CN113458588B - A small diameter deep hole inner wall laser processing system - Google Patents
A small diameter deep hole inner wall laser processing system Download PDFInfo
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Abstract
Description
技术领域technical field
本发明属于精密特种加工领域,具体涉及一种小口径深孔内壁激光加工系统。The invention belongs to the field of precision special processing, in particular to a laser processing system for the inner wall of a small-diameter deep hole.
背景技术Background technique
激光加工在管状零件的内壁处理方面具有诸多应用,比如去污清洗、图案及微细结构刻蚀、加工等。专利号为201611075111专利的公开了一种用于管道内壁清洗的激光去污系统,该系统通过驱动装置沿管道内部移动,该装置结构较简单、体积较大。专利号为CN201510195584的专利公开了一种管道内壁激光加工头,该激光头能够产生焦距可调的环形聚焦线光束,不需要管道或加工头旋转即可完成管状结构内壁加工,但是其光束输出角度固定不可调,体积也较大。专利号为201510041886的专利公开了一种内燃机缸体内壁激光刻蚀加工装置,该装置用于孔径较小的管道状结构内壁的激光加工,但是其激光头的角度不可调整,不适用于斜面转角等特征结构的加工。Laser processing has many applications in the inner wall treatment of tubular parts, such as decontamination cleaning, pattern and microstructure etching, and processing. Patent No. 201611075111 discloses a laser decontamination system for cleaning the inner wall of a pipeline. The system moves along the inside of the pipeline through a driving device. The device has a relatively simple structure and a large volume. The patent No. CN201510195584 discloses a laser processing head for the inner wall of a pipe. The laser head can generate a ring-shaped focused line beam with adjustable focal length, and the inner wall processing of the tubular structure can be completed without the rotation of the pipe or the processing head. Fixed and not adjustable, the volume is also large. Patent No. 201510041886 discloses a laser etching processing device for the inner wall of an internal combustion engine cylinder. The device is used for laser processing of the inner wall of a pipe-shaped structure with a small aperture, but the angle of the laser head cannot be adjusted and is not suitable for inclined plane corners. Processing of other characteristic structures.
通过对上述公开专利的分析可知,目前针对管状零件内壁的激光加工装置所采用的激光头及运动装置尺寸较大,并且激光头一般为固定方式,不能改变激光束输出角度,只能用于大口径、腔体无复杂内斜面及转角等结构特征的管道类零件的加工。对于具有复杂曲面面型、小口径深孔、腔内有斜面和转角特征的筒状结构零件内壁进行激光加工,目前还没有合适的激光加工解决方案。Through the analysis of the above-mentioned published patents, it can be known that the size of the laser head and the moving device used in the laser processing device for the inner wall of the tubular part is relatively large, and the laser head is generally fixed, the output angle of the laser beam cannot be changed, and it can only be used for large Machining of pipe parts with no complex internal slope and corner and other structural features in the caliber and cavity. There is currently no suitable laser processing solution for laser processing of the inner wall of cylindrical structural parts with complex curved surfaces, small-diameter deep holes, and inclined surfaces and corners in the cavity.
发明内容SUMMARY OF THE INVENTION
为了实现对具有复杂曲面面型、小口径深孔、腔内有斜面和转角特征的筒状结构零件内壁进行激光加工,本发明提供了一种小口径深孔内壁激光加工系统。In order to realize laser processing of the inner wall of cylindrical structural parts with complex curved surface, small-diameter deep hole, and inclined surface and corner features in the cavity, the present invention provides a small-diameter deep hole inner wall laser processing system.
本发明提供的小口径深孔内壁激光加工系统包含光学隔振平台、飞秒激光器、激光调制组件、激光入射调整组件、激光偏转组件、六自由度组合位移台和底座;The small-diameter deep hole inner wall laser processing system provided by the present invention comprises an optical vibration isolation platform, a femtosecond laser, a laser modulation component, a laser incident adjustment component, a laser deflection component, a six-degree-of-freedom combined displacement stage and a base;
所述飞秒激光器位于光学隔振平台,用于产生激光束;所述激光束通过所述激光调制组件;The femtosecond laser is located on an optical vibration isolation platform for generating a laser beam; the laser beam passes through the laser modulation component;
所述激光调制组件位于光学隔振平台,用于对所述激光束进行调制、形成调制激光;所述调制激光通过所述激光入射调整组件;The laser modulation component is located on the optical vibration isolation platform, and is used to modulate the laser beam to form a modulated laser; the modulated laser passes through the laser incident adjustment component;
所述激光入射调整组件设置于底座上,用于调整所述调制激光的传播方向、使所述调制激光沿设定的入射方向进入激光偏转组件;The laser incident adjustment component is arranged on the base, and is used to adjust the propagation direction of the modulated laser light, so that the modulated laser light enters the laser deflection component along the set incident direction;
所述激光偏转组件与所述激光入射调整组件固定连接,用于调整所述调制激光的反射方向,使得所述调制激光沿不同方向射入工件、对工件的孔内壁进行加工处理;The laser deflecting component is fixedly connected with the laser incident adjustment component, and is used to adjust the reflection direction of the modulated laser light, so that the modulated laser light is injected into the workpiece in different directions, and the inner wall of the hole of the workpiece is processed;
所述六自由度组合位移台设置于底座上,所述六自由度组合位移台带动工件,使得工件靠近或远离激光偏转组件、并能够进行多角度的移动或偏转,对工件的孔内壁进行加工处理。The six-degree-of-freedom combined displacement table is arranged on the base, and the six-degree-of-freedom combined displacement table drives the workpiece, so that the workpiece is close to or away from the laser deflection assembly, and can move or deflect at multiple angles to process the inner wall of the hole of the workpiece deal with.
