CN113477559A - Can carry out nonstandard flange processingequipment that detects to flange draw-in groove - Google Patents
Can carry out nonstandard flange processingequipment that detects to flange draw-in groove Download PDFInfo
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- CN113477559A CN113477559A CN202110747190.3A CN202110747190A CN113477559A CN 113477559 A CN113477559 A CN 113477559A CN 202110747190 A CN202110747190 A CN 202110747190A CN 113477559 A CN113477559 A CN 113477559A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C7/00—Sorting by hand only e.g. of mail
- B07C7/005—Computer assisted manual sorting, e.g. for mail
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C7/00—Sorting by hand only e.g. of mail
- B07C7/04—Apparatus or accessories for hand picking
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B11/00—Work holders not covered by any preceding group in the subclass, e.g. magnetic work holders, vacuum work holders
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- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Jigs For Machine Tools (AREA)
Abstract
The invention discloses a non-standard flange processing device capable of detecting a flange clamping groove, which particularly comprises a bottom plate, a non-standard flange, a processing table, a drilling mechanism and a detection mechanism, wherein a rotary seat is arranged in the middle of the top of the bottom plate, a rotary motor is fixed at the bottom end inside the rotary seat, a rotary column is arranged at the top end inside the rotary seat, and the output end of the rotary motor is connected with the bottom end of the rotary column through a rotary shaft, the non-standard flange processing device capable of detecting the flange clamping groove is provided with a mounting groove, a first clamping plate and a second clamping plate, a sleeve of the non-standard flange can be inserted into the mounting groove during processing to realize the primary limiting of the non-standard flange, two first clamping plates can clamp the arc side of the flange part, two second clamping plates can clamp the parallel side of the flange part, and four clamping plates can clamp the flange from four angles respectively, the fixing effect is better, the clamping is more stable, the non-standard flange is not easy to shake in the subsequent processing, and the processing is more accurate.
Description
Technical Field
The invention relates to the technical field of non-standard part processing, in particular to a non-standard flange processing device capable of detecting a flange clamping groove.
Background
Along with the progress of science and technology and the rapid development of economy, the use of car is more and more common, the dependence to the car is also more and more big when people go on a journey, so, present auto industry development is rapid, and drive the trade relevant with it like the development of auto parts trade, current non-standard flange for car, its main part is the middle square and both sides are circular-arc ring flange, ring flange top central authorities are equipped with an outside convex circular spread groove, bottom central authorities are equipped with a sleeve, the draw-in groove has been seted up to the bottom of sleeve one end, need polish its top mounting groove during processing, and drill to its ring flange.
The existing processing device does not perform multi-step operations such as detection, drilling, polishing and the like on the flange under the condition of one-time clamping, different clamps need to be replaced during processing, and the flange is irregular in shape, so that the traditional clamping mode is unstable in fixation, and the processing accuracy is affected.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a non-standard flange processing device capable of detecting a flange clamping groove, and solves the problems in the background technology.
In order to achieve the purpose, the invention is realized by the following technical scheme: a nonstandard flange processingequipment that can detect flange draw-in groove, includes bottom plate, nonstandard flange, processing platform, drilling mechanism and detection mechanism, the intermediate position department at bottom plate top installs the roating seat, and the inside bottom mounting of roating seat has rotating electrical machines, the column spinner is installed on the inside top of roating seat, and the output of rotating electrical machines is connected with the bottom of column spinner through the pivot, one side at column spinner top is fixed with the rotation arm, and the side of rotation arm bottom keeping away from the column spinner installs first hydraulic lifting rod, the bottom of first hydraulic lifting rod is fixed with the gripper, and the intermediate position department of gripper bottom is provided with the photoelectric sensing ware, the conveyer belt is installed to one side at bottom plate top, and the top of conveyer belt evenly is provided with nonstandard flange, the opposite side at bottom plate top is fixed with annular slide rail, and the inside of annular slide rail evenly is provided with the slider, the top of the sliding block is provided with a processing table, the middle position of the top of the processing table is provided with a mounting groove, the bottom of one side inside the processing table is provided with a containing groove, one side of the inside of the containing groove, which is far away from the mounting groove, is provided with a hydraulic telescopic rod, one side of the inside of the containing groove, which is close to the mounting groove, is provided with a detection mechanism, the joint of the hydraulic telescopic rod and the detection mechanism is fixed with a second pressure sensor, one side of the top of the bottom plate, which is far away from the conveyor belt, is fixed with a mounting frame, the middle position of the top end inside the mounting frame is provided with a drilling mechanism, the top of the bottom plate at one end of the annular slide rail is provided with a frame body, an electromagnetic slide rail is arranged in the frame body above the annular slide rail, an electromagnetic sliding block is arranged inside the electromagnetic slide rail, the bottom of the electromagnetic sliding block is fixed with a movable rail, one end of the movable rail is fixed with a driving motor, and the internally mounted of movable rail has the lead screw, driving motor's output is connected with the lead screw through the pivot, and lead screw outside cover is equipped with rather than matched with lead screw cover, second hydraulic lifting rod is installed to the bottom of lead screw cover, and the roughness measurement appearance is installed through the staple bolt to the output of second hydraulic lifting rod, the bottom output of second hydraulic lifting rod is fixed with grinding motor, and grinding motor's bottom output is fixed with the head of polishing through the pivot.
