CN208902499U - Intelligent dendrite examines complexes - Google Patents
Intelligent dendrite examines complexes Download PDFInfo
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- CN208902499U CN208902499U CN201821636564.4U CN201821636564U CN208902499U CN 208902499 U CN208902499 U CN 208902499U CN 201821636564 U CN201821636564 U CN 201821636564U CN 208902499 U CN208902499 U CN 208902499U
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Abstract
The utility model discloses a kind of intelligent dendrite to examine complexes, is according to macroscopic examination technology of new generation -- and the complete set of equipments of the technical characterstic research and development of dendrite macroscopic examination method is related to the macroscopic examination field of Ferrous Metallurgy process.The device has been connected the technical process such as the grinding of sample, polishing, burn into cleaning, Image Acquisition, figure/document management, sample recycling and sample transfer by technological means such as centralized computer, PLC and manipulators, optimize controling and operating for each process, the automation and intelligence of dendrite macroscopic examination process are not only realized, but also handles rhythm (the every sample of ﹤ 15min/) and is adapted to industrial requirement；Directly acquisition, storage digitized image can simplify the machining process of traditional low power piece (sample), further reduce the cost without traditional consumptive material (printing paper, developer solution etc.)；Solve the problems such as complete process equipment when dendrite macroscopic examination technology to be really used for industrial production on a large scale, adaptability of checkability (rhythm of production for meeting multiple product), the stability of inspection quality, the simplicity of operation, inspection cost control.
Description
Technical field
It is according to macroscopic examination technology of new generation the utility model relates to the macroscopic examination field of Ferrous Metallurgy process -- branch
The complete set of equipments of the technical characterstic research and development of brilliant macroscopic examination method more particularly to a kind of intelligent dendrite examine complexes.
Background technique
It is the macroscopic examination technology of new generation occurred the beginning of this century that dendrite, which examines detection, in early days primarily directed to common steel grade
The difficult defects detection of continuous casting billet.In the recent period, after especially 2015 Ferrous Metallurgy and equipment manufacture to high value added product
It has been in the irreversible gesture of gesture that Quality Design, quality, which are controlled to grain refining development, and therefore, another advantage of dendrite inspection technology is special
The details-that point (in addition to the difficult defect of accurate displaying)-can clearly detect its solidified structure has increasingly controlled for quality
The indispensable means with new-product development.
But due to lacking a whole set of dendrite inspection or testing equipment, so, dendrite examines detection technique to be merely resting on
Checkout procedure automation, intelligence are realized there are no being applied in big industrial processes in laboratory, so, developing intellectual resource
Dendrite examines complexes to examine the industrial applications of detection technique to play a significant role dendrite.
Utility model content
The purpose of this utility model is to provide a kind of intelligent dendrite to examine complexes, to solve dendrite low power
The problem of inspection technology large-scale application is to industrial production.
To achieve the goals above, the technical solution adopted in the utility model is as follows:
A kind of intelligence dendrite inspection complexes, according to the process flow that dendrite is examined, successively including following equipment:
The integrated digital controlled equipment of mill/throwing, dendrite corrosive agent spraying/cleaning/drying platform, image scanner, the complexes also wrap
Sample transfer manipulator, PLC, interchanger and centralized computer are included, the sample transfer manipulator between above equipment for moving
Send sample；The PLC is connected with the centralized computer by the exchange data, and the centralized computer and PLC pass through work
The mode of industrial Ethernet, OPC or PROFIBUS respectively with other equipment data connection.
Preferably, the integrated digital controlled equipment of mill/throwing is made of sequentially connected multi rack belt sander and a frame polishing machine.
Preferably, the integrated digital controlled equipment of mill/throwing further includes discharging platform, and the discharging platform is located at the polishing machine
Rear portion, after sample polishes in the polishing machine, into the discharging platform；
Cold metal detection sensor is installed in the discharging platform, the cold metal detection sensor is connect with the PLC,
The location information for the completion of processing sample that will test is sent in the PLC.
Preferably, hand-held water wind control valve, the branch are installed on the dendrite corrosive agent spraying/cleaning/drying platform
Brilliant corrosive agent spraying/cleaning/drying platform fore side is equipped with protection grating.
The beneficial effects of the utility model are: the utility model, which implements the intelligent dendrite provided, examines complexes, lead to
Cross the technological means such as centralized computer, PLC and manipulator connected the grinding of sample, polishing, burn into cleaning, Image Acquisition, figure/
The technical process such as document management, sample recycling and sample transfer, optimize controling and operating for each process, not only realize
The automation and intelligence of dendrite macroscopic examination process, and handle rhythm (the every sample of ﹤ 15min/) and be adapted to industrial life
The requirement of production；Directly acquisition, storage digitized image can simplify traditional low power without traditional consumptive material (printing paper, developer solution etc.)
The machining process of piece (sample), further reduces the cost；It solves and is really used for dendrite macroscopic examination technology on a large scale
Process equipment when industrial production is complete, checkability (rhythm of production for meeting multiple product) adaptability, inspection quality
The problems such as stability, the simplicity of operation, inspection cost control.