优选地,所述激光调制组件包含安装调整架,以及设置于安装调整架上的快门、玻片、缩束器和衰减器;所述安装调整架设置于光学隔振平台;Preferably, the laser modulation assembly includes an installation and adjustment frame, and a shutter, a glass slide, a beam reducer and an attenuator arranged on the installation and adjustment frame; the installation and adjustment frame is arranged on the optical vibration isolation platform;
所述飞秒激光器产生的激光束将通过快门、玻片、缩束器和衰减器形成调制激光;其中,所述快门用于控制激光束的通断;所述玻片用于调节激光的偏振方向;所述缩束器用于调整激光束的光束直径;所述衰减器用于对激光能量进行无极调节。The laser beam generated by the femtosecond laser will pass through a shutter, a glass slide, a beam reducer and an attenuator to form a modulated laser; wherein the shutter is used to control the on-off of the laser beam; the glass slide is used to adjust the polarization of the laser direction; the beam reducer is used to adjust the beam diameter of the laser beam; the attenuator is used to steplessly adjust the laser energy.
优选地,所述激光导入组件包含桁架,设置于桁架上的安装台,设置于安装台上的第一反射镜和第一角度传感器,以及镜筒;Preferably, the laser introduction assembly includes a truss, an installation platform arranged on the truss, a first reflector and a first angle sensor arranged on the installation platform, and a lens barrel;
所述桁架固定设置于底座上;所述桁架为门型结构,包含横梁和两根支腿,两根支腿分别设置于横梁的两端,且每根支腿的一端与横梁固定连接,另一端固定设置于底座上;所述安装台设置于横梁;所述镜筒的一端设置于横梁,另一端伸向底座、且设置有所述激光偏转组件;The truss is fixedly arranged on the base; the truss is a portal structure, including a beam and two legs, the two legs are respectively arranged at both ends of the beam, and one end of each leg is fixedly connected to the beam, and the other leg is fixedly connected to the beam. One end is fixedly arranged on the base; the mounting platform is arranged on the beam; one end of the lens barrel is arranged on the beam, and the other end extends toward the base and is provided with the laser deflection component;
射入激光导入组件的调制激光经第一反射镜反射,进入镜筒、并沿镜筒中心轴线射入所述激光偏转组件;第一角度传感器用于实时监测第一反射镜的偏转角度;The modulated laser injected into the laser introduction assembly is reflected by the first reflecting mirror, enters the lens barrel, and enters the laser deflection assembly along the central axis of the lens barrel; the first angle sensor is used to monitor the deflection angle of the first reflecting mirror in real time;
所述调制激光进入激光偏转组件的设定射入方向为沿镜筒中心轴线射入所述激光偏转组件的方向。The set incident direction of the modulated laser entering the laser deflecting assembly is the direction of entering the laser deflecting assembly along the central axis of the lens barrel.
优选地,所述激光偏转组件包含安装架、法兰盘、从动轴以及第二反射镜;Preferably, the laser deflection assembly includes a mounting frame, a flange, a driven shaft and a second mirror;
其中,所述安装架具有凹槽结构、且槽口向下设置;所述安装架包含顶板、第一侧板和第二侧板;Wherein, the mounting frame has a groove structure, and the notch is arranged downward; the mounting frame includes a top plate, a first side plate and a second side plate;
所述法兰盘固定设置于顶板上、且与所述镜筒固定连接,用于实现所述激光偏转组件与激光导入组件的连接;射入镜筒的调制激光将穿过所述法兰盘和顶板的通孔,进入所述安装架的凹槽;The flange plate is fixedly arranged on the top plate and is fixedly connected with the lens barrel, which is used to realize the connection between the laser deflecting component and the laser introduction component; the modulated laser entering the lens barrel will pass through the flange plate and the through hole of the top plate, into the groove of the mounting frame;
各部件的第一侧或第一端靠近第一侧板,第二侧或第二端靠近第二侧板;The first side or first end of each component is close to the first side plate, and the second side or second end is close to the second side plate;
所述从动轴水平穿过所述安装架第一侧板和第二侧板,且,所述从动轴的第一端伸出第一侧板,第二端伸出第二侧板;The driven shaft horizontally passes through the first side plate and the second side plate of the mounting frame, and the first end of the driven shaft extends out of the first side plate, and the second end extends out of the second side plate;
第二反射镜位于所述安装架的凹槽中,且固定设置于从动轴上、随从动轴转动;进入凹槽内的调制激光经第二反射镜反射,将到达所述工件的孔壁表面进行加工处理。The second reflecting mirror is located in the groove of the mounting frame, and is fixedly arranged on the driven shaft and rotates with the driven shaft; the modulated laser entering the groove is reflected by the second reflecting mirror and will reach the hole wall of the workpiece Surface is processed.
