CN113460763B - 一种铝圆片原料带送料纠偏系统 - Google Patents

一种铝圆片原料带送料纠偏系统 Download PDF

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CN113460763B
CN113460763B CN202110722821.6A CN202110722821A CN113460763B CN 113460763 B CN113460763 B CN 113460763B CN 202110722821 A CN202110722821 A CN 202110722821A CN 113460763 B CN113460763 B CN 113460763B
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CN113460763A (zh
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李胜峰
朱会娟
鲍立志
陈斌
吴志立
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Hunan Haosen New Material Technology Co ltd
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    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
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    • B65H23/02—Registering, tensioning, smoothing or guiding webs transversely
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    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
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    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C1/00—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
    • B05C1/04—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length
    • B05C1/08—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line
    • B05C1/0826—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line the work being a web or sheets
    • B05C1/0834—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line the work being a web or sheets the coating roller co-operating with other rollers, e.g. dosing, transfer rollers
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    • B05C1/00—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
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    • B05C1/08—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line
    • B05C1/12—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line the work being fed round the roller
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    • B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21D37/00—Tools as parts of machines covered by this subclass
    • B21D37/18—Lubricating, e.g. lubricating tool and workpiece simultaneously
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    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H37/00—Article or web delivery apparatus incorporating devices for performing specified auxiliary operations
    • B—PERFORMING OPERATIONS; TRANSPORTING
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    • B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00—Handled material; Storage means
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Abstract

本发明提供一种铝圆片原料带送料纠偏系统，它包括有机台，机台上安装有限位导轨，限位导轨上活动安装有导向滑座，导向滑座顶部安装有纠偏组件，导向滑座输入端底部的机台上安装有涂油盒，涂油盒内注有润滑油，涂油盒顶部开口形成涂油口，涂油盒顶部一端安装有进入转向辊，涂油盒顶部另一端安装有输出转向辊，进入转向辊输出方向的涂油盒内活动安装有配重辊，配重辊下部浸在润滑油内，输出转向辊与配重辊之间的涂油盒内安装有滤油轴。采用本方案后的结构合理、使用效果好，与外部系统配合可以有效实现自动化生产。

