CN113446969A - Bearing cap automatic line on-line measuring system - Google Patents
Bearing cap automatic line on-line measuring system Download PDFInfo
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- CN113446969A CN113446969A CN202111018281.XA CN202111018281A CN113446969A CN 113446969 A CN113446969 A CN 113446969A CN 202111018281 A CN202111018281 A CN 202111018281A CN 113446969 A CN113446969 A CN 113446969A
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01B—MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01B13/00—Measuring arrangements characterised by the use of fluids
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Abstract
The invention provides an automatic online measuring system for a bearing cap, and relates to the technical field of online measurement of engine bearing caps. This online measurement system based on bearing cap transfer machine, including the measuring device main part, the measuring device main part includes outer protective structure of computer operation display structure, measuring system, work piece positioner, work piece handling device, mark piece calibration platform and photoelectric sensing device, photoelectric sensing device sets up the inside right side in the measuring device main part, mark piece calibration platform sets up in the inside of measuring device main part and settles for photoelectric sensing device's left side, work piece handling device sets up inside the measuring device main part, and sets up for the left side of mark piece calibration platform, work piece positioner sets up in the inside of measuring device main part and in work piece handling device's top. Through the system, the online measurement requirement of the automatic line of the bearing cover can be effectively met.
Description
Technical Field
The invention relates to the technical field of online measurement of engine bearing caps, in particular to an automatic online measurement system for the bearing caps.
Background
An Engine (Engine) is a machine capable of converting other forms of energy into mechanical energy, including, for example, internal combustion engines (reciprocating piston engines), external combustion engines (stirling engines, steam engines, etc.), jet engines, electric motors, etc. Such as internal combustion engines, typically convert chemical energy into mechanical energy. The engine is suitable for a power generation device, and can also refer to the whole machine (such as a gasoline engine and an aircraft engine) comprising the power device.
In the present stage, the use of the on-line measuring system of the engine bearing cap series production line has certain defects, the measuring cost is higher, and the measuring effect is not good.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides an automatic line online measuring system for a bearing cap, which solves the problem of poor measuring effect.
(II) technical scheme
In order to achieve the purpose, the invention is realized by the following technical scheme: the bearing cap automatic line online measuring system comprises a measuring device main body, wherein the measuring device main body comprises a computer operation display structure, a measuring system outer protection structure, a workpiece positioning device, a workpiece carrying device, a standard part calibration platform and a photoelectric sensing device, the photoelectric sensing device is arranged on the right side in the measuring device main body, the standard part calibration platform is arranged in the measuring device main body and is arranged relative to the left side of the photoelectric sensing device, the workpiece carrying device is arranged in the measuring device main body and is arranged relative to the left side of the standard part calibration platform, and the workpiece positioning device is arranged in the measuring device main body and above the workpiece carrying device;
the utility model discloses a pneumatic measuring device, including measuring device main part, work piece positioner, first pneumatic measuring head, second pneumatic measuring head, third pneumatic measuring head, fourth pneumatic measuring head, the left side of measuring device main part is inside and for work piece positioner's left side equidistant respectively is provided with first pneumatic measuring head, second pneumatic measuring head, third pneumatic measuring head, fourth pneumatic measuring head, the left side of measuring device main part is inside to be provided with the cylinder automatically-controlled door, work piece handling device includes servo motor and guide rail.
Preferably, support pieces are arranged on the periphery of the lower end of the measuring device main body.
Preferably, the computer operation display structure is arranged on the right side of the outer end face of the measuring device main body.
Preferably, the outer protective structure of the measuring system is arranged on the outer surface of the measuring device body.
The automatic line on-line measuring system for the bearing cap comprises the following steps:
s1, clamping the bearing cover to be measured through a manipulator, wherein an automatic cylinder door (13) is arranged inside the left side of the measuring device main body (1) and is opened, and the manipulator puts the bearing cover to be measured on a workpiece positioning device (5) in the measuring device main body (1);
s2, the workpiece carrying device (6) drives the workpiece on the positioning device (5) to sequentially pass through a first pneumatic measuring head (8), a second pneumatic measuring head (9), a third pneumatic measuring head (10) and a fourth pneumatic measuring head (11), each measuring head passes through one measuring head and is driven by a micro cylinder to retract and extend, the measuring head extends out during measurement and retracts during waiting, the measuring head is protected from being collided, structural parameters of different parts of the bearing cover are measured, and measured data are uploaded to a measuring system;
s3, after the measurement is finished, the workpiece on the positioning device (5) is conveyed back to the initial position under the driving of the workpiece conveying device (6);
s4, carrying out data statistical analysis, wherein the measurement system analyzes the measurement data and displays the data in the computer operation display structure (2), and judging whether the workpiece is qualified;
and S5, clamping the measured bearing cover by the manipulator, and finishing the measurement work according to the separation and placement of the bearing cover in a specified area.
