 550 mm, and the horizontal distance b between the air curtain ventilation brick 2 and the retaining wall 3 is 600mm, the horizontal distance c between the retaining wall 3 and the retaining dam 4 is 700mm, the horizontal distance d between the retaining dam and the upper nozzle of the tundish is 900mm, the retaining wall and retaining dam are arranged alternately up and down, and the top of the air curtain permeable brick Below the bottom of the retaining wall or the top of the retaining dam.

所述的气幕透气砖2包括透气砖基体10和透气砖芯体11,透气砖基体10内设置有气室12,气室12的一端连接有进气管13,进气管13与气室12内连通,进气管13伸出透气砖基体10的部分连接有连接接头14,在气室12的上方透气砖基体10上设置有透气砖芯体嵌入槽,所述的透气砖芯体11嵌入透气砖基体的嵌入槽内,所述的透气砖基体采用镁质浇注料振动成型,透气砖芯体采用弥散型镁质成型。气幕透气砖2的底端埋入中间包包底永久衬6的深度m为15mm。The air curtain permeable brick 2 includes a permeable brick base 10 and a permeable brick core 11. An air chamber 12 is arranged in the permeable brick base 10. One end of the air chamber 12 is connected with an air inlet pipe 13, and the air inlet pipe 13 is connected to the air chamber 12. Connected, the part of the air intake pipe 13 protruding from the breathable brick base 10 is connected with a connecting joint 14, and the breathable brick base 10 above the air chamber 12 is provided with a breathable brick core embedding groove, and the breathable brick core 11 is embedded in the breathable brick The matrix is embedded in the groove, the breathable brick matrix is formed by vibration of magnesia castable, and the core of the breathable brick is formed by dispersed magnesia. The depth m of the bottom end of the air curtain permeable brick 2 embedded in the permanent lining 6 at the bottom of the tundish is 15mm.

挡墙3与挡坝上下交错高度n为120mm,挡墙的厚度L为100mm,挡坝的厚度X为120mm。挡墙3的上沿高于中间包正常浇注的钢水最高液面8,但低于中间包包沿。The vertical stagger height n of the retaining wall 3 and the retaining dam is 120 mm, the thickness L of the retaining wall is 100 mm, and the thickness X of the retaining dam is 120 mm. The upper edge of the retaining wall 3 is higher than the maximum liquid level 8 of molten steel normally poured in the tundish, but lower than the edge of the tundish.

本发明的湍流控制器采用组合式复合材质结构,湍流控制器由湍流控制器外壳15、湍流控制器套芯16、湍流控制器底板17组装而成,在工作面上涂抹抗氧化涂抹料涂层18,湍流控制器套芯位于湍流控制器外壳内腔的内侧壁上,湍流控制器底板位于湍流控制器外壳内腔的底部,所述的湍流控制器外壳采用镁质浇注料浇注成型,所述的湍流控制器套芯呈上端直径大于下端直径的圆锥台形,中间空心呈上端直径小于于下端直径的圆锥台形,所述的湍流控制器套芯为镁质浇注料浇注成型后采用中温烧成工艺制备而成,所述的湍流控制器底板采用镁碳砖砌筑成型。The turbulence controller of the present invention adopts a combined composite material structure, and the turbulence controller is assembled by the turbulence controller shell 15, the turbulence controller sleeve 16, and the turbulence controller bottom plate 17, and the anti-oxidation paint coating is applied on the working surface 18. The core of the turbulence controller is located on the inner wall of the inner cavity of the turbulence controller housing, and the bottom plate of the turbulence controller is located at the bottom of the inner cavity of the turbulence controller housing. The core of the turbulence controller is in the shape of a truncated cone with the diameter of the upper end larger than that of the lower end, and the hollow in the middle is in the shape of a truncated cone with the diameter of the upper end smaller than the diameter of the lower end. The bottom plate of the turbulence controller is formed by masonry with magnesia carbon bricks.

挡墙3、挡坝4均为镁质浇注料浇注成型后采用中温烧成工艺制备而成。Both the retaining wall 3 and the retaining dam 4 are prepared by a medium-temperature sintering process after the magnesium castable is poured and formed.

