CN109047184B - Laser cleaning equipment and method suitable for inner and outer walls of rotary body - Google Patents
Laser cleaning equipment and method suitable for inner and outer walls of rotary body Download PDFInfo
- Publication number
- CN109047184B CN109047184B CN201810953456.8A CN201810953456A CN109047184B CN 109047184 B CN109047184 B CN 109047184B CN 201810953456 A CN201810953456 A CN 201810953456A CN 109047184 B CN109047184 B CN 109047184B
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- CN
- China
- Prior art keywords
- laser cleaning
- laser
- direction movement
- jaw chuck
- revolving body
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B7/00—Cleaning by methods not provided for in a single other subclass or a single group in this subclass
- B08B7/0035—Cleaning by methods not provided for in a single other subclass or a single group in this subclass by radiant energy, e.g. UV, laser, light beam or the like
- B08B7/0042—Cleaning by methods not provided for in a single other subclass or a single group in this subclass by radiant energy, e.g. UV, laser, light beam or the like by laser
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/08—Devices involving relative movement between laser beam and workpiece
- B23K26/0869—Devices involving movement of the laser head in at least one axial direction
- B23K26/0876—Devices involving movement of the laser head in at least one axial direction in at least two axial directions
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K26/00—Working by laser beam, e.g. welding, cutting or boring
- B23K26/14—Working by laser beam, e.g. welding, cutting or boring using a fluid stream, e.g. a jet of gas, in conjunction with the laser beam; Nozzles therefor
- B23K26/142—Working by laser beam, e.g. welding, cutting or boring using a fluid stream, e.g. a jet of gas, in conjunction with the laser beam; Nozzles therefor for the removal of by-products
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/053—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work aligning cylindrical work; Clamping devices therefor
- B23K37/0538—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work aligning cylindrical work; Clamping devices therefor for rotating tubes, e.g. rollers
Abstract
The invention discloses laser cleaning equipment and a method suitable for inner and outer walls of a rotary body. The upper end of the shell is connected and installed with a Z-direction movement shaft through a Z-movement shaft fixing plate, and is also fixedly connected with a three-jaw chuck support frame in a welding way. The laser cleaning head is fixedly connected to the sliding guide rail, can move up and down along with the sliding guide rail, is used for adjusting the focal length of the laser cleaning head, and is suitable for revolving bodies with different diameters. The equipment is mainly aimed at the high-efficiency laser cleaning sites of the inner wall and the outer wall of the revolving body part. The cleaning efficiency is high, the operation is convenient, and the practical value is very high.
Description
Technical Field
The invention relates to a laser cleaning technology, in particular to laser cleaning equipment and method suitable for inner and outer walls of a rotary body.
Background
In the industrial production process, rotating body parts such as rusted pipe fittings, bosses and the like are often produced. These parts are difficult to clean, even impossible to clean, directly scrapped and lost in the traditional cleaning method. The laser is difficult to enter the inner wall of the pipe fitting, so that the cleaning is limited or the cleaning efficiency is low.
Disclosure of Invention
The invention aims to overcome the defects and shortcomings of the prior art and provide a laser cleaning device and a method suitable for inner and outer walls of a rotary body. The laser cleaning equipment focuses on the inner wall and the outer wall of the revolving body part, and can clean the inner wall and the outer wall of the pipe fitting rapidly and efficiently.
The invention is realized by the following technical scheme:
laser cleaning equipment suitable for inner and outer walls of gyration, its characterized in that: the device comprises a shell 22, an industrial personal computer 18, a pulse laser 19, a compression pump 20 and an integrated controller 21, wherein the industrial personal computer 18, the pulse laser 19, the compression pump 20 and the integrated controller 21 are arranged in the shell 22;
one side of the top of the casing 22 is provided with a X Z directional linkage mechanism for installing a laser cleaning device, and the other side of the top of the casing 22 is provided with a three-jaw chuck jaw mechanism for clamping a revolving body workpiece 14;
the industrial personal computer 18, the pulse laser 19 and the compression pump 20 are connected with the integrated controller 21.