Detailed description of the invention
Fig. 1 is the structural schematic diagram that intelligent dendrite provided by the utility model examines complexes.
In figure, the meaning of each symbol is as follows:
The integrated digital controlled equipment of 1 original sample, 2 mills/throwing, 3 (mill is completed, throws) are to corrosion sample, 4 hand-held cleaning sprays
The low power inspection that head, 5 dendrite corrosive agent sprayings/cleaning/drying platform, 6 image scanner movable stands, 7 image scanners, 8 acquire
Test digitized image (including defect and solidified structure), 9 sample transfer manipulators, 10 sample collection trolleies, 11 centralized computers,
12PLC, 13 interchangers, 14 Industrial Ethernet communication links (connection centralized computer, PLC and user L3), 15PROFIBUS communication
Link (connection PLC, manipulator and mill/throwing machining center), 16 connection user L3 interfaces.
Specific embodiment:
To position the target of the utility model, technical solution and advantage it is more apparent, below in conjunction with attached drawing, to this progress
It is further described.It should be appreciated that the specific embodiments described herein are only used to explain the utility model, and do not have to
In restriction the utility model.
As shown in Figure 1, the utility model implementation provides a kind of intelligent dendrite inspection complexes, examined according to dendrite
Process flow, successively include following equipment: the integrated digital controlled equipment 2 of mill/throwing, dendrite corrosive agent spraying/cleaning/drying platform
5, image scanner 7, the complexes further include sample transfer manipulator 9, PLC12, interchanger 13 and centralized computer 11, institute
Sample transfer manipulator 9 is stated for transferring sample between above equipment；The PLC12 and the centralized computer 11 pass through described
13 data connection of interchanger, the centralized computer 11 and PLC12 divide by way of Industrial Ethernet, OPC or PROFIBUS
Not with other equipment data connection.
In the present embodiment, the integrated digital controlled equipment 2 of mill/throwing can be thrown by sequentially connected multi rack belt sander and a frame
Ray machine composition.
In the present embodiment, the integrated digital controlled equipment 2 of mill/throwing can also include discharging platform, and the discharging platform is located at institute
The rear portion of polishing machine is stated, after sample polishes in the polishing machine, into the discharging platform；
Cold metal detection sensor is installed in the discharging platform, the cold metal detection sensor is connect with the PLC,
The location information for the completion of processing sample that will test is sent in the PLC.
In the present embodiment, hand-held water air control system can be installed on the dendrite corrosive agent spraying/cleaning/drying platform 5
Valve, the dendrite corrosive agent spraying/cleaning/drying platform 5 fore side can be equipped with protection grating.
In above-mentioned apparatus, the function of each process equipment is as follows:
The integrated digital controlled process equipment of mill/throwing meets subsequent corruption for (machinery) the precision processing to external specimen surface
Lose the technique requirement of process；
Dendrite corrosion spraying/cleaning/baking platform is located at after the integrated digital controlled machining center of mill/throwing, for completion table
Sample after the processing of face precision carries out the cleaning of (dendrite) burn into and drying.Platform is equipped with spraying, cleaning and drying spray head by artificial
Operation, and position sensor is housed, for manipulator to the lifting of sample, move sample when positioning；
Image scanner may be mounted at the end of movable stand, and image scanner movable stand may be mounted at dendrite corrosive agent
Near spraying/cleaning/baking platform, (top to bottom, left and right, front and rear and turn for scanner in the moving freely of certain space range
It is dynamic), convenient for the sample exactitude position that scanner and specification (size, shape, thickness) frequently change, meanwhile, image scanner moves
Moving frame can use the control technology of " air-balance ", guarantee the laborsaving, accurate and convenient of operation；When scanner completion and sample
Contraposition after, the acquisition for completing low power digital picture is simultaneously sent to centralized computer, is again pushed into scanner after the completion of acquisition " to wait
Position "；
Industrial software can be distributed among centralized computer, PLC and sample transfer manipulator, for managing, coordinating and control
It makes entire dendrite and examines technique efficient operation, the function of centralized computer, PLC and sample transfer manipulator is as follows:
(1) centralized computer
● day inspection plan or Occasional Survey commission are received from the L3 of factory, forms production plan；
● operation timing and corresponding steel grade, specification are sent to PLC；
● time course and the equipment running status etc. of each process are collected from PLC；
● macroscopic examination digital picture is collected from image scanner and is stored；
● complete all kinds of survey reports, report (class's report, daily paper etc.)；
● the inquiry of image and machining information etc. is provided；
⑵PLC
● receive from centralized computer it is to be processed-detection coarse micro-grain sample inventory；
● according to the steel grade of sample, the revolving speed in specification setting abrasive band and sample conveyer belt；
● the control of opposite grinding/throwing integrated machining center and manipulator start and stop is completed according to time course；
● geometric center of the parsing different size sample after the discharging of mill/throwing integrated machining center simultaneously reaches manipulator；
● the process circulation of sample is reached by centralized computer by OPC mode；
(3) manipulator
● the transfer of sample is completed according to the instruction of PLC；
The device working principle of above structure are as follows:
Original sample 1 is will be by the flat casting blank sample to be tested after gas flame cuttiug, plane milling.The acquisition of sample adds
Work, documents editing and conveying are completed (to this laboratory) by user.