实施例2、Embodiment 2,

如实施例1所述的用于去除连铸中间包内钢液夹杂物的装置,不同之处在于:The device for removing molten steel inclusions in the continuous casting tundish as described in Example 1, the difference is:

所述湍流控制器1的纵向中心线与气幕透气砖2的水平距离a为600mm,气幕透气砖2与挡墙3的水平距离b为700mm,挡墙3与挡坝4的水平距离c为600mm,挡坝与中间包上水口的水平距离d为1000mm。The horizontal distance a between the longitudinal centerline of the turbulence controller 1 and the air curtain permeable brick 2 is 600 mm, the horizontal distance b between the air curtain permeable brick 2 and the retaining wall 3 is 700 mm, and the horizontal distance c between the retaining wall 3 and the retaining dam 4 is 600mm, and the horizontal distance d between the retaining dam and the upper nozzle of the tundish is 1000mm.

所述气幕透气砖2的底端埋入中间包包底永久衬6的深度m为30mm。The depth m of the bottom end of the air curtain permeable brick 2 embedded in the permanent lining 6 at the bottom of the tundish is 30mm.

实施例3、Embodiment 3,

如实施例1所述的用于去除连铸中间包内钢液夹杂物的装置,不同之处在于:The device for removing molten steel inclusions in the continuous casting tundish as described in Example 1, the difference is:

所述湍流控制器1的中心线与气幕透气砖2的水平距离a为400mm,气幕透气砖2与挡墙3的水平距离b为200mm,挡墙3与挡坝4的水平距离c为200mm,挡坝与中间包上水口的水平距离d为1200mm。The horizontal distance a between the central line of the turbulence controller 1 and the air curtain permeable brick 2 is 400mm, the horizontal distance b between the air curtain permeable brick 2 and the retaining wall 3 is 200mm, and the horizontal distance c between the retaining wall 3 and the retaining dam 4 is 200mm, and the horizontal distance d between the retaining dam and the upper nozzle of the tundish is 1200mm.

所述气幕透气砖2的底端埋入中间包包底永久衬6的深度m为18mm。The depth m of the bottom end of the air curtain permeable brick 2 embedded in the permanent lining 6 at the bottom of the tundish is 18mm.

实施例4、Embodiment 4,

一种实施例1所述的用于去除连铸中间包内钢液夹杂物的装置去除中间包内钢液夹杂物的方法,包括以下步骤:A device for removing molten steel inclusions in a continuous casting tundish described in Embodiment 1. A method for removing molten steel inclusions in a tundish, comprising the following steps:

1)中间包工作衬烘烤过程中,气幕透气砖2全程吹氩,氩气压力控制在0.15MPa,流量控制在10NL/min,以防止氩气管路高温氧化、变形;1) During the baking process of the working lining of the tundish, the air curtain permeable brick 2 blows argon all the way, the argon pressure is controlled at 0.15MPa, and the flow rate is controlled at 10NL/min to prevent the argon pipeline from being oxidized and deformed at high temperature;

2)中间包内预吹氩,在大包开浇前20s,通过气幕透气砖2向密封的中间包内吹氩气,通入氩气置换中间包内空气,氩气压力控制在0.15MPa,流量控制在20NL/min;2) Argon is pre-blown in the tundish. 20 seconds before the ladle is poured, argon is blown into the sealed tundish through the air curtain permeable brick 2, and the argon gas is introduced to replace the air in the tundish. The argon pressure is controlled at 0.15MPa , the flow rate is controlled at 20NL/min;

3)大包开浇至中间包内钢液面到达正常液面前的吹氩,气幕透气砖2的氩气压力控制在0.15MPa,流量控制在20NL/min;3) When the ladle is poured until the liquid steel level in the tundish reaches the normal liquid level, the argon gas pressure of the air curtain permeable brick 2 is controlled at 0.15MPa, and the flow rate is controlled at 20NL/min;

4)中间包内正常浇注钢液面的吹氩,气幕透气砖(2)的氩气压力控制在0.2MPa,流量控制在30NL/min,4) For argon blowing on the normal pouring liquid steel surface in the tundish, the argon pressure of the air curtain permeable brick (2) is controlled at 0.2MPa, and the flow rate is controlled at 30NL/min.

5)中间包内低钢液面的吹氩,大包更换等中间包内浇注液面低于正常液面时,调小氩气,气幕透气砖(2)的氩气压力控制在0.15MPa,流量控制在20NL/min;5) When the pouring liquid level in the tundish is lower than the normal liquid level such as argon blowing for low steel liquid level in the tundish, ladle replacement, etc., turn down the argon gas, and control the argon pressure of the air curtain permeable brick (2) at 0.15MPa , the flow rate is controlled at 20NL/min;

6)中间包停浇后,停止气幕透气砖(2)吹氩。6) After the tundish stops pouring, stop blowing argon on the air curtain permeable brick (2).