优选地,所述激光偏转组件还包含位于安装架的第一侧的伺服电机、减速齿轮副AA、减速齿轮副AB、安装座A、滚动轴承A、摆动杆A,Preferably, the laser deflection assembly further comprises a servo motor, a reduction gear pair AA, a reduction gear pair AB, a mounting seat A, a rolling bearing A, and a swing rod A located on the first side of the mounting frame,
位于安装架的第二侧的传动齿轮副BA、传动齿轮副BB、传动齿轮副BC、传动齿轮副BD、安装座B、滚动轴承B、摆动杆B,The transmission gear pair BA, the transmission gear pair BB, the transmission gear pair BC, the transmission gear pair BD, the mounting seat B, the rolling bearing B, the swing rod B located on the second side of the mounting frame,
以及主动轴、连杆、激光头和第二角度传感器;其中,所述主动轴水平穿过所述安装架的第一侧板和第二侧板,且,所述主动轴的第一端伸出第一侧板,第二端伸出第二侧板;and a driving shaft, a connecting rod, a laser head and a second angle sensor; wherein, the driving shaft horizontally passes through the first side plate and the second side plate of the mounting frame, and the first end of the driving shaft extends Out of the first side plate, the second end extends out of the second side plate;
所述伺服电机固定设置于第一侧板上,用于控制减速齿轮副AA的转动;所述减速齿轮副AB固定设置于主动轴的第一端,且与减速齿轮副AA啮合;减速齿轮副AA转动带动减速齿轮副AB,主动轴随减速齿轮副AB转动;传动齿轮副BA和传动齿轮副BB固定设置于主动轴的第二端,主动轴转动带动传动齿轮副BA和传动齿轮副BB转动;The servo motor is fixedly arranged on the first side plate and is used to control the rotation of the reduction gear pair AA; the reduction gear pair AB is fixedly arranged on the first end of the driving shaft and meshes with the reduction gear pair AA; the reduction gear pair AA The rotation of AA drives the reduction gear pair AB, and the driving shaft rotates with the reduction gear pair AB; the transmission gear pair BA and the transmission gear pair BB are fixedly arranged on the second end of the driving shaft, and the rotation of the driving shaft drives the transmission gear pair BA and the transmission gear pair BB to rotate ;
所述安装座A固定设置于第一侧板上、且穿过从动轴的第一端;所述摆动杆A通过滚动轴承A设置于安装座A上,其中,所述滚动轴承A的内圈安装设置于所述安装座A的轴颈、其外圈上安装设置有所述摆动杆A;The mounting seat A is fixedly arranged on the first side plate and passes through the first end of the driven shaft; the swing rod A is arranged on the mounting seat A through the rolling bearing A, wherein the inner ring of the rolling bearing A is installed The pivot rod A is installed on the journal of the mounting seat A and its outer ring;
所述安装座B固定设置于第二侧板上、且穿过从动轴的第二端;所述摆动杆B通过滚动轴承B设置于安装座B上,其中,所述滚动轴承B的内圈安装设置于所述安装座B的轴颈、其外圈上安装设置有所述摆动杆B;The mounting seat B is fixedly arranged on the second side plate and passes through the second end of the driven shaft; the swing rod B is arranged on the mounting seat B through the rolling bearing B, wherein the inner ring of the rolling bearing B is installed The swing rod B is installed on the journal arranged on the mounting seat B and on the outer ring thereof;
所述连杆的第一端固定设置于摆动杆A的安装孔,第二端固定设置于摆动杆B的安装孔;所述激光头和第二角度传感器设置于连杆上;The first end of the connecting rod is fixedly arranged in the installation hole of the swing rod A, and the second end is fixedly arranged in the installation hole of the swing rod B; the laser head and the second angle sensor are arranged on the connecting rod;
所述从动轴的第二端设置有传动齿轮副BD,且传动齿轮副BD与传动齿轮副BB啮合,传动齿轮副BB转动带动传动齿轮副BD转动、所述从动轴随传动齿轮副BD转动、设置于从动轴上的第二反射镜同步转动,从而改变第二反射镜的角度以及第二反射镜对调制激光的反射方向;The second end of the driven shaft is provided with a transmission gear pair BD, and the transmission gear pair BD meshes with the transmission gear pair BB, the transmission gear pair BB rotates and drives the transmission gear pair BD to rotate, and the driven shaft follows the transmission gear pair BD. The second reflecting mirror arranged on the driven shaft rotates synchronously, thereby changing the angle of the second reflecting mirror and the reflection direction of the modulated laser light by the second reflecting mirror;
所述摆动杆B上设置有传动齿轮副BC,且传动齿轮副BC与传动齿轮副BA啮合,传动齿轮副BA转动带动传动齿轮副BC转动、所述摆动杆B随传动齿轮副BC转动、所述连杆及设置于连杆上的激光头同步转动,使得第二反射镜反射的调制激光能够通过激光头射向工件的孔内壁、对不同位置的孔内壁进行加工处理;The swing rod B is provided with a transmission gear pair BC, and the transmission gear pair BC meshes with the transmission gear pair BA. The rotation of the transmission gear pair BA drives the transmission gear pair BC to rotate, and the swing rod B rotates with the transmission gear pair BC. The connecting rod and the laser head arranged on the connecting rod rotate synchronously, so that the modulated laser reflected by the second mirror can be directed to the inner wall of the hole of the workpiece through the laser head, and the inner wall of the hole in different positions can be processed;
第二角度传感器用于实时反馈所述激光头射出的调制激光偏转角度。The second angle sensor is used for real-time feedback of the deflection angle of the modulated laser emitted by the laser head.