(III) advantageous effects
The invention provides an automatic line online measuring system for a bearing cap. The method has the following beneficial effects:
1. the on-line measuring system of the bearing cap automatic line meets the on-line measuring requirement of the bearing cap automatic line, the inspection frequency can be manually set and automatically executed, and the measuring content mainly surrounds the dimensional change caused by cutter abrasion and the engineering capacity of repeated positioning of equipment.
2. According to the automatic online measuring system for the bearing cap, all measured data are automatically stored, statistical analysis is performed by using SPC, and the CKP engineering capacity of the whole line is visually reflected.
3. The automatic line online measuring system for the bearing cap can effectively protect the measuring head, reduce the damage rate of measuring equipment and reduce the production cost.
4. The automatic line online measuring system for the bearing cap can effectively improve the measuring precision and can effectively process data in time and display the data online.
5. The automatic bearing cap line on-line measuring system realizes continuous measurement of workpieces, performs real-time statistics and analysis on production line engineering capacity, saves purchasing cost of three-coordinate equipment, and improves the whole line quality equipment level.
Drawings
FIG. 1 is an external view of an on-line measuring system of the automatic line for bearing cap according to the present invention;
FIG. 2 is a front view of the bearing cap automated line in-line measurement system of the present invention;
FIG. 3 is a side view of the bearing cap automated line in-line measurement system of the present invention;
FIG. 4 is a schematic view of the internal structure of the automatic on-line measuring system for bearing cap of the present invention.
Wherein, 1, measuring the device body; 2. a computer operation display structure; 3. measuring an outer protective structure of the system; 4. a support member; 5. a workpiece positioning device; 6. a workpiece conveying device; 7. a standard part calibration platform; 8. a first pneumatic measurement head; 9. a second pneumatic measuring head; 10. a third pneumatic measuring head; 11. a fourth pneumatic measuring head; 12. a photoelectric sensing device; 13. the cylinder automatically-controlled door.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The first embodiment is as follows:
as shown in fig. 1-4, an embodiment of the present invention provides an online measurement system for an automatic bearing cap line, which includes a measurement device body 1, wherein the measurement device body 1 includes a computer operation display structure 2, a measurement system outer protective structure 3, a workpiece positioning device 5, a workpiece carrying device 6, a standard part calibration platform 7 and a photoelectric sensing device 12, the photoelectric sensing device 12 is disposed at the right side of the interior of the measurement device body 1, the standard part calibration platform 7 is disposed inside the measurement device body 1 and is arranged opposite to the left side of the photoelectric sensing device 12, the workpiece carrying device 6 is disposed inside the measurement device body 1 and is arranged opposite to the left side of the standard part calibration platform 7, and the workpiece positioning device 5 is disposed inside the measurement device body 1 and above the workpiece carrying device 6;
a first pneumatic measuring head 8, a second pneumatic measuring head 9, a third pneumatic measuring head 10 and a fourth pneumatic measuring head 11 are respectively arranged in the measuring device body 1 at equal intervals relative to the left side of the workpiece positioning device 5, an air cylinder automatic door 13 is arranged in the left side of the measuring device body 1, and the workpiece carrying device 6 comprises a servo motor and a guide rail;
The automatic bearing cap line on-line measuring system provided by the invention has a manipulator placing position, returns to the placing position after measurement, needs to arrange a part positioning platform, uses the air cylinder to perform fine adjustment and fine positioning on the positioning platform, meets the positioning requirement of a detection station, and uses a photoelectric signal to communicate with a main control console to inform the measuring system of whether a workpiece needs to be detected.
In the embodiment, 5 items of measurement contents are mainly required, so that the measurement is distributed in multiple stations, and each station corresponds to different detection contents; the accurate carrying and positioning of the workpiece are realized through the servo motor and the guide rail, and the guarantee is provided for continuous operation.
The measuring system needs to correct and queue the standard component in due time, and the standard component placing platform 7 must be arranged.
The measuring system has relatively strict requirements on environmental factors, so the equipment must be fully protected, and an automatic cylinder door 13 is arranged to exchange parts with an automatic line manipulator. The standby state is a fully closed state.
This system design is on-line measuring, and the measuring head selection is pneumatic non-contact mode to the measuring head is driven by miniature cylinder, indentation and stretching out, stretches out during the measurement, indentation during the waiting, and effective protection measuring head does not receive to collide with.
Data statistical analysis: the measuring machine develops a control system under the window system to communicate with the whole line master controller, and processes data and displays on line.