Original sample 1 is sent into the feeding end of the integrated digital controlled process equipment 2 of mill/throwing by electric hoist, through multi-frame abrasive band (root
The abrasive band of the combination different size such as steel grade according to sample) it is ground and works continuously with what a rack polished, make the surface essence of sample 3
Degree reaches (roughness) Ra≤0.1 μm, and later, sample 3 is placed in the outfeed platforms of the integrated digital controlled process equipment 2 of mill/throwing.It should
The controlled process of processing is in PLC12.
Sample 3 is moved to dendrite corrosive agent spraying/cleaning/drying platform 5 by manipulator, manipulator start and stop etc. by
It controls in PLC12.
Sample 3 is through dendrite corrosive agent spraying (corresponding to corresponding quantity for spray and etching time according to steel grade and specification), cleaning
After (water punching) and drying, the Image Acquisition of next step can be carried out.Dendrite corrosive agent spraying/cleaning/drying platform 5 is equipped with all kinds of sprays
First 4, easy to clean and drying operation.
Sample 3 completes Image Acquisition after burn into cleans and dries, by image scanner 7, after the completion of acquisition, by special
Centralized computer 11 is reached with USB cable.
Sample 3 is moved to sample recycling trolley 10 by manipulator, and starting and stopping etc. for manipulator is controlled by PLC12.
After the image 8 that image scanner 7 collects enters centralized computer 11, centralized computer 11 will be formed according to it and be examined
Report and complete figure, document management.
By using above-mentioned technical proposal disclosed by the utility model, following beneficial effect: the utility model has been obtained
The intelligent dendrite provided is provided and examines complexes, has been connected sample by technological means such as centralized computer, PLC and manipulators
Grinding, polishing, burn into cleaning, Image Acquisition, figure/document management, sample recycling and sample transfer etc. technical process, it is excellent
Change controling and operating for each process, not only realizes the automation and intelligence of dendrite macroscopic examination process, but also locate
Reason rhythm (the every sample of ﹤ 15min/) is adapted to industrial requirement；Directly acquisition, storage digitized image, without tradition
Consumptive material (printing paper, developer solution etc.), the machining process of traditional low power piece (sample) can be simplified, further reduced the cost；Solution
The process equipment determined when dendrite macroscopic examination technology to be really used for industrial production on a large scale is complete, checkability (meets more
The rhythm of production of kind of product) adaptability, the stability of inspection quality, the simplicity of operation, inspection cost control etc. many ask
Topic.
The above is only the preferred embodiment of the utility model, it is noted that for the common skill of the art
For art personnel, without departing from the principle of this utility model, several improvements and modifications can also be made, these improve and
Retouching should also regard the protection scope of the utility model.
Claims (4)
1. a kind of intelligence dendrite examines complexes, which is characterized in that successively include such as according to the process flow that dendrite is examined
Lower equipment: the integrated digital controlled equipment of mill/throwing, dendrite corrosive agent spraying/cleaning/drying platform, image scanner, it is described at suit
Setting further includes sample transfer manipulator, PLC, interchanger and centralized computer, and the sample transfer manipulator is used in above equipment
Between transfer sample；The PLC is connected with the centralized computer by the exchange data, and the centralized computer and PLC are equal
By way of Industrial Ethernet, OPC or PROFIBUS respectively with other equipment data connection.
2. intelligence dendrite as described in claim 1 examines complexes, which is characterized in that the mill/throwing is integrated digital controlled
Equipment is made of sequentially connected multi rack belt sander and a frame polishing machine.
3. intelligence dendrite as claimed in claim 2 examines complexes, which is characterized in that the mill/throwing is integrated digital controlled
Equipment further includes discharging platform, and the discharging platform is located at the rear portion of the polishing machine, after sample polishes in the polishing machine, is entered
The discharging platform；
Cold metal detection sensor is installed, the cold metal detection sensor connect with the PLC, will examine in the discharging platform
The location information of the completion of processing sample measured is sent in the PLC.
4. intelligence dendrite as described in claim 1 examines complexes, which is characterized in that the dendrite corrosive agent spraying/
Hand-held water wind control valve, the dendrite corrosive agent spraying/cleaning/drying platform fore side are installed on cleaning/drying platform
Protection grating is installed.
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| CN201821636564.4U CN208902499U (en) | 2018-10-09 | 2018-10-09 | Intelligent dendrite examines complexes |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111107326A (en) * | 2020-01-02 | 2020-05-05 | 中冶京诚工程技术有限公司 | Method, device and system for monitoring sample state in sample shear line |
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2018
- 2018-10-09 CN CN201821636564.4U patent/CN208902499U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111107326A (en) * | 2020-01-02 | 2020-05-05 | 中冶京诚工程技术有限公司 | Method, device and system for monitoring sample state in sample shear line |
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