优选地,所述安装座A或安装座B包含底板和在底板的一侧、垂直底板设置的轴颈,所述安装座A或安装座B具有沿轴颈开设的通孔,所述从动轴穿过该通孔;所述底板开设有固定孔,通过该固定孔所述安装座A安装固定在第一侧板上、所述安装座B安装固定在第二侧板;Preferably, the mounting seat A or the mounting seat B comprises a bottom plate and a journal arranged on one side of the bottom plate and perpendicular to the bottom plate, the mounting seat A or the mounting seat B has a through hole opened along the journal, and the driven The shaft passes through the through hole; the bottom plate is provided with a fixing hole, through which the mounting seat A is mounted and fixed on the first side plate, and the mounting seat B is mounted and fixed on the second side plate;
所述摆动杆A或摆动杆B的一端设有凸出的圆台、且具有沿圆台开设的安装孔,所述摆动杆B通过该安装孔固定设置传动齿轮副BC,通过过盈连接安装固定在滚动轴承B的外圈;所述摆动杆A通过过盈连接安装固定在滚动轴承A的外圈;所述摆动杆A或摆动杆B的另一端也开设有安装孔,所述摆动杆A通过该安装孔固定连杆的一端,所述摆动杆B通过该安装孔固定连杆的另二端。One end of the swinging rod A or the swinging rod B is provided with a protruding round table and has a mounting hole opened along the round table. The outer ring of the rolling bearing B; the swing rod A is installed and fixed on the outer ring of the rolling bearing A through an interference connection; the other end of the swing rod A or the swing rod B is also provided with a mounting hole, through which the swing rod A is installed One end of the connecting rod is fixed through the hole, and the other two ends of the connecting rod are fixed by the swing rod B through the mounting hole.
优选地,传动齿轮副BA和传动齿轮副BC的传动比I1与传动齿轮副BB和传动齿轮副BD的传动比I2满足:I1:I2=1:2。Preferably, the transmission ratio I 1 of the transmission gear pair BA and the transmission gear pair BC and the transmission ratio I 2 of the transmission gear pair BB and the transmission gear pair BD satisfy: I 1 :I 2 =1: 2 .
优选地,所述六自由度组合位移台包含X轴角位移台、Y轴角位移台和Z轴电动旋转台,X轴电动位移台、Y轴电动位移台和Z轴电动升降台,以及第三角度传感器;其中,X轴角位移台和Y轴角位移台组合、形成第一组合平移台,第一组合平移台安装设置于Z轴电动旋转台上;X轴电动位移台和Y轴电动位移台组合、形成第二组合平移台,第二组合平移台安装设置于Z轴电动升降台上;Z轴电动旋转台安装设置于第二组合平移台上;Preferably, the six-degree-of-freedom combination stage comprises an X-axis angular stage, a Y-axis angular stage and a Z-axis electric rotary stage, an X-axis electric stage, a Y-axis electric stage and a Z-axis electric lift, and the first Three-angle sensor; wherein, the X-axis angular displacement stage and the Y-axis angular displacement stage are combined to form the first combined translation stage, and the first combined translation stage is installed on the Z-axis electric rotary table; the X-axis electric displacement stage and the Y-axis electric The displacement platform is combined to form a second combined translation platform, and the second combined translation platform is installed on the Z-axis electric lifting platform; the Z-axis electric rotating platform is installed on the second combined translation platform;
其中,X轴角位移台用于绕X轴转动、Y轴角位移台用于绕Y轴转动、Z轴电动旋转台用于绕Z轴转动,X轴电动位移台用于沿X轴移动、Y轴电动位移台用于沿Y轴移动、Z轴电动升降台用于沿Z轴移动,使得设置于所述六自由度组合位移台上的工件进行不同方向的移动或转动;Among them, the X-axis angular displacement stage is used to rotate around the X-axis, the Y-axis angular displacement stage is used to rotate around the Y-axis, the Z-axis electric rotary table is used to rotate around the Z-axis, and the X-axis electric displacement stage is used to move along the X-axis, The Y-axis electric displacement table is used to move along the Y-axis, and the Z-axis electric lift table is used to move along the Z-axis, so that the workpiece arranged on the six-degree-of-freedom combined displacement table can move or rotate in different directions;
第三角度传感器安装设置于X轴角位移台上,用于实时监测X轴角位移台和Y轴角位移台的偏转角度。The third angle sensor is installed on the X-axis angular displacement stage, and is used for real-time monitoring of the deflection angles of the X-axis angular displacement stage and the Y-axis angular displacement stage.