Description

一种铝圆片原料带送料纠偏系统
技术领域
本发明涉及铝圆片技术领域，尤其是指一种铝圆片原料带送料纠偏系统。
背景技术
铝圆片广泛应用于电子、日化、医药、文教和汽车配件。电器、保温、机械制造、汽车、航天、军工、模具、建筑、印刷等行业。如厨具用品如不粘锅，压力锅等以及五金用品如灯罩，热水器外壳，拉伸罐体等，是用量最大的铝合金板带材深加工产品之一。铝圆片在冲压时，需要对铝带涂油和进行定长输送（冲压一个工位，输送一个工位），传统的是采用布料或海绵进行涂油，这种方式涂油不均匀，涂油后通过气缸推送，无法做到定距输送，使用效果不佳，影响加工效率。
发明内容
本发明的目的在于克服现有技术的不足，提供一种结构合理、使用效果好的铝圆片原料带送料纠偏系统。
为实现上述目的，本发明所提供的技术方案为：一种铝圆片原料带送料纠偏系统，它包括有机台，机台上安装有限位导轨，限位导轨上活动安装有导向滑座，导向滑座顶部安装有纠偏组件，导向滑座输入端底部的机台上安装有涂油盒，涂油盒内注有润滑油，涂油盒顶部开口形成涂油口，涂油盒顶部一端安装有进入转向辊，涂油盒顶部另一端安装有输出转向辊，进入转向辊输出方向的涂油盒内活动安装有配重辊，配重辊下部浸在润滑油内，输出转向辊与配重辊之间的涂油盒内安装有滤油轴；滤油轴中部安装有滤油辊，滤油辊辊面内凹形成有滤油导向槽。
所述的纠偏组件包括有限位条、固定支杆，其中，限位条为至少两条，限位条呈水平安装在导向滑座顶部，相邻限位条之间形成铝带导向区，导向滑座输出端两侧竖直固定有固定支杆，两条固定支杆上部之间安装有送料导轴，送料导轴上套装有导向轴套，导向轴套顶部安装有卡板支杆，卡板支杆上安装有送料卡板，送料卡板底部向下延伸至铝带导向区内，导向滑座输出方向的机台上固定有弹簧拉板，导向滑座输入方向两侧侧壁下部固定有弹簧销，弹簧销与弹簧拉板之间连接有拉簧；导向滑座输出方向一侧的机台上安装有动力电机，动力电机的传动轴上安装有动力凸轮，动力凸轮轮缘与导向滑座接触。
所述的卡板支杆俯视呈U形，送料卡板沿竖直方向安装在卡板支杆的U形槽内，卡板支杆的两侧侧臂端部连接有抵触弹簧；抵触弹簧顶部与卡板支杆底部抵触，抵触弹簧底部与机台表面抵触。
所述的输出转向辊为两条，一上一下安装在涂油盒顶部，安装后的两条输出转向辊之间形成输出通道；涂油盒内腔两侧侧壁上竖直固定有配重导杆，两条配重导杆上设有槽体相对的配重辊槽，配重辊两端活动安装在相应的配重辊槽内。
本发明在采用上述方案后，将铝圆原料带（铝带）向下转穿过进入转向辊，然后再依次穿过配重辊下方（配重辊压在原料带表面）、滤油导向槽表面、输出通道后输出，原料带在经过涂油盒时，滑润油粘附在原料带上，在经过滤油导向槽时，原料带底部多余的润滑油被滤出，原料带输出时再次通过两条输出转向辊将多余润滑油刮除（上层的输出转向辊压在原料带上），从而防止原料带上的润滑油过多，涂油后的原料带穿过铝带导向区向后进入机台内，当动力凸轮的凸缘推动导向滑座向进料方向行走时，拉簧被拉伸，导向滑座同步带动卡板支杆前进，在抵触弹簧的拉力下，卡板支杆的侧臂端部下沉，从而带动导向轴套转动，送料卡板上部向机台方向下行（以送料导轴为中心转动），送料卡板下部向导向滑座进料方向上方行走（不再与铝带接触），当动力凸轮的凸缘离开导向滑座时，导向滑座在拉簧的拉力作用下向机台方向行走，导向滑座同步带动卡板支杆行走，抵触弹簧向上顶起卡板支杆的侧臂端部，送料卡板下部向下抵住铝带表面，铝带被送料卡板与导向滑座卡住，导向滑座继续行走，铝带被同步带动行走一个工位（进入机台内），采用铝带导向区防止铝带在输送过程中发生偏移，从而完成对铝带输送进行纠偏和导向，采用本方案后的结构合理、使用效果好，与外部系统配合可以有效实现自动化生产。
附图说明
图1为本发明的整体结构示意图。
图2为本发明的纠偏组件示意图。
图3为本发明的涂油盒结构示意图。
具体实施方式
下面结合所有附图对本发明作进一步说明，本发明的较佳实施例为：参见附图1至附图3，本实施例所述的一种铝圆片原料带送料纠偏系统包括有机台，机台上安装有限位导轨1，限位导轨1上活动安装有导向滑座2，导向滑座2顶部安装有纠偏组件，导向滑座2输入端底部的机台上安装有涂油盒21，涂油盒21内注有润滑油，涂油盒21顶部开口形成涂油口，涂油盒21顶部一端安装有进入转向辊22，涂油盒21顶部另一端安装有输出转向辊23，进入转向辊22输出方向的涂油盒21内活动安装有配重辊24，配重辊24下部浸在润滑油内，输出转向辊23与配重辊24之间的涂油盒21内安装有滤油轴25；滤油轴25中部安装有滤油辊26，滤油辊26辊面内凹形成有滤油导向槽28。输出转向辊23为两条，一上一下安装在涂油盒21顶部，安装后的两条输出转向辊23之间形成输出通道；涂油盒21内腔两侧侧壁上竖直固定有配重导杆29，两条配重导杆29上设有槽体相对的配重辊槽27，配重辊24两端活动安装在相应的配重辊槽27内。
纠偏组件包括有限位条3、固定支杆4，其中，限位条3为至少两条，限位条3呈水平安装在导向滑座2顶部，相邻限位条3之间形成铝带导向区，导向滑座2输出端两侧竖直固定有固定支杆4，两条固定支杆4上部之间安装有送料导轴13，送料导轴13上套装有导向轴套5，导向轴套5顶部安装有卡板支杆7，卡板支杆7上安装有送料卡板6，送料卡板6底部向下延伸至铝带卡板支杆7俯视呈U形，送料卡板6沿竖直方向安装在卡板支杆7的U形槽内，卡板支杆7的两侧侧臂端部连接有抵触弹簧8；抵触弹簧8顶部与卡板支杆7底部抵触，抵触弹簧8底部与机台表面抵触。导向区内，导向滑座2输出方向的机台上固定有弹簧拉板9，导向滑座2输入方向两侧侧壁下部固定有弹簧销10，弹簧销10与弹簧拉板9之间连接有拉簧11；导向滑座2输出方向一侧的机台上安装有动力电机，动力电机的传动轴上安装有动力凸轮12，动力凸轮12轮缘与导向滑座2接触。
本实施例在采用上述方案后，将铝圆原料带（铝带）向下转穿过进入转向辊，然后再依次穿过配重辊下方（配重辊压在原料带表面）、滤油导向槽表面、输出通道后输出，原料带在经过涂油盒时，滑润油粘附在原料带上，在经过滤油导向槽时，原料带底部多余的润滑油被滤出，原料带输出时再次通过两条输出转向辊将多余润滑油刮除（上层的输出转向辊压在原料带上），从而防止原料带上的润滑油过多，涂油后的原料带穿过铝带导向区向后进入机台内，当动力凸轮的凸缘推动导向滑座向进料方向行走时，拉簧被拉伸，导向滑座同步带动卡板支杆前进，在抵触弹簧的拉力下，卡板支杆的侧臂端部下沉，从而带动导向轴套转动，送料卡板上部向机台方向下行（以送料导轴为中心转动），送料卡板下部向导向滑座进料方向上方行走（不再与铝带接触），当动力凸轮的凸缘离开导向滑座时，导向滑座在拉簧的拉力作用下向机台方向行走，导向滑座同步带动卡板支杆行走，抵触弹簧向上顶起卡板支杆的侧臂端部，送料卡板下部向下抵住铝带表面，铝带被送料卡板与导向滑座卡住，导向滑座继续行走，铝带被同步带动行走一个工位（进入机台内），采用铝带导向区防止铝带在输送过程中发生偏移，从而完成对铝带输送进行纠偏和导向，采用本实施例后的结构合理、使用效果好，与外部系统配合可以有效实现自动化生产。
以上所述之实施例只为本发明之较佳实施例，并非以此限制本发明的实施范围，故凡依本发明之形状、原理所作的变化，均应涵盖在本发明的保护范围内。