The X Z directional linkage mechanism comprises a Z-direction movement axis fixing seat 23, a Z-direction movement axis 5 and an X-direction movement axis 3 which are arranged on the Z-direction movement axis fixing seat 23; the Z-direction movement axis 5 is connected with the X-direction movement axis 3 through the XZ-direction movement sliding block 4 so as to realize the position movement of an XZ plane;
the Z-direction movement shaft 5 is driven to move in the Z direction by a Z-direction manual handle 6; the X-direction movement axis 3 is driven to move in the X direction by the X-axis movement motor 2;
the laser cleaning device comprises a cleaning head rotating motor 7, a flange 8, a sliding guide rail 9, a vibrating mirror connecting rod 10, a dust collection head 11, a laser cleaning lens 12 and a vibrating mirror 13;
the cleaning head rotating motor 7 is connected with the X-direction moving shaft 3 through bolts;
the flange 8 is connected with the cleaning head rotating motor 7 through a spline, and the sliding guide rail 9 is connected with the flange 8 through a bolt;
one end of the vibrating mirror connecting rod 10 is connected with the sliding guide rail 9, and the dust collection head 11, the laser cleaning lens 12 and the vibrating mirror 13 are arranged at the other end of the vibrating mirror connecting rod 10;
the dust collection head 11 is connected with the compression pump 20 through an air pipe;
the laser cleaning lens 12 and the galvanometer 13 are connected with a pulse laser 19.
The three-jaw chuck jaw mechanism comprises a three-jaw chuck jaw 15, a three-jaw chuck 16 and a three-jaw chuck support frame 17;
the three-jaw chuck 16 is fixed on the casing 22 through a three-jaw chuck support 17, and the rotary workpiece 14 is clamped on the three-jaw chuck 16 through three-jaw chuck jaws 15.
A cooling water circulation device 24 is also arranged outside the casing 22 for radiating heat of the laser cleaning device.
The cooling water circulation device 24 is provided with a display device 1 connected with the industrial personal computer 18.
The invention relates to an operation method of laser cleaning equipment suitable for inner and outer walls of a rotary body, which comprises the following steps:
the rotary body workpiece 14 to be cleaned is clamped on a three-jaw chuck 16, and the Z-direction manual handle 6 is rotated so that the X-direction movement axis 3 is coaxial with the rotary body workpiece 14;
adjusting the distance between the laser cleaning lens 12 and the inner wall of the revolving body workpiece 14 to enable the laser focal length to be on the inner wall surface of the revolving body workpiece 14; turning on the X-axis motion motor 2 and the cleaning head rotating motor 7 to enable the laser cleaning lens 12 to slowly rotate and move forwards until the inner wall surface of the revolving body workpiece 14 is completely cleaned;
when the outer wall of the revolving body workpiece 14 is required to be cleaned, the X-direction movement axis 3 is withdrawn from the inner wall of the revolving body workpiece 14, the distance between the Z-direction manual handle 6 and the outer wall surface of the revolving body workpiece 14 and the distance between the laser cleaning lens 12 are adjusted, and the direction of the laser cleaning lens 12 is manually rotated, so that the laser focal length is on the outer wall surface of the revolving body workpiece 14; the X-axis motion motor 2 and the cleaning head rotating motor 7 are turned on, and the laser cleaning lens 12 is slowly rotated and moved forwards until the outer wall surface of the revolving body workpiece 14 is completely cleaned.
Compared with the prior art, the invention has the following advantages and effects:
according to the laser cleaning equipment, the vibrating mirror can be realized by introducing the cleaning head rotating motor, the sliding guide rail, the vibrating mirror connecting rod and the like, and the cleaning head rotating motor drives the vibrating mirror to eccentrically or coaxially rotate, so that the inner surface and the outer surface of the revolving body can be efficiently cleaned.
According to the laser cleaning equipment, the dust collection head and the compression pump are introduced, so that the cleaned waste can be cleaned, and the influence on the laser cleaning efficiency due to the fact that the waste falls onto the lens is prevented.
The high-efficiency laser cleaning equipment can realize that the X movement axis is coaxial with a rotary body workpiece to be cleaned, and can accurately realize high-efficiency laser cleaning of the inner wall and the outer wall of the rotary body.
Drawings
Fig. 1 is a schematic structural view of a laser cleaning device suitable for inner and outer walls of a rotating body.
Detailed Description
The present invention will be described in further detail with reference to specific examples.
Examples
As shown in fig. 1. The invention discloses laser cleaning equipment suitable for inner and outer walls of a rotary body, which is characterized in that: the device comprises a shell 22, an industrial personal computer 18, a pulse laser 19, a compression pump 20 and an integrated controller 21, wherein the industrial personal computer 18, the pulse laser 19, the compression pump 20 and the integrated controller 21 are arranged in the shell 22;
one side of the top of the casing 22 is provided with a X Z directional linkage mechanism for installing a laser cleaning device, and the other side of the top of the casing 22 is provided with a three-jaw chuck jaw mechanism for clamping a revolving body workpiece 14;
the industrial personal computer 18, the pulse laser 19 and the compression pump 20 are connected with the integrated controller 21.
