CN113414937A - Automatic system - Google Patents
Automatic system Download PDFInfo
- Publication number
- CN113414937A CN113414937A CN202110701647.7A CN202110701647A CN113414937A CN 113414937 A CN113414937 A CN 113414937A CN 202110701647 A CN202110701647 A CN 202110701647A CN 113414937 A CN113414937 A CN 113414937A
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- CN
- China
- Prior art keywords
- materials
- manipulator
- camera
- disc
- grabbing
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
- B29C45/14008—Inserting articles into the mould
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/02—Measures preceding sorting, e.g. arranging articles in a stream orientating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/342—Sorting according to other particular properties according to optical properties, e.g. colour
- B07C5/3422—Sorting according to other particular properties according to optical properties, e.g. colour using video scanning devices, e.g. TV-cameras
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/344—Sorting according to other particular properties according to electric or electromagnetic properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/1769—Handling of moulded articles or runners, e.g. sorting, stacking, grinding of runners
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/40—Removing or ejecting moulded articles
- B29C45/42—Removing or ejecting moulded articles using means movable from outside the mould between mould parts, e.g. robots
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/76—Measuring, controlling or regulating
- B29C45/762—Measuring, controlling or regulating the sequence of operations of an injection cycle
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C2501/00—Sorting according to a characteristic or feature of the articles or material to be sorted
- B07C2501/0063—Using robots
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/76—Measuring, controlling or regulating
- B29C45/7626—Measuring, controlling or regulating the ejection or removal of moulded articles
- B29C2045/7633—Take out or gripping means
Abstract
The invention relates to an automatic system, which belongs to the field of production automation and comprises a vibrating disc, a grabbing disc, a camera A, a mechanical arm, a mold and a detection device, wherein the vibrating disc is connected with the grabbing disc, the camera A is positioned above the grabbing disc and is used for identifying the angle, the position and the quantity of materials, the mechanical arm is used for grabbing the materials, leftover materials and finished products and classifying, grabbing and counting the qualified products and unqualified products after detection, and the detection device is used for synchronously detecting the appearance and internal data of the finished products.
Description
Technical Field
The technology is a technology in the field of automatic production, in particular to an automatic system, which can be widely applied to automatic sorting, injection molding and automatic detection of articles.
Background
With the wide use of electronic seal products, requirements are provided for the automatic production, product quality and the like of the electronic seal, most of the traditional seals are chip-free seals, the electronic seal is provided with a chip, and the existing automatic production process cannot meet the automatic production requirements of the electronic seal.
The automatic system described by the technology effectively overcomes the defects, realizes automatic grabbing, sorting and automatic injection molding of raw materials of the electronic seal, classified grabbing and storing of finished products and leftover materials, synchronous automatic detection of appearance and internal data of the finished products and the like, realizes full process automation of electronic seal production, is efficient and high-quality, saves labor, automatically uploads production process data to a production management system, is convenient for tracing management of the production process and the like, and reduces the comprehensive cost of products.
Disclosure of Invention
The technical problem to be solved by the invention is as follows: the utility model provides an automatic system realizes that electronic seal raw and other materials snatch automatically, sort, automatic moulding plastics, finished product and leftover bits classification snatch deposit, finished product outward appearance and the synchronous automated inspection of internal data etc. has realized electronic seal production full process automation, and is high-efficient, high-quality, practices thrift the manual work, and production process data is synchronous to production management system, and the production process of being convenient for is traceed back management etc. reduces the combined cost of product.
The system comprises an automatic system, a vibration disc, a grabbing disc, a camera A, a manipulator, a mold and a detection device, wherein the vibration disc is connected with the grabbing disc, the camera A is positioned above the grabbing disc, the manipulator comprises a manipulator controller and a manipulator device, the manipulator device comprises a camera B, the detection device comprises a detection tool and a camera C, RFID detection device, and the detection device synchronously detects the appearance and the internal data of an article to be detected;
step a: the vibration disc vibrates to drive M materials to vibrate out, the materials are vibrated out to the grabbing disc, the camera A identifies and judges the angle, the position and the quantity of the materials on the grabbing disc, the angle, the position and the quantity meet the requirements, the step b is carried out, the materials do not meet the requirements, the grabbing disc sorts and recovers the materials,
step B, the manipulator controller controls the manipulator device to grab materials meeting requirements on the grabbing disc, the grabbed materials are placed on the die, the camera B identifies whether the material placing position is wrong or not, the material position is correct, the step c is entered, the material position is wrong, the alarm is switched to manual processing,
c, injecting a finished product on the mold, controlling the manipulator device to sequentially pick leftover materials and finished products in a classified manner by the manipulator controller, placing the finished products on the detection device,
d, the detection device detects the appearance and internal data of the finished product, classifies and counts finished products with unqualified appearance and/or unqualified internal data, counts finished products with qualified appearance and internal data,
and e, the manipulator device is used for placing the qualified and unqualified products in a partition mode under the control of the manipulator controller.
