WO2022148118A1 - Radiation-resistant laser cleaning device and use method - Google Patents
Radiation-resistant laser cleaning device and use method Download PDFInfo
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- WO2022148118A1 WO2022148118A1 PCT/CN2021/128976 CN2021128976W WO2022148118A1 WO 2022148118 A1 WO2022148118 A1 WO 2022148118A1 CN 2021128976 W CN2021128976 W CN 2021128976W WO 2022148118 A1 WO2022148118 A1 WO 2022148118A1
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- cleaning
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- 238000004140 cleaning Methods 0.000 title claims abstract description 129
- 230000005855 radiation Effects 0.000 title claims abstract description 38
- 238000000034 method Methods 0.000 title claims abstract description 15
- 230000007246 mechanism Effects 0.000 claims abstract description 117
- 239000013307 optical fiber Substances 0.000 claims abstract description 20
- 230000005540 biological transmission Effects 0.000 claims abstract description 13
- 229910000831 Steel Inorganic materials 0.000 claims abstract 2
- 239000010959 steel Substances 0.000 claims abstract 2
- 229910001209 Low-carbon steel Inorganic materials 0.000 claims description 39
- 230000033001 locomotion Effects 0.000 claims description 35
- 239000000835 fiber Substances 0.000 claims description 24
- 230000000694 effects Effects 0.000 claims description 9
- 230000008878 coupling Effects 0.000 claims description 8
- 238000010168 coupling process Methods 0.000 claims description 8
- 238000005859 coupling reaction Methods 0.000 claims description 8
- 210000003437 trachea Anatomy 0.000 claims description 8
- 238000007789 sealing Methods 0.000 claims description 5
- 230000009466 transformation Effects 0.000 claims description 3
- 230000008859 change Effects 0.000 claims description 2
- 238000000844 transformation Methods 0.000 claims description 2
- 239000000463 material Substances 0.000 claims 1
- 238000010586 diagram Methods 0.000 description 3
- 238000010276 construction Methods 0.000 description 2
- 239000000941 radioactive substance Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B7/00—Cleaning by methods not provided for in a single other subclass or a single group in this subclass
- B08B7/0035—Cleaning by methods not provided for in a single other subclass or a single group in this subclass by radiant energy, e.g. UV, laser, light beam or the like
- B08B7/0042—Cleaning by methods not provided for in a single other subclass or a single group in this subclass by radiant energy, e.g. UV, laser, light beam or the like by laser
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
Definitions
- laser cleaning as a new cleaning method, has received extensive attention in recent years. Compared with traditional chemical cleaning and mechanical cleaning, laser cleaning has the advantages of non-contact, no thermal effect, wide application range, and no environmental pollution, so it has been widely used.
- the existing laser cleaning technology mainly adopts the form of machine tool, that is, the laser cleaning head is installed on the machine tool, and the workpiece to be cleaned is transported to the machine tool for cleaning, and only a small number of cleaning heads can realize on-site cleaning operations.
- the purpose of this application is to solve the problems of high failure rate, low reliability, and large overall volume of the existing laser cleaning device that cannot directly enter the site when the laser cleaning device performs on-site cleaning operations in a space with a high radiation dose rate.
- a radiation-resistant laser cleaning device comprising a mobile positioning mechanism, an entry mechanism, a cleaning mechanism and a laser transmission mechanism
- the laser transmission mechanism sequentially penetrates the moving positioning mechanism and enters the interior of the mechanism, and is connected with the cleaning mechanism at its front end;
- the laser transmission mechanism includes a fiber laser, a fiber gas pipe, a beam expander and a galvanometer,
- the emitting side of the fiber laser and the galvanometer are connected by an optical fiber trachea that runs through the moving positioning mechanism and the inside of the mechanism in turn, and the beam expander is arranged in the optical fiber trachea and is close to the rear side of the galvanometer;
- the mobile positioning mechanism includes a mobile platform, a hollow shaft motor, a plurality of bearing seats and a hollow shaft,
- the entry mechanism includes a positioning mechanism, pipe threads and a mild steel skin,
- the cleaning mechanism includes a field lens, a field lens support plate, a screw rod, a guide rod and an air motor;
- the field lens is arranged on the field lens support plate, and its protrusion faces the front end direction of the field lens support plate, and the two guide rods are welded on the front end surface of the pipe thread along the entry mechanism.
- the present application also proposes a method for using a radiation-resistant laser cleaning device.
- the implementation of the radiation-resistant laser cleaning device described in any of the above includes the following steps:
- the two air motors on the front surface of the mild steel skin are activated to rotate and output torque.
- the air motor controls the moving direction of the field lens support plate along the guide rod through the rotation direction of the connected screw, and moves the field lens along the guide rod for the field lens. Adjustment of the focal length of the mirror.
- step S4 includes:
- the radiation-resistant laser cleaning device of the present application by replacing the motor and control components in the prior art with a cylinder, the radiation-resistant laser cleaning device of the present application can operate in a working environment with a high radiation dose rate.
- the radiation-resistant laser cleaning device of the present application through the engagement of the outer thread serrations provided on the outer wall of the pipe thread with the inner thread of the inner wall of the container to be cleaned, can meet the closed operation of the high-radiation laser cleaning space, and the sealing effect will not bring radiation. leakage.
- the radiation-resistant laser cleaning device of the present application is small in size, convenient for on-site work, and also has accurate control, low cleaning failure rate, and high reliability.
- Fig. 2 is a schematic diagram of the arrangement structure of the screw and guide rod according to an embodiment of a radiation-resistant laser cleaning device of the present application;
- FIG. 3 is a schematic diagram of the arrangement of cylinders according to an embodiment of a radiation-resistant laser cleaning device according to the present application.
- the present application provides a radiation-resistant laser cleaning device, including a mobile positioning mechanism 1, an entry mechanism 2, a cleaning mechanism 3, and a laser transmission mechanism 4,
- the laser transmission mechanism 4 sequentially penetrates the interior of the moving positioning mechanism 1 and the entry mechanism 2, and is connected to the cleaning mechanism 3 at its front end;
- the laser transmission mechanism 4 includes a fiber laser 41, an optical fiber gas pipe 42, a beam expander 43 and a galvanometer 44. Between the emission side of the fiber laser 41 and the galvanometer 44, the positioning mechanism 1 and the entry mechanism 2 are sequentially passed through.
- the optical fiber gas tube 42 is connected to the optical fiber gas tube 42, and the beam expander 43 is arranged in the optical fiber gas tube 42 and is close to the rear side of the galvanometer mirror 44.
- the mobile positioning mechanism 1 includes a mobile platform 11, a hollow shaft motor 12, two bearing seats 13 and a hollow shaft 14,
- One end of the hollow shaft motor 12 is connected to the fiber laser 41 through the optical fiber gas pipe 42, and the other end is connected to one end of the hollow shaft 14 through a coupling.
- Each bearing seat 13 is provided with a shaft hole, and the shaft hole fixes the hollow shaft 14 at Above the moving platform 11 , the other end of the hollow shaft 14 is connected with the entry mechanism 2 .
- the entry mechanism 2 includes a positioning mechanism, a pipe thread 21 and a mild steel skin 22.
- the positioning mechanism includes: a support plate 201 and a cylinder 202.
- the mild steel skin 22 covers the surface connected by the cylinder 202 and the support plate 201. into the surface of the positioning mechanism.
- the outer wall of the mild steel skin 22 is provided with the pipe thread 21, the outer side of the pipe thread 21 is provided with external thread serrations, and the external thread serrations cooperate with the internal threads of the wall surface of the container to be cleaned;
- the other end connected with the shaft motor 12 is welded with the mild steel skin 22 on the surface of the positioning mechanism.
- the mild steel skin 22 covers the surface of the positioning mechanism formed by connecting the cylinder 202 and the support plate 201, one end of the positioning mechanism is welded with the hollow shaft 14, and the other end is connected with the cleaning mechanism 3;
- each motion unit includes a support plate 201 and three hydraulic cylinders, two ends of the hydraulic cylinder are provided with hinge heads 203, and the hinge heads 203 are relatively small.