优选地,所述小口径深孔内壁激光加工系统还包含辅助工装;Preferably, the small-diameter deep hole inner wall laser processing system further comprises auxiliary tooling;
所述辅助工装为礼帽形结构、具有凹槽,用于将工件设置于所述六自由度组合位移台上。The auxiliary tooling is a hat-shaped structure with a groove, and is used for setting the workpiece on the six-degree-of-freedom combined displacement table.
优选地,所述小口径深孔内壁激光加工系统适用于具有贯通式变截面多级孔形结构的工件。Preferably, the small-diameter deep hole inner wall laser processing system is suitable for workpieces having a through-type variable cross-section multi-level hole structure.
与现有技术相比,本发明提供的小口径深孔内壁激光加工系统,可以通过激光偏转组件调整激光的反射方向,使激光从不同角度射入工件孔、对孔内壁进行加工处理,也可以通过所述六自由度组合位移台带动工件,使得工件靠近或远离工件、并能够对工件进行多角度的移动或偏转,使不同孔内壁得到激光的加工处理,极大地提高了激光加工处理能力和处理效果,扩大了系统的使用范围,具有良好的应用前景。Compared with the prior art, the laser processing system for the inner wall of a small-diameter deep hole provided by the present invention can adjust the reflection direction of the laser light through the laser deflection component, so that the laser can be injected into the workpiece hole from different angles, and the inner wall of the hole can be processed. The workpiece is driven by the six-degree-of-freedom combined displacement stage, so that the workpiece is close to or away from the workpiece, and the workpiece can be moved or deflected at multiple angles, so that the inner walls of different holes can be processed by laser, which greatly improves the laser processing capacity and efficiency. The processing effect expands the use range of the system and has a good application prospect.
附图说明Description of drawings
图1为本发明所述的小口径深孔内壁激光加工系统结构示意图;1 is a schematic structural diagram of a laser processing system for the inner wall of a small-diameter deep hole according to the present invention;
图2为本发明所述的小口径深孔内壁激光加工系统的局部放大示意图;2 is a partial enlarged schematic view of the laser processing system for the inner wall of a small-diameter deep hole according to the present invention;
图3为本发明所述的激光导入组件的局部放大示意图;FIG. 3 is a partially enlarged schematic view of the laser introduction assembly according to the present invention;
图4和图5为本发明所述的激光偏转组件结构示意图;4 and 5 are schematic diagrams of the structure of the laser deflection assembly according to the present invention;
图6和图7为本发明所述的安装架结构示意图;6 and 7 are schematic diagrams of the structure of the mounting frame according to the present invention;
图8为安装座B、滚动轴承B和摆动杆B的剖示图;Figure 8 is a cross-sectional view of the mounting seat B, the rolling bearing B and the swing rod B;
图9为本发明所述的安装座B结构示意图;9 is a schematic structural diagram of the mounting seat B according to the present invention;
图10为本发明所述的摆动杆B结构示意图;10 is a schematic structural diagram of the swing rod B according to the present invention;
图11为本发明所述的激光偏转组件运动原理示意图;FIG. 11 is a schematic diagram of the motion principle of the laser deflection assembly according to the present invention;
图12为本发明所述的六自由度组合位移台局部结构示意图;12 is a schematic diagram of the partial structure of the six-degree-of-freedom combined displacement stage according to the present invention;
图13和图14为本发明所述的辅助工装结构示意图;13 and 14 are schematic diagrams of the auxiliary tooling structure according to the present invention;
图15为本发明所述的工件结构示意图。FIG. 15 is a schematic diagram of the structure of the workpiece according to the present invention.
具体实施方式Detailed ways
以下结合附图,通过详细说明较佳的具体实施例对本发明作进一步介绍。Hereinafter, the present invention will be further introduced by describing the preferred specific embodiments in detail with reference to the accompanying drawings.
