CN113415040B - 一种抗菌面料及其生产工艺 - Google Patents

一种抗菌面料及其生产工艺 Download PDF

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CN113415040B
CN113415040B CN202110670721.3A CN202110670721A CN113415040B CN 113415040 B CN113415040 B CN 113415040B CN 202110670721 A CN202110670721 A CN 202110670721A CN 113415040 B CN113415040 B CN 113415040B
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yarns
antibacterial
layer
yarn
fabric
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CN113415040A (zh
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蔡荣达
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Fujian Xingke Sporting Goods Co ltd
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Abstract

本发明涉及抗菌面料，尤其涉及一种抗菌面料的生产工艺，包括抗菌纤维网层、复合于抗菌纤维网层外侧的微孔膜层、复合于微孔膜层外的外层面料，所述抗菌纤维网层由第一纱线、第二纱线、第三纱线交替针织形成，所述第一纱线为棉纤维，所述第二纱线为竹纤维与铜离子纤维混合形成，所述第三纱线为弹性纱线，所述第三纱线包括多根氨纶丝及螺旋环绕于氨纶丝的芳香涤纶纱，所述微孔膜层为聚乙烯微孔膜材料，所述微孔膜层上表面设有多个上凹孔，所述微孔膜层的下表面上设有多个下凹孔，各上凹孔与各下凹孔错位设置，各上凹孔至少与一个下凹孔通过中间孔相连通。其能够一定程度上改善现有面料在防水的基础之上透气性较差、细菌容易滋生的技术问题。

Description

一种抗菌面料及其生产工艺
技术领域
本发明涉及抗菌面料，尤其涉及一种抗菌面料的生产工艺。
背景技术
目前，目前，风衣是一种常规的服装，如中国专利申请号：CN202011259210.4公开的一种女风衣套装，包括：风衣本体和口罩，风衣本体的翻领的外侧设置2个扣；口罩的2个挂耳分别钩挂在2个扣上且挂耳的弹性不会使翻领变形；翻领在翻下的状态时，口罩被翻领遮挡隐藏在风衣本体与翻领之间。本发明通过将口罩和固定在翻领和前片之间，同时将手套放置在盖片和袖子之间的腔体中，避免了口罩和手套被外界环境污染，也解决了口罩和手套不方便随身携带的问题；由于口罩和手套可以单独放置，不与口袋等常用位置的物品接触，解决了使用过的口罩和手套会污染其他物品的问题。其公开了现有风衣的一般结构
目前，风衣在改进时，主要通过造型上的设计、功能上的改进、面料上的改进三个方面进行，当然也有其他的配件上的改进。在面料上的改进是较多的，如中国专利申请号：CN202021500530.X公开的一种防静电防风抗皱风衣面料，属于面料领域，包括纺织层，所述纺织层表面镶嵌连接有防静电层，所述防静电层表面配合连接有弹性纤维层，所述弹性纤维层表面镶嵌连接有粗纤维层，所述粗纤维层表面开设有凹槽，所述凹槽内部可拆卸连接有牛皮条，通过纺织层表面镶嵌连接的的由防静电全面面料制成的防静电层增加面料整体的防静电性，减少出现静电的问题，即通过在防静电层表面镶嵌连接有黄纤维制成的弹性纤维层增加了其面料的抗皱性，减少面料出现褶皱，即通过粗纤维层表面开设的凹槽中可拆卸连接的牛皮条增加整体柔软度和抗皱度，继而风衣面料其防静电性以及防皱性较高，从而提高了其面料的使用质量。