实施例5、Embodiment 5,

一种实施例1所述的用于去除连铸中间包内钢液夹杂物的装置去除中间包内钢液夹杂物的方法,包括以下步骤:A device for removing molten steel inclusions in a continuous casting tundish described in Embodiment 1. A method for removing molten steel inclusions in a tundish, comprising the following steps:

1)中间包工作衬烘烤过程中,气幕透气砖2全程吹氩,氩气压力控制在0.2MPa,流量控制在20NL/min,以防止氩气管路高温氧化、变形;1) During the baking process of the working lining of the tundish, the air curtain permeable brick 2 blows argon all the way, the argon pressure is controlled at 0.2MPa, and the flow rate is controlled at 20NL/min to prevent the argon pipeline from being oxidized and deformed at high temperature;

2)中间包内预吹氩,在大包开浇前30s,通过气幕透气砖2向密封的中间包内吹氩气,通入氩气置换中间包内空气,氩气压力控制在0.2MPa,流量控制在30NL/min;2) Argon is pre-blown in the tundish. 30 seconds before the ladle is poured, argon is blown into the sealed tundish through the air curtain permeable brick 2, and the argon gas is introduced to replace the air in the tundish. The argon pressure is controlled at 0.2MPa , the flow rate is controlled at 30NL/min;

3)大包开浇至中间包内钢液面到达正常液面前的吹氩,气幕透气砖2的氩气压力控制在0.2MPa,流量控制在30NL/min;3) When the ladle is poured until the liquid steel level in the tundish reaches the normal liquid level, the argon gas pressure of the air curtain permeable brick 2 is controlled at 0.2MPa, and the flow rate is controlled at 30NL/min;

4)中间包内正常浇注钢液面的吹氩,气幕透气砖2的氩气压力控制在0.3MPa,流量控制在50NL/min,4) For argon blowing on the normal pouring liquid steel surface in the tundish, the argon pressure of the air curtain permeable brick 2 is controlled at 0.3MPa, and the flow rate is controlled at 50NL/min.

5)中间包内低钢液面的吹氩,大包更换等中间包内浇注液面低于正常液面时,调小氩气,气幕透气砖(2)的氩气压力控制在0.2MPa,流量控制在30NL/min;5) When the pouring liquid level in the tundish is lower than the normal liquid level such as argon blowing for low steel liquid level in the tundish, ladle replacement, etc., turn down the argon gas, and control the argon pressure of the air curtain permeable brick (2) at 0.2MPa , the flow rate is controlled at 30NL/min;

6)中间包停浇后,停止气幕透气砖(2)吹氩。6) After the tundish stops pouring, stop blowing argon on the air curtain permeable brick (2).

对比例1Comparative example 1

一种用于去除连铸中间包内钢液夹杂物的装置,包括湍流控制器、挡墙、挡坝,湍流控制器安装在中间包注流冲击区包壁工作衬的内侧,其中心线与大包长水口的中心线重合,挡墙的两侧端固定于中间包包壁工作衬上,挡坝的底端固定于中间包包底工作衬上,挡墙的上沿高于中间包正常浇注的钢水最高液面,但低于中间包溢流口涂抹料的工作面,挡墙与挡坝上下交错布置;挡墙与湍流控制器的纵向中心线距离为550mm,挡坝与挡墙的水平距离为600mm,挡坝与中间包上水口的水平距离为1200mm。A device for removing liquid steel inclusions in a continuous casting tundish, including a turbulence controller, a retaining wall, and a retaining dam. The turbulence controller is installed on the inner side of the working lining of the tundish injection impact zone, and its centerline is in line with the The center line of the long nozzle of the bale coincides, the two ends of the retaining wall are fixed on the working lining of the tundish wall, the bottom end of the retaining dam is fixed on the working lining of the tundish bottom, and the upper edge of the retaining wall is higher than the tundish normal The poured molten steel has the highest liquid level, but is lower than the working surface of the smearing material at the overflow port of the tundish, and the retaining wall and retaining dam are arranged alternately up and down; the distance between the retaining wall and the turbulence controller is 550mm, and The horizontal distance is 600mm, and the horizontal distance between the retaining dam and the upper nozzle of the tundish is 1200mm.