Optionally, the nonstandard flange includes flange portion and sleeve, and has evenly seted up three vertical draw-in groove on the sleeve, telescopic external diameter all is identical with the internal diameter of mounting groove, and flange portion is the runway form design of both ends circular arc.
Optionally, the intermediate position department at processing bench top both ends all is provided with the first splint identical with flange portion circular arc side shape, the intermediate position department of processing bench top both sides all is provided with the second splint identical with flange portion parallel portion shape, the intermediate position department on processing bench lateral wall top all is fixed with hydraulic push rod, and hydraulic push rod's output runs through processing bench lateral wall respectively and is connected with first splint and second splint.
Optionally, one side of the inside of the processing table is provided with a stepping motor, a driving wheel is installed in the processing table above the stepping motor, the output end of the stepping motor is connected with the driving wheel through a rotating shaft, a driving sleeve is fixed on the outer side of the driving wheel through a spring, one side of the driving sleeve, which is close to the mounting groove, extends into the mounting groove to be in contact with a sleeve of a non-standard flange, and the two sides of the driving sleeve are folded towards the center of the driving wheel.
Optionally, one side that the inside drive wheel of keeping away from of mounting groove inlays and is equipped with first pressure sensor, and one side that first pressure sensor is close to the mounting groove center is fixed with the detection contact through the spring, the detection contact is conical design, and detects that one side that the contact is close to the mounting groove center inlays and is equipped with the ball.
Optionally, all seted up the spout in the processing platform of holding groove top and below, and the inside of spout all is equipped with the sliding block, the sliding block all is connected through one side that bolt and detection mechanism are close to hydraulic telescoping rod, and detection mechanism passes through the sliding block and holds the groove constitution sliding connection.
Optionally, the drilling mechanism includes hydraulic cylinder, four drill bits that run through the mounting bracket (the guide pillar at top, with guide pillar bottom welded fixed disk, be located the drilling motor of fixed disk top central authorities and four fixed disk bottoms of guide pillar both sides that are located the mounting bracket top, and the bottom output of hydraulic cylinder all runs through the mounting bracket and is connected with the top of fixed disk, the intermediate position department of fixed disk bottom is fixed with the clamp plate through spring buffering post, and the external diameter of clamp plate is less than flange portion central spread groove internal diameter.
Optionally, the drive storehouse has been seted up to the inside of fixed disk, and drives the inside intermediate position department in storehouse and install the fluted disc, the output of drilling motor is connected with the fluted disc through the pivot, and evenly is provided with four rather than engaged with drive gear in the drive storehouse in the fluted disc outside, the rotary rod is all installed through the pivot to the bottom in the drive storehouse, and the bottom of rotary rod all with drill bit threaded connection.
Optionally, detection mechanism is including detecting the piece, being located fixed plate, laser range finder and conflict board, and detects the width of piece and reduce gradually from left to right, one side that detects the piece and be close to hydraulic telescoping rod is provided with the fixed plate, and the fixed plate is close to one side of supporting the touch panel and installs laser range finder, the movable groove has been seted up to the inside of detecting the piece, and the cover is equipped with the movable sleeve on the movable groove, the conflict board passes through the bolt and is connected with the movable sleeve, and is provided with compression spring between fixed plate and the conflict board.
The invention provides a non-standard flange processing device capable of detecting a flange clamping groove, which has the following beneficial effects:
1. this can carry out nonstandard flange processingequipment that detects to flange draw-in groove, through being provided with the mounting groove, first splint and second splint, add the sleeve of nonstandard flange and can insert in the mounting groove, realize the preliminary spacing of nonstandard flange, two first splint can press from both sides tightly the circular arc side of flange portion, and two second splint can carry out the clamping to the parallel side of flange portion, four splint carry out the clamping to the flange from four angles respectively, fixed effect is better, the clamping is more firm, follow-up adding is difficult for taking place to rock nonstandard flange man-hour, it is more accurate to process.
2. This can carry out nonstandard flange processingequipment who detects to flange draw-in groove through being provided with annular slide rail and processing platform, and the processing platform can drive nonstandard flange and remove on annular slide rail to shift between material loading station, detection station, drilling station and the station of polishing, multistep operation can go on in step, mutual noninterference, and machining efficiency is higher, and flow process, and degree of automation is higher, the mass production of this nonstandard flange of being convenient for.