图1为本发明所述的小口径深孔内壁激光加工系统结构示意图。如图1所示,所述的小口径深孔内壁激光加工系统包含光学隔振平台100、飞秒激光器200、激光调制组件、激光入射调整组件、激光偏转组件500、辅助工装600、六自由度组合位移台700和底座800。FIG. 1 is a schematic structural diagram of the laser processing system for the inner wall of a small-diameter deep hole according to the present invention. As shown in Figure 1, the small-diameter deep hole inner wall laser processing system includes an optical
所述飞秒激光器200和激光调制组件设置于所述光学隔振平台100上。本发明实施例中,所述光学隔振平台100采用标准件,包含有一个基台101和四条支腿102。需要说明的是,本发明所述光学隔振平台100的结构不限于此,其结构可以根据应用需求进行相应设计或调整。The
所述飞秒激光器200位于基台101上,所述飞秒激光器用于产生激光束。The
所述激光调制组件包含有安装调整架301、快门302、玻片303、缩束器304和衰减器305。本发明实施例中,所述安装调整架301包含上顶板3011、下底板3012以及位于上顶板和下底板之间的若干连接杆3013。本发明对所述安装调整架301的具体结构不做限定,在实际应用中可以根据需要进行相应设计,特此说明。所述安装调整架301位于基台101上,所述快门302、玻片303、缩束器304和衰减器305依序安装设置于安装调整架301上。本发明实施例中,所述飞秒激光器产生的激光束依次通过所述快门302、玻片303、缩束器304和衰减器305,形成调制激光;其中,所述快门302用于控制激光束的通断;所述玻片303用于调节激光的偏振方向;所述缩束器304用于调整激光束的光束直径;所述衰减器305用于对激光能量进行无极调节。The laser modulation assembly includes a mounting
所述激光导入组件设置于底座800上,用来调整所述调制激光的传播方向、使所述调制激光沿设定的入射方向进入激光偏转组件500。图2为本发明所述的小口径深孔内壁激光加工系统的局部放大示意图;图3为本发明所述的激光导入组件的局部放大示意图。配合参见图2和图3,所述激光导入组件包含桁架401、安装台402、第一反射镜403、第一角度传感器404和镜筒405。所述桁架401固定设置于底座800上;本发明实施例中,所述桁架401为门型结构,包含有横梁4011和两根支腿4012;两根支腿4012分布于横梁4011的两端;每根支腿4012的一端与横梁4011固定连接,另一端固定设置于底座800上。所述安装台402设置于桁架的横梁4011上;第一反射镜403和第一角度传感器404设置于安装台402上;所述横梁4011上开设有通孔O1,所述镜筒405的一端设置于该通孔、且与横梁4011固定连接,另一端伸向底座800、且设置有所述激光偏转组件500。The laser introduction component is disposed on the
所述激光调制组件形成的调制激光射向第一反射镜403,经第一反射镜403反射进入镜筒405、并沿镜筒的中心轴线射入所述激光偏转组件500。第一角度传感器404用于实时监测第一反射镜403的偏转角度。本发明中,所述调制激光进入激光偏转组件的设定射入方向即为沿镜筒中心轴线射入所述激光偏转组件500的方向。The modulated laser light formed by the laser modulation component is directed to the first reflecting
所述激光偏转组件500与所述镜筒405固定连接,所述激光偏转组件500对沿设定方向入射的调制激光的传播方向进行调整,使得所述调制激光沿不同方向射入工件900、对工件的孔内壁进行加工处理。图4和图5为本发明所述的激光偏转组件结构示意图。配合参见图4和图5,所述激光偏转组件500包含安装架501、法兰盘502、从动轴504以及第二反射镜505。本发明实施例中,所述安装架501具有凹槽结构、且槽口向下设置;所述安装架501包含顶板5011、第一侧板5012和第二侧板5013,如图6和图7所示。所述顶板5011上开设有通孔O2,通孔O2处设置有法兰盘502;所述法兰盘502固定设置于顶板5011上,且与镜筒405固定连接,通过法兰盘502将镜筒405与安装架501的凹槽连通、实现所述激光偏转组件500与激光导入组件的连接,使得镜筒405中的调制激光穿过法兰盘502和顶板5011的通孔O2,进入所述安装架的凹槽内部。The
各部件以的第一侧或第一端靠近安装架的第一侧板5012,第二侧或第二端靠近安装架的第二侧板5013。所述从动轴504水平穿过所述安装架的第一侧板和第二侧板,且,所述从动轴的第一端伸出第一侧板5012,第二端伸出第二侧板5013。The first side or first end of each component is close to the
第二反射镜505位于所述安装架的凹槽内部,且固定设置于从动轴504上、能够随从动轴504转动实现角度调整;进入凹槽内的调制激光经第二反射镜505的反射到达所述工件的孔壁表面进行加工处理。The second reflecting
配合参见图4和图5,所述激光偏转组件500还包含位于安装架的第一侧的伺服电机506、减速齿轮副AA507、减速齿轮副AB508、安装座A509、滚动轴承A510、摆动杆A511,位于安装架的第二侧的传动齿轮副BA512、传动齿轮副BB513、传动齿轮副BC514、传动齿轮副BD515、安装座B516、滚动轴承B517、摆动杆B518,以及主动轴503、连杆519、激光头520和第二角度传感器521。Referring to FIG. 4 and FIG. 5 , the
