CN113442517A - Tectorial membrane board with high strength impact function - Google Patents

Tectorial membrane board with high strength impact function Download PDF

Info

Publication number
CN113442517A
CN113442517A CN202110731868.9A CN202110731868A CN113442517A CN 113442517 A CN113442517 A CN 113442517A CN 202110731868 A CN202110731868 A CN 202110731868A CN 113442517 A CN113442517 A CN 113442517A
Authority
CN
China
Prior art keywords
film
substrate
coating
tectorial membrane
plate
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN202110731868.9A
Other languages
Chinese (zh)
Other versions
CN113442517B (en
Inventor
刘日善
何志松
陈焕忠
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hubei Yinrui Construction Engineering Co ltd
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to CN202110731868.9A priority Critical patent/CN113442517B/en
Publication of CN113442517A publication Critical patent/CN113442517A/en
Application granted granted Critical
Publication of CN113442517B publication Critical patent/CN113442517B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
    • B32B3/26—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer
    • B32B3/30—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a particular shape of the outline of the cross-section of a continuous layer; characterised by a layer with cavities or internal voids ; characterised by an apertured layer characterised by a layer formed with recesses or projections, e.g. hollows, grooves, protuberances, ribs
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C63/00—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
    • B29C63/0004—Component parts, details or accessories; Auxiliary operations
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C63/00—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor
    • B29C63/02—Lining or sheathing, i.e. applying preformed layers or sheathings of plastics; Apparatus therefor using sheet or web-like material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B25/00—Layered products comprising a layer of natural or synthetic rubber
    • B32B25/04—Layered products comprising a layer of natural or synthetic rubber comprising rubber as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B33/00—Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/0007—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding involving treatment or provisions in order to avoid deformation or air inclusion, e.g. to improve surface quality
    • B32B37/0015—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding involving treatment or provisions in order to avoid deformation or air inclusion, e.g. to improve surface quality to avoid warp or curl
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
    • B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
    • B32B37/1018—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure using only vacuum
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B38/00—Ancillary operations in connection with laminating processes
    • B32B38/0004—Cutting, tearing or severing, e.g. bursting; Cutter details
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/50—Properties of the layers or laminate having particular mechanical properties
    • B32B2307/51—Elastic
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/50—Properties of the layers or laminate having particular mechanical properties
    • B32B2307/558—Impact strength, toughness
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B2307/00—Properties of the layers or laminate
    • B32B2307/70—Other properties
    • B32B2307/714—Inert, i.e. inert to chemical degradation, corrosion
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02B—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO BUILDINGS, e.g. HOUSING, HOUSE APPLIANCES OR RELATED END-USER APPLICATIONS
    • Y02B80/00—Architectural or constructional elements improving the thermal performance of buildings
    • Y02B80/10—Insulation, e.g. vacuum or aerogel insulation

Landscapes

  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Quality & Reliability (AREA)
  • Laminated Bodies (AREA)

Abstract

The invention discloses a film covering plate with high-strength impact function, belonging to the film covering field, the film covering plate with high-strength impact function comprises a substrate, wherein the outer end of the substrate is provided with an annular groove, the inner end of the annular groove is provided with a cutting opening, the upper end and the lower end of the substrate are both connected with film covering components, the outer sides of the film covering components are matched with the annular groove and the cutting opening, the film covering components comprise protective films, the annular groove and the cutting opening are formed in the outer end of the substrate in advance, so that after the film covering components are covered on the substrate, the film covering components can be folded through the annular groove and the cutting opening, the film covering components can be effectively adhered to the substrate, the phenomena of warping and curling at the later stage can be effectively avoided, the film covering quality is improved, the service life of the film covering plate is prolonged, and the deformation strength of the protective films can be effectively improved by carrying out texture staggered film covering on two layers of the protective films, the impact resistance of the substrate is improved, and the use performance of the film coating plate is improved.