- the thick end faces back, and the thinner end faces forward;
- the hinge joint 203 is hinged with the front and rear support plates 201 respectively, and the support plates 201 are welded to the inner wall of the hollow mild steel skin 22 provided on the entry mechanism 2 to be fixed without relative motion.
- a small hole is provided in the center of the support plate 201, and the optical fiber trachea 42 passes through the small hole, and the small hole is used for the optical fiber and the trachea 42 to pass through.
- each motion unit when the piston rod set on the cylinder 202 is extended and retracted, the hinge head 203 of the cylinder 202 drives the support plate 201 to move through three hinge points, and the plane where the support plate 201 is located passes through the combination of the three hinge points , which can be used for various angle transformations of the support plate 201 in the movement space.
- the mild steel skin 22 Under the driving of the cylinder 202, the mild steel skin 22 can expand and contract back and forth and bend left and right along with the driving movement of the cylinder 202 and the hollow shaft 14. The surface of the positioning mechanism becomes radially enlarged and deformed.
- the pipe threads 21 on the outer wall of the mild steel skin 22 can mesh with the inner threads on the inner wall of the container to be cleaned during the rotation.
- the cleaning mechanism 3 is correspondingly screwed into the cleaning space of the container to be cleaned as the pipe thread 21 moves forward along the bearing axis, and the pipe thread 21 is
- the 55-degree sealing pipe thread seals the space between the cleaning mechanism 3 and the inner wall of the container to be cleaned, so as to effectively avoid leakage of radiation substances inside the container.
- the cleaning mechanism 3 includes a field lens 31, a field lens support plate 32, a screw rod 33, a guide rod 34 and an air motor 35.
- One end of the screw rod 33 is connected to the air motor 35 through the coupling, and the other end is connected to the air motor 35 through the screw rod.
- the external thread of 33 is matched and connected with the screw hole on the field lens support plate 32 , and a ball bearing is arranged at the matched place to synchronize the movement.
- the air motor 35 is provided with a coupling, and the air motor 35 is connected with the mild steel skin 22 at the end close to the cleaning mechanism 3 through the bolts provided on the support of the hollow shaft motor 12.
- the air motor 35 is: At least two are arranged around the mild steel skin 22 at 180° intervals.
- the field lens 31 is arranged on the field lens support plate 32, and its protrusion faces the front end direction of the field lens support plate 32, and the two guide rods 34 are welded on the front end surface of the pipe thread 21 along the entry mechanism 2, As shown in FIG. 2 , the two guide rods 34 surround the mild steel skin 22 and are arranged at a distance of 90° from the screw rod 33 .
- the guide rods 34 are in clearance fit with the light holes provided on the field lens support plate 32 for controlling The stability of the linear motion of the field lens support plate 32 avoids vibration caused by the thread rotation process, and improves the accuracy of laser cleaning.
- the air motor 35 transmits the torque to the screw 33 to drive the screw 33 to rotate.
- the rotation and direction of rotation of the air motor 35 are used to control the movement and direction of the field lens support plate 32 connected to it through the screw 33.
- the moving direction adjusts the distance between the field lens 31 and the lens of the galvanometer 44 along the guide rod 34 , and is used to adjust the focus of the field lens 31 .
- the field lens 31 receives the laser light emitted by the galvanometer 44 and focuses it on a plane to clean the cleaning target part of the external container to be cleaned.
- the optical fiber air tube 42 passes through the hollow shaft motor 12 and the hollow shaft 14 connected to the hollow shaft motor 12 and the hollow shaft provided in the side of the hollow shaft 14 and a plurality of the small holes in the center of the support plate 201 in the pipe thread 21 in turn, and enters with the pipe thread 21.
- a beam expander 43 is provided in the front section of the other end of the optical fiber gas pipe 42, and the top end of the optical fiber gas pipe 42 where the beam expander 43 is located is provided with a galvanometer 44, and the center of the support plate 201 at the front end of the pipe thread 21 A central hole is provided, and the galvanometer 44 is fixed at the central hole.
- the beam expander 43 is used to expand the laser beam, improve the focusing effect of the laser, and uniformly disperse the laser energy.
- the circular galvanometer receives the position signal transmitted by the screw 33 and the guide rod 34 , swings a certain angle range according to the conversion ratio of the working voltage and the rotation angle, and transmits the laser energy to the field mirror 31 .
- the movement control of the cleaning mechanism 3 at any position along the bearing axis direction in the space of each motion unit is realized, according to the cleaning part of the container to be cleaned. Adjust the cleaning mechanism 3 to carry out the cleaning operation until the cleaning task is completed.
- the present application also proposes a method for using a radiation-resistant laser cleaning device.
- the method of using the device during operation includes the following steps:
- the cleaning mechanism 3 enters the container to be cleaned as a whole;
- the two air motors 35 on the front surface of the mild steel skin 22 are activated to rotate and output torque.
- the rotation direction of the air motor 35 determines the moving distance and moving direction of the field lens 31 , and the field lens 31 is moved along the guide rod 34 to adjust the focal length of the field lens 31 .
- the units in the device of the present application can be combined, divided and deleted according to actual needs.
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- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Laser Beam Processing (AREA)
- Cleaning In General (AREA)
Abstract
The present application provides a radiation-resistant laser cleaning device and a use method. The radiation-resistant laser cleaning device comprises a moving positioning mechanism, an entering mechanism, a cleaning mechanism, and a laser transmission mechanism; the laser transmission mechanism penetrates through the moving positioning mechanism and the entering mechanism in sequence, and the front end of the laser transmission mechanism is connected to the cleaning mechanism; the moving positioning mechanism comprises a moving platform, a hollow shaft motor, a bearing seat, and a hollow shaft; the entering mechanism comprises a positioning mechanism, a pipe thread, and a soft steel skin; the cleaning mechanism comprises a field lens, a field lens supporting plate, a screw rod, a guide rod, and a pneumatic motor; and the laser transmission mechanism comprises an optical fiber laser, an optical fiber air pipe, a beam expander, and a galvanometer. Firstly, the cleaning mechanism, as a whole, enters a container to be cleaned; then the position of the cleaning mechanism is adjusted; then the angle of the cleaning mechanism is adjusted; and finally, the optical fiber laser is started for cleaning till cleaning is finished. When performing field cleaning operation in a space having a high radiation dose rate, the laser cleaning device of the present application is low in failure rate, high in reliability and small in overall size, and can conveniently and directly enter fields for operation.
Description
相关申请Related applications
本申请主张于2021年1月5日提交的、名称为“一种耐辐射激光清洗装置及使用方法”的中国发明专利申请:202110008526.4的优先权。This application claims the priority of the Chinese invention patent application: 202110008526.4 filed on January 5, 2021 and entitled "A Radiation-resistant Laser Cleaning Device and Using Method".
本申请涉及激光清洗领域,具体而言,涉及一种耐辐射激光清洗装置及使用方法。The present application relates to the field of laser cleaning, and in particular, to a radiation-resistant laser cleaning device and a method of using the same.
目前激光清洗作为一种新型清洗方法,近年来受到广泛关注。相较于传统化学清洗和机械清洗,激光清洗具有非接触、无热效应、适用范围广、无环境污染等优点,因此获得了广泛的应用。现有激光清洗技术主要采用机床形式,即激光清洗头安装于机床上,待清洗工件被运送至机床上进行清洗,只有少量清洗头能够实现现场清洗作业。At present, laser cleaning, as a new cleaning method, has received extensive attention in recent years. Compared with traditional chemical cleaning and mechanical cleaning, laser cleaning has the advantages of non-contact, no thermal effect, wide application range, and no environmental pollution, so it has been widely used. The existing laser cleaning technology mainly adopts the form of machine tool, that is, the laser cleaning head is installed on the machine tool, and the workpiece to be cleaned is transported to the machine tool for cleaning, and only a small number of cleaning heads can realize on-site cleaning operations.