3. The nonstandard flange processing device capable of detecting the flange clamping groove is provided with a detection mechanism and a detection contact, wherein the detection contact can detect whether the clamping groove of the sleeve is aligned with the detection mechanism or not, when the detection is aligned, the hydraulic telescopic rod extends to drive the detection block to be inserted into the clamping groove, the contact plate can be abutted against the outer wall of the sleeve under the action of the spring elasticity of the compression spring, when the contact position width of the detection block and the clamping groove is matched with the width of the clamping groove, the detection block cannot be inserted continuously, the pressure applied to the second pressure sensor is increased at the moment, the second pressure sensor sends a signal, the control box receives the signal to control the hydraulic telescopic rod to stop extending, and controls the laser range finder to detect the distance between the fixing plate and the contact plate, so as to determine whether the clamping groove width meets the standard or not, if the detection is unqualified, the device sends an alarm to remind a worker to take off unqualified products, and avoids processing defective products, causing waste of manpower and financial resources.
4. This can carry out nonstandard flange processingequipment who detects to flange draw-in groove is through being provided with the drive storehouse, is equipped with fluted disc and drive gear in it, and the fluted disc is rotatory under the drilling motor drives and can drive four drive gear synchronous rotations to drive four drill bit synchronous rotations, wait to drill the processing to four positions of waiting to drill above the nonstandard flange simultaneously, the efficiency of processing is higher.
Drawings
FIG. 1 is a schematic front sectional view of the present invention;
FIG. 2 is a schematic top view of the processing table of the present invention;
FIG. 3 is a schematic view of the front cross-sectional structure of the drilling mechanism of the present invention;
FIG. 4 is a front sectional view of the processing table of the present invention;
FIG. 5 is a schematic top sectional view of a fixing plate according to the present invention;
FIG. 6 is a front view of the detecting mechanism of the present invention;
FIG. 7 is a schematic view of a non-standard flange structure of the present invention.
In the figure: 1. a base plate; 2. a conveyor belt; 3. a photoelectric sensor; 4. a non-standard flange; 401. a flange portion; 402. a sleeve; 403. a card slot; 5. a rotating base; 501. a rotating electric machine; 502. a spin column; 503. a rotating arm; 6. a first hydraulic lifter; 7. a gripper; 8. an annular slide rail; 801. a slider; 9. a processing table; 901. mounting grooves; 902. a receiving groove; 10. a mounting frame; 11. a drilling mechanism; 1101. fixing the disc; 1101a, a driving bin; 1102. a drilling motor; 1103. A hydraulic cylinder; 1104. a guide post; 1105. rotating the rod; 1106. a drill bit; 12. a frame body; 13. an electromagnetic slide rail; 1301. an electromagnetic slider; 14. a movable rail; 1401. a screw rod sleeve; 15. a drive motor; 1501. a screw rod; 16. a second hydraulic lifting rod; 17. a roughness detector; 18. polishing the motor; 1801. polishing head; 19. a hydraulic push rod; 1901. a first splint; 1902. a second splint; 20. pressing a plate; 2001. a spring buffer post; 21. A detection mechanism; 2101. a detection block; 2102. a movable groove; 2103. a movable sleeve; 2104. a fixing plate; 2105. a laser range finder; 2106. a compression spring; 2107. a touch plate; 22. a chute; 2201. a slider; 23. a first pressure sensor; 24. detecting a contact; 2401. a ball bearing; 25. a stepping motor; 26. a drive wheel; 2601. a drive sleeve; 27. a hydraulic telescopic rod; 2701. a second pressure sensor; 28. a fluted disc; 2801. a transmission gear.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
In the description of the present invention, "a plurality" means two or more unless otherwise specified; the terms "upper", "lower", "left", "right", "inner", "outer", "front", "rear", "head", "tail", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are only for convenience in describing and simplifying the description, and do not indicate or imply that the referred devices or elements must have a specific orientation, be constructed in a specific orientation, and be operated, and thus are not to be construed as limiting the present invention, and furthermore, the terms "first", "second", "third", and the like are only used for descriptive purposes and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "connected" and "connected" are to be interpreted broadly, e.g., as being fixed or detachable or integrally connected; can be mechanically or electrically connected; they may be directly connected or indirectly connected through an intermediate, and those skilled in the art will understand the specific meaning of the above terms in the present invention in specific situations.
