The laser cleaning method and cleaning device of a kind of inner-walls of duct
Technical field
The present invention relates to pipeline cleaning technical field, the laser cleaning method of more particularly to a kind of inner-walls of duct and cleaning
Device.
Background technology
Pipeline carries the important task of transport gas, liquid resource and waste, and indispensable work is played in modern industry
With.Pipeline transportation due to freight volume it is big, cost of transportation is low, be easily managed the features such as and gain great popularity, become in fast-developing
Gesture.Wherein metallic conduit accounts for the very big share of pipe applications, the important function risen in the modern life, industry.During use,
Inner-walls of duct may be attached with the materials such as greasy dirt, carbon distribution, oxide and coating, traditional inner-walls of duct cleaning method there are still
Many problems.
At present in actual applications, the method for inner-walls of duct cleaning is broadly divided into manual/mechanical polishing method, sand-blast, acid
Wash method etc..
Traditional manual/mechanical ablution is wasted time and energy, poor working environment, and pipeline is easily damaged in cleaning process
Inwall.Sand-blast be by abrasive material at a given speed, spray angle be ejected into steel pipe internal-surface, so as to remove the miscellaneous of inner-walls of duct
Matter.There is dust pollution in sand-blast operating process, and be not suitable for caliber long tube road inner surface pre-treating technology.Pickling
Method is to immerse in pickling tube pipeline, and the waste liquid environmental pollution after pickling is very big, and pickling cannot be accomplished to inner-walls of duct
Accurate cleaning.Therefore, existing cleaning technique suffers from significant limitation for inner-walls of duct.With the hair of laser technology
Exhibition, new laser cleaning technique has obtained applying well.
Current laser cleaning system is typically broadly divided into hand-held laser cleaning system and manipulator/machine tool type laser cleaning system
System, and use galvanometer scanning system laser facula shaping more, can only realize that linear pattern is scanned, cleaning camera lens volume is larger.Therefore
The structure of existing purging system is only applicable to clean outer surface and the very big object in space, is very for the cleaning of inner-walls of duct
Difficult.
The laser cleaning equipment for being exclusively used in inner-walls of duct at present is less, and its principal mode is introduced by optical fiber or guide-lighting mirror
Laser, circular scanning of the laser to inner-walls of duct is realized by the axial-rotation of reflecting optics, is finally reached the mesh of cleaning inwall
's.But because laser focusing is very sensitive, it is difficult to ensure that the focus of laser is in all the time in reflecting optics rotary course and treats
On the surface of cleaning;In high-speed rotation, eyeglass easily shakes this external mirror so that facula position is difficult to control to,
Laser is ultimately resulted in be difficult to ensure that the cleaning performance of inner-walls of duct.Cleaned in inner-walls of duct this greatly limits laser technology
The application in field.
Therefore one device for being applied to pipeline cleaning of design is needed, preferably propulsion laser technology is in pipeline cleaning
Using.
The content of the invention
An object of the present invention is to provide for the laser cleaning method and cleaning device of a kind of inner-walls of duct, and the present invention makes
Obtain laser lens to be difficult to rock during cleaning, facula position is easily controlled, it is ensured that the focus of laser is in pipeline all the time
On the surface to be cleaned of inwall.
To achieve these goals, the invention provides a kind of laser cleaning method of inner-walls of duct, including:
Step one, pipeline is placed on the guide wheel of support platform;
Step 2, causes that lens support tubes are deep into inside the pipeline by horizontal axis adjustment module, by height
Adjustment module adjusts the height of the lens support tubes so that the focus of the laser lens being arranged on the lens support tubes is made
Used in the inwall of the pipeline;
Step 3, opens the laser lens, the rotation of the pipeline is controlled by the guide wheel, by the trunnion axis
The laser lens are controlled along the axial movement of the pipeline to adjustment module, so as to clean the inwall of the pipeline.
Preferably, the laser lens include the collimating mirror, galvanometer and the condenser lens that set gradually, by optical fiber by laser
Transmit successively to the collimating mirror, the galvanometer and the condenser lens.
Preferably, the step 3 also includes:By air compressing mechanism to being arranged on entering beside the condenser lens
Tracheae is passed through compressed air, and the condenser lens is isolated with the pollutant produced in cleaning process.
Preferably, the horizontal axis adjustment module is arranged on the axial slide rail of the support platform, and the height is adjusted
Section module is arranged in the horizontal axis adjustment module.