Description

Tectorial membrane board with high strength impact function
Technical Field
The invention relates to the field of laminating, in particular to a laminating plate with a high-strength impact function.
Background
The film covering method is a surface processing method after printing, is also called as post-printing plastic coating, post-printing glue mounting or post-printing film pasting, and refers to a product processing technology integrating paper and plastic by covering a layer of transparent plastic film with the thickness of 0.012-0.020 mm on the surface of a printed product by a film covering machine. Generally, the film is classified into a coating film and a precoating film according to the method used, and into a bright film and a matte film according to the film material.
The film coating plate is formed by coating a film on a substrate. It is made up by using high-light film or magic colour film and coating special adhesive on its surface. The film-coated plate has bright luster, can select various designs and colors, is waterproof and fireproof, and has excellent durability (weather resistance, corrosion resistance and chemical resistance) and antifouling capacity and excellent ultraviolet resistance. The material and thickness of the base material of the film-coated plates of different brands are different, and the material and thickness of the film-coated plates are also different.
At present, in order to improve the performances of the base material such as aesthetic degree, wear resistance, corrosion resistance, impact resistance and the like, a plurality of layers of films without functions are coated on the surface of the base material so as to improve and enhance the performances of the base material. However, after the film is continuously stacked on the surface of the substrate, the overall thickness of the film is increased, so that the film positioned on the side edge of the substrate is not easy to adhere to the substrate, the phenomenon of warping or curling is easy to generate, the film coating quality is reduced, and the service life of the film coating plate is shortened.
Disclosure of Invention
1. Technical problem to be solved
Aiming at the problems in the prior art, the invention aims to provide a film-coated plate with a high-strength impact function, wherein an annular groove and a cutting opening are formed in the outer end of a substrate in advance, so that after a film-coated component is coated on the substrate, the edge of the film-coated component can be folded through the annular groove and the cutting opening, the film-coated component can be effectively adhered to the substrate, the phenomena of warping and curling in the later period are effectively avoided, the film-coated quality is improved, the service life of the film-coated plate is prolonged, the deformation strength of a protective film is effectively improved, the impact resistance of the substrate is improved, and the service performance of the film-coated plate is improved.
2. Technical scheme
In order to solve the above problems, the present invention adopts the following technical solutions.
The utility model provides a tectorial membrane board with high strength impact function, includes the base plate, the ring channel has been seted up to the base plate outer end, the inner fracture mouth of having seted up of ring channel, the lower extreme all is connected with the tectorial membrane subassembly on the base plate, the tectorial membrane subassembly outside all with ring channel and cut off a mouthful phase-match, the tectorial membrane subassembly is including the protecting film, both ends all are connected with two-layer protecting film about the base plate, and two-layer protecting film sets up according to the texture direction is crisscross, the protecting film outer end is connected with toughness membrane. The annular groove and the cutting opening are formed in the outer end of the base plate in advance, the film covering assembly covers the base plate, the edge of the film covering assembly can be folded through the annular groove and the cutting opening, the film covering assembly can be effectively adhered to the base plate, the phenomena of warping and curling in the later period are effectively avoided, the film covering quality is improved, the service life of the film covering plate is prolonged, the two layers of protective films are used for carrying out texture staggered film covering, the deformation strength of the protective films is effectively improved, the impact resistance of the base plate is increased, and the use performance of the film covering plate is improved.
Further, the substrate comprises a substrate, a pair of ring channels has been seted up to the substrate outer end, two the internal fracture mouth has all been seted up to the ring channel, the lower extreme all is connected with the tectorial membrane subassembly on the substrate, the tectorial membrane subassembly outside all with ring channel and cut off mouthful phase-match, the tectorial membrane subassembly is including the protecting film, both ends all are connected with two-layer protecting film about the substrate, and two-layer protecting film sets up according to the texture direction is crisscross, the protecting film outer end is connected with the toughness membrane. A pair of ring channels has been seted up through the outer end at the base plate, can be effectively when the thickness of base plate is thick, receive the limit to the tectorial membrane subassembly to last lower extreme respectively through two ring channels and cut-off opening, further improved the life of tectorial membrane board, improved the laminating degree of tectorial membrane subassembly and base plate, improved tectorial membrane subassembly's adsorptivity.
Furthermore, the protective film is made of a polymer elastic rubber composite material, and the thickness of the protective film is 0.15-0.3 mm. The polymer elastic rubber composite material has stronger elasticity and toughness and higher corrosion resistance, effectively resists the impact force received by the substrate, recovers deformation, effectively enlarges the application range of the film coating plate and improves the functionality of the film coating plate.
In addition, the invention also discloses a film coating method of the film coating plate with the high-strength impact function, which comprises the following steps:
s1, forming an annular groove and a cutting opening in advance at the outer end of a base plate, and processing the upper end face and the lower end face of the base plate;
s2, spraying an adsorbent at the positions of the annular groove and the cutting opening;
s3, placing the substrate on vacuum film coating equipment, and coating the first layer of protective film on the upper end of the substrate;
s4, cutting the cut-off opening by using a blade, separating redundant protective films, and spraying an adsorbent on the annular groove and the cut-off opening;