Referring to fig. 1 to 7, the present invention provides a technical solution: a non-standard flange processing device capable of detecting flange clamping grooves comprises a bottom plate 1, a non-standard flange 4, a processing table 9, a drilling mechanism 11 and a detection mechanism 21, wherein a rotary seat 5 is installed in the middle of the top of the bottom plate 1, a rotary motor 501 is fixed at the bottom end inside the rotary seat 5, a rotary column 502 is installed at the top end inside the rotary seat 5, the output end of the rotary motor 501 is connected with the bottom end of the rotary column 502 through a rotary shaft, a rotary arm 503 is fixed at one side of the top of the rotary column 502, a first hydraulic lifting rod 6 is installed at one side, far away from the rotary column 502, of the bottom of the rotary arm 503, a mechanical claw 7 is fixed at the bottom of the first hydraulic lifting rod 6, a photoelectric inductor 3 is arranged in the middle of the bottom of the mechanical claw 7, a conveyor belt 2 is installed at one side of the top of the bottom plate 1, the top end of the conveyor belt 2 is uniformly provided with the non-standard flange 4, the non-standard flange 4 comprises a flange portion 401 and a sleeve 402, and evenly seted up three vertical draw-in groove 403 on the sleeve 402, the external diameter of sleeve 402 all is identical with the internal diameter of mounting groove 901, and flange portion 401 is the runway form design of both ends circular arc, and the external diameter is identical with the internal diameter of mounting groove 901 and is makeed the sleeve 402 of non-standard flange 4 bottom to insert smoothly in the mounting groove 901, realizes preliminary spacing to non-standard flange 4, and the follow-up detection of being convenient for goes on smoothly with the clamping, and the design is more reasonable.
An annular slide rail 8 is fixed on the other side of the top of the bottom plate 1, sliders 801 are uniformly arranged inside the annular slide rail 8, processing tables 9 are mounted on the tops of the sliders 801, mounting grooves 901 are formed in the middle positions of the tops of the processing tables 9, first clamping plates 1901 matched with the arc sides of the flange portions 401 are arranged in the middle positions of the two ends of the tops of the processing tables 9, second clamping plates 1902 matched with the parallel portions of the flange portions 401 are arranged in the middle positions of the two sides of the tops of the processing tables 9, hydraulic push rods 19 are fixed in the middle positions of the top ends of the outer side walls of the processing tables 9, the output ends of the hydraulic push rods 19 penetrate through the side walls of the processing tables 9 respectively and are connected with the first clamping plates 1901 and the second clamping plates 1902, the two first clamping plates 1901 can clamp the parallel sides of the flange portions 401, the two second clamping plates 1902 can clamp the arc sides of the flange portions 401, and the four clamping plates clamp the flanges from four angles respectively, the fixing effect is better, the clamping is more stable, the non-standard flange 4 is not easy to shake in the subsequent processing, and the processing is more accurate.
A stepping motor 25 is arranged on one side inside the processing table 9, a driving wheel 26 is arranged in the processing table 9 above the stepping motor 25, the output end of the stepping motor 25 is connected with the driving wheel 26 through a rotating shaft, a driving sleeve 2601 is fixed on the outer side of the driving wheel 26 through a spring, one side of the driving sleeve 2601 close to the mounting groove 901 extends into the mounting groove 901 to be contacted with the sleeve 402 of the non-standard flange 4, and both sides of the driving sleeve 2601 are folded towards the center of the driving wheel 26, the stepping motor 25 works to drive the driving wheel 26 to rotate during detection, the driving sleeve 2601 on the outer side of the driving wheel 26 is tightly propped against the sleeve 402, so that the driving sleeve 2601 can drive the non-standard flange 4 to rotate in the mounting groove 901 during rotation along with the driving wheel 26, so that the clamping groove 403 to be detected is rotated to be aligned with the detection mechanism 21, and the non-standard flange 4 is rotated to an angle suitable for clamping, thereby facilitating the smooth implementation of subsequent detection and clamping, the design is more reasonable.
The first pressure sensor 23 is embedded in one side, far away from the driving wheel 26, of the mounting groove 901, the detection contact 24 is fixed on one side, close to the center of the mounting groove 901, of the first pressure sensor 23 through a spring, the detection contact 24 is in a conical design, the ball 2401 is embedded in one side, close to the center of the mounting groove 901, of the detection contact 24, whether the clamping groove 403 of the sleeve 402 can be detected by the detection contact 24 is aligned with the detection mechanism 21 or not, the detection mechanism 21 can detect the clamping groove 403 conveniently, the ball 2401 is designed to enable the detection contact 24 to be in rolling contact with the outer wall of the sleeve 402 of the non-standard flange 4 when abutting against the outer wall of the sleeve 402 of the non-standard flange 4, and therefore the rotation of the non-standard flange 4 cannot be blocked, and after the detection contact 24 extends into the clamping groove 403 due to the conical design, when the non-standard flange 4 rotates, the detection contact 24 can be smoothly separated from the clamping groove 403 and cannot be clamped in the clamping groove 403, and the design is more reasonable.