It is a further object of the present invention to provide a kind of laser cleaner of inner-walls of duct, including:
Support platform;
Guide wheel, is arranged in the support platform, and the rotation for supporting pipeline to be cleaned, the guide wheel can drive
The rotation of the pipeline;
Horizontal axis adjustment module, is arranged in the support platform, can be along the axial movement of the pipeline;
Electronic controlled height adjustment, is arranged in the horizontal axis adjustment module;
Lens support tubes, are arranged on the electronic controlled height adjustment, and adjust height by the electronic controlled height adjustment;
Laser lens, are arranged on the lens support tubes.
Preferably, the laser lens include the collimating mirror, galvanometer and the condenser lens that set gradually, are formed by optical fiber successively
To the light path of the collimating mirror, the galvanometer and the condenser lens.
Preferably, the horizontal axis adjustment module is arranged on the axial slide rail of the support platform.
Preferably, the laser cleaner also includes:Air inlet pipe, is arranged in the lens support tubes;
Air compressing mechanism, connects the air inlet pipe.
Preferably, the guide wheel is the four cylindrical shape rollers set along the axisymmetrical of the pipeline.
The embodiment of the present invention has following technique effect:
1) by way of the rotary motion of pipeline coordinates the axial direction of laser lens and moves radially, realize to different inner diameters
Inner-walls of duct cleaning.
2) horizontal axis adjustment module regulation lens support tubes go deep into inside pipeline, and electronic controlled height adjustment adjusts the camera lens
The height of support tube, the pipeline that rotates of cooperation, laser lens are spinned deep motion, are realized to inner-walls of duct entirety
Cleaning.
According to the accompanying drawings to the detailed description of the specific embodiment of the invention, those skilled in the art will be brighter
Of the invention above-mentioned and other purposes, advantages and features.
Brief description of the drawings
Describe some specific embodiments of the invention in detail by way of example, and not by way of limitation with reference to the accompanying drawings hereinafter.
Identical reference denotes same or similar part or part in accompanying drawing.It should be appreciated by those skilled in the art that these
What accompanying drawing was not necessarily drawn to scale.In accompanying drawing:
Fig. 1 is the flow chart of the laser cleaning method of the inner-walls of duct of the embodiment of the present invention;
Fig. 2 is the structural representation of the laser cleaner of the inner-walls of duct of the embodiment of the present invention.
Specific embodiment
Fig. 1 shows the flow chart of the laser cleaning method of the inner-walls of duct of the embodiment of the present invention, and Fig. 2 is implementation of the present invention
The structural representation of the laser cleaner of the inner-walls of duct of example.
As shown in Figure 1 and Figure 2, the embodiment of the present invention provides a kind of laser cleaning method of inner-walls of duct, including:
S100, pipeline 108 is placed on the guide wheel 1010 of support platform 109;
S200, causes that lens support tubes 104 are deep into inside the pipeline 108 by horizontal axis adjustment module 1011,
The height of the lens support tubes 104 is adjusted by electronic controlled height adjustment 103 so that be arranged on the lens support tubes 104
The focus of laser lens act on the inwall of the pipeline 108;
S300, opens the laser lens, the rotation of the pipeline 108 is controlled by the guide wheel 1010, by described
Horizontal axis adjustment module 1011 controls the laser lens along the axial movement of the pipeline 108, so as to clean the pipeline
108 inwall.
Wherein, by way of the rotary motion of pipeline coordinates the axial direction of laser lens and moves radially, realize to difference
The inner-walls of duct cleaning of internal diameter.Horizontal axis adjustment module regulation lens support tubes go deep into inside pipeline, and electronic controlled height adjustment is adjusted
Save the height of the lens support tubes, the pipeline that cooperation rotates, laser lens are spinned deep motion, are realized to pipe
The overall cleaning of road inwall.
In some illustrative embodiments, the laser lens include the collimating mirror 105 for setting gradually, galvanometer 106 and gather
Focus lens 107, are transmitted to the collimating mirror 105, the galvanometer 106 and the condenser lens laser by optical fiber 102 successively
107。
In some illustrative embodiments, the S300 also includes:By air compressing mechanism to being arranged on the focusing
The air inlet pipe 101 on the side of lens 107 is passed through compressed air, the pollutant that will be produced in the condenser lens 107 and cleaning process
Isolation.
In some illustrative embodiments, the horizontal axis adjustment module 1011 is arranged on the support platform 109
On axial slide rail, the electronic controlled height adjustment 103 is arranged in the horizontal axis adjustment module 1011.