Claims (1)

1.一种铝圆片原料带送料纠偏系统，它包括有机台，其特征在于：机台上安装有限位导轨（1），限位导轨（1）上活动安装有导向滑座（2），导向滑座（2）顶部安装有纠偏组件，导向滑座（2）输入端底部的机台上安装有涂油盒（21），涂油盒（21）内注有润滑油，涂油盒（21）顶部开口形成涂油口，涂油盒（21）顶部一端安装有进入转向辊（22），涂油盒（21）顶部另一端安装有输出转向辊（23），进入转向辊（22）输出方向的涂油盒（21）内活动安装有配重辊（24），配重辊（24）下部浸在润滑油内，输出转向辊（23）与配重辊（24）之间的涂油盒（21）内安装有滤油轴（25）；滤油轴（25）中部安装有滤油辊（26），滤油辊（26）辊面内凹形成有滤油导向槽（28）；
纠偏组件包括有限位条（3）、固定支杆（4），其中，限位条（3）为至少两条，限位条（3）呈水平安装在导向滑座（2）顶部，相邻限位条（3）之间形成铝带导向区，导向滑座（2）输出端两侧竖直固定有固定支杆（4），两条固定支杆（4）上部之间安装有送料导轴（13），送料导轴（13）上套装有导向轴套（5），导向轴套（5）顶部安装有卡板支杆（7），卡板支杆（7）上安装有送料卡板（6），送料卡板（6）底部向下延伸至铝带导向区内，导向滑座（2）输出方向的机台上固定有弹簧拉板（9），导向滑座（2）输入方向两侧侧壁下部固定有弹簧销（10），弹簧销（10）与弹簧拉板（9）之间连接有拉簧（11）；导向滑座（2）输出方向一侧的机台上安装有动力电机，动力电机的传动轴上安装有动力凸轮（12），动力凸轮（12）轮缘与导向滑座（2）接触；
卡板支杆（7）俯视呈U形，送料卡板（6）沿竖直方向安装在卡板支杆（7）的U形槽内，卡板支杆（7）的两侧侧臂端部连接有抵触弹簧（8）；抵触弹簧（8）顶部与卡板支杆（7）底部抵触，抵触弹簧（8）底部与机台表面抵触；输出转向辊（23）为两条，一上一下安装在涂油盒（21）顶部，安装后的两条输出转向辊（23）之间形成输出通道；涂油盒（21）内腔两侧侧壁上竖直固定有配重导杆（29），两条配重导杆（29）上设有槽体相对的配重辊槽（27），配重辊（24）两端活动安装在相应的配重辊槽（27）内。
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