Example two:
the automatic line on-line measuring system for the bearing cap comprises the following steps:
s1, clamping the bearing cover to be measured through a manipulator, wherein an automatic cylinder door 13 is arranged inside the left side of the measuring device main body 1 and is opened, and the manipulator puts the bearing cover to be measured on the workpiece positioning device 5 in the measuring device main body 1;
s2, the workpiece carrying device 6 drives the workpiece on the positioning device 5 to sequentially pass through a first pneumatic measuring head 8, a second pneumatic measuring head 9, a third pneumatic measuring head 10 and a fourth pneumatic measuring head 11, each measuring head passes through a measuring head and is driven by a micro cylinder, retracts and extends, extends and retracts when in measurement, protects the measuring heads from being collided, measures the structural parameters of different parts of the bearing cover, and uploads the measured data to the measuring system;
s3, after the measurement is finished, the workpiece on the positioning device 5 is conveyed back to the initial position under the driving of the workpiece conveying device 6;
s4, carrying out data statistical analysis, wherein the measuring system analyzes the measured data and displays the data in the computer operation display structure 2, and judging whether the workpiece is qualified;
and S5, clamping the measured bearing cover by the manipulator, and finishing the measurement work according to the separation and placement of the bearing cover in a specified area.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (5)
1. Bearing cap transfer machine on-line measurement system, including measuring device main part (1), its characterized in that: the measuring device comprises a measuring device body (1) and a measuring system, wherein the measuring device body (1) comprises a computer operation display structure (2), a measuring system outer protection structure (3), a workpiece positioning device (5), a workpiece carrying device (6), a standard part calibration platform (7) and a photoelectric sensing device (12), the photoelectric sensing device (12) is arranged on the right side of the inside of the measuring device body (1), the standard part calibration platform (7) is arranged inside the measuring device body (1) and is arranged relative to the left side of the photoelectric sensing device (12), the workpiece carrying device (6) is arranged inside the measuring device body (1) and is arranged relative to the left side of the standard part calibration platform (7), and the workpiece positioning device (5) is arranged inside the measuring device body (1) and is arranged above the workpiece carrying device (6);
the pneumatic measuring device is characterized in that a first pneumatic measuring head (8), a second pneumatic measuring head (9), a third pneumatic measuring head (10) and a fourth pneumatic measuring head (11) are arranged inside the measuring device body (1) and are arranged at equal intervals on the left side of the workpiece positioning device (5), an air cylinder automatic door (13) is arranged inside the left side of the measuring device body (1), and the workpiece carrying device (6) comprises a servo motor and a guide rail.
2. The bearing cap automated line on-line measurement system of claim 1, wherein: support pieces (4) are arranged on the periphery of the lower end of the measuring device main body (1).
3. The bearing cap automated line on-line measurement system of claim 1, wherein: the computer operation display structure (2) is arranged on the right side of the outer end face of the measuring device main body (1).
4. The bearing cap automated line on-line measurement system of claim 1, wherein: the outer protection structure (3) of the measuring system is arranged on the outer surface of the measuring device main body (1).
5. The bearing cap automated line on-line measurement system of claim 1, wherein: comprises the following steps:
s1, clamping the bearing cover to be measured through a manipulator, wherein an automatic cylinder door (13) is arranged inside the left side of the measuring device main body (1) and is opened, and the manipulator puts the bearing cover to be measured on a workpiece positioning device (5) in the measuring device main body (1);
s2, the workpiece carrying device (6) drives the workpiece on the positioning device (5) to sequentially pass through a first pneumatic measuring head (8), a second pneumatic measuring head (9), a third pneumatic measuring head (10) and a fourth pneumatic measuring head (11), each measuring head passes through one measuring head and is driven by a micro cylinder to retract and extend, the measuring head extends out during measurement and retracts during waiting, the measuring head is protected from being collided, structural parameters of different parts of the bearing cover are measured, and measured data are uploaded to a measuring system;
s3, after the measurement is finished, the workpiece on the positioning device (5) is conveyed back to the initial position under the driving of the workpiece conveying device (6);
s4, carrying out data statistical analysis, wherein the measurement system analyzes the measurement data and displays the data in the computer operation display structure (2), and judging whether the workpiece is qualified;
and S5, clamping the measured bearing cover by the manipulator, and finishing the measurement work according to the separation and placement of the bearing cover in a specified area.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111018281.XA CN113446969A (en) | 2021-09-01 | 2021-09-01 | Bearing cap automatic line on-line measuring system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111018281.XA CN113446969A (en) | 2021-09-01 | 2021-09-01 | Bearing cap automatic line on-line measuring system |
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| CN113446969A true CN113446969A (en) | 2021-09-28 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202111018281.XA Pending CN113446969A (en) | 2021-09-01 | 2021-09-01 | Bearing cap automatic line on-line measuring system |
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2021
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Application publication date: 20210928 |