The detection mechanism 21 is installed at one side of the interior of the accommodating groove 902 close to the installation groove 901, the second pressure sensor 2701 is fixed at the joint of the hydraulic telescopic rod 27 and the detection mechanism 21, the detection mechanism 21 comprises a detection block 2101, a fixed plate 2104, a laser range finder 2105 and a collision plate 2107, the width of the detection block 2101 is gradually reduced from left to right, the fixed plate 2104 is arranged at one side of the detection block 2101 close to the hydraulic telescopic rod 27, the laser range finder 2105 is installed at one side of the fixed plate 2104 close to the collision plate 2107, the movable groove 2102 is arranged in the detection block 2101, the movable sleeve 2103 is sleeved on the movable groove 2102, the collision plate 2107 is connected with the movable sleeve 2103 through bolts, a compression spring 2106 is arranged between the fixed plate 2104 and the collision plate 2107, the hydraulic telescopic rod 27 is extended to drive the detection block 2101 to be inserted into the clamping groove 403, the collision plate 2107 can abut against the outer wall of the sleeve 402 under the spring force of the compression spring 2106, when detecting piece 2101 and draw-in groove 403 contact position width and draw-in groove 403 width coincide, detect that piece 2101 can't continue to insert, the pressure increase that second pressure sensor 2701 received this moment, second pressure sensor 2701 signals, the steerable hydraulic telescoping rod 27 of control box received signal stops the extension, and control laser range finder 2105 detects the interval between fixed plate 2104 and the conflict board 2107, thereby confirm whether draw-in groove 403 width accords with the standard, if not accord with then the device sends out the alarm and reminds the staff to take off the defective products, avoid processing the defective products, cause the waste of manpower financial resources.
A mounting frame 10 is fixed on one side of the top of the bottom plate 1, which is far away from the conveyor belt 2, and a drilling mechanism 11 is installed at the middle position of the top end inside the mounting frame 10, the drilling mechanism 11 includes hydraulic cylinders 1103 located on both sides of the top of the mounting frame 10, four guide posts 1104 penetrating through the top of the mounting frame 10, a fixed plate 1101 welded to the bottoms of the guide posts 1104, a drilling motor 1102 located at the center of the top of the fixed plate 1101, and four drill bits 1106 located at the bottom of the fixed plate 1101, and the bottom output ends of the hydraulic cylinders 1103 all penetrate through the mounting frame 10 to be connected with the top end of the fixed plate 1101, a pressing plate 20 is fixed at the middle position of the bottom of the fixed plate 1101 through spring buffering columns 2001, and the outer diameter of the pressing plate 20 is smaller than the inner diameter of the central connecting groove of the flange portion 401, the hydraulic cylinders 1103 work to drive the fixed plate 1101 to move down, firstly, the pressing plate 20 further compresses the non-standard flange 4 from top to bottom under the spring force of the spring buffering columns 2001, the non-standard flange 4 is more stably fixed during drilling, shaking is not easy to occur, and the drilling accuracy is higher.
The driving bin 1101a is arranged inside the fixed disc 1101, a fluted disc 28 is arranged in the middle of the inside of the driving bin 1101a, the output end of the drilling motor 1102 is connected with the fluted disc 28 through a rotating shaft, four transmission gears 2801 meshed with the fluted disc are uniformly arranged in the driving bin 1101a outside the fluted disc 28, rotating rods 1105 are arranged at the bottom end of the driving bin 1101a through the rotating shaft, the bottom ends of the rotating rods 1105 are in threaded connection with drill bits 1106, the fluted disc 28 can drive the four transmission gears 2801 to synchronously rotate under the driving of the drilling motor 1102, so as to drive the four drill bits 1106 to synchronously rotate, and simultaneously, four parts to be drilled above the non-standard flange 4 are drilled, so that the machining efficiency is higher.
The top of the bottom plate 1 of 8 one ends of annular slide rail is provided with support body 12, and electromagnetism slide rail 13 has been seted up in the support body 12 of 8 tops of annular slide rail, the inside of electromagnetism slide rail 13 is provided with electromagnetism slider 1301, and the bottom mounting of electromagnetism slider 1301 has movable rail 14, the one end of movable rail 14 is fixed with driving motor 15, and the internally mounted of movable rail 14 has lead screw 1501, driving motor 15's output is connected with lead screw 1501 through the pivot, and the outside cover of lead screw 1501 is equipped with rather than matched with lead screw cover 1401, second hydraulic lifting rod 16 is installed to the bottom of lead screw cover 1401, and roughness measurement appearance 17 is installed through the staple bolt to the output of second hydraulic lifting rod 16, the bottom output of second hydraulic lifting rod 16 is fixed with grinding motor 18, and the bottom output of grinding motor 18 is fixed with grinding head 1801 through the pivot.