s5, rotating the substrate by 90 degrees to enable the vacuum film coating equipment to coat the second layer of protective film on the upper end of the substrate;
s6, repeating the step S4;
s7, continuously laminating the substrate through vacuum laminating equipment, and laminating a tough film on the upper end of the substrate;
s8, cutting the cut-off part by using a blade, separating redundant tough films, and finishing the film coating work of the upper end surface of the substrate;
s9, repeating the steps S2-S8, and coating the lower end face of the substrate to complete the overall coating of the substrate to obtain the coated plate. Through in changing the receipts limit position with the tectorial membrane subassembly to the ring channel to spacing through the incision is cut the tectorial membrane subassembly, in making the effective card of limit of tectorial membrane subassembly go into the incision, the limit that reduces the tectorial membrane subassembly exposes the scope in the outside, and then reduces the damage that external environment played, improves the adsorptivity of tectorial membrane subassembly and base plate, and carries out the tectorial membrane through using vacuum tectorial membrane equipment to the base plate, effectively improves tectorial membrane quality and tectorial membrane efficiency.
Further, vacuum film coating equipment is including the workstation, workstation upper end fixed mounting has the vacuum coating case, the workstation upper end is connected with the blowing box through moving mechanism, and blowing box and vacuum coating case match, the film mechanism that the workstation left end is connected with, the rotation of blowing box upper end is connected with the tectorial membrane gland, both ends all set up around the blowing box with film mechanism assorted membrane module of going up, both ends all are connected with drive assembly around the tectorial membrane gland. Through the mutual cooperation of the film feeding assembly and the driving assembly, the automatic film feeding and pressing actions of the vacuum film coating equipment are effectively realized, the automation degree of the vacuum film coating equipment is improved, the input of manpower is reduced, and the labor cost is reduced.
Further, the lower end of the laminating gland is fixedly connected with a compression template, and the upper end of the material placing box is provided with a film pressing groove matched with the compression template. Through match of the die plate and the film cutting cutter, the film in the film laminating assembly can be effectively fixed, the positioning precision of the film is improved, the laminating quality of the substrate is improved, the waste of the film is effectively reduced, and the laminating cost is reduced.
Furthermore, the lower end of the laminating gland is fixedly connected with a film cutting cutter close to one side of the film mechanism, and the upper end of the material placing box is provided with a cutting groove matched with the film cutting cutter. Through disconnected membrane cutter and cut off the groove phase-match, can accomplish the cutting of film when pressing the membrane, effectively shorten operating time, improve tectorial membrane efficiency.
Further, the driving assembly comprises a base sleeve, the left end and the right end of the material discharging box are fixedly connected with a base, the outer end of the base is fixedly provided with a base rotating rod, the outer end of the base rotating rod is connected with the base sleeve, the left end and the right end of the laminating gland are fixedly connected with a top base, the outer end of the top base is fixedly connected with a top base rotating rod, the outer end of the top base rotating rod is rotatably connected with a top sleeve, and an electric push rod is arranged between the base sleeve and the top sleeve. The rotation of tectorial membrane gland on the blowing box is driven through electric putter's flexible, effectively realizes the automation of tectorial membrane gland and opens and shuts, improves tectorial membrane gland's moulding-die efficiency, reduces workman's intensity of labour, improves the economic benefits of tectorial membrane.
Furthermore, the upper film assembly comprises a motor transmission mechanism, the motor transmission mechanism is fixedly mounted at the rear end of the discharging box, the left end of the discharging box is rotatably connected with a rotating shaft matched with the motor transmission mechanism, driving wheels are fixedly connected to the front end and the rear end of the rotating shaft respectively, one sides of the front end and the rear end of the discharging box, far away from the driving wheels, are rotatably connected with auxiliary wheels, and the outer ends of the driving wheels and the auxiliary wheels are correspondingly wound with transmission steel cables. The rotating shaft is driven to rotate through the motor transmission mechanism, so that the driving wheel and the auxiliary wheel act on the driving steel cable to drive the driving steel cable to rotate, the driving steel cable can be effectively matched with a film on the film mechanism, the film is driven to be laid on the upper end of the material placing box, the flatness of pavement is effectively improved, the film coating quality of the substrate is improved, and the rejection rate is reduced.
Furthermore, a plurality of fixed pressing blocks are fixedly connected to the upper end of the transmission steel cable, elastic buckle sleeves are clamped at the upper ends of the fixed pressing blocks, and the fixed pressing blocks and the elastic buckle sleeves are made of elastic plastics. Through the matching of the fixed pressing block and the elastic buckle sleeve, the film is quickly fixed and compressed, the operation is simple, the use is convenient, the cost is low, and the film pressing device is effectively suitable for film covering factories of different scales.
3. Advantageous effects
Compared with the prior art, the invention has the advantages that:
(1) this scheme is through having seted up ring channel and cut-off gap in the outer end of base plate in advance, make the tectorial membrane subassembly cover back on the base plate, can receive the limit to the tectorial membrane subassembly through ring channel and cut-off gap, make the tectorial membrane subassembly can effectively with the base plate adhesion, effectively avoid the phenomenon of later stage upwarp and turn-up to appear, improve the tectorial membrane quality, improve the life of tectorial membrane board, and carry out the crisscross formula tectorial membrane of texture through making two-layer protective film, effectively improve the deformation strength of protective film, increase the shock resistance of base plate, improve the performance of tectorial membrane board.