目前的风衣面料在防水性上是做得较好的，但是防水往往意味着不透气，或者是透气性差，也就导致了穿着的舒适性差的问题，而且更进一步的问题是衣物由于不透气，而更容易导致细菌的滋生。
发明内容
因此，针对上述的问题，本发明提出一种抗菌面料，其能够一定程度上改善现有面料在防水的基础之上透气性较差、细菌容易滋生的技术问题，相应地提供一种抗菌面料的生产工艺。
为实现上述目的，本发明采用了以下技术方案：一种抗菌面料，包括抗菌纤维网层、复合于抗菌纤维网层外侧的微孔膜层、复合于微孔膜层外的外层面料，所述抗菌纤维网层由第一纱线、第二纱线、第三纱线交替针织形成，所述第一纱线上依次交替设置有第一长圈与第一短圈，所述第二纱线上依次交替设置有第二长圈与第二短圈，各第一长圈的端部嵌套于第二长圈的底部形成第一连接部，另一第二长圈的端部嵌套于第一纱线的底部，形成第二连接部，所述第三纱线穿过第一连接部后向下绕经第一短圈后形成第三短圈，所述第三短圈的端部嵌套于第二短圈的底部，所述第一纱线为棉纤维，所述第二纱线为竹纤维与铜离子纤维混合形成，所述第三纱线为弹性纱线，所述第三纱线包括多根氨纶丝及螺旋环绕于氨纶丝的芳香涤纶纱，所述第一长圈的范围内形成第一孔眼，所述第二长圈的范围内形成第二孔眼，所述微孔膜层为聚乙烯微孔膜材料，所述微孔膜层上表面设有多个上凹孔，所有的上凹孔的覆盖面积占微孔膜层上表面面积的20－40％，所述微孔膜层的下表面上设有多个下凹孔，所有的下凹孔的覆盖面积占微孔膜层下表面面积的20－40％，各上凹孔与各下凹孔错位设置，各上凹孔至少与一个下凹孔通过中间孔相连通。
进一步的，所述第一纱线与第二纱线和第三纱线为50～90d。
进一步的，所述微孔膜层与抗菌纤维网层、外层面料的连接方式可以为热复合、粘合、缝合中的一种或多种。
进一步的，所述外层面料由经纱纬纱交叉编织形成，所述经纱为阳涤纶复合丝，所述阳涤纶复合丝为75D/72F的涤纶丝，所述纬纱为锦纶。
进一步的，所述上凹孔成圆形，其直径为1－3μm，所述上凹孔的深度为微孔膜层厚度的40－60％，所述微孔膜层的厚度为10－30μm。
进一步的，所述下凹孔成圆形，其直径为1－3μm，所述下凹孔的深度为微孔膜层厚度的40－60％，所述微孔膜层的厚度为10－30μm。
进一步的，所述上凹孔的底部成弧形，所述下凹孔的底部成弧形，所述中间孔与上凹孔与下凹孔的底部之间相连通，所述中间孔的孔径为0.5－2μm。
一种基于同一发明构思的抗菌面料的生产工艺，包括以下步骤：
第一步，对抗菌纤维网层的第一纱线进行抗菌处理，经过抗菌溶液的喷洒，所述抗菌溶液包括以下重量份的原料：20－40份的硝酸银溶液、1－1.5份的壳聚糖、2－4份的乙二醇、10－15份水溶性淀粉溶液；
第二步，对第一纱线进行静置烘干，温度为35－50℃，时间为6－12小时；
第三步，将第一纱线输入带有尼龙粉末的甲酸溶液中，进行甲酸溶液的涂覆，而后输出，二次静置烘干，温度为35－50℃，时间为12－15小时，所述甲酸溶液与尼龙粉末的重量份比值为10－100：1，所述甲酸溶液为60－70wt％；
第四步，清水清洗，三次静置烘干；
第五步，将第一纱线、第二纱线、第三纱线织造形成抗菌纤维网层。
进一步的，所述第三纱线的处理过程与第一纱线相同。
进一步的，所述外层面料由经纱纬纱交叉编织形成，所述经纱为阳涤纶复合丝，所述阳涤纶复合丝为75D/72F的涤纶丝，所述纬纱为锦纶，所述锦纶的处理过程与第一纱线相同。