In summary, when the non-standard flange processing device capable of detecting flange clamping grooves is used, a power supply is switched on, firstly, the non-standard flange 4 falls onto the conveyor belt 2 from the previous process, when the photoelectric sensor 3 on the mechanical claw 7 detects that the non-standard flange 4 is conveyed to a specified position, the first hydraulic lifting rod 6 extends to drive the mechanical claw 7 to move downwards, the non-standard flange 4 is grasped and placed above the processing table 9 of the feeding station, the sleeve 402 at the bottom of the non-standard flange 4 is inserted into the mounting groove 901, at this time, the detection contact 24 extends into the arc-shaped groove on the sleeve 402, the spring connected with the detection contact 24 is in a compressed state, the first pressure sensor 23 is in a compressed state, then the slide block 801 moves in the annular slide rail 8, so that the non-standard flange 4 is transferred to the detection work, the stepping motor 25 works to drive the driving wheel 26 to rotate during the detection, the driving sleeve 2601 outside the driving wheel 26 tightly abuts against the sleeve 402, therefore, the driving sleeve 2601 can drive the non-standard flange 4 to rotate in the mounting groove 901 when rotating along with the driving wheel 26, when the slot 403 on the sleeve 402 rotates to align with the detection mechanism 21, the detection contact 24 above the detection mechanism 21 extends into the slot 403, the spring connecting the detection contact 24 with the first pressure sensor 23 is released, the first pressure sensor 23 is not pressed, then the hydraulic telescopic rod 27 extends to drive the detection block 2101 to be inserted into the slot 403, the abutting plate 2107 can abut against the outer wall of the sleeve 402 under the action of the spring force of the compression spring 2106, when the contact position width of the detection block 2101 and the slot 403 is matched with the width of the slot 403, the detection block 2101 cannot be inserted continuously, at this time, the pressure applied to the second pressure sensor 2701 increases, the second pressure sensor 2701 sends a signal, the control box receives the signal hydraulic pressure to control the telescopic rod 27 to stop extending, and control the laser range finder 2105 to detect the distance between the fixing plate 2104 and the abutting plate 2107, thereby determining whether the width of the clamping groove 403 meets the standard, if not, the device gives an alarm to remind a worker to take off a defective product, if the detection is qualified, the hydraulic push rod 19 extends to drive the first clamping plate 1901 and the second clamping plate 1902 to clamp the non-standard flange 4, then the processing table 9 is transferred to the lower part of the drilling mechanism 11, the hydraulic cylinder 1103 works to drive the fixed disc 1101 to move downwards, firstly, the pressing plate 20 further presses the non-standard flange 4 from top to bottom under the action of the spring force of the spring buffer column 2001, then, the drill bit 1106 contacts the part to be drilled of the non-standard flange 4, the fluted disc 28 is driven by the drilling motor 1102 to rotate to drive the four transmission gears 2801 to synchronously rotate, thereby driving the four drill bits 1106 to synchronously rotate, simultaneously, drilling the four parts to be drilled above the non-standard flange 4, after the drilling is completed, the processing table 9 is transferred to a polishing station, and the second hydraulic lifting rod 16 works, the polishing head 1801 is driven to move downwards, the polishing motor 18 works to drive the polishing head 1801 to rotate, the circular connecting groove in the center of the flange portion 401 of the non-standard flange 4 is polished, the electromagnetic slide block 1301 moves in the electromagnetic slide rail 13 during polishing and can drive the movable rail 14 to move back and forth, namely, the polishing head 1801 moves back and forth, the driving motor 15 works to drive the screw rod 1501 to rotate, so that the screw rod sleeve 1401 moves left and right in the movable rail 14, the polishing head 1801 is driven to move left and right, the flange connecting groove is polished in all directions, the machining table 9 returns to a feeding station after polishing is completed, the mechanical claw 7 grasps the machined non-standard flange 4 and puts the machined non-standard flange back on the conveyor belt 2 to complete unloading.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (9)
1. The utility model provides a can carry out nonstandard flange processingequipment who detects to flange draw-in groove, includes bottom plate (1), nonstandard flange (4), processing platform (9), drilling mechanism (11) and detection mechanism (21), its characterized in that: the rotary base (5) is installed at the middle position of the top of the bottom plate (1), the rotary motor (501) is fixed at the bottom end of the inner portion of the rotary base (5), the rotary column (502) is installed at the top end of the inner portion of the rotary base (5), the output end of the rotary motor (501) is connected with the bottom end of the rotary column (502) through a rotary shaft, the rotary arm (503) is fixed at one side of the top of the rotary column (502), the first hydraulic lifting rod (6) is installed at one side, far away from the rotary column (502), of the bottom of the rotary arm (503), the mechanical claw (7) is fixed at the bottom of the first hydraulic lifting rod (6), the photoelectric inductor (3) is arranged at the middle position of the bottom