(2) A pair of ring channels has been seted up through the outer end at the base plate, can be effectively when the thickness of base plate is thick, receive the limit to the tectorial membrane subassembly to last lower extreme respectively through two ring channels and cut-off opening, further improved the life of tectorial membrane board, improved the laminating degree of tectorial membrane subassembly and base plate, improved tectorial membrane subassembly's adsorptivity.
(3) The polymer elastic rubber composite material has stronger elasticity and toughness and higher corrosion resistance, effectively resists the impact force received by the substrate, recovers deformation, effectively enlarges the application range of the film coating plate and improves the functionality of the film coating plate.
(4) Through in changing the receipts limit position with the tectorial membrane subassembly to the ring channel to spacing through the incision is cut the tectorial membrane subassembly, in making the effective card of limit of tectorial membrane subassembly go into the incision, the limit that reduces the tectorial membrane subassembly exposes the scope in the outside, and then reduces the damage that external environment played, improves the adsorptivity of tectorial membrane subassembly and base plate, and carries out the tectorial membrane through using vacuum tectorial membrane equipment to the base plate, effectively improves tectorial membrane quality and tectorial membrane efficiency.
(5) Through the mutual cooperation of the film feeding assembly and the driving assembly, the automatic film feeding and pressing actions of the vacuum film coating equipment are effectively realized, the automation degree of the vacuum film coating equipment is improved, the input of manpower is reduced, and the labor cost is reduced.
(6) Through match of the die plate and the film cutting cutter, the film in the film laminating assembly can be effectively fixed, the positioning precision of the film is improved, the laminating quality of the substrate is improved, the waste of the film is effectively reduced, and the laminating cost is reduced.
(7) Through disconnected membrane cutter and cut off the groove phase-match, can accomplish the cutting of film when pressing the membrane, effectively shorten operating time, improve tectorial membrane efficiency.
(8) The rotation of tectorial membrane gland on the blowing box is driven through electric putter's flexible, effectively realizes the automation of tectorial membrane gland and opens and shuts, improves tectorial membrane gland's moulding-die efficiency, reduces workman's intensity of labour, improves the economic benefits of tectorial membrane.
(9) The rotating shaft is driven to rotate through the motor transmission mechanism, so that the driving wheel and the auxiliary wheel act on the driving steel cable to drive the driving steel cable to rotate, the driving steel cable can be effectively matched with a film on the film mechanism, the film is driven to be laid on the upper end of the material placing box, the flatness of pavement is effectively improved, the film coating quality of the substrate is improved, and the rejection rate is reduced.
(10) Through the matching of the fixed pressing block and the elastic buckle sleeve, the film is quickly fixed and compressed, the operation is simple, the use is convenient, the cost is low, and the film pressing device is effectively suitable for film covering factories of different scales.
Drawings
FIG. 1 is a schematic view of an axial structure of the present invention;
FIG. 2 is a schematic view of another axial structure of the present invention;
FIG. 3 is a schematic cross-sectional front view of the present invention;
FIG. 4 is a schematic view of another cross-sectional front view of the present invention;
FIG. 5 is a schematic view of the film-coating method of the present invention;
FIG. 6 is a schematic top view of the protective film of the present invention;
FIG. 7 is a schematic top view of a flexible membrane of the present invention;
FIG. 8 is a schematic structural view of a laminating apparatus according to the present invention when the laminating process is completed;
FIG. 9 is a schematic axial view of the film feeding cassette of the present invention;
FIG. 10 is a schematic structural view of a pre-filming apparatus of the present invention;
FIG. 11 is a schematic axial view of the film-loading front discharging box of the present invention;
FIG. 12 is a schematic view of an axial structure of the upper membrane module of the present invention;
FIG. 13 is a schematic view of the structure at A in FIG. 12 according to the present invention.
The reference numbers in the figures illustrate:
1, 101 annular grooves, 102 cutting holes, 2 coating assemblies, 201 tough films, 202 protective films, 11 workbenches, 12 vacuum coating boxes, 13 film mechanisms, 14 discharging boxes, 1401 film pressing grooves, 1402 cutting grooves, 15 coating pressing covers, 1501 film pressing plates, 1502 film cutting cutters, 16 coating assemblies, 1601 motor transmission mechanisms, 1602 rotating shafts, 1603 transmission wheels, 1604 transmission steel cables, 1605 fixed pressing blocks, 1606 elastic buckling sleeves, 17 driving assemblies, 1701 bases, 1702 jacking sleeves and 1703 electric push rods.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention; it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments, and all other embodiments obtained by those skilled in the art without any inventive work are within the scope of the present invention.
In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "top/bottom", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "disposed," "sleeved/connected," "connected," and the like are to be construed broadly, e.g., "connected," which may be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Example 1:
referring to fig. 1, 3, 6 and 7, a film coating plate with high-strength impact function includes a substrate 1, an annular groove 101 is provided at an outer end of the substrate 1, a cutting opening 102 is provided at an inner end of the annular groove 101, the upper end and the lower end of the substrate 1 are both connected with a film coating assembly 2, an outer side of the film coating assembly 2 is both matched with the annular groove 101 and the cutting opening 102, the film coating assembly 2 includes a protective film 202, two layers of protective films 202 are connected to the upper end and the lower end of the substrate 1, the two layers of protective films 202 are arranged in a staggered manner according to a texture direction, and a flexible film 201 is connected to an outer end of the protective film 202. Annular groove 101 and cut-off opening 102 have been seted up through the outer end at base plate 1 in advance, make tectorial membrane subassembly 2 cover back on base plate 1, can receive the limit through annular groove 101 and cut-off opening 102 to tectorial membrane subassembly 2, make tectorial membrane subassembly 2 can effectively with the adhesion of base plate 1, effectively avoid appearing raising in the later stage and the phenomenon of turn-up, improve the tectorial membrane quality, improve the life of tectorial membrane board, and carry out the crisscross tectorial membrane of texture through making two-layer protective film 202, effectively improve the deformation strength of protective film 202, increase base plate 1's shock resistance, improve the performance of tectorial membrane board.