对比例2Comparative example 2

一种用于去除连铸中间包内钢液夹杂物的装置,包括湍流控制器和气幕透气砖,湍流控制器安装在中间包注流冲击区包壁工作衬的内侧,其纵向中心线与大包长水口9的中心线重合,气幕透气砖位于湍流控制器与中间包上水口之间,底端固定于中间包包底永久衬6上,所述湍流控制器1的纵向中心线与气幕透气砖2之间的水平距离为550mm。A device for removing molten steel inclusions in a continuous casting tundish, including a turbulence controller and an air-curtain permeable brick. The turbulence controller is installed on the inner side of the working lining of the tundish injection impact area, and its longitudinal centerline is in line with the large The center line of the long nozzle 9 of the tundish coincides, the air curtain permeable brick is located between the turbulence controller and the upper nozzle of the tundish, and the bottom end is fixed on the permanent lining 6 at the bottom of the tundish. The horizontal distance between curtain ventilation bricks 2 is 550mm.

气幕透气砖包括透气砖基体和透气砖芯体,透气砖基体内设置有气室,气室的一端连接有进气管,进气管与气室内连通,进气管伸出透气砖基体的部分连接有连接接头,在气室的上方透气砖基体上设置有透气砖芯体嵌入槽,所述的透气砖芯体嵌入透气砖基体的嵌入槽内,所述的透气砖基体采用镁质浇注料振动成型,透气砖芯体采用弥散型镁质成型。气幕透气砖的底端埋入中间包包底永久衬的深度m为15mm。The air curtain permeable brick includes a permeable brick base and a permeable brick core. An air chamber is arranged in the permeable brick base. One end of the air chamber is connected with an air intake pipe. The air intake pipe communicates with the air chamber. Connecting the joint, the air-permeable brick core is provided with an embedding groove on the air-permeable brick base above the air chamber, the air-permeable brick core is embedded in the embedding groove of the air-permeable brick base, and the air-permeable brick base is formed by vibration of magnesia castable , The core of the breathable brick is made of dispersed magnesia. The depth m of the bottom end of the air curtain permeable brick embedded in the permanent lining of the tundish bottom is 15mm.

对比例3Comparative example 3

一种用于去除连铸中间包内钢液夹杂物的装置,包括湍流控制器1、气幕透气砖2、挡墙3和挡坝4,湍流控制器1安装在中间包注流冲击区包壁工作衬的内侧,其纵向中心线与大包长水口9的中心线重合,挡墙3固定于中间包包壁工作衬5上,挡坝位于挡墙3与中间包上水口7之间,并固定于中间包包底工作衬5上,挡墙3与挡坝4上下交错设置,气幕透气砖2位于挡坝与中间包上水口之间,固定于中间包包底永久衬6上,所述湍流控制器1的纵向中心线与挡墙之间的水平距离a为400mm,挡墙与挡坝的水平距离b为600mm,挡坝与气幕透气砖的水平距离为700mm,气幕透气砖与与中间包上水口之间的中心水平距离为900mm。A device for removing liquid steel inclusions in a continuous casting tundish, including a turbulence controller 1, an air curtain permeable brick 2, a retaining wall 3 and a retaining dam 4, the turbulence controller 1 is installed in the injection impact area of the tundish The inner side of the wall working lining, its longitudinal centerline coincides with the centerline of the long nozzle 9 of the tundish, the retaining wall 3 is fixed on the working lining 5 of the tundish wall, and the retaining dam is located between the retaining wall 3 and the upper nozzle 7 of the tundish, And fixed on the working lining 5 at the bottom of the tundish, the retaining wall 3 and the dam 4 are arranged alternately up and down, the air curtain permeable brick 2 is located between the dam and the upper nozzle of the tundish, and fixed on the permanent lining 6 at the bottom of the tundish, The horizontal distance a between the longitudinal centerline of the turbulence controller 1 and the retaining wall is 400mm, the horizontal distance b between the retaining wall and the retaining dam is 600mm, the horizontal distance between the retaining dam and the air curtain brick is 700mm, and the air curtain is breathable The center horizontal distance between the brick and the upper nozzle of the tundish is 900mm.