The X Z directional linkage mechanism comprises a Z-direction movement axis fixing seat 23, a Z-direction movement axis 5 and an X-direction movement axis 3 which are arranged on the Z-direction movement axis fixing seat 23; the Z-direction movement axis 5 is connected with the X-direction movement axis 3 through the XZ-direction movement sliding block 4 so as to realize the position movement of an XZ plane;
the Z-direction movement shaft 5 is driven to move in the Z direction by a Z-direction manual handle 6; the X-direction movement axis 3 is driven to move in the X direction by the X-axis movement motor 2;
the laser cleaning device comprises a cleaning head rotating motor 7, a flange 8, a sliding guide rail 9, a vibrating mirror connecting rod 10, a dust collection head 11, a laser cleaning lens 12 and a vibrating mirror 13;
the cleaning head rotating motor 7 is connected with the X-direction moving shaft 3 through bolts;
the flange 8 is connected with the cleaning head rotating motor 7 through a spline, and the sliding guide rail 9 is connected with the flange 8 through a bolt;
one end of the vibrating mirror connecting rod 10 is connected with the sliding guide rail 9, and the dust collection head 11, the laser cleaning lens 12 and the vibrating mirror 13 are arranged at the other end of the vibrating mirror connecting rod 10; along with the up-and-down movement of the sliding guide rail 9, the focal length of the laser cleaning lens 12 is adjusted to adapt to revolving body workpieces 14 with different diameters.
The dust collection head 11 is connected with the compression pump 20 through an air pipe; waste recovery in the cleaning process of the inner and outer surfaces of the rotary body workpiece 14 can be realized.
The laser cleaning lens 12 and the galvanometer 13 are connected with a pulse laser 19.
The laser cleaning lens 12 is a high-precision field lens, and is in threaded connection with the (high-precision) galvanometer 13 to jointly form the laser cleaning head.
The pulse laser 19 includes: the fiber laser is an IPG pulse fiber laser, the average laser power is 100W, the fiber laser is characterized by high time-sequential power, short pulse width (100 ns), high pulse energy and the peak power of the fiber laser can reach 20KW.
The three-jaw chuck jaw mechanism comprises a three-jaw chuck jaw 15, a three-jaw chuck 16 and a three-jaw chuck support frame 17;
the three-jaw chuck 16 is fixed on the casing 22 through a three-jaw chuck support 17, and the rotary workpiece 14 is clamped on the three-jaw chuck 16 through three-jaw chuck jaws 15.
The casing 22 is also provided with a cooling water circulation device 24 for radiating the overheated vibrating lens in the laser cleaning device.
The cooling water circulation device 24 is provided with a display device 1 connected with the industrial personal computer 18.
The operation method of the laser cleaning equipment suitable for the inner wall and the outer wall of the rotary body can be realized by the following steps:
the rotary body workpiece 14 to be cleaned is clamped on a three-jaw chuck 16, and the Z-direction manual handle 6 is rotated so that the X-direction movement axis 3 is coaxial with the rotary body workpiece 14;
adjusting the distance between the laser cleaning lens 12 and the inner wall of the revolving body workpiece 14 to enable the laser focal length to be on the inner wall surface of the revolving body workpiece 14; turning on the X-axis motion motor 2 and the cleaning head rotating motor 7 to enable the laser cleaning lens 12 to slowly rotate and move forwards until the inner wall surface of the revolving body workpiece 14 is completely cleaned;
when the outer wall of the revolving body workpiece 14 is required to be cleaned, the X-direction movement axis 3 is withdrawn from the inner wall of the revolving body workpiece 14, the distance between the Z-direction manual handle 6 and the outer wall surface of the revolving body workpiece 14 and the distance between the laser cleaning lens 12 are adjusted, and the direction of the laser cleaning lens 12 is manually rotated, so that the laser focal length is on the outer wall surface of the revolving body workpiece 14; the X-axis motion motor 2 and the cleaning head rotating motor 7 are turned on, and the laser cleaning lens 12 is slowly rotated and moved forwards until the outer wall surface of the revolving body workpiece 14 is completely cleaned.
The invention is also applicable to cleaning the workpieces such as the boss, the cone and the like.
As described above, the present invention can be preferably realized.
The embodiments of the present invention are not limited to the above examples, and any other changes, modifications, substitutions, combinations, and simplifications that do not depart from the spirit and principles of the invention should be made and equivalents should be construed as falling within the scope of the invention.