Referring to fig. 3 and 6, the protective film 202 is made of a polymer elastic rubber composite material, and the thickness of the protective film 202 is 0.15-0.3 mm. The polymer elastic rubber composite material has stronger elasticity and toughness and higher corrosion resistance, effectively resists the impact force received by the substrate 1, generates recovery deformation, effectively enlarges the application range of the film coating plate and improves the functionality of the film coating plate.
Example 2:
referring to fig. 2, 4, 6 and 7, wherein the same or corresponding components as those in embodiment 1 are designated by the same reference numerals as those in embodiment 1, only the differences from embodiment 1 will be described below for the sake of convenience. This example 2 differs from example 1 in that: please refer to fig. 2, fig. 4, fig. 6 and fig. 7, which includes a substrate 1, a pair of annular grooves 101 are provided at the outer end of the substrate 1, the inner ends of the two annular grooves 101 are provided with cutting openings 102, the upper and lower ends of the substrate 1 are connected with a film covering assembly 2, the outer side of the film covering assembly 2 is matched with the annular grooves 101 and the cutting openings 102, the film covering assembly 2 includes a protective film 202, the upper and lower ends of the substrate 1 are connected with two layers of protective films 202, the two layers of protective films 202 are arranged in a staggered manner according to the texture direction, and the outer end of the protective film 202 is connected with a flexible film 201. The outer end of the substrate 1 is provided with the pair of annular grooves 101, so that the edge of the film coating component 2 can be effectively closed when the thickness of the substrate 1 is thick, and the edges of the film coating components 2 at the upper end and the lower end are respectively closed through the two annular grooves 101 and the cut-off openings 102, so that the service life of the film coating plate is further prolonged, the attaching degree of the film coating component 2 and the substrate 1 is improved, and the adsorbability of the film coating component 2 is improved.
Referring to fig. 4 and 7, the protective film 202 is made of a polymer elastic rubber composite material, and the thickness of the protective film 202 is 0.15-0.3 mm. The polymer elastic rubber composite material has stronger elasticity and toughness and higher corrosion resistance, effectively resists the impact force received by the substrate 1, generates recovery deformation, effectively enlarges the application range of the film coating plate and improves the functionality of the film coating plate.
Example 3:
referring to fig. 1 to 13, wherein the same or corresponding components as those in embodiment 1 are designated by the same reference numerals as those in embodiment 1, only the points different from embodiment 1 will be described below for the sake of convenience. This example 3 differs from example 1 in that: referring to fig. 5, a method for coating a film-coated plate with high-strength impact function includes the following steps:
s1, forming an annular groove 101 and a cutting opening 102 in advance at the outer end of a substrate 1, and processing the upper end face and the lower end face of the substrate 1;
s2, spraying an adsorbent at the positions of the annular groove 101 and the cutting opening 102;
s3, placing the substrate 1 on vacuum film coating equipment, and coating the first layer of protective film 202 on the upper end of the substrate 1;
s4, cutting the position of the cut-off port 102 by using a blade, separating redundant protective films 202, and spraying an adsorbent on the annular groove 101 and the position of the cut-off port 102;
s5, rotating the substrate by 190 degrees to enable the vacuum film coating equipment to coat the second layer of protective film 202 on the upper end of the substrate 1;
s6, repeating the step S4;
s7, continuously laminating the substrate 1 through vacuum laminating equipment, and laminating the tough film 201 on the upper end of the substrate 1;
s8, cutting the fracture 102 by using a blade, separating redundant tough membranes 201, and finishing the membrane coating work of the upper end surface of the substrate 1;
s9, repeating the steps S2-S8, and coating the lower end face of the substrate 1 to complete the overall coating of the substrate 1 to obtain the coated plate. Through in changing the receipts limit position of tectorial membrane subassembly 2 to ring channel 101 to cutting tectorial membrane subassembly 2 through the spacing of incision 102, make the effective card in the limit of tectorial membrane subassembly 2 go into incision 102, reduce the scope that the limit of tectorial membrane subassembly 2 exposes in the outside, and then reduce the damage that external environment played, improve tectorial membrane subassembly 2 and base plate 1's adsorptivity, and carry out the tectorial membrane through using vacuum tectorial membrane equipment to base plate 1, effectively improve tectorial membrane quality and tectorial membrane efficiency.
Example 4:
referring to fig. 1 to 13, wherein the same or corresponding components as those in embodiment 1 are designated by the same reference numerals as those in embodiment 1, only the points different from embodiment 1 will be described below for the sake of convenience. This example 4 differs from example 1 in that: referring to fig. 8 and 10, the vacuum film coating apparatus includes a workbench 11, a vacuum film coating box 12 is fixedly mounted at the upper end of the workbench 11, a material discharging box 14 is connected to the upper end of the workbench 11 through a moving mechanism, the material discharging box 14 is matched with the vacuum film coating box 12, a film mechanism 13 is connected to the left end of the workbench 11, a film coating gland 15 is rotatably connected to the upper end of the material discharging box 14, upper film assemblies 16 matched with the film mechanism 13 are respectively arranged at the front and rear ends of the material discharging box 14, and driving assemblies 17 are respectively connected to the front and rear ends of the film coating gland 15. Through the mutual cooperation of the film feeding assembly 16 and the driving assembly 17, the automatic film feeding and pressing actions of the vacuum film coating equipment are effectively realized, the automation degree of the vacuum film coating equipment is improved, the input of manpower is reduced, and the labor cost is reduced.