实验例Experimental example

将实施例1~3及对比例1~3的去除连铸中间包内钢液夹杂物的装置,在莱芜钢铁集团银山型钢有限公司炼钢厂单流宽板坯连铸中间包上应用对比分析,钢种AH36,分别取铸坯试样,试样尺寸为长、宽均为30mm,采用电镜检测分析,视场中电解夹杂物数量如表1所示,The devices of Examples 1-3 and Comparative Examples 1-3 for removing liquid steel inclusions in the continuous casting tundish were applied to the single-strand wide slab continuous casting tundish in Laiwu Iron and Steel Group Yinshan Steel Co., Ltd. Steelmaking Plant for comparison Analysis, the steel type AH36, respectively take the cast slab samples, the size of the samples is 30mm in length and width, and the electron microscope is used for detection and analysis. The number of electrolytic inclusions in the field of view is shown in Table 1.

表1视场中电解夹杂物数量(单位:个)Table 1 Number of electrolytic inclusions in the field of view (unit: piece)

通过表1的数据对比,应用本发明的装置,视场中,本发明实施例1-3生产出的连铸坯中等效直径大于50μm、以及的等效直径处于40~50μm的电解夹杂物数量均为零,而对比例1-3生产出的连铸坯中还会出现少数等效直径大于50μm的电解夹杂物,并且等效直径处于40~50μm的电解夹杂物数量稍微多于本发明实施例1-3生产出的连铸坯;对比例1-3生产出的连铸坯中等效直径小于40μm的电解夹杂物数量明显多于本发明实施例1-3生产出的连铸坯中电解夹杂物数量,因此应用本发明的装置,使得连铸坯中等效直径大于50μm的夹杂物基本去除,连铸坯中等效直径小于50μm的微小夹杂物数量比使用中间包内单纯设置湍流控制器、挡墙、挡坝的装置生产出来的连铸坯中夹杂物同比减少62.5%,比中间包内单纯设置湍流控制器、气幕透气的装置生产出来的连铸坯中夹杂物减少33.3%,比气幕透气砖安装在挡坝与中间包上水口之间的的装置生产出来的连铸坯中夹杂物同比减少40%。By comparing the data in Table 1, using the device of the present invention, in the field of view, the number of electrolytic inclusions with an equivalent diameter greater than 50 μm and an equivalent diameter of 40 to 50 μm in the continuous casting slab produced in Examples 1-3 of the present invention However, a small number of electrolytic inclusions with an equivalent diameter greater than 50 μm will appear in the continuous casting slab produced in Comparative Examples 1-3, and the number of electrolytic inclusions with an equivalent diameter of 40-50 μm is slightly more than that of the embodiment of the present invention. The continuous casting slab produced in Example 1-3; the number of electrolytic inclusions with an equivalent diameter less than 40 μm in the continuous casting slab produced in Comparative Example 1-3 is significantly more than that in the continuous casting slab produced in Example 1-3 of the present invention. The number of inclusions, so the device of the present invention can basically remove the inclusions with an equivalent diameter greater than 50 μm in the continuous casting slab, and the number of tiny inclusions with an equivalent diameter less than 50 μm in the continuous casting slab The inclusions in the continuous casting slab produced by the retaining wall and dam device decreased by 62.5% year-on-year, which was 33.3% lower than that of the continuous casting slab produced by the tundish simply setting the turbulence controller and the air curtain ventilation device. The inclusions in the continuous casting slab produced by the device installed between the dam and the upper nozzle of the tundish with air curtain permeable bricks decreased by 40% year-on-year.

Claims (8)