本发明实施例中,所述主动轴503水平穿过所述安装架的第一侧板和第二侧板,且,所述主动轴503的第一端伸出第一侧板5012,第二端伸出第二侧板5013。在所述安装架的第一侧,减速齿轮副AB508固定设置于主动轴503的第一端,所述伺服电机506固定设置于第一侧板5012上;所述伺服电机506通过其输出轴与减速齿轮副AA507连接,控制减速齿轮副AA507的转动,且减速齿轮副AA507与减速齿轮副AB508啮合,启动伺服电机506,伺服电机的输出轴带动减速齿轮副AA507转动,减速齿轮副AA507转动带动减速齿轮副AB508,所述主动轴503随减速齿轮副AB508转动。在所述安装架的第二侧,传动齿轮副BA512和传动齿轮副BB513固定设置于主动轴503的第二端,所述主动轴503转动带动传动齿轮副BA512和传动齿轮副BB513。In the embodiment of the present invention, the
图8为安装座B、滚动轴承B和摆动杆B的剖示图,用以示意它们安装状态的相对位置关系。在所述安装架的第二侧,所述安装座B516安装设置于第二侧板5013上、从动轴504的第二端伸出第二侧板5013并穿过所述安装座B516,所述摆动杆B518通过滚动轴承B517设置于安装座B516上,具体如下:FIG. 8 is a cross-sectional view of the mounting seat B, the rolling bearing B and the swing rod B, which is used to illustrate the relative positional relationship in the mounted state. On the second side of the mounting frame, the mounting seat B516 is mounted on the
图9为本发明所述的安装座B结构示意图。如图9所示,所述安装座B516包含底板5161和轴颈5162,所述轴颈在所述底板的一侧、与所述底板垂直设置;所述底板5161上开设有固定孔O4,所述安装座B516通过固定孔O4安装固定在第二侧板5013上;所述安装座B516沿轴颈开设有通孔O3,所述从动轴504通过通孔O3穿过所述安装座B516。FIG. 9 is a schematic structural diagram of the mounting seat B according to the present invention. As shown in FIG. 9 , the mounting seat B516 includes a
所述滚动轴承B517包含内圈和外圈(图未显示);所述滚动轴承B517通过内圈穿套并固定于所述安装座B的轴颈5162上,其外圈上安装设置有所述摆动杆B518、且随所述摆动杆B518转动。The rolling bearing B517 includes an inner ring and an outer ring (not shown); the rolling bearing B517 is threaded through the inner ring and fixed on the
图10为本发明所述的摆动杆B结构示意图。如图10所示,所述摆动杆B518的一端设有凸出的圆台5181、且具有沿圆台开设的安装孔O5,所述摆动杆B518通过过盈连接的方式安装固定在滚动轴承B517的外圈,通过安装孔O5来固定设置传动齿轮副BC514;所述摆动杆B518的另一端开设有安装孔O6,所述连杆519的一端设置于安装孔O6中、并与所述摆动杆B518固定连接。FIG. 10 is a schematic structural diagram of the swing rod B according to the present invention. As shown in FIG. 10 , one end of the swinging rod B518 is provided with a protruding circular table 5181 and a mounting hole O 5 opened along the circular table. The swinging rod B518 is installed and fixed on the outside of the rolling bearing B517 by means of interference connection. The other end of the swing rod B518 is provided with a mounting hole O 6 , and one end of the connecting
在所述安装架的第一侧,所述安装座A509固定设置于第一侧板5012上、从动轴504的第一端伸出第一侧板5012并穿过所述安装座A509,所述摆动杆A511通过滚动轴承A510设置于安装座A509上,此处与所述安装架第二侧对称设置,具体连接方式可参照上述安装座B516、滚动轴承B517和摆动杆B518的相关内容,此处不复累述。需要说明的是,所述安装座A509与安装座B516结构相同,滚动轴承A510与滚动轴承B517结构相同,所述摆动杆A511与摆动杆B518结构相同。On the first side of the mounting frame, the mounting seat A509 is fixed on the
所述从动轴504的第二端固定设置有传动齿轮副BD515,且传动齿轮副BD515与传动齿轮副BB513啮合,传动齿轮副BB513转动带动传动齿轮副BD515转动、所述从动轴504随传动齿轮副BD515转动,设置于从动轴504上的第二反射镜505同步转动、从而实现第二反射镜角度的调整,第二反射镜505对设定方向入射的调制激光进行反射、调制激光的反射方向也随之改变。The second end of the driven