Referring to fig. 10, a die plate 1501 is fixedly connected to the lower end of the film covering gland 15, and a film pressing groove 1401 matched with the die plate 1501 is formed at the upper end of the material accommodating box 14. Through match of the die plate 1501 and the film cutting cutter 1502, the film in the film laminating assembly 2 can be effectively fixed, the positioning precision of the film is improved, the film laminating quality of the substrate 1 is improved, the waste of the film is effectively reduced, and the film laminating cost is reduced.
Referring to fig. 10, the lower end of the film covering gland 15 is fixedly connected with a film cutting knife 1502 close to one side of the film mechanism 13, and the upper end of the discharging box 14 is provided with a cutting groove 1402 matched with the film cutting knife 1502. Through disconnected membrane cutter 1502 and the matching of cutting off groove 1402, can be when pressing the membrane, the cutting of completion film effectively shortens operating time, improves tectorial membrane efficiency.
Referring to fig. 9 and 11, the driving assembly 17 includes a base cover 1701, a base fixedly connected to both left and right ends of the material storage box 14, a base rotating rod fixed to an outer end of the base, a base cover 1701 connected to an outer end of the base rotating rod, a top base fixedly connected to both left and right ends of the film covering cover 15, a top base rotating rod fixedly connected to an outer end of the top base, a top cover 1702 rotatably connected to an outer end of the top base rotating rod, and an electric push rod 1703 installed between the base cover 1701 and the top cover 1702. The rotation of tectorial membrane gland 15 on blowing box 14 is driven through electric putter 1703's flexible, effectively realizes the automation of tectorial membrane gland 15 and opens and shuts, improves tectorial membrane gland 15's moulding-die efficiency, reduces workman's intensity of labour, improves the economic benefits of tectorial membrane.
Referring to fig. 12, the upper membrane assembly 16 includes a motor transmission mechanism 1601, the motor transmission mechanism 1601 is fixedly installed at the rear end of the material discharging box 14, the left end of the material discharging box 14 is rotatably connected with a rotating shaft 1602 matched with the motor transmission mechanism 1601, both the front and rear ends of the rotating shaft 1602 are fixedly connected with driving wheels 1603, both the front and rear ends of the material discharging box 14 far away from the driving wheels 1603 are rotatably connected with auxiliary wheels, and the outer ends of the corresponding driving wheels 1603 and auxiliary wheels are wound with transmission cables 1604. Drive pivot 1602 through motor drive mechanism 1601 and rotate, make drive wheel 1603 and auxiliary wheel effect be used for transmission cable 1604 to drive transmission cable 1604 and rotate for transmission cable 1604 can effectively with the film phase-match on the film mechanism 13, drive the film and lay in the feeding box 14 upper end, effectively improve the roughness of shop front, improve the tectorial membrane quality of base plate 1, reduce the disability rate.
Referring to fig. 13, a plurality of fixed pressing blocks 1605 are fixedly connected to the upper end of the transmission cable 1604, the elastic buckle 1606 is clamped to the upper end of the fixed pressing blocks 1605, and the fixed pressing blocks 1605 and the elastic buckle 1606 are made of elastic plastic. Through the matching of the fixed pressing block 1605 and the elastic buckle 1606, the film is quickly fixed and compressed, the operation is simple, the use is convenient, the cost is low, and the film laminating machine is effectively suitable for film laminating factories with different scales.
It should be noted that: the film mechanism 13, the motor transmission mechanism 1601 and the electric push rod 1703 are all the prior art, and those skilled in the art can select the film mechanism 13, the motor transmission mechanism 1601 and the electric push rod 1703 of appropriate models according to actual needs, which is not described in detail in this specification. In addition, the technical scheme disclosed in the specification is a selectable scheme, and a person skilled in the art can select a suitable functional structure and a suitable mode according to actual requirements to use the scheme, so that the applicability of the scheme is improved.
Referring to fig. 1-13, the method of use: placing the processed substrate 1 in a discharge box 14, and placing the film in the film covering assembly 2 on a film mechanism 13; starting the electric push rod 1703, extending the electric push rod 1703 to drive the film covering cover 15 to rotate at the upper end of the emptying box 14 through the top sleeve 1702, and opening the film covering cover 15 (see fig. 10 and 11); one end of a film is placed at the upper end of the discharging box 14, two sides of the film are placed on a fixed pressing block 1605, the film is clamped at the upper end of the fixed pressing block 1605 through an elastic buckle 1606 to be fixed, a motor transmission mechanism 1601 is started, a rotating shaft 1602 drives a transmission wheel 1603 to rotate, a transmission steel cable 1604 drives the fixed pressing block 1605 to move rightwards under the action of an auxiliary wheel, the film moves rightwards at the upper end of the discharging box 14, and after the film completely covers the upper end of the discharging box 14, the motor transmission mechanism 1601 is closed; starting an electric push rod 1703 to shorten the electric push rod 1703, driving a film covering gland 15 to rotate reversely through a top sleeve 1702, enabling a pressure template 1501 to be clamped into a film pressing groove 1401, compressing a film at the upper end of a material placing box 14, and enabling a film cutting cutter 1502 to be clamped into a cutting groove 1402 to cut the film (see fig. 8 and 9); the moving mechanism drives the material placing box 14 to move towards the vacuum film coating box 12, the vacuum film coating box 12 is started to coat the upper end of the substrate 1 with a film, and after the film coating is finished, the moving mechanism drives the material placing box 14 to move leftwards to reset; starting the electric push rod 1703, extending the electric push rod 1703 to drive the film covering gland 15 to rotate at the upper end of the discharging box 14 through the top sleeve 1702, and opening the film covering gland 15; inserting a blade into the fracture 102, and separating the redundant thin film from the substrate 1 to complete primary film covering; repeating the steps until the lamination of the substrate 1 is completed.
The foregoing is only a preferred embodiment of the present invention; the scope of the invention is not limited thereto. Any person skilled in the art should be able to cover the technical scope of the present invention by equivalent or modified solutions and modifications within the technical scope of the present invention.