1. for removing a device for molten steel inclusion in continuous casting production, including turbulence inhibitor (1), air curtain air brick
null(2)、Barricade (3) and dam (4),Turbulence inhibitor is arranged on the inner side of tundish beam impact zone containment wall working lining,Its longitudinal centre line overlaps with the centrage of big bag long nozzle,The two side ends of barricade is fixed on tundish containment wall working lining,The bottom of dam is fixed on tundish and is underwrited lining work,Described barricade is between turbulence inhibitor and dam,It is characterized in that,Air curtain air brick (2) is positioned between turbulence inhibitor (1) and barricade (3),And bottom is fixed in permanent liner at the bottom of middle handbag,The horizontal range a of the longitudinal centre line of described turbulence inhibitor (1) and air curtain air brick (2) is 400~600mm,The horizontal range b of air curtain air brick (2) and barricade (3) is 200~700mm,The horizontal range c of barricade (3) and dam (4) is 200~700mm,The horizontal range d of dam and tundish upper nozzle is 800~1200mm,Described barricade and the upper and lower interlaced arrangement of dam,The top of the bottom lower than barricade, the top of described air curtain air brick or dam;Described air curtain air brick includes air brick matrix and air brick core body, it is provided with air chamber in air brick matrix, one end of air chamber is connected to air inlet pipe, air inlet pipe connects with in air chamber, air inlet pipe is stretched out the part of air brick matrix and is connected to jointing, air brick matrix is provided with air brick core body embedded groove above air chamber, described air brick core body embeds in the embedded groove of air brick matrix, described air brick matrix adopts castable vibration moulding, and air brick core body adopts the magnesia molding of diffusion-type.
2. according to claim 1 for removing the device of molten steel inclusion in continuous casting production, it is characterized in that, the horizontal range of the longitudinal centre line of described turbulence inhibitor (1) and air curtain air brick (2) is 550~600mm, the horizontal range b of air curtain air brick (2) and barricade (3) is 600~700mm, and the horizontal range c of barricade (3) and dam (4) is 600~700mm.
3. according to claim 1 for removing the device of molten steel inclusion in continuous casting production, it is characterised in that in the middle of the bottom embedment of described air curtain air brick (2), at the bottom of handbag, the degree of depth m of permanent liner (6) is 15~30mm.
4. according to claim 3 for removing the device of molten steel inclusion in continuous casting production, it is characterised in that in the middle of the bottom embedment of described air curtain air brick (2), at the bottom of handbag, the degree of depth m of permanent liner (6) is 18~20mm.
5. according to claim 1 for removing the device of molten steel inclusion in continuous casting production, it is characterised in that described barricade and the upper and lower staggered heights n of dam are 100~150mm, and the thickness L of barricade is 100~160mm, and the thickness X of dam is 120~200mm.
6. according to claim 1 for removing the device of molten steel inclusion in continuous casting production, it is characterised in that the most high liquid level (HLL) (8) of the molten steel that the upper edge of barricade is normally poured into a mould higher than tundish, but lower than middle handbag edge.
null7. according to claim 1 for removing the device of molten steel inclusion in continuous casting production,It is characterized in that,Turbulence inhibitor adopts combined material-structure,Turbulence inhibitor is by turbulence inhibitor shell (15)、Turbulence inhibitor set core (16)、Turbulence inhibitor base plate (17) assembles,Work surface is smeared antioxidation coating coating (18),Turbulence inhibitor set core is positioned on the medial wall of turbulence inhibitor shell inner cavity,Turbulence inhibitor base plate is positioned at the bottom of turbulence inhibitor shell inner cavity,Described turbulence inhibitor shell adopts castable moulding by casting,Described turbulence inhibitor set core is the upper end diameter truncated cone more than lower end diameter,Central hollow is the upper end diameter truncated cone less than lower end diameter,Described turbulence inhibitor set core is that in adopting after castable moulding by casting, temperature firing process is prepared from,Described turbulence inhibitor base plate adopts magnesia carbon brick to build molding by laying bricks or stones;During barricade (3), dam (4) adopt after being castable moulding by casting, temperature firing process is prepared from.
8. the device for removing molten steel inclusion in continuous casting production described in claim 1 removes a method for molten steel inclusion in tundish, comprises the following steps:
1), in liner in dundish baking process, the omnidistance Argon of air curtain air brick (2), argon pressure controls at 0.15~0.2MPa, and flow-control is at 10~20NL/min, to prevent tunger tube road high-temperature oxydation, deformation;
2) pre-Argon in tundish, unwrap greatly water before 20 ~ 30s, by air curtain air brick (2) to blowing argon gas in the tundish sealed, pass into air in argon displacement tundish, argon pressure controls at 0.15~0.2MPa, and flow-control is at 20~30NL/min;
3) unwrapping greatly the Argon before watering to tundish molten steel face arrival normal level of liquid, the argon pressure of air curtain air brick (2) controls at 0.15~0.2MPa, and flow-control is at 20~30NL/min;
4) the normal Argon pouring into a mould molten steel face in tundish, the argon pressure of air curtain air brick (2) controls at 0.2~0.3MPa, flow-control at 30~50NL/min,
5) Argon in low molten steel face in tundish, when cast liquid level is lower than normal level of liquid in the tundish such as big bag replacing, turns argon down
Gas, the argon pressure of air curtain air brick (2) controls at 0.15~0.2MPa, and flow-control is at 20~30NL/min;
6), after tundish stops watering, air curtain air brick (2) Argon is stopped.
CN201410209515.2A 2014-05-16 2014-05-16 A kind of for removing the device and method of molten steel inclusion in continuous casting production Expired - Fee Related CN103990787B (en)

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