Furthermore, the number M of the materials vibrated out of the vibration disc is an integer, and M is more than or equal to 8.
Furthermore, the number of the detection devices is N, N is an integer, and N is more than or equal to 1.
Furthermore, the number of the moulds is P, P is an integer, and P is more than or equal to 2.
Furthermore, in the die, the number of the material placing positions on each die material is Q, Q is an integer, and Q is more than or equal to 4.
The detection device synchronously detects the appearance and internal data of the article to be detected;
further, the camera C in the detection device detects the appearance of the product, and the RFID detection device in the detection device detects the internal data of the product.
The automatic system described by the invention realizes automatic sorting, classification, grabbing, automatic injection molding of raw materials of the electronic seal, sequential classification and grabbing of finished products and leftover materials after injection molding, synchronous detection of appearance and internal data of the finished products, classification and counting of products with unqualified appearance, unqualified internal data and unqualified appearance and internal data, automatic production management and the like, labor conservation, high efficiency and high quality.
Drawings
In order to more clearly illustrate the embodiments or technical solutions of the present invention, the following description will be provided with accompanying drawings used in the description of the embodiments or the prior art, and it is obvious that the following description and the accompanying drawings are only some specific embodiments of the present invention, and other drawings can be obtained by those skilled in the art without creative efforts.
Fig. 1 is a schematic structural diagram of the automation system.
Fig. 2 is a schematic structural composition diagram of the manipulator of the sub-module of the automation system.
Fig. 3 is a schematic structural composition diagram of the detection device of the sub-module of the automation system.
Fig. 4 is a schematic flow chart of a process for implementing the automation system technology.
Detailed Description
The structural components and technical implementation processes of the automation system are described in detail below with reference to the attached drawings, but the scope of the present invention is not limited to the following description.
As shown in fig. 1, the automation system structure is schematically composed, and includes a vibration plate, a grabbing plate, a camera a, a manipulator, a mold, and a detection device, wherein the vibration plate is connected to the grabbing plate.
Preferably, the number of the detection tools is N, N is an integer, and N is more than or equal to 1.
Preferably, the number of the moulds is P, P is an integer, and P is more than or equal to 2.
Preferably, the number of the material placing positions on each die of the die is Q, Q is an integer, and Q is more than or equal to 4.
In one embodiment, the number of the molds is 2, and the molds are respectively an A mold and a B mold.
In one embodiment, the number of the material placing positions on the mold is 4.
In one embodiment, the number of the material placing positions on the mold is 8.
As shown in fig. 2, a schematic diagram of a structural composition of the manipulator is a submodule of the automation system, and the manipulator includes a manipulator controller and a manipulator device, and the manipulator device includes a camera B.
As shown in fig. 3, a schematic structural composition diagram of the detection device for the sub-modules of the automation system is shown, and the inspection device includes a detection tool and a camera C, RFID detection device.
As shown in fig. 4, a schematic diagram of a technical implementation process of the automatic system is shown, the automatic system receives production instruction information, the vibration disc vibrates to drive the vibration disc to vibrate M materials out, the materials are vibrated out to the grabbing disc, the camera a identifies and judges the angles, positions and quantities of the materials on the grabbing disc, the grabbing disc sorts and recovers the materials, the angles, the positions and the quantities meet the requirements, the manipulator controller controls the manipulator device to grab the materials meeting the requirements on the grabbing disc and place the grabbed materials on the mold, the camera B identifies whether the material placement positions are wrong or not, the material positions are wrong, the alarm is changed into manual processing, the material positions are not wrong, the material on the mold is injection-molded into a finished product, the manipulator controller controls the manipulator device to sequentially sort and grab leftover materials and finished products, the finished products are placed on the detection device, the detection device detects appearance and internal data of the finished products, the finished products with unqualified appearance and/or unqualified internal data are classified and counted, the finished products with qualified appearance and qualified internal data are counted, the manipulator device places the qualified and unqualified products in a partition mode under the control of the manipulator controller, the camera C in the detection device detects the appearance of the products, and the RFID detection device detects the internal data of the products.
Preferably, the number M of the materials vibrated out of the vibration plate is an integer, and M is more than or equal to 8.
In one embodiment, the vibrating disk vibrates to obtain 12 materials.
The automatic system described by the invention realizes automatic sorting, classification, grabbing, automatic injection molding of raw materials of the electronic seal, sequential classification and grabbing of finished products and leftover materials after injection molding, synchronous detection of appearance and internal data of the finished products, classification and counting of products with unqualified appearance, unqualified internal data and unqualified appearance and internal data, automatic production management and the like, labor conservation, high efficiency and high quality.