Claims (10)

1. A film coating plate with high-strength impact function, comprising a substrate (1), characterized in that: annular groove (101) have been seted up to base plate (1) outer end, fracture mouth (102) have been seted up to annular groove (101) inner, the lower extreme all is connected with tectorial membrane subassembly (2) on base plate (1), tectorial membrane subassembly (2) outside all with annular groove (101) and cut off a mouthful (102) phase-match, tectorial membrane subassembly (2) are including protecting film (202), both ends all are connected with two-layer protecting film (202) about base plate (1), and two-layer protecting film (202) set up according to the texture direction is crisscross, protecting film (202) outer end is connected with toughness membrane (201).
2. A film coating plate with high-strength impact function, comprising a substrate (1), characterized in that: a pair of ring channel (101) has been seted up to base plate (1) outer end, two cutting mouth (102) have all been seted up to ring channel (101) inner, the lower extreme all is connected with tectorial membrane subassembly (2) on base plate (1), tectorial membrane subassembly (2) outside all with ring channel (101) and cutting off mouth (102) phase-match, tectorial membrane subassembly (2) are including protective film (202), both ends all are connected with two-layer protective film (202) about base plate (1), and two-layer protective film (202) set up according to the texture direction is crisscross, protective film (202) outer end is connected with toughness membrane (201).
3. A mulch panel with high impact strength functionality according to claim 1 or 2 wherein: the protective film (202) is made of a polymer elastic rubber composite material, and the thickness of the protective film (202) is 0.15-0.3 mm.
4. The method of laminating a laminated sheet having a high-strength impact function according to claim 1 or 2, wherein: the method comprises the following steps:
s1, forming an annular groove (101) and a cutting opening (102) in advance at the outer end of a substrate (1), and processing the upper end face and the lower end face of the substrate (1);
s2, spraying an adsorbent at the positions of the annular groove (101) and the cutting opening (102);
s3, placing the substrate (1) on vacuum film coating equipment, and coating the first layer of protective film (202) on the upper end of the substrate (1);
s4, cutting the position of the cut-off opening (102) by using a blade, separating redundant protective films (202), and spraying an adsorbent on the annular groove (101) and the position of the cut-off opening (102);
s5, rotating the substrate (1) by 90 degrees to enable the vacuum film laminating equipment to cover the second layer of protective film (202) on the upper end of the substrate (1);
s6, repeating the step S4;
s7, continuously laminating the substrate (1) through vacuum laminating equipment, and laminating the upper end of the substrate (1) with a flexible film (201);
s8, cutting the fracture (102) by using a blade, separating redundant tough films (201), and finishing the film coating work of the upper end face of the substrate (1);
s9, repeating the steps S2-S8, and coating the lower end face of the substrate (1) to complete the overall coating of the substrate (1) to obtain the coated plate.
5. The method for coating a film coating plate with a high-strength impact function according to claim 4, wherein the method comprises the following steps: vacuum laminating equipment is including workstation (11), workstation (11) upper end fixed mounting has vacuum laminating case (12), workstation (11) upper end is connected with blowing box (14) through moving mechanism, and blowing box (14) and vacuum laminating case (12) phase-match, film mechanism (13) that workstation (11) left end was connected with, blowing box (14) upper end is rotated and is connected with tectorial membrane gland (15), both ends all set up around blowing box (14) and go up membrane module (16) with film mechanism (13) assorted, both ends all are connected with drive assembly (17) around tectorial membrane gland (15).
6. The method for coating a film coating plate with a high-strength impact function according to claim 5, wherein the method comprises the following steps: the lower end of the film covering gland (15) is fixedly connected with a die plate (1501), and the upper end of the material discharging box (14) is provided with a film pressing groove (1401) matched with the die plate (1501).
7. The method for coating a film coating plate with a high-strength impact function according to claim 5, wherein the method comprises the following steps: the lower end of the film covering gland (15) is fixedly connected with a film cutting cutter (1502) close to one side of the film mechanism (13), and the upper end of the material discharging box (14) is provided with a cutting groove (1402) matched with the film cutting cutter (1502).
8. The method for coating a film coating plate with a high-strength impact function according to claim 5, wherein the method comprises the following steps: the driving assembly (17) comprises a base sleeve (1701), bases are fixedly connected to the left end and the right end of the material placing box (14), a base rotating rod is fixed to the outer end of each base, the outer end of each base rotating rod is connected with the base sleeve (1701), footstools are fixedly connected to the left end and the right end of the film covering gland (15), a footstool rotating rod is fixedly connected to the outer end of each footstool, a footstool sleeve (1702) is rotatably connected to the outer end of each footstool rotating rod, and an electric push rod (1703) is installed between each base sleeve (1701) and each footstool sleeve (1702).
9. The method for coating a film coating plate with a high-strength impact function according to claim 1, wherein the method comprises the following steps: go up membrane module (16) including motor drive mechanism (1601), put magazine (14) rear end fixed mounting motor drive mechanism (1601), put magazine (14) left end rotate be connected with motor drive mechanism (1601) assorted pivot (1602), equal fixedly connected with drive wheel (1603) in both ends around pivot (1602), it is connected with the auxiliary wheel all to rotate to keep away from drive wheel (1603) one side in both ends around putting magazine (14), corresponding drive wheel (1603) and auxiliary wheel outer end have around having transmission cable wire (1604).
10. The method for coating a film coating plate with a high-strength impact function according to claim 9, wherein: a plurality of fixed briquetting (1605) of transmission cable wire (1604) upper end fixedly connected with, fixed briquetting (1605) upper end joint has elasticity to detain cover (1606), the material that cover (1606) were detained to fixed briquetting (1605) and elasticity is elastic plastic.
CN202110731868.9A 2021-06-30 2021-06-30 Film-coated plate with high-strength impact function Active CN113442517B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202110731868.9A CN113442517B (en) 2021-06-30 2021-06-30 Film-coated plate with high-strength impact function