Claims (5)
1. Laser cleaning equipment suitable for inner and outer walls of gyration, its characterized in that: the device comprises a shell (22), an industrial personal computer (18), a pulse laser (19), a compression pump (20) and an integrated controller (21) which are arranged in the shell (22);
one side of the top of the machine shell (22) is provided with a X Z direction linkage mechanism for installing a laser cleaning device, and the other side of the top of the machine shell (22) is provided with a three-jaw chuck jaw mechanism for clamping a revolving body workpiece (14);
the industrial personal computer (18), the pulse laser (19) and the compression pump (20) are connected with the integrated controller (21);
the X Z directional linkage mechanism comprises a Z-direction movement axis fixing seat (23), a Z-direction movement axis (5) and an X-direction movement axis (3) which are arranged on the Z-direction movement axis fixing seat (23); the Z-direction movement axis (5) is connected with the X-direction movement axis (3) through the XZ-direction movement sliding block (4) so as to realize the position movement of an XZ plane;
the Z-direction movement shaft (5) is driven to move in the Z direction by a Z-direction manual handle (6); the X-direction movement axis (3) is driven by an X-direction movement motor (2) to move in the X-direction;
the laser cleaning device comprises a cleaning head rotating motor (7), a flange plate (8), a sliding guide rail (9), a vibrating mirror connecting rod (10), a dust collection head (11), a laser cleaning lens (12) and a vibrating mirror (13);
the cleaning head rotating motor (7) is connected with the X-direction moving shaft (3) through bolts;
the flange plate (8) is connected with the cleaning head rotating motor (7) through a spline, and the sliding guide rail (9) is connected with the flange plate (8) through a bolt;
one end of the vibrating mirror connecting rod (10) is connected with the sliding guide rail (9), and the dust collection head (11), the laser cleaning lens (12) and the vibrating mirror (13) are arranged at the other end of the vibrating mirror connecting rod (10);
the dust collection head (11) is connected with the compression pump (20) through an air pipe;
the laser cleaning lens (12) and the vibrating mirror (13) are connected with the pulse laser (19);
the laser cleaning lens (12) is a high-precision field lens, and is connected with the vibrating mirror (13) through threads to jointly form the laser cleaning head.
2. The laser cleaning apparatus for inner and outer walls of a rotating body according to claim 1, wherein: the three-jaw chuck jaw mechanism comprises a three-jaw chuck jaw (15), a three-jaw chuck (16) and a three-jaw chuck support frame (17);
the three-jaw chuck (16) is fixed on the machine shell (22) through a three-jaw chuck support frame (17), and the revolving body workpiece (14) is clamped on the three-jaw chuck (16) through three-jaw chuck jaws (15).
3. The laser cleaning apparatus for inner and outer walls of a rotating body according to claim 2, wherein: and a cooling water circulation device (24) is arranged outside the shell (22) and used for radiating heat of the laser cleaning device.
4. A laser cleaning apparatus adapted for use with inner and outer walls of a rotating body as claimed in claim 3, wherein: the cooling water circulation device (24) is provided with a display device (1) connected with the industrial personal computer (18).
5. A method of operating a laser cleaning apparatus adapted for use with inner and outer walls of a rotating body as claimed in claim 4, comprising the steps of:
the rotary body workpiece (14) to be cleaned is clamped on a three-jaw chuck (16), and the Z-direction manual handle (6) is rotated so that the X-direction movement axis (3) is coaxial with the rotary body workpiece (14);
adjusting the distance between the laser cleaning lens (12) and the inner wall of the revolving body workpiece (14) to enable the laser focal length to be on the inner wall surface of the revolving body workpiece (14); turning on the X-axis movement motor (2) and the cleaning head rotating motor (7) to enable the laser cleaning lens (12) to slowly rotate and move forwards until the inner wall surface of the revolving body workpiece (14) is completely cleaned;
when the outer wall of the revolving body workpiece (14) is required to be cleaned, the X-direction movement axis (3) is withdrawn from the inner wall of the revolving body workpiece (14), the distances between the Z-direction manual handle (6) and the laser cleaning lens (12) and the outer wall surface of the revolving body workpiece (14) are adjusted, and the direction of the laser cleaning lens (12) is manually rotated, so that the laser focal length is on the outer wall surface of the revolving body workpiece (14); and (3) turning on the X-axis movement motor (2) and the cleaning head rotating motor (7) to enable the laser cleaning lens (12) to slowly rotate and move forwards until the outer wall surface of the revolving body workpiece (14) is completely cleaned.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810953456.8A CN109047184B (en) | 2018-08-21 | 2018-08-21 | Laser cleaning equipment and method suitable for inner and outer walls of rotary body |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810953456.8A CN109047184B (en) | 2018-08-21 | 2018-08-21 | Laser cleaning equipment and method suitable for inner and outer walls of rotary body |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109047184A CN109047184A (en) | 2018-12-21 |
| CN109047184B true CN109047184B (en) | 2023-10-20 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201810953456.8A Active CN109047184B (en) | 2018-08-21 | 2018-08-21 | Laser cleaning equipment and method suitable for inner and outer walls of rotary body |
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|---|---|
| CN109047184A (en) | 2018-12-21 |
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