of the mechanical claw (7), the conveyor belt (2) is installed at one side of the top of the bottom plate (1), the non-standard flange (4) is evenly arranged at the top of the conveyor belt (2), and an annular slide rail (8) is fixed at the other side of the top of the bottom plate (1), and the inside of the annular sliding rail (8) is uniformly provided with a sliding block (801), the top of the sliding block (801) is provided with a processing table (9), the middle position of the top of the processing table (9) is provided with a mounting groove (901), the bottom end of one side inside the processing table (9) is provided with a storage groove (902), one side of the inside of the storage groove (902) far away from the mounting groove (901) is provided with a hydraulic telescopic rod (27), one side of the inside of the storage groove (902) close to the mounting groove (901) is provided with a detection mechanism (21), the joint of the hydraulic telescopic rod (27) and the detection mechanism (21) is fixed with a second pressure sensor (2701), one side of the top of the bottom plate (1) far away from the conveyor belt (2) is fixed with an installation frame (10), the middle position of the top end inside the installation frame (10) is provided with a drilling mechanism (11), the top of the bottom plate (1) at one end of the annular sliding rail (8) is provided with a frame body (12), an electromagnetic sliding rail (13) is arranged in the frame body (12) above the annular sliding rail (8), an electromagnetic sliding block (1301) is arranged in the electromagnetic sliding rail (13), a movable rail (14) is fixed at the bottom end of the electromagnetic slider (1301), a driving motor (15) is fixed at one end of the movable rail (14), and a screw rod (1501) is arranged in the movable rail (14), the output end of the driving motor (15) is connected with the screw rod (1501) through a rotating shaft, a screw rod sleeve (1401) matched with the screw rod (1501) is sleeved on the outer side of the screw rod (1501), a second hydraulic lifting rod (16) is installed at the bottom end of the screw rod sleeve (1401), and the output end of the second hydraulic lifting rod (16) is provided with a roughness detector (17) through a hoop, a grinding motor (18) is fixed at the output end of the bottom of the second hydraulic lifting rod (16), and a polishing head (1801) is fixed at the bottom output end of the polishing motor (18) through a rotating shaft.
2. The non-standard flange processing device capable of detecting the flange clamping groove according to claim 1, is characterized in that: the nonstandard flange (4) comprises a flange part (401) and a sleeve (402), a vertical clamping groove (403) is formed in the bottom of one end of the sleeve (402), the outer diameter of the sleeve (402) is matched with the inner diameter of the mounting groove (901), and the flange part (401) is designed in a track shape with circular arcs at two ends.
3. The non-standard flange processing device capable of detecting the flange clamping groove according to claim 1, is characterized in that: processing platform (9) top both ends intermediate position department all be provided with flange portion (401) first splint (1901) that the arc portion shape is identical, the intermediate position department of processing platform (9) top both sides all is provided with flange portion (401) parallel side identical second splint (1902) of shape, the intermediate position department on processing platform (9) lateral wall top all is fixed with hydraulic push rod (19), and the output of hydraulic push rod (19) runs through processing platform (9) lateral wall respectively and is connected with first splint (1901) and second splint (1902).
4. The non-standard flange processing device capable of detecting the flange clamping groove according to claim 1, is characterized in that: one side of the interior of the processing table (9) is provided with a stepping motor (25), a driving wheel (26) is installed in the processing table (9) above the stepping motor (25), the output end of the stepping motor (25) is connected with the driving wheel (26) through a rotating shaft, a driving sleeve (2601) is fixed on the outer side of the driving wheel (26) through a spring, one side of the driving sleeve (2601) close to the mounting groove (901) extends into the mounting groove (901) to be in contact with a sleeve (402) of the non-standard flange (4), and the two sides of the driving sleeve (2601) are folded towards the circle center of the driving wheel (26).
5. The non-standard flange processing device capable of detecting the flange clamping groove according to claim 1, is characterized in that: a first pressure sensor (23) is embedded in one side, far away from the driving wheel (26), of the mounting groove (901), a detection contact (24) is fixed to one side, close to the center of the mounting groove (901), of the first pressure sensor (23) through a spring, the detection contact (24) is in a conical design, and a ball (2401) is embedded in one side, close to the center of the mounting groove (901), of the detection contact (24).
6. The non-standard flange processing device capable of detecting the flange clamping groove according to claim 1, is characterized in that: all seted up spout (22) in processing platform (9) above and below holding groove (902), and the inside of spout (22) all is equipped with sliding block (2201), sliding block (2201) all are connected through bolt and detection mechanism (21) one side that is close to hydraulic telescoping rod (27), and detection mechanism (21) constitute sliding connection through sliding block (2201) and holding groove (902).