而现有技术中,目前存在以下问题:1)、用于现场清洗的激光清洗装置存在大量电机和控制元器件,当进入高辐射剂量率的空间进行清洗作业时,电机和控制元器件故障率非常高,无法适应这种工作环境;2)、高辐射空间清洗作业时要求封闭作业,因此激光清洗装置必须整体进入现场,同时清洗现场的空间有限,现有激光清洗装置整体非常大,一方面无法直接进入现场施工,即使进入现场施工空间有限也不方便开展工作。In the prior art, there are the following problems: 1) There are a large number of motors and control components in the laser cleaning device used for on-site cleaning. When entering a space with a high radiation dose rate for cleaning operations, the failure rate of the motor and control components It is very high and cannot adapt to this working environment; 2) The high-radiation space cleaning operation requires closed operation, so the laser cleaning device must enter the site as a whole, and the space for cleaning is limited. The existing laser cleaning device is very large as a whole, on the one hand It is impossible to directly enter the site for construction, and it is inconvenient to carry out work even if the construction space is limited.
发明内容SUMMARY OF THE INVENTION
本申请的目的在于:针对激光清洗装置在高辐射剂量率的空间进行现场清洗作业时,存在故障率高、可靠性低,以及现有激光清洗装置整体体积大而无法直接进入现场的问题。The purpose of this application is to solve the problems of high failure rate, low reliability, and large overall volume of the existing laser cleaning device that cannot directly enter the site when the laser cleaning device performs on-site cleaning operations in a space with a high radiation dose rate.
为了实现上述目的,本申请提供如下技术方案:一种耐辐射激光清洗装置,包括 移动定位机构、进入机构、清洗机构和激光器传输机构,In order to achieve the above object, the application provides the following technical solutions: a radiation-resistant laser cleaning device, comprising a mobile positioning mechanism, an entry mechanism, a cleaning mechanism and a laser transmission mechanism,
所述激光器传输机构依次贯穿移动定位机构和进入机构内部,并在其前端与清洗机构连接;The laser transmission mechanism sequentially penetrates the moving positioning mechanism and enters the interior of the mechanism, and is connected with the cleaning mechanism at its front end;
所述激光器传输机构包括光纤激光器、光纤气管、扩束镜和振镜,The laser transmission mechanism includes a fiber laser, a fiber gas pipe, a beam expander and a galvanometer,
所述光纤激光器发射一侧与振镜之间由依次贯穿移动定位机构和进入机构内部的光纤气管连接,扩束镜设置在光纤气管内,并靠近振镜后侧;The emitting side of the fiber laser and the galvanometer are connected by an optical fiber trachea that runs through the moving positioning mechanism and the inside of the mechanism in turn, and the beam expander is arranged in the optical fiber trachea and is close to the rear side of the galvanometer;
所述移动定位机构包括移动平台、空心轴电机、多个轴承座和空心轴,The mobile positioning mechanism includes a mobile platform, a hollow shaft motor, a plurality of bearing seats and a hollow shaft,
所述空心轴电机、多个轴承座都固定于移动平台的正上方,所述空心轴电机一端通过光纤气管与光纤激光器连接,另一端与空心轴的一端连接,每个轴承座设置有轴孔,所述轴孔固定空心轴于移动平台之上,空心轴的另一端与进入机构连接;The hollow shaft motor and a plurality of bearing seats are fixed directly above the mobile platform. One end of the hollow shaft motor is connected to the fiber laser through an optical fiber gas pipe, and the other end is connected to one end of the hollow shaft. Each bearing seat is provided with a shaft hole. , the shaft hole fixes the hollow shaft on the moving platform, and the other end of the hollow shaft is connected with the entry mechanism;
所述进入机构包括定位机构、管螺纹和软钢蒙皮,The entry mechanism includes a positioning mechanism, pipe threads and a mild steel skin,
所述软钢蒙皮外壁设置有所述管螺纹,所述软钢蒙皮覆盖在所述定位机构表面,所述定位机构一端与空心轴焊接,另一端与清洗机构连接;The outer wall of the mild steel skin is provided with the pipe thread, the mild steel skin covers the surface of the positioning mechanism, one end of the positioning mechanism is welded with the hollow shaft, and the other end is connected with the cleaning mechanism;
所述清洗机构包括场镜、场镜支撑板、螺杆、导向杆和气动马达;The cleaning mechanism includes a field lens, a field lens support plate, a screw rod, a guide rod and an air motor;
所述气动马达上设置有联轴器,所述气动马达通过螺栓与软钢蒙皮在靠近清洗机构的端部连接;The air motor is provided with a coupling, and the air motor is connected with the mild steel skin at the end close to the cleaning mechanism through bolts;
所述螺杆一端与气动马达通过所述联轴器相连,另一端通过所述螺杆的外螺纹与所述场镜支撑板上的螺孔配合连接;One end of the screw rod is connected with the air motor through the coupling, and the other end is connected with the screw hole on the field lens support plate through the external thread of the screw rod;
所述场镜设置于所述场镜支撑板上,其凸起朝场镜支撑板前端方向,两个所述导向杆焊接在管螺纹沿进入机构朝前的端面上。The field lens is arranged on the field lens support plate, and its protrusion faces the front end direction of the field lens support plate, and the two guide rods are welded on the front end surface of the pipe thread along the entry mechanism.
基于同一发明构思,本申请还提出了一种耐辐射激光清洗装置的使用方法,如上述任一项所述的耐辐射激光清洗装置实施,包括以下步骤:Based on the same inventive concept, the present application also proposes a method for using a radiation-resistant laser cleaning device. The implementation of the radiation-resistant laser cleaning device described in any of the above includes the following steps:
S1、清洗机构整体进入待清洗容器内;S1. The cleaning mechanism enters the container to be cleaned as a whole;
S2、清洗机构的位置调节;S2, the position adjustment of the cleaning mechanism;
S3、清洗机构的角度调节;S3, the angle adjustment of the cleaning mechanism;
S4、开启光纤激光器进行清洗直至清洗完毕。S4, turn on the fiber laser for cleaning until the cleaning is completed.
上述任一项技术方案中,进一步地,步骤S1包括:In any of the above technical solutions, further, step S1 includes:
移动移动平台靠近待清洗容器,将管螺纹对准待清洗容器螺纹孔,开启空心轴电机驱动空心轴及软钢蒙皮旋转,通过软钢蒙皮外壁的管螺纹将进入机构和清洗机构依 次旋入待清洗容器内,同时由于管螺纹外壁设置的外螺纹锯齿与待清洗容器内壁内螺纹的啮合,形成密封作用防止辐射物质从待清洗容器泄漏,在进入指定深度后关闭空心轴电机。Move the mobile platform close to the container to be cleaned, align the pipe threads with the threaded holes of the container to be cleaned, turn on the hollow shaft motor to drive the hollow shaft and the mild steel skin to rotate, and rotate the entry mechanism and the cleaning mechanism in turn through the pipe threads on the outer wall of the mild steel skin. into the container to be cleaned, and at the same time, due to the engagement of the external thread serrations provided on the outer wall of the pipe thread with the inner thread of the inner wall of the container to be cleaned, a sealing effect is formed to prevent the leakage of radioactive substances from the container to be cleaned, and the hollow shaft motor is turned off after entering the specified depth.
上述任一项技术方案中,进一步地,步骤S2包括:In any of the above technical solutions, further, step S2 includes:
根据待清洗容器清洗位置,按照一定规律调节管道内各运动单元的气缸工作状态,通过三个气缸活塞杆的移动控制支撑板在运动空间中的多种角度的任意变换,进而控制清洗机构在待清洗容器空间中的位置,将清洗机构移动至待清洗部位范围内。According to the cleaning position of the container to be cleaned, adjust the working state of the cylinder of each moving unit in the pipeline according to a certain rule, control the arbitrary transformation of various angles of the support plate in the moving space through the movement of the three cylinder piston rods, and then control the cleaning mechanism in the waiting area. Clean the position in the container space and move the cleaning mechanism to the range of the part to be cleaned.