Fig. 2 shows a kind of structural representation of the laser cleaner of inner-walls of duct.
As shown in Fig. 2 a kind of laser cleaner of inner-walls of duct, including:Support platform 109;
Guide wheel 1010, is arranged in the support platform 109, for supporting pipeline 108 to be cleaned, the guide wheel 1010
Rotation can drive the rotation of the pipeline 108;
Horizontal axis adjustment module 1011, is arranged in the support platform 109, can be moved along the axial direction of the pipeline 108
It is dynamic;
Electronic controlled height adjustment 103, is arranged in the horizontal axis adjustment module 1011;
Lens support tubes 104, are arranged on the electronic controlled height adjustment 103, and are adjusted by the electronic controlled height adjustment 103
Highly;
Laser lens, are arranged on the lens support tubes 104.
Wherein, the rotation for rotarily driving pipeline 108 of guide wheel 1010, pipeline is adjusted by adjusting the rotating speed of guide wheel 1010
108 rotary speed, and then change the speed of laser cleaning.Horizontal axis adjustment module 1011, for adjusting laser lens position
Axial location inside pipeline 108.Electronic controlled height adjustment 103, the distance for adjusting laser lens and the inwall of pipeline 108,
So that the focus of laser is on the inwall of pipeline 108 to be cleaned all the time.Lens support tubes 104, for supporting laser mirror
Head.Laser lens, produce laser, the inwall for cleaning pipeline 108.Laser lens are coordinated by the rotary motion of pipeline 108
Axial direction and the mode for moving radially, realize to the inner wall washing of pipeline 108 of different inner diameters.Horizontal axis adjustment module 1011 is adjusted
Section lens support tubes go deep into inside pipeline, and electronic controlled height adjustment 103 adjusts the height of the lens support tubes 104, and cooperation is done and revolved
The dynamic pipeline 108 of transhipment, laser lens are spinned deep motion, are realized to the overall cleaning of the inwall of pipeline 108.
In some illustrative embodiments, the laser lens include the collimating mirror 105 for setting gradually, galvanometer 106 and gather
Focus lens 107, form by optical fiber 102 successively to the light of the collimating mirror 105, the galvanometer 106 and the condenser lens 107
Road.The reciprocally swinging of galvanometer 106 so that point hot spot is changed into linear light spot, and the long axis direction of linear light spot is axially flat with pipeline 108
OK.
In some illustrative embodiments, the horizontal axis adjustment module 1011 is arranged on the support platform 109
On axial slide rail.
In some illustrative embodiments, air inlet pipe 101 is arranged in the lens support tubes 104;Preferably, air inlet
The outlet nose end of pipe 101 is arranged on the lower section of condenser lens 107.Air compressing mechanism, connects the air inlet pipe 101.Air inlet pipe
101, compressed air is passed through all the time, compressed air is discharged from the venthole of the lower section of condenser lens 107, so as to prevent laser cleaning mistake
Cheng Zhong, the solid impurity pollution camera lens surface of splashing.
In some illustrative embodiments, the guide wheel 1010 is four set along the axisymmetrical of the pipeline 108
Cylindrical shape roller.
Embodiment 1
Pipeline 108 is placed on the guide wheel 1010 of support platform 109, pipeline 108 is rotarily driven by guide wheel 1010
Rotation;Cause that lens support tubes 104 are deep into inside the pipeline 108 by horizontal axis adjustment module 1011, by height
Degree adjustment module 103 adjusts the height of the lens support tubes 104 so that be arranged on the laser on the lens support tubes 104
The focus of camera lens is acted in the inner wall surface of the pipeline 108 to be cleaned.When carrying out cleaning, the laser mirror is opened
Head, the rotation of the pipeline 108 is controlled by the guide wheel 1010, is controlled by the horizontal axis adjustment module 1011 described
Laser lens go deep into inside pipeline 108 along the axial movement of the pipeline 108, clean the depths of pipeline 108 part to be cleaned.
In cleaning process, by air compressing mechanism to compressed air is passed through in air inlet pipe 101, in preventing cleaning process
Pollutant is infected with condenser lens 107.
So far, although those skilled in the art will appreciate that detailed herein have shown and described multiple of the invention and show
Example property embodiment, but, without departing from the spirit and scope of the present invention, still can be direct according to present disclosure
It is determined that or deriving many other variations or modifications for meeting the principle of the invention.Therefore, the scope of the present invention is understood that and recognizes
It is set to and covers all these other variations or modifications.