通过采用前述技术方案，本发明的有益效果是：本方案设置了抗菌纤维网层、微孔膜层、外层面料，采用阳涤纶复合丝、锦纶编织形成，具有较好抗皱性能、保形性能、弹性恢复性能，使得风衣布在成型衣物后可以较好实现笔挺的效果，更好地提升形象效果，并且可以有效减少静电、起球，保暖性也较好。本方案中锦纶可以制成中空纤维，对于保暖性能可以有更好的展现。所述抗菌纤维网层由第一纱线、第二纱线、第三纱线交替针织形成，其具有较好的舒适性，而且第二纱线为竹纤维与铜离子纤维混合形成，第三纱线为弹性纱线，可以有效地形成抗菌的目的，而且具有更好的延展、形变恢复效果。聚乙烯微孔膜的设置，可以实现有效的抗风、透气的目的，其中上凹孔、下凹孔、中间孔的设置，实现了有效的连通，而且这种连通并不是直连的，可以更好地实现抗风的目的，而且透气性能也较好。抗菌纤维网层、微孔膜层、外层面料可以采用热复合、粘合、缝合中的一种或多种方式实现有效的连接，也可以采用其他常规的方式。进一步的，上凹孔、下凹孔成圆形可以更好地实现其成型的目的，方便于成型的操作。进一步的，上凹孔、下凹孔的深度可以根据实际的需要进行设置。进一步的，中间孔的连接部位在上凹孔、下凹孔的底部是一个较佳的实现方式。
一种基于同一发明构思的抗菌面料的生产工艺，其实现了对第一纱线的抗菌处理，可以使得抗菌纤维网层的抗菌性能大大提高，其中尼龙粉末的甲酸溶液的涂覆后，其可以在表面形成一个保护层，这个保护层并不是说密闭保护的，但是对于细菌的滋生可以起到较好的抑制效果。而通过二次的涂覆、静置烘干，可以使得保护层的形成的牢固性大大加强，而且对于抗菌的效果的持续也会大大加强，可以有效实现抗菌寿命的延长。
附图说明
图1是本发明的结构示意图；
图2是抗菌纤维网层编织结构示意图；
图3是外层面料的结构示意图。
具体实施方式
现结合附图和具体实施方式对本发明进一步说明。
参考图1，本实施例提供一种抗菌面料，包括抗菌纤维网层2、复合于抗菌纤维网层外侧的微孔膜层3、复合于微孔膜层外的外层面料1、涂覆于外面料层上的抗菌膜层4，所述抗菌膜层并没有覆盖外层面料的所有表面积，其覆盖率约为50－70％。所述微孔膜层与抗菌纤维网层、外层面料的连接方式可以为热复合、粘合、缝合中的一种或多种。
所述微孔膜层为聚乙烯微孔膜材料，所述微孔膜层上表面设有多个上凹孔31，所有的上凹孔31的覆盖面积占微孔膜层上表面面积的20－40％，所述微孔膜层的下表面上设有多个下凹孔32，所有的下凹孔32的覆盖面积占微孔膜层下表面面积的20－40％，各上凹孔31与各下凹孔32错位设置，各上凹孔31至少与一个下凹孔32通过中间孔33相连通。
所述上凹孔成圆形，其直径为1－3μm，可以选择2μm。所述上凹孔的深度为微孔膜层厚度的40－60％，所述微孔膜层的厚度为10－30μm，可以选择20μm。所述下凹孔成圆形，其直径为1－3μm，可以选择2μm。所述下凹孔的深度为微孔膜层厚度的40－60％。所述上凹孔的底部成弧形，所述下凹孔的底部成弧形，所述中间孔与上凹孔与下凹孔的底部之间相连通。所述中间孔的孔径为0.5－2μm，可以选择1μm。
再如图2所示，所述抗菌纤维网2层由第一纱线21、第二纱线22、第三纱线23交替针织形成，所述第一纱线21上依次交替设置有第一长圈211与第一短圈212，所述第二纱线22上依次交替设置有第二长圈221与第二短圈222，各第一长圈的端部嵌套于第二长圈的底部形成第一连接部2a，另一第二长圈的端部嵌套于第一纱线21的底部，形成第二连接部2b，所述第三纱线23穿过第一连接部后向下绕经第一短圈后形成第三短圈231，所述第三短圈的端部嵌套于第二短圈的底部，所述第一纱线为棉纤维，所述第二纱线为竹纤维与铜离子纤维混合形成，所述第三纱线为弹性纱线，所述第三纱线包括多根氨纶丝及螺旋环绕于氨纶丝的芳香涤纶纱，所述第一长圈211的范围内形成第一孔眼213，所述第二长圈221的范围内形成第二孔223眼，所述第一纱线与第二纱线和第三纱线为50～90d。
再如图3所示，所述外层面料1由经纱纬纱交叉编织形成，所述经纱为阳涤纶复合丝12，所述阳涤纶复合丝为75D/72F的涤纶丝，所述纬纱为锦纶11。
一种基于同一发明构思的抗菌面料的生产工艺，包括以下步骤：
第一步，对抗菌纤维网层的第一纱线进行抗菌处理，经过抗菌溶液的喷洒，所述抗菌溶液包括以下重量份的原料：20－40份的硝酸银溶液、1－1.5份的壳聚糖、2－4份的乙二醇、10－15份水溶性淀粉溶液；
第二步，对第一纱线进行静置烘干，温度为35－50℃，时间为6－12小时；