上述任一项技术方案中,进一步地,步骤S3包括:In any of the above technical solutions, further, step S3 includes:
启动软钢蒙皮前端面的两个气动马达进行旋转运动输出扭矩,气动马达通过相连的螺杆的旋转方向控制场镜支撑板沿导向杆的移动方向,将场镜沿导向杆移动,用于场镜焦距的调节。The two air motors on the front surface of the mild steel skin are activated to rotate and output torque. The air motor controls the moving direction of the field lens support plate along the guide rod through the rotation direction of the connected screw, and moves the field lens along the guide rod for the field lens. Adjustment of the focal length of the mirror.
上述任一项技术方案中,进一步地,步骤S4包括:In any of the above technical solutions, further, step S4 includes:
开启光纤激光器,激光穿过空心轴电机、管螺纹内支撑板中心所述小孔的光纤气管传递至扩束镜处,经扩束镜扩大激光光束,提高聚焦效果,使激光能量分散均匀。激光继续经振镜、场镜传输,并在清洗部位聚焦,执行清洗任务,直至清洗完毕,关闭光纤激光器,将清洗装置撤出待清洗容器。The fiber laser is turned on, and the laser is transmitted to the beam expander through the hollow shaft motor and the fiber trachea of the small hole in the center of the inner support plate of the pipe thread. The beam expander expands the laser beam, improves the focusing effect, and distributes the laser energy evenly. The laser continues to be transmitted through the galvanometer and field lens, and is focused on the cleaning part to perform the cleaning task until the cleaning is completed, turn off the fiber laser, and withdraw the cleaning device from the container to be cleaned.
与现有技术相比,本申请的有益效果是:Compared with the prior art, the beneficial effects of the present application are:
1、本申请的耐辐射激光清洗装置,通过用气缸代替现有技术中的电机和控制元器件,本申请的耐辐射激光清洗装置可作业于高辐射剂量率的工作环境。1. In the radiation-resistant laser cleaning device of the present application, by replacing the motor and control components in the prior art with a cylinder, the radiation-resistant laser cleaning device of the present application can operate in a working environment with a high radiation dose rate.
2、本申请的耐辐射激光清洗装置,通过管螺纹外壁设置的外螺纹锯齿与待清洗容器内壁内螺纹的啮合,能够满足高辐射激光清洗空间要求的封闭作业,形成密封作用不会带来辐射泄漏。2. The radiation-resistant laser cleaning device of the present application, through the engagement of the outer thread serrations provided on the outer wall of the pipe thread with the inner thread of the inner wall of the container to be cleaned, can meet the closed operation of the high-radiation laser cleaning space, and the sealing effect will not bring radiation. leakage.
3、本申请的耐辐射激光清洗装置体积小,方便进入现场工作,并且同样控制精准和清洗故障率低、可靠性高。3. The radiation-resistant laser cleaning device of the present application is small in size, convenient for on-site work, and also has accurate control, low cleaning failure rate, and high reliability.
本申请的上述和/或附加方面的优点在结合下面附图对实施例的描述中将变得明显和容易理解,其中:The advantages of the above and/or additional aspects of the present application will become apparent and readily understood from the following description of embodiments in conjunction with the accompanying drawings, wherein:
图1是根据本申请一种耐辐射激光清洗装置的一个实施例的结构示意图;1 is a schematic structural diagram of an embodiment of a radiation-resistant laser cleaning device according to the present application;
图2是根据本申请一种耐辐射激光清洗装置的一个实施例的螺杆和导向杆布置结构示意图;Fig. 2 is a schematic diagram of the arrangement structure of the screw and guide rod according to an embodiment of a radiation-resistant laser cleaning device of the present application;
图3是根据本申请一种耐辐射激光清洗装置的一个实施例的气缸布置结构示意图。FIG. 3 is a schematic diagram of the arrangement of cylinders according to an embodiment of a radiation-resistant laser cleaning device according to the present application.
为了能够更清楚地理解本申请的上述目的、特征和优点,下面结合附图和具体实施方式对本申请进行进一步的详细描述。需要说明的是,在不冲突的情况下,本申请的实施例及实施例中的特征可以相互结合。In order to more clearly understand the above objects, features and advantages of the present application, the present application will be further described in detail below with reference to the accompanying drawings and specific embodiments. It should be noted that the embodiments of the present application and the features of the embodiments may be combined with each other unless there is conflict.
在下面的描述中,阐述了很多具体细节以便于充分理解本申请,但是,本申请还可以采用其他不同于在此描述的其他方式来实施,因此,本申请的保护范围并不受下面公开的具体实施例的限制。In the following description, many specific details are set forth to facilitate a full understanding of the present application. However, the present application can also be implemented in other ways different from those described herein. Therefore, the protection scope of the present application is not subject to the following disclosure. Restrictions to specific embodiments.
实施例1:Example 1:
如图1-3所示,本申请提供了一种耐辐射激光清洗装置,包括移动定位机构1、进入机构2、清洗机构3、激光器传输机构4,As shown in Figures 1-3, the present application provides a radiation-resistant laser cleaning device, including a mobile positioning mechanism 1, an entry mechanism 2, a cleaning mechanism 3, and a laser transmission mechanism 4,
所述激光器传输机构4依次贯穿移动定位机构1和进入机构2内部,并在其前端与清洗机构3连接;The laser transmission mechanism 4 sequentially penetrates the interior of the moving positioning mechanism 1 and the entry mechanism 2, and is connected to the cleaning mechanism 3 at its front end;
所述激光器传输机构4包括光纤激光器41、光纤气管42、扩束镜43和振镜44,所述光纤激光器41发射一侧与振镜44之间由依次贯穿移动定位机构1和进入机构2内部的光纤气管42连接,扩束镜43设置在光纤气管42内,并靠近振镜44后侧。The laser transmission mechanism 4 includes a fiber laser 41, an optical fiber gas pipe 42, a beam expander 43 and a galvanometer 44. Between the emission side of the fiber laser 41 and the galvanometer 44, the positioning mechanism 1 and the entry mechanism 2 are sequentially passed through. The optical fiber gas tube 42 is connected to the optical fiber gas tube 42, and the beam expander 43 is arranged in the optical fiber gas tube 42 and is close to the rear side of the galvanometer mirror 44.
所述移动定位机构1包括移动平台11、空心轴电机12、两个轴承座13和空心轴14,The mobile positioning mechanism 1 includes a mobile platform 11, a hollow shaft motor 12, two bearing seats 13 and a hollow shaft 14,
所述空心轴电机12、两个轴承座13都固定于移动平台11的正上方,其中,两个轴承座13用螺栓连接并紧固于移动平台11上,用于支撑与空心轴14配合的轴承,空心轴电机12通过自身支座与移动平台11连接。The hollow shaft motor 12 and the two bearing seats 13 are fixed directly above the mobile platform 11 , wherein the two bearing seats 13 are connected with bolts and fastened on the mobile platform 11 for supporting the hollow shaft 14 . Bearings, the hollow shaft motor 12 is connected with the moving platform 11 through its own support.
所述空心轴电机12一端通过光纤气管42与光纤激光器41连接,另一端与空心轴14的一端通过联轴器连接,每个轴承座13设置有轴孔,所述轴孔固定空心轴14于移动平台11之上,空心轴14的另一端与进入机构2连接。One end of the hollow shaft motor 12 is connected to the fiber laser 41 through the optical fiber gas pipe 42, and the other end is connected to one end of the hollow shaft 14 through a coupling. Each bearing seat 13 is provided with a shaft hole, and the shaft hole fixes the hollow shaft 14 at Above the moving platform 11 , the other end of the hollow shaft 14 is connected with the entry mechanism 2 .
所述进入机构2包括定位机构、管螺纹21和软钢蒙皮22,所述定位机构包括: 支撑板201和气缸202,所述软钢蒙皮22覆盖在由气缸202和支撑板201连接而成的定位机构表面。The entry mechanism 2 includes a positioning mechanism, a pipe thread 21 and a mild steel skin 22. The positioning mechanism includes: a support plate 201 and a cylinder 202. The mild steel skin 22 covers the surface connected by the cylinder 202 and the support plate 201. into the surface of the positioning mechanism.