本发明实施例中,所述激光头520和第二角度传感器521设置于所述连杆519上;所述连杆519的一端与摆动杆A511固定连接,另一端与摆动杆B518固定连接。所述摆动杆B通过安装孔O5来固定设置传动齿轮副BC514,且传动齿轮副BC514与传动齿轮副BA512啮合,通过传动齿轮副BA512转动带动传动齿轮副BC514、所述摆动杆B518及连杆519转动,同时所述摆动杆A511随着连杆519转动。设置于连杆上的激光头520随连杆519同步转动,使得激光头520在调制激光的反射方向上、第二反射镜505反射的调制激光能够通过激光头520射向工件的孔内壁、对不同位置的孔内壁进行加工处理。第二角度传感器521用于实时反馈所述激光头520射出的调制激光偏转角度。In the embodiment of the present invention, the
图11为本发明所述的激光偏转组件运动原理示意图。根据图11所示原理,为了使得第二反射镜505反射的调制激光能够准确通过激光头520射向工件,激光头520的转动角度应当为第二反射镜505的转动角度的2倍,换句话说,所述连杆519的摆动角度应当为从动轴504的旋转角度的2倍。在实际应用中,调整传动齿轮副的半径,使传动齿轮副BA512和传动齿轮副BC514的传动比I1与传动齿轮副BB513和传动齿轮副BD515的传动比I2满足:I1:I2=1:2,即可使得第二反射镜505反射的调制激光准确通过激光头520。FIG. 11 is a schematic diagram of the movement principle of the laser deflection assembly according to the present invention. According to the principle shown in FIG. 11 , in order to enable the modulated laser reflected by the
所述六自由度组合位移台700设置于底座800上,所述六自由度组合位移台700用来带动工件,使得工件能够靠近或远离激光偏转组件500、并能够进行多角度的移动或偏转实现位置调整,方便对工件的不同部位的孔内壁进行加工处理。The six-degree-of-freedom combined
图12为本发明所述的六自由度组合位移台局部结构示意图。如图12所示,所述六自由度组合位移台700包含X轴角位移台701、Y轴角位移台702和Z轴电动旋转台703,以及X轴电动位移台704、Y轴电动位移台705和Z轴电动升降台706。X轴角位移台701和Y轴角位移台702组合形成第一组合平移台,第一组合平移台安装设置于Z轴电动旋转台703上;X轴电动位移台704和Y轴电动位移台705组合形成第二组合平移台,第二组合平移台安装设置于Z轴电动升降台706上;且,Z轴电动旋转台703安装设置于第二组合平移台上。所述六自由度组合位移台700还包含第三角度传感器707;本发明实施例中,第三角度传感器707安装设置于X轴角位移台701上,用来实时监测X轴角位移台701和Y轴角位移台702的偏转角度。FIG. 12 is a schematic diagram of the partial structure of the six-degree-of-freedom combined displacement stage according to the present invention. As shown in FIG. 12 , the six-degree-of-freedom combined
本发明实施例中,X轴角位移台701用来绕X轴转动、Y轴角位移台702用来绕Y轴转动、Z轴电动旋转台703用来绕Z轴转动,X轴电动位移台704用来沿X轴移动、Y轴电动位移台705用来沿Y轴移动、Z轴电动升降台706用来沿Z轴移动,从而使得,所述六自由度组合位移台能够携载工件900靠近或远离激光偏转组件500、进行多角度的移动或偏转实现位置调整,完成对工件的不同部位的孔内壁的加工处理。In the embodiment of the present invention, the X-axis
本发明中,所述小口径深孔内壁激光加工系统还包含辅助工装600,所述辅助工装600用于工件900与所述六自由度组合位移台700的连接固定。图13和图14为本发明所述的辅助工装结构示意图。配合参见图13和图14,所述辅助工装600为礼帽形结构,具有凹槽。配合参见图2可知,所述辅助工装600的槽口向上,槽底固定设置于所述六自由度组合位移台700上,所述工件设置于所述辅助工装600的凹槽中。本发明所述的小口径深孔内壁激光加工系统适用于具有贯通式变截面多级孔形结构的工件900,如15所示。图15为本发明所述的工件结构示意图。In the present invention, the small-diameter deep hole inner wall laser processing system further includes an
尽管本发明的内容已经通过上述优选实施例作了详细介绍,但应当认识到上述的描述不应被认为是对本发明的限制。在本领域技术人员阅读了上述内容后,对于本发明的多种修改和替代都将是显而易见的。因此,本发明的保护范围应由所附的权利要求来限定。While the content of the present invention has been described in detail by way of the above preferred embodiments, it should be appreciated that the above description should not be construed as limiting the present invention. Various modifications and alternatives to the present invention will be apparent to those skilled in the art upon reading the foregoing. Accordingly, the scope of protection of the present invention should be defined by the appended claims.
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