第三步，将第一纱线输入带有尼龙粉末的甲酸溶液中，进行甲酸溶液的涂覆，而后输出，二次静置烘干，温度为35－50℃，时间为12－15小时，所述甲酸溶液与尼龙粉末的重量份比值为10－100：1，所述甲酸溶液为60－70wt％；
第四步，清水清洗，三次静置烘干；
第五步，将第一纱线、第二纱线、第三纱线织造形成抗菌纤维网层。
所述第三纱线的处理过程与第一纱线相同。所述外层面料由经纱纬纱交叉编织形成，所述经纱为阳涤纶复合丝，所述阳涤纶复合丝为75D/72F的涤纶丝，所述纬纱为锦纶，所述锦纶的处理过程与第一纱线相同。
本发明的有益效果是：本方案设置了抗菌纤维网层、微孔膜层、外层面料，采用阳涤纶复合丝、锦纶编织形成，具有较好抗皱性能、保形性能、弹性恢复性能，使得风衣布在成型衣物后可以较好实现笔挺的效果，更好地提升形象效果，并且可以有效减少静电、起球，保暖性也较好。本方案中锦纶可以制成中空纤维，对于保暖性能可以有更好的展现。所述抗菌纤维网层由第一纱线、第二纱线、第三纱线交替针织形成，其具有较好的舒适性，而且第二纱线为竹纤维与铜离子纤维混合形成，第三纱线为弹性纱线，可以有效地形成抗菌的目的，而且具有更好的延展、形变恢复效果。聚乙烯微孔膜的设置，可以实现有效的抗风、透气的目的，其中上凹孔、下凹孔、中间孔的设置，实现了有效的连通，而且这种连通并不是直连的，可以更好地实现抗风的目的，而且透气性能也较好。抗菌纤维网层、微孔膜层、外层面料可以采用热复合、粘合、缝合中的一种或多种方式实现有效的连接，也可以采用其他常规的方式。进一步的，上凹孔、下凹孔成圆形可以更好地实现其成型的目的，方便于成型的操作。进一步的，上凹孔、下凹孔的深度可以根据实际的需要进行设置。进一步的，中间孔的连接部位在上凹孔、下凹孔的底部是一个较佳的实现方式。
一种基于同一发明构思的抗菌面料的生产工艺，其实现了对第一纱线的抗菌处理，可以使得抗菌纤维网层的抗菌性能大大提高，其中尼龙粉末的甲酸溶液的涂覆后，其可以在表面形成一个保护层，这个保护层并不是说密闭保护的，但是对于细菌的滋生可以起到较好的抑制效果。而通过二次的涂覆、静置烘干，可以使得保护层的形成的牢固性大大加强，而且对于抗菌的效果的持续也会大大加强，可以有效实现抗菌寿命的延长。
此外，术语“第一”、“第二”仅用于描述目的，而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此，限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本发明的描述中，“多个”的含义是两个或两个以上，除非另有明确具体的限定。
在本发明中，除非另有明确的规定和限定，术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解，例如，可以是固定连接，也可以是可拆卸连接，或成一体；可以是直接相连，也可以通过中间媒介间接相连，可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言，可以根据具体情况理解上述术语在本发明中的具体含义。
在本发明中，除非另有明确的规定和限定，第一特征在第二特征“上”或“下”可以是第一和第二特征直接接触，或第一和第二特征通过中间媒介间接接触。而且，第一特征在第二特征“之上”、“上方”和“上面”可是第一特征在第二特征正上方或斜上方，或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”可以是第一特征在第二特征正下方或斜下方，或仅仅表示第一特征水平高度小于第二特征。
在本说明书的描述中，参考术语“一个实施例”、“一些实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中，对上述术语的示意性表述不必须针对的是相同的实施例或示例。而且，描述的具体特征、结构、材料或者特点可以在任一个或多个实施例或示例中以合适的方式结合。此外，在不相互矛盾的情况下，本领域的技术人员可以将本说明书中描述的不同实施例或示例以及不同实施例或示例的特征进行结合和组合。