所述软钢蒙皮22外壁设置有所述管螺纹21,所述管螺纹21外侧设置有外螺纹锯齿,所述外螺纹锯齿与待清洗容器壁面的内螺纹相互配合;空心轴14在与空心轴电机12相连的另一端与定位机构表面的软钢蒙皮22焊接。The outer wall of the mild steel skin 22 is provided with the pipe thread 21, the outer side of the pipe thread 21 is provided with external thread serrations, and the external thread serrations cooperate with the internal threads of the wall surface of the container to be cleaned; The other end connected with the shaft motor 12 is welded with the mild steel skin 22 on the surface of the positioning mechanism.
所述软钢蒙皮22覆盖在由气缸202和支撑板201连接而成的所述定位机构表面,所述定位机构一端与空心轴14焊接,另一端与清洗机构3连接;The mild steel skin 22 covers the surface of the positioning mechanism formed by connecting the cylinder 202 and the support plate 201, one end of the positioning mechanism is welded with the hollow shaft 14, and the other end is connected with the cleaning mechanism 3;
所述软钢蒙皮22内部包括依次连接的多节运动单元,每节运动单元包含一个支撑板201和三个液压缸,所述液压缸的两端设置铰接头203,所述铰接头203较粗一端朝后,较细一端朝前;通过所述铰接头203分别与前后两块支撑板201铰接,支撑板201与所述进入机构2上设置的中空软钢蒙皮22内壁焊合固定无相对运动。The inside of the mild steel skin 22 includes multiple motion units connected in sequence, each motion unit includes a support plate 201 and three hydraulic cylinders, two ends of the hydraulic cylinder are provided with hinge heads 203, and the hinge heads 203 are relatively small. The thick end faces back, and the thinner end faces forward; the hinge joint 203 is hinged with the front and rear support plates 201 respectively, and the support plates 201 are welded to the inner wall of the hollow mild steel skin 22 provided on the entry mechanism 2 to be fixed without relative motion.
所述支撑板201中心设置小孔,所述光纤气管42贯穿所述小孔,所述小孔,用于光纤和气管42穿过。A small hole is provided in the center of the support plate 201, and the optical fiber trachea 42 passes through the small hole, and the small hole is used for the optical fiber and the trachea 42 to pass through.
在每个运动单元中,当气缸202设置的活塞杆伸缩时,所述气缸202的铰接头203处通过三个铰接点带动支撑板201运动,支撑板201所在的平面通过三个铰接点的组合,可以用于支撑板201在运动空间中的多种角度变换,在所述气缸202的驱动下,软钢蒙皮22能够随气缸202的驱动运动和空心轴14作前后伸缩和左右弯曲及其定位机构表面径向变大而变形。In each motion unit, when the piston rod set on the cylinder 202 is extended and retracted, the hinge head 203 of the cylinder 202 drives the support plate 201 to move through three hinge points, and the plane where the support plate 201 is located passes through the combination of the three hinge points , which can be used for various angle transformations of the support plate 201 in the movement space. Under the driving of the cylinder 202, the mild steel skin 22 can expand and contract back and forth and bend left and right along with the driving movement of the cylinder 202 and the hollow shaft 14. The surface of the positioning mechanism becomes radially enlarged and deformed.
在空心轴电机12输出转矩的驱动下,带动空心轴14和软钢蒙皮22旋转时,在转动过程中软钢蒙皮22外壁的管螺纹21能够与待清洗容器内壁面的内螺纹相互啮合前进,在移动平台11在空心轴电机12输出转矩时,随着管螺纹21沿轴承轴线往前移动,将所述清洗机构3对应旋入待清洗容器的清洗空间内,同时管螺纹21为55度密封管螺纹,密封所述清洗机构3与所述待清洗容器内壁之间的空间,用于有效避免容器内部辐射物质泄露。Driven by the output torque of the hollow shaft motor 12, when the hollow shaft 14 and the mild steel skin 22 are driven to rotate, the pipe threads 21 on the outer wall of the mild steel skin 22 can mesh with the inner threads on the inner wall of the container to be cleaned during the rotation. Moving forward, when the moving platform 11 outputs torque on the hollow shaft motor 12, the cleaning mechanism 3 is correspondingly screwed into the cleaning space of the container to be cleaned as the pipe thread 21 moves forward along the bearing axis, and the pipe thread 21 is The 55-degree sealing pipe thread seals the space between the cleaning mechanism 3 and the inner wall of the container to be cleaned, so as to effectively avoid leakage of radiation substances inside the container.
所述清洗机构3包括场镜31、场镜支撑板32、螺杆33、导向杆34和气动马达35,所述螺杆33一端与气动马达35通过所述联轴器相连,另一端通过所述螺杆33的外螺纹与所述场镜支撑板32上的螺孔配合连接,配合处设置球轴承使运动同步。The cleaning mechanism 3 includes a field lens 31, a field lens support plate 32, a screw rod 33, a guide rod 34 and an air motor 35. One end of the screw rod 33 is connected to the air motor 35 through the coupling, and the other end is connected to the air motor 35 through the screw rod. The external thread of 33 is matched and connected with the screw hole on the field lens support plate 32 , and a ball bearing is arranged at the matched place to synchronize the movement.
所述气动马达35上设置有联轴器,所述气动马达35通过空心轴电机12支座上设置的螺栓与软钢蒙皮22在靠近清洗机构3的端部连接,所述气动马达35为至少两 个,环绕软钢蒙皮22间隔180°排布。The air motor 35 is provided with a coupling, and the air motor 35 is connected with the mild steel skin 22 at the end close to the cleaning mechanism 3 through the bolts provided on the support of the hollow shaft motor 12. The air motor 35 is: At least two are arranged around the mild steel skin 22 at 180° intervals.
所述气动马达35将扭矩传递给连接的螺杆33,通过螺杆33与场镜支撑板32的螺纹啮合,并将螺杆33的旋转运动转换为场镜支撑板32沿导向杆34的直线运动。The air motor 35 transmits the torque to the connected screw 33 , engages with the thread of the field lens support plate 32 through the screw rod 33 , and converts the rotational motion of the screw 33 into a linear motion of the field lens support plate 32 along the guide rod 34 .
所述场镜31设置于所述场镜支撑板32上,其凸起朝场镜支撑板32前端方向,两个所述导向杆34焊接在管螺纹21沿进入机构2朝前的端面上,如图2所示,两个所述导向杆34环绕软钢蒙皮22并与螺杆33呈间隔90°布置,所述导向杆34与场镜支撑板32设置的光孔间隙配合,用于控制场镜支撑板32直线运动的稳定性,避免螺纹转动过程中引起的振动,提高了激光清洗的准确性。The field lens 31 is arranged on the field lens support plate 32, and its protrusion faces the front end direction of the field lens support plate 32, and the two guide rods 34 are welded on the front end surface of the pipe thread 21 along the entry mechanism 2, As shown in FIG. 2 , the two guide rods 34 surround the mild steel skin 22 and are arranged at a distance of 90° from the screw rod 33 . The guide rods 34 are in clearance fit with the light holes provided on the field lens support plate 32 for controlling The stability of the linear motion of the field lens support plate 32 avoids vibration caused by the thread rotation process, and improves the accuracy of laser cleaning.
所述气动马达35将扭矩传递给螺杆33,带动螺杆33旋转运动,由气动马达35自身的旋转和旋转方向,再通过螺杆33控制与其连接的场镜支撑板32的移动及移动方向,并通过所述移动方向调节场镜31与振镜44镜片间沿导向杆34的距离,用于调节场镜31的聚焦。场镜31接收振镜44发出的激光并在一个平面上聚焦,对外部待清洗容器的清洗目标部位进行清洗。The air motor 35 transmits the torque to the screw 33 to drive the screw 33 to rotate. The rotation and direction of rotation of the air motor 35 are used to control the movement and direction of the field lens support plate 32 connected to it through the screw 33. The moving direction adjusts the distance between the field lens 31 and the lens of the galvanometer 44 along the guide rod 34 , and is used to adjust the focus of the field lens 31 . The field lens 31 receives the laser light emitted by the galvanometer 44 and focuses it on a plane to clean the cleaning target part of the external container to be cleaned.