The above description is only an embodiment of the present invention, but the scope of the present invention is not limited thereto, and any changes or substitutions that are not thought of through the inventive work should be included in the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope defined by the claims.
Claims (6)
1. An automatic system is characterized by comprising a vibrating disc, a grabbing disc, a camera A, a manipulator, a mold and a detection device, wherein the vibrating disc is connected with the grabbing disc, the camera A is located above the grabbing disc, the manipulator comprises a manipulator controller and a manipulator device, the manipulator device comprises a camera B, the detection device comprises a detection tool and a camera C, RFID detection device, and the detection device synchronously detects the appearance and the internal data of an article to be detected;
step a: the vibration disc vibrates to drive M materials to vibrate out, the materials are vibrated out to the grabbing disc, the camera A identifies and judges the angle, the position and the quantity of the materials on the grabbing disc, the angle, the position and the quantity meet the requirements, the step b is carried out, the materials do not meet the requirements, the grabbing disc sorts and recovers the materials,
step B, the manipulator controller controls the manipulator device to grab materials meeting requirements on the grabbing disc, the grabbed materials are placed on the die, the camera B identifies whether the material placing position is wrong or not, the material position is correct, the step c is entered, the material position is wrong, the alarm is switched to manual processing,
c, injecting a finished product on the mold, controlling the manipulator device to sequentially pick leftover materials and finished products in a classified manner by the manipulator controller, placing the finished products on the detection device,
d, the detection device detects the appearance and internal data of the finished product, classifies and counts finished products with unqualified appearance and/or unqualified internal data, counts finished products with qualified appearance and internal data,
and e, the manipulator device is used for placing the qualified and unqualified products in a partition mode under the control of the manipulator controller.
2. An automated system according to claim 1, wherein the number M of material vibrated out of the vibratory pan is an integer, M ≧ 8.
3. An automated system according to claim 1, characterized in that the number of detection devices is N, N being an integer, N ≧ 1.
4. An automated system according to claim 1, wherein said camera C of said detection means detects the appearance of the product and said RFID detection means of said detection means detects the internal data of the product.
5. An automated system according to claim 1, wherein the number of moulds is P, P being an integer, P ≧ 2.
6. An automated system according to claim 5, wherein the number of material placement positions on each mold material is Q, Q is an integer, Q ≧ 4.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110701647.7A CN113414937A (en) | 2021-06-24 | 2021-06-24 | Automatic system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110701647.7A CN113414937A (en) | 2021-06-24 | 2021-06-24 | Automatic system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN113414937A true CN113414937A (en) | 2021-09-21 |
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ID=77716448
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110701647.7A Pending CN113414937A (en) | 2021-06-24 | 2021-06-24 | Automatic system |
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| Country | Link |
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| CN (1) | CN113414937A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116890292A (en) * | 2023-09-07 | 2023-10-17 | 山西星心半导体科技有限公司 | Lamp bead shell polishing equipment for LED lamp bead production |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20150090643A1 (en) * | 2012-05-22 | 2015-04-02 | Ig Specials B.V. | Apparatus and method for separating objects |
| CN206926158U (en) * | 2017-07-25 | 2018-01-26 | 通达（厦门）精密橡塑有限公司 | Automatic injection equipment in a kind of material strip mold |
| CN108545489A (en) * | 2018-06-29 | 2018-09-18 | 华北理工大学 | Sort Stacking Robots |
| CN211359687U (en) * | 2019-11-04 | 2020-08-28 | 广州嘉欣电工科技有限公司 | A equipment for wheel hub car logo material loading |
-
2021
- 2021-06-24 CN CN202110701647.7A patent/CN113414937A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20150090643A1 (en) * | 2012-05-22 | 2015-04-02 | Ig Specials B.V. | Apparatus and method for separating objects |
| CN206926158U (en) * | 2017-07-25 | 2018-01-26 | 通达（厦门）精密橡塑有限公司 | Automatic injection equipment in a kind of material strip mold |
| CN108545489A (en) * | 2018-06-29 | 2018-09-18 | 华北理工大学 | Sort Stacking Robots |
| CN211359687U (en) * | 2019-11-04 | 2020-08-28 | 广州嘉欣电工科技有限公司 | A equipment for wheel hub car logo material loading |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116890292A (en) * | 2023-09-07 | 2023-10-17 | 山西星心半导体科技有限公司 | Lamp bead shell polishing equipment for LED lamp bead production |
| CN116890292B (en) * | 2023-09-07 | 2023-12-01 | 山西星心半导体科技有限公司 | Lamp bead shell polishing equipment for LED lamp bead production |
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| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20210921 |
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| RJ01 | Rejection of invention patent application after publication |