尽管结合优选实施方案具体展示和介绍了本发明，但所属领域的技术人员应该明白，在不脱离所附权利要求书所限定的本发明的精神和范围内，在形式上和细节上可以对本发明做出各种变化，均为本发明的保护范围。

Claims (10)

1.一种抗菌面料，其特征在于：包括抗菌纤维网层、复合于抗菌纤维网层外侧的微孔膜层、复合于微孔膜层外的外层面料，所述抗菌纤维网层由第一纱线、第二纱线、第三纱线交替针织形成，所述第一纱线上依次交替设置有第一长圈与第一短圈，所述第二纱线上依次交替设置有第二长圈与第二短圈，各第一长圈的端部嵌套于第二长圈的底部形成第一连接部，另一第二长圈的端部嵌套于第一纱线的底部，形成第二连接部，所述第三纱线穿过第一连接部后向下绕经第一短圈后形成第三短圈，所述第三短圈的端部嵌套于第二短圈的底部，所述第一纱线为棉纤维，所述第二纱线为竹纤维与铜离子纤维混合形成，所述第三纱线为弹性纱线，所述第三纱线包括多根氨纶丝及螺旋环绕于氨纶丝的芳香涤纶纱，所述第一长圈的范围内形成第一孔眼，所述第二长圈的范围内形成第二孔眼，所述微孔膜层为聚乙烯微孔膜材料，所述微孔膜层上表面设有多个上凹孔，所有的上凹孔的覆盖面积占微孔膜层上表面面积的20－40％，所述微孔膜层的下表面上设有多个下凹孔，所有的下凹孔的覆盖面积占微孔膜层下表面面积的20－40％，各上凹孔与各下凹孔错位设置，各上凹孔至少与一个下凹孔通过中间孔相连通。
2.根据权利要求1所述的一种抗菌面料，其特征在于：所述第一纱线与第二纱线和第三纱线为50～90d。
3.根据权利要求1所述的一种抗菌面料，其特征在于：所述微孔膜层与抗菌纤维网层、外层面料的连接方式可以为热复合、粘合、缝合中的一种或多种。
4.根据权利要求1所述的一种抗菌面料，其特征在于：所述外层面料由经纱纬纱交叉编织形成，所述经纱为阳涤纶复合丝，所述阳涤纶复合丝为75D/72F的涤纶丝，所述纬纱为锦纶。
5.根据权利要求1至4任一权利要求所述的一种抗菌面料，其特征在于：所述上凹孔成圆形，其直径为1－3μm，所述上凹孔的深度为微孔膜层厚度的40－60％，所述微孔膜层的厚度为10－30μm。
6.根据权利要求1至4任一权利要求所述的一种抗菌面料，其特征在于：所述下凹孔成圆形，其直径为1－3μm，所述下凹孔的深度为微孔膜层厚度的40－60％，所述微孔膜层的厚度为10－30μm。
7.根据权利要求1至4任一权利要求所述的一种抗菌面料，其特征在于：所述上凹孔的底部成弧形，所述下凹孔的底部成弧形，所述中间孔与上凹孔与下凹孔的底部之间相连通，所述中间孔的孔径为0.5－2μm。
8.根据权利要求1所述的一种抗菌面料的生产工艺，其特征在于，包括以下步骤：
第一步，对抗菌纤维网层的第一纱线进行抗菌处理，经过抗菌溶液的喷洒，所述抗菌溶液包括以下重量份的原料：20－40份的硝酸银溶液、1－1.5份的壳聚糖、2－4份的乙二醇、10－15份水溶性淀粉溶液；
第二步，对第一纱线进行静置烘干，温度为35－50℃，时间为6－12小时；
第三步，将第一纱线输入带有尼龙粉末的甲酸溶液中，进行甲酸溶液的涂覆，而后输出，二次静置烘干，温度为35－50℃，时间为12－15小时，所述甲酸溶液与尼龙粉末的重量份比值为10－100：1，所述甲酸溶液为60－70wt％；
第四步，清水清洗，三次静置烘干；
第五步，将第一纱线、第二纱线、第三纱线织造形成抗菌纤维网层。
9.根据权利要求8所述的一种抗菌面料的生产工艺，其特征在于：所述第三纱线的处理过程与第一纱线相同。
10.根据权利要求8所述的一种抗菌面料的生产工艺，其特征在于：所述外层面料由经纱纬纱交叉编织形成，所述经纱为阳涤纶复合丝，所述阳涤纶复合丝为75D/72F的涤纶丝，所述纬纱为锦纶，所述锦纶的处理过程与第一纱线相同。
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