所述光纤气管42依次穿过空心轴电机12及其旁侧与其相连的空心轴14内设置的中空轴道和管螺纹21中支撑板201中心的多个所述小孔,随管螺纹21进入待清洗容器内,在所述光纤气管42另一端前段内设置有扩束镜43,所述扩束镜43所在光纤气管42的顶端设置有振镜44,管螺纹21最前端的支撑板201中心设置中心孔,所述振镜44固定于所述中心孔处。The optical fiber air tube 42 passes through the hollow shaft motor 12 and the hollow shaft 14 connected to the hollow shaft motor 12 and the hollow shaft provided in the side of the hollow shaft 14 and a plurality of the small holes in the center of the support plate 201 in the pipe thread 21 in turn, and enters with the pipe thread 21. In the container to be cleaned, a beam expander 43 is provided in the front section of the other end of the optical fiber gas pipe 42, and the top end of the optical fiber gas pipe 42 where the beam expander 43 is located is provided with a galvanometer 44, and the center of the support plate 201 at the front end of the pipe thread 21 A central hole is provided, and the galvanometer 44 is fixed at the central hole.
扩束镜43用于将激光光束扩大,改善激光的聚焦效果,使激光能量均匀分散。圆形的振镜通过接受螺杆33和导向杆34传输的位置信号,按工作的电压与旋转角度的转换比例摆动一定的角度范围,将激光能量传输至场镜31。The beam expander 43 is used to expand the laser beam, improve the focusing effect of the laser, and uniformly disperse the laser energy. The circular galvanometer receives the position signal transmitted by the screw 33 and the guide rod 34 , swings a certain angle range according to the conversion ratio of the working voltage and the rotation angle, and transmits the laser energy to the field mirror 31 .
在所述连接的五级运动单元沿轴承轴线方向的运动作用下,实现了在各运动单元空间中,对清洗机构3在沿轴承轴线方向的任意位置的运动控制,根据待清洗容器的清洗部位调节清洗机构3,进行清洗作业,直至完成清洗任务。Under the action of the connected five-stage motion unit along the bearing axis direction, the movement control of the cleaning mechanism 3 at any position along the bearing axis direction in the space of each motion unit is realized, according to the cleaning part of the container to be cleaned. Adjust the cleaning mechanism 3 to carry out the cleaning operation until the cleaning task is completed.
实施例2:Example 2:
以上结合附图详细说明了本申请的技术方案,基于同一发明构思,本申请还提出了一种耐辐射激光清洗装置的使用方法,如上述任一项所述的耐辐射激光清洗装置实施,本装置在作业时其使用方法包括以下步骤:The technical solutions of the present application have been described in detail above with reference to the accompanying drawings. Based on the same inventive concept, the present application also proposes a method for using a radiation-resistant laser cleaning device. The method of using the device during operation includes the following steps:
S1、清洗机构3整体进入待清洗容器内;S1. The cleaning mechanism 3 enters the container to be cleaned as a whole;
移动移动平台11靠近待清洗容器,将软钢蒙皮22外的管螺纹21对准待清洗容器螺纹孔,开启空心轴电机12驱动空心轴14及软钢蒙皮22旋转,通过软钢蒙皮22外壁的管螺纹21将进入机构2和清洗机构3依次旋入待清洗容器内,移动平台11随之直线往复运动,同时由于管螺纹21外壁设置的外螺纹锯齿与待清洗容器内壁5内螺纹的啮合,形成密封作用防止辐射物质从待清洗容器泄漏,在进入指定的工作深度后关闭空心轴电机12。Move the mobile platform 11 close to the container to be cleaned, align the pipe thread 21 outside the mild steel skin 22 with the threaded hole of the container to be cleaned, turn on the hollow shaft motor 12 to drive the hollow shaft 14 and the mild steel skin 22 to rotate, and pass the mild steel skin 22. 22 The pipe thread 21 on the outer wall of the pipe thread 21 will screw the entry mechanism 2 and the cleaning mechanism 3 into the container to be cleaned in turn, and the moving platform 11 will reciprocate linearly accordingly. Meshing, forming a sealing effect to prevent the leakage of radioactive substances from the container to be cleaned, and shutting down the hollow shaft motor 12 after entering the designated working depth.
S2、清洗机构3的位置调节;S2, the position adjustment of the cleaning mechanism 3;
根据待清洗容器清洗的空间位置范围,按照一定规律调节管道内各运动单元的气缸202工作状态,如图3所示,通过三个气缸202活塞杆的移动控制支撑板201在运动空间中的多种角度的任意变换,气缸活塞杆的移动转换为所述清洗机构3在待清洗容器的清洗空间中的来回运动,进而控制清洗机构3在待清洗容器空间中的位置,将清洗机构3移动至待清洗部位范围内。According to the spatial position range of the container to be cleaned, the working state of the cylinders 202 of each motion unit in the pipeline is adjusted according to a certain rule. As shown in FIG. 3 , the movement of the piston rods of the three cylinders 202 controls the amount of the support plate 201 in the motion space. Any change of the angle, the movement of the cylinder piston rod is converted into the back and forth movement of the cleaning mechanism 3 in the cleaning space of the container to be cleaned, and then the position of the cleaning mechanism 3 in the space of the container to be cleaned is controlled, and the cleaning mechanism 3 is moved to within the area to be cleaned.
S3、清洗机构3的焦距调节;S3, the focal length adjustment of the cleaning mechanism 3;
启动软钢蒙皮22前端面的两个气动马达35进行旋转运动输出扭矩,气动马达35通过相连的螺杆33在旋转时的旋转方向控制场镜支撑板32沿导向杆34的方向移动,两个气动马达35的旋转方向决定了场镜31的移动距离和移动方向,将场镜31沿导向杆34移动用于场镜31焦距的调节。The two air motors 35 on the front surface of the mild steel skin 22 are activated to rotate and output torque. The rotation direction of the air motor 35 determines the moving distance and moving direction of the field lens 31 , and the field lens 31 is moved along the guide rod 34 to adjust the focal length of the field lens 31 .
S4、开启光纤激光器41进行清洗直至清洗完毕;S4, turn on the fiber laser 41 for cleaning until the cleaning is completed;
开启光纤激光器41,激光穿过空心轴电机12、管螺纹21内支撑板201中心所述小孔的光纤气管42传递至扩束镜43处,经扩束镜43扩大激光光束,提高聚焦效果,使激光能量分散均匀。激光继续经振镜44、场镜31传输,并在清洗部位聚焦,执行清洗任务,直至清洗完毕,关闭光纤激光器41,将清洗装置撤出待清洗容器。The fiber laser 41 is turned on, and the laser passes through the hollow shaft motor 12 and the fiber air pipe 42 of the small hole in the center of the support plate 201 in the pipe thread 21 and is transmitted to the beam expander 43. The beam expander 43 expands the laser beam and improves the focusing effect. Disperse the laser energy evenly. The laser continues to be transmitted through the galvanometer 44 and the field mirror 31, and is focused on the cleaning part to perform the cleaning task until the cleaning is completed, then the fiber laser 41 is turned off, and the cleaning device is withdrawn from the container to be cleaned.
本申请中的步骤可根据实际需求进行顺序调整、合并和删减。The steps in this application can be adjusted, combined and deleted in sequence according to actual needs.
本申请装置中的单元可根据实际需求进行合并、划分和删减。The units in the device of the present application can be combined, divided and deleted according to actual needs.
尽管参考附图详地公开了本申请,但应理解的是,这些描述仅仅是示例性的,并非用来限制本申请的应用。本申请的保护范围由附加权利要求限定,并可包括在不脱离本申请保护范围和精神的情况下针对发明所作的各种变型、改型及等效方案。Although the present application has been disclosed in detail with reference to the accompanying drawings, it should be understood that these descriptions are merely exemplary and are not intended to limit the application of the present application. The protection scope of the present application is defined by the appended claims, and may include various modifications, alterations and equivalent solutions for the invention without departing from the protection scope and spirit of the present application.