7. The non-standard flange processing device capable of detecting the flange clamping groove according to claim 1, is characterized in that: the drilling mechanism (11) comprises hydraulic cylinders (1103) located on two sides of the top of the mounting frame (10), four guide posts (1104) penetrating through the top of the mounting frame (10), a fixed disc (1101) welded to the bottoms of the guide posts (1104), a drilling motor (1102) located in the center of the top of the fixed disc (1101), and drill bits (1106) located at the bottoms of the four fixed discs (1101), wherein the output end of the bottom of each hydraulic cylinder (1103) penetrates through the top ends of the mounting frame (10) and the fixed disc (1101), a pressing plate (20) is fixed to the middle position of the bottom of the fixed disc (1101) through spring buffering columns (2001), and the outer diameter of the pressing plate (20) is smaller than the inner diameter of a connecting groove in the center of the flange portion (401).
8. The non-standard flange processing device capable of detecting the flange clamping groove according to claim 7, is characterized in that: drive storehouse (1101 a) has been seted up to the inside of fixed disk (1101), and drive storehouse (1101 a) inside intermediate position department installs fluted disc (28), the output of drilling motor (1102) is connected with fluted disc (28) through the pivot, and evenly is provided with four drive gear (2801) rather than meshing in drive storehouse (1101 a) in the fluted disc (28) outside, rotary rod (1105) are all installed through the pivot to the bottom in the drive storehouse (1101 a), and the bottom of rotary rod (1105) all with drill bit (1106) threaded connection.
9. The non-standard flange processing device capable of detecting the flange clamping groove according to claim 1, is characterized in that: detection mechanism (21) is including detecting piece (2101), be located fixed plate (2104), laser range finder (2105) and conflict board (2107), and detects the width of piece (2101) and reduce gradually from left to right, it is provided with fixed plate (2104) to detect one side that piece (2101) is close to hydraulic telescoping rod (27), and fixed plate (2104) are close to one side of touch panel (2107) and install laser range finder (2105), movable groove (2102) have been seted up to the inside of detecting piece (2101), and the cover is equipped with movable sleeve (2103) on movable groove (2102), touch panel (2107) are connected with movable sleeve (2103) through the bolt, and are provided with compression spring (2106) between fixed plate (2104) and touch panel (2107).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110747190.3A CN113477559A (en) | 2021-07-02 | 2021-07-02 | Can carry out nonstandard flange processingequipment that detects to flange draw-in groove |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110747190.3A CN113477559A (en) | 2021-07-02 | 2021-07-02 | Can carry out nonstandard flange processingequipment that detects to flange draw-in groove |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN113477559A true CN113477559A (en) | 2021-10-08 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110747190.3A Withdrawn CN113477559A (en) | 2021-07-02 | 2021-07-02 | Can carry out nonstandard flange processingequipment that detects to flange draw-in groove |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN113477559A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114485423A (en) * | 2022-01-27 | 2022-05-13 | 肇庆市艾特易仪器设备有限公司 | Detection device for automatically measuring sealing angle of beverage bottle |
| CN114623771A (en) * | 2022-03-24 | 2022-06-14 | 山西天宝集团有限公司 | Measuring tool and method for automatically measuring size of wind power flange at high temperature |
| CN117949320A (en) * | 2024-03-27 | 2024-04-30 | 辽阳德盛重工机械有限公司 | End plate flange appearance quality detection device |
| CN117943859A (en) * | 2024-03-26 | 2024-04-30 | 江苏锡华智能装备有限公司 | Be used for planet carrier processing self-holding device |
-
2021
- 2021-07-02 CN CN202110747190.3A patent/CN113477559A/en not_active Withdrawn
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114485423A (en) * | 2022-01-27 | 2022-05-13 | 肇庆市艾特易仪器设备有限公司 | Detection device for automatically measuring sealing angle of beverage bottle |
| CN114485423B (en) * | 2022-01-27 | 2022-08-23 | 肇庆市艾特易仪器设备有限公司 | Detection device for automatically measuring sealing angle of beverage bottle |
| CN114623771A (en) * | 2022-03-24 | 2022-06-14 | 山西天宝集团有限公司 | Measuring tool and method for automatically measuring size of wind power flange at high temperature |
| CN117943859A (en) * | 2024-03-26 | 2024-04-30 | 江苏锡华智能装备有限公司 | Be used for planet carrier processing self-holding device |
| CN117949320A (en) * | 2024-03-27 | 2024-04-30 | 辽阳德盛重工机械有限公司 | End plate flange appearance quality detection device |
| CN117949320B (en) * | 2024-03-27 | 2024-06-11 | 辽阳德盛重工机械有限公司 | End plate flange appearance quality detection device |
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