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202110731868.9A CN113442517B (en) 2021-06-30 2021-06-30 Film-coated plate with high-strength impact function

Publications (2)

Publication Number Publication Date
CN113442517A true CN113442517A (en) 2021-09-28
CN113442517B CN113442517B (en) 2023-06-23

Family

ID=77814239

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202110731868.9A Active CN113442517B (en) 2021-06-30 2021-06-30 Film-coated plate with high-strength impact function

Country Status (1)

Country Link
CN (1) CN113442517B (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114953415A (en) * 2022-04-18 2022-08-30 江苏吉福新材料股份有限公司 Building decorative panel tectorial membrane device

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN205112402U (en) * 2015-08-04 2016-03-30 北京辰海高科科技有限公司 Shaping structure is decorated to injection molding vacuum tectorial membrane
CN212774017U (en) * 2020-04-30 2021-03-23 浙江亚厦装饰股份有限公司 Door leaf and door

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN205112402U (en) * 2015-08-04 2016-03-30 北京辰海高科科技有限公司 Shaping structure is decorated to injection molding vacuum tectorial membrane
CN212774017U (en) * 2020-04-30 2021-03-23 浙江亚厦装饰股份有限公司 Door leaf and door

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114953415A (en) * 2022-04-18 2022-08-30 江苏吉福新材料股份有限公司 Building decorative panel tectorial membrane device
CN114953415B (en) * 2022-04-18 2023-02-10 江苏吉福新材料股份有限公司 Building decorative panel tectorial membrane device

Also Published As

Publication number Publication date
CN113442517B (en) 2023-06-23

Similar Documents

Publication Publication Date Title
CN101772271B (en) Method for single-sided lamination reinforcement of flexible printed circuit board
CN113442517A (en) Tectorial membrane board with high strength impact function
CN203332493U (en) Adhesive tape pasting machine
CN113241468A (en) Diaphragm overturning and coating lamination mechanism and lamination method
CN113241467A (en) Diaphragm inserting and wrapping lamination mechanism and lamination method
CN110767934A (en) Five-in-one full-automatic adhesive tape sticking machine
CN103358654B (en) Drum-type lamination machine
CN210778845U (en) Five-in-one full-automatic adhesive tape sticking machine
CN103395274B (en) Gluing film laminating device of drum type laminating machine
CN215911453U (en) Diaphragm interpenetration coating lamination mechanism
CN116364619B (en) Chip wafer pad pasting cuts device
CA2390264C (en) Method of manufacturing a skateboard deck
CN116722200A (en) Electric core pre-compaction rubberizing device
JP2833484B2 (en) Decorative sheet
CN213798595U (en) Film material opposite-pasting machine
CN111900493B (en) Rubberizing device of power battery winder
CN1107591C (en) Laminating tape and to-be-laminated tape, as well as method and device for laminating the laminating tape to the to-be-laminated
CN212024173U (en) Membrane class product charging equipment
CN212372701U (en) Rubberizing pad pasting frock of cell-phone
CN108394091B (en) Peripheral film sticking machine
CN211942141U (en) Laminating equipment for producing acrylic plates
CN210919704U (en) A device for pressfitting behind rubber coating
CN221757870U (en) Vacuum UV film sticking machine
CN215911454U (en) Diaphragm overturning and coating lamination mechanism
CN220409399U (en) Environment-friendly laminate tectorial membrane deburring equipment

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
TA01 Transfer of patent application right
TA01 Transfer of patent application right

Effective date of registration: 20230530

Address after: No. 26 Xianghe Road, Yiling District, Yichang City, Hubei Province, 443000

Applicant after: Hubei Yinrui Construction Engineering Co.,Ltd.

Address before: 510000 No. 35, Danan Road, Panyu District, Guangzhou City, Guangdong Province

Applicant before: Liu Rishan

GR01 Patent grant
GR01 Patent grant