Claims (13)
- 一种耐辐射激光清洗装置,其特征在于,包括移动定位机构(1)、进入机构(2)、清洗机构(3)和激光器传输机构(4),A radiation-resistant laser cleaning device, characterized in that it comprises a moving positioning mechanism (1), an entry mechanism (2), a cleaning mechanism (3) and a laser transmission mechanism (4),所述激光器传输机构(4)依次贯穿移动定位机构(1)和进入机构(2)内部,并在其前端与清洗机构(3)连接;The laser transmission mechanism (4) sequentially penetrates the interior of the moving positioning mechanism (1) and the entry mechanism (2), and is connected to the cleaning mechanism (3) at the front end thereof;所述激光器传输机构(4)包括光纤激光器(41)、光纤气管(42)、扩束镜(43)和振镜(44),The laser transmission mechanism (4) comprises a fiber laser (41), a fiber gas pipe (42), a beam expander (43) and a galvanometer (44),所述光纤激光器(41)发射一侧与振镜(44)之间由依次贯穿移动定位机构(1)和进入机构(2)内部的光纤气管(42)连接,扩束镜(43)设置在光纤气管(42)内,并靠近振镜(44)后侧;The emitting side of the fiber laser (41) and the galvanometer (44) are connected by an optical fiber trachea (42) that runs through the moving positioning mechanism (1) and the entry mechanism (2) in turn, and the beam expander (43) is arranged on the inside the optical fiber trachea (42), and close to the rear side of the galvanometer (44);所述移动定位机构(1)包括移动平台(11)、空心轴电机(12)、多个轴承座(13)和空心轴(14),The mobile positioning mechanism (1) comprises a mobile platform (11), a hollow shaft motor (12), a plurality of bearing seats (13) and a hollow shaft (14),所述空心轴电机(12)、多个轴承座(13)都固定于移动平台(11)的正上方,所述空心轴电机(12)一端通过光纤气管(42)与光纤激光器(41)连接,另一端与空心轴(14)的一端连接,每个轴承座(13)设置有轴孔,所述轴孔固定空心轴(14)于移动平台(11)之上,空心轴(14)的另一端与进入机构(2)连接;The hollow shaft motor (12) and the plurality of bearing seats (13) are fixed directly above the moving platform (11), and one end of the hollow shaft motor (12) is connected to the fiber laser (41) through a fiber optic gas pipe (42) , the other end is connected with one end of the hollow shaft (14), each bearing seat (13) is provided with a shaft hole, the shaft hole fixes the hollow shaft (14) on the moving platform (11), the hollow shaft (14) The other end is connected with the entry mechanism (2);所述进入机构(2)包括定位机构、管螺纹(21)和软钢蒙皮(22),The entry mechanism (2) includes a positioning mechanism, a pipe thread (21) and a mild steel skin (22),所述软钢蒙皮(22)外壁设置有所述管螺纹(21),所述软钢蒙皮(22)覆盖在所述定位机构表面,所述定位机构一端与空心轴(14)焊接,另一端与清洗机构(3)连接;The outer wall of the mild steel skin (22) is provided with the pipe thread (21), the mild steel skin (22) covers the surface of the positioning mechanism, and one end of the positioning mechanism is welded with the hollow shaft (14), The other end is connected with the cleaning mechanism (3);所述清洗机构(3)包括场镜(31)、场镜支撑板(32)、螺杆(33)、导向杆(34)和气动马达(35);The cleaning mechanism (3) comprises a field lens (31), a field lens support plate (32), a screw (33), a guide rod (34) and an air motor (35);所述气动马达(35)上设置有联轴器,所述气动马达(35)通过螺栓与软钢蒙皮(22)在靠近清洗机构(3)的端部连接;The air motor (35) is provided with a coupling, and the air motor (35) is connected with the mild steel skin (22) at the end close to the cleaning mechanism (3) through bolts;所述螺杆(33)一端与气动马达(35)通过所述联轴器相连,另一端通过所述螺杆(33)的外螺纹与所述场镜支撑板(32)上的螺孔配合连接;One end of the screw rod (33) is connected with the air motor (35) through the coupling, and the other end is connected with the screw hole on the field lens support plate (32) through the external thread of the screw rod (33);所述场镜(31)设置于所述场镜支撑板(32)上,其凸起朝场镜支撑板(32)前端方向,两个所述导向杆(34)焊接在管螺纹(21)沿进入机构(2)朝前的端面上。The field lens (31) is arranged on the field lens support plate (32), and its protrusion faces the front end direction of the field lens support plate (32), and the two guide rods (34) are welded to the pipe thread (21) Along the forward facing end face of the entry mechanism (2).
- 如权利要求1所述的耐辐射激光清洗装置,其特征在于,所述定位机构包括:支撑板(201)和气缸(202),The radiation-resistant laser cleaning device according to claim 1, wherein the positioning mechanism comprises: a support plate (201) and a cylinder (202),所述软钢蒙皮(22)覆盖在由气缸(202)和支撑板(201)连接而成的定位机构表面。The mild steel skin (22) covers the surface of the positioning mechanism formed by connecting the cylinder (202) and the support plate (201).
- 如权利要求2所述的耐辐射激光清洗装置,其特征在于,所述软钢蒙皮(22)内部包括依次连接的多节运动单元,每节运动单元包含一个支撑板(201)和三个液压缸,所述液压缸的两端设置铰接头(203),通过所述铰接头(203)分别与前后两块支撑板(201)铰接,支撑板(201)与所述进入机构(2)上设置的中空软钢蒙皮(22)内壁焊合固定。The radiation-resistant laser cleaning device according to claim 2, wherein the mild steel skin (22) includes a plurality of motion units connected in sequence, and each motion unit includes a support plate (201) and three motion units. Hydraulic cylinder, two ends of the hydraulic cylinder are provided with hinge joints (203), and are respectively hinged with the front and rear support plates (201) through the hinge joints (203), and the support plates (201) are connected with the entry mechanism (2) The inner wall of the hollow mild steel skin (22) provided above is welded and fixed.
- 如权利要求3所述的耐辐射激光清洗装置,其特征在于,所述支撑板(201)中心设置小孔,所述光纤气管(42)贯穿所述小孔,The radiation-resistant laser cleaning device according to claim 3, characterized in that, a small hole is arranged in the center of the support plate (201), and the optical fiber gas pipe (42) penetrates the small hole,在每个运动单元中,当气缸(15)设置的活塞杆伸缩时,所述气缸(15)通过多个铰接点带动支撑板(201)运动,支撑板(201)所在的平面通过三个铰接点的组合,用于支撑板(201)在运动空间中的多种角度变换,在所述气缸(202)的驱动下,软钢蒙皮(22)能够随气缸(202)的驱动运动和空心轴(14)作前后伸缩和左右弯曲及其定位机构表面径向变大而变形。In each motion unit, when the piston rod provided on the cylinder (15) is extended and retracted, the cylinder (15) drives the support plate (201) to move through a plurality of hinge points, and the plane on which the support plate (201) is located is connected by three hinges The combination of points is used for various angle transformations of the support plate (201) in the movement space, and under the driving of the cylinder (202), the mild steel skin (22) can move and hollow with the driving of the cylinder (202). The shaft (14) stretches back and forth and bends left and right, and the surface of the positioning mechanism becomes larger and deformed in the radial direction.
- 如权利要求4所述的耐辐射激光清洗装置,其特征在于,所述光纤气管(42)穿过空心轴电机(12)的空心轴(14)内设置的中空轴道和管螺纹(21)中支撑板(201)中心的所述小孔。The radiation-resistant laser cleaning device according to claim 4, wherein the optical fiber gas pipe (42) passes through the hollow shaft and the pipe thread (21) provided in the hollow shaft (14) of the hollow shaft motor (12). The small hole in the center of the middle support plate (201).
- 如权利要求1所述的耐辐射激光清洗装置,其特征在于,所述进入机构(2)的空心轴(14)一端通过联轴器与空心轴电机(12)的电机轴相连,另一端与定位机构表面的软钢蒙皮(22)焊接;The radiation-resistant laser cleaning device according to claim 1, wherein one end of the hollow shaft (14) of the entry mechanism (2) is connected to the motor shaft of the hollow shaft motor (12) through a coupling, and the other end is connected to the motor shaft of the hollow shaft motor (12). The mild steel skin (22) on the surface of the positioning mechanism is welded;在空心轴电机(12)带动空心轴(14)和软钢蒙皮(22)旋转时,所述软钢蒙皮(22)外壁的管螺纹(21)设置有外螺纹锯齿,所述外螺纹锯齿与待清洗容器壁面的内螺纹相互啮合。When the hollow shaft motor (12) drives the hollow shaft (14) and the mild steel skin (22) to rotate, the pipe thread (21) on the outer wall of the mild steel skin (22) is provided with external thread saw teeth, and the external thread The serrations engage with the inner thread of the wall of the container to be cleaned.
- 如权利要求3所述的耐辐射激光清洗装置,其特征在于,所述气动马达(35)将扭矩传递给连接的螺杆(33),通过螺杆(33)与场镜支撑板(32)的螺纹啮合,并将螺杆(33)的旋转运动转换为场镜支撑板(32)沿导向杆(34)的直线运动;The radiation-resistant laser cleaning device according to claim 3, characterized in that, the air motor (35) transmits the torque to the connected screw (33) through the screw (33) and the thread of the field lens support plate (32). engage and convert the rotational motion of the screw (33) into the linear motion of the field lens support plate (32) along the guide rod (34);所述气动马达(35)由自身的旋转和旋转方向,带动螺杆(33)旋转运动,通过 螺杆(33)控制与其连接的场镜支撑板(32)的移动及移动方向,并通过所述移动方向调节场镜(31)与振镜(44)镜片间沿导向杆(34)的距离,用于调节场镜(31)的聚焦。The air motor (35) drives the screw (33) to rotate by its own rotation and rotation direction, and controls the movement and movement direction of the field lens support plate (32) connected to the screw (33), and through the movement The direction adjusts the distance between the field lens (31) and the lens of the galvanometer (44) along the guide rod (34), so as to adjust the focus of the field lens (31).
- 如权利要求1所述的耐辐射激光清洗装置,其特征在于,所述气动马达(35)为至少两个,环绕软钢蒙皮(22)间隔180°排布;两个所述导向杆(34)环绕软钢蒙皮(22)并与螺杆(33)呈间隔90°布置,所述导向杆(34)与场镜支撑板(32)设置的光孔间隙配合,用于控制场镜支撑板(32)直线运动的稳定性。The radiation-resistant laser cleaning device according to claim 1, characterized in that there are at least two air motors (35), which are arranged around the mild steel skin (22) at intervals of 180°; 34) Surrounding the mild steel skin (22) and being arranged at a distance of 90° from the screw (33), the guide rod (34) is in clearance fit with the light hole provided on the field lens support plate (32) for controlling the field lens support The stability of the linear movement of the plate (32).
- 一种耐辐射激光清洗装置的使用方法,如权利要求1至8中任一项所述的耐辐射激光清洗装置实施,其特征在于,包括以下步骤:A method for using a radiation-resistant laser cleaning device, implemented by the radiation-resistant laser cleaning device according to any one of claims 1 to 8, is characterized in that, comprising the following steps:S1、清洗机构(3)整体进入待清洗容器内;S1. The cleaning mechanism (3) enters the container to be cleaned as a whole;S2、清洗机构(3)的位置调节;S2, the position adjustment of the cleaning mechanism (3);S3、清洗机构(3)的角度调节;S3, the angle adjustment of the cleaning mechanism (3);S4、开启光纤激光器(41)进行清洗直至清洗完毕。S4. Turn on the fiber laser (41) for cleaning until the cleaning is completed.
- 如权利要求9所述的耐辐射激光清洗装置的使用方法,其特征在于,步骤S1包括:The method for using a radiation-resistant laser cleaning device according to claim 9, wherein step S1 comprises:移动移动平台(11)靠近待清洗容器,将管螺纹(21)对准待清洗容器螺纹孔,开启空心轴电机(12)驱动空心轴(14)及软钢蒙皮(22)旋转,通过软钢蒙皮(22)外壁的管螺纹(21)将进入机构(2)和清洗机构(3)依次旋入待清洗容器内,同时由于管螺纹(21)外壁设置的外螺纹锯齿与待清洗容器内壁(5)内螺纹的啮合,形成密封作用防止辐射物质从待清洗容器泄漏,在进入指定深度后关闭空心轴电机(12)。Move the mobile platform (11) close to the container to be cleaned, align the pipe thread (21) with the threaded hole of the container to be cleaned, and turn on the hollow shaft motor (12) to drive the hollow shaft (14) and the mild steel skin (22) to rotate. The pipe threads (21) on the outer wall of the steel skin (22) screw the entry mechanism (2) and the cleaning mechanism (3) into the container to be cleaned in turn, and at the same time, the external thread serrations provided on the outer wall of the pipe thread (21) are connected to the container to be cleaned. The engagement of the inner thread of the inner wall (5) forms a sealing effect to prevent the radiation material from leaking from the container to be cleaned, and the hollow shaft motor (12) is closed after entering the specified depth.
- 如权利要求9所述的耐辐射激光清洗装置的使用方法,其特征在于,步骤S2包括:The method for using the radiation-resistant laser cleaning device according to claim 9, wherein step S2 comprises:根据待清洗容器清洗位置,按照一定规律调节管道内各运动单元的气缸(202)工作状态,通过三个气缸(202)活塞杆的移动控制支撑板(201)在运动空间中的多种角度的任意变换,进而控制清洗机构(3)在待清洗容器空间中的位置,将清洗机构(3)移动至待清洗部位范围内。According to the cleaning position of the container to be cleaned, the working state of the cylinders (202) of each motion unit in the pipeline is adjusted according to certain rules, and the movement of the piston rods of the three cylinders (202) is used to control the various angles of the support plate (201) in the motion space. Arbitrarily change, and then control the position of the cleaning mechanism (3) in the space of the container to be cleaned, and move the cleaning mechanism (3) to the range of the part to be cleaned.
- 如权利要求9所述的耐辐射激光清洗装置的使用方法,其特征在于,步骤S3包括:The method for using the radiation-resistant laser cleaning device according to claim 9, wherein step S3 comprises:启动软钢蒙皮(22)前端面的两个气动马达(35)进行旋转运动输出扭矩,气动马达(35)通过相连的螺杆(33)的旋转方向控制场镜支撑板(32)沿导向杆(34)的移动方向,将场镜(31)沿导向杆移动,用于场镜(31)焦距的调节。Activate the two air motors (35) on the front surface of the mild steel skin (22) to perform rotational motion and output torque. The air motor (35) controls the field lens support plate (32) along the guide rod through the rotation direction of the connected screw (33). In the moving direction of (34), the field lens (31) is moved along the guide rod to adjust the focal length of the field lens (31).
- 如权利要求9所述的耐辐射激光清洗装置的使用方法,其特征在于,步骤S4包括:The method for using the radiation-resistant laser cleaning device according to claim 9, wherein step S4 comprises:开启光纤激光器(41),激光穿过空心轴电机(12)、管螺纹(21)内支撑板(201)中心所述小孔的光纤气管(42)传递至扩束镜(43)处,经扩束镜(43)扩大激光光束,提高聚焦效果,使激光能量分散均匀。激光继续经振镜(44)、场镜(31)传输,并在清洗部位聚焦,执行清洗任务,直至清洗完毕,关闭光纤激光器(41),将清洗装置撤出待清洗容器。The fiber laser (41) is turned on, and the laser is transmitted to the beam expander (43) through the hollow shaft motor (12), the fiber trachea (42) of the small hole in the center of the support plate (201) in the pipe thread (21), and the The beam expander (43) expands the laser beam, improves the focusing effect, and makes the laser energy disperse evenly. The laser continues to be transmitted through the galvanometer (44) and the field lens (31), and is focused on the cleaning part to perform the cleaning task until the cleaning is completed, the fiber laser (41) is turned off, and the cleaning device is withdrawn from the container to be cleaned.
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