CN113414844A - 一种立体结构实木复合板材及其加工方法 - Google Patents

一种立体结构实木复合板材及其加工方法 Download PDF

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CN113414844A
CN113414844A CN202110556423.1A CN202110556423A CN113414844A CN 113414844 A CN113414844 A CN 113414844A CN 202110556423 A CN202110556423 A CN 202110556423A CN 113414844 A CN113414844 A CN 113414844A
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吴元新
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27D—WORKING VENEER OR PLYWOOD
    • B27D1/00—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring
    • B27D1/04—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring to produce plywood or articles made therefrom; Plywood sheets
    • B27D1/06—Manufacture of central layers; Form of central layers
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27D—WORKING VENEER OR PLYWOOD
    • B27D1/00—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring
    • B27D1/04—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring to produce plywood or articles made therefrom; Plywood sheets
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27D—WORKING VENEER OR PLYWOOD
    • B27D1/00—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring
    • B27D1/04—Joining wood veneer with any material; Forming articles thereby; Preparatory processing of surfaces to be joined, e.g. scoring to produce plywood or articles made therefrom; Plywood sheets
    • B27D1/08—Manufacture of shaped articles; Presses specially designed therefor
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B21/00—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board
    • B32B21/04—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board comprising wood as the main or only constituent of a layer, which is next to another layer of the same or of a different material
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B21/00—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board
    • B32B21/14—Layered products comprising a layer of wood, e.g. wood board, veneer, wood particle board comprising wood board or veneer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
    • B32B3/02—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by features of form at particular places, e.g. in edge regions
    • B32B3/08—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by features of form at particular places, e.g. in edge regions characterised by added members at particular parts
    • B32B3/085—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by features of form at particular places, e.g. in edge regions characterised by added members at particular parts spaced apart pieces on the surface of a layer
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
    • B32B3/10—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a discontinuous layer, i.e. formed of separate pieces of material
    • B32B3/18—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a discontinuous layer, i.e. formed of separate pieces of material characterised by an internal layer formed of separate pieces of material which are juxtaposed side-by-side
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B32—LAYERED PRODUCTS
    • B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B33/00—Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class

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  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Forests & Forestry (AREA)

Abstract

本发明公开了一种立体结构实木复合板材及其加工方法，立体结构实木复合板材包含实木拼板芯、横撑板、纵撑板和结构板；所述实木拼板芯的上下两侧复合横撑板，组成长条板；长条板有多个，相邻的长条板之间设置纵撑板，组成大板，大板的上下两侧复合结构板；本方案通过横撑板和纵撑板对内部结构进行支撑，组成立体结构的实木复合板材，有效的降低减少板材在安装和使用过程中变形的风险，特便是应用于较高的定制衣柜的门板上，可以不使用调直器等部件，保证了产品质量，降低生产成本；其结构和加工方法易于规模化生产，具有较高的经济效益和社会价值。

Description

一种立体结构实木复合板材及其加工方法
技术领域
本发明涉及一种立体结构实木复合板材及其加工方法，属于实木结构复合板材技术领域。
背景技术
在家居行业中，定制家具已经成为了市场的消费主流，定制家具的主材是板材，结构均为板式结构，辅以五金件连接，容易规模化生产；但是定制衣柜的门，因为无框架，所以易变形，是目前行业的通病，一般需要通过安装调直器、拉直器等部件来解决变形问题，增加了定制家具的成本。
发明内容
针对上述存在的技术问题，本发明的目的是：提出了一种立体结构实木复合板材及其加工方法。
本发明的技术解决方案是这样实现的：一种立体结构实木复合板材，包含实木拼板芯、横撑板、纵撑板和结构板；所述实木拼板芯的上下两侧复合横撑板，组成长条板；长条板有多个，相邻的长条板之间设置纵撑板，组成大板，大板的上下两侧复合结构板。
优选的，所述实木拼板芯由多个实木条块错位拼合组成。
优选的，所述实木拼板芯的上下两侧通过胶粘剂与横撑板热压复合。
优选的，所述实木拼板芯的纤维长度方向与横撑板的纤维长度方向互相垂直。
优选的，所述纵撑板的高度与长条板的厚度相等。
一种立体结构实木复合板材的加工方法，包含以下步骤：
①加工出多个实木条块，将多个实木条块拼合加工成实木拼板，多个实木条块的纤维长度方向相同；
②在实木拼板的上下两侧通过胶粘剂热压复合实木单板，形成拼合板，复合加工时，保证实木拼板的纤维长度方向与实木单板的纤维长度方向互相垂直；
③将拼合板沿着实木条块的纤维长度方向分割，形成多个长条板；
④在相邻的长条板中间设置纵撑板，将多个长条板和多个纵撑板按照设计尺寸拼合成大板；
⑤将大板砂光定厚，之后再大板的上下两侧复合结构板。
由于上述技术方案的运用，本发明与现有技术相比具有下列优点：
本方案通过横撑板和纵撑板对内部结构进行支撑，组成立体结构的实木复合板材，有效的降低减少板材在安装和使用过程中变形的风险，特便是应用于较高的定制衣柜的门板上，可以不使用调直器等部件，保证了产品质量，降低生产成本；其结构和加工方法易于规模化生产，具有较高的经济效益和社会价值。
附图说明
下面结合附图对本发明技术方案作进一步说明：
附图1为本发明所述的一种立体结构实木复合板材的结构示意图；
附图2为本发明所述的实木拼板芯的结构示意图。
具体实施方式
下面结合附图来说明本发明。
如附图1-2所示，本发明所述的一种立体结构实木复合板材，包含实木拼板芯1、横撑板2、纵撑板3和结构板4；所述实木拼板芯1由多个实木条块5错位拼合组成，实木拼板芯1的上下两侧设置有横撑板2，组成长条板；长条板有多个，相邻的长条板之间设置纵撑板3，组成大板，大板的上下两侧复合结构板4。
该立体结构实木复合板材的加工方法，包含以下步骤：
①加工出多个实木条块5，将多个实木条块5错位拼合加工成实木拼板，多个实木条块5的纤维长度方向相同；
②在实木拼板的上下两侧通过胶粘剂热压复合实木单板，形成拼合板；复合加工时，保证实木拼板的纤维长度方向与实木单板的纤维长度方向互相垂直，图1和图2中的箭头方向为纤维方向的示意；胶粘剂可根据实际要求采用无醛胶或有醛胶；
③将拼合板沿着实木条块5的纤维长度方向分割，形成多个长条板，每个长条板均由中间的实木拼板芯1和上下两侧的横撑板2组成；
④在相邻的长条板中间设置纵撑板3，纵撑板3可采用无纤维方向的高强度无机材料人造板，纵撑板3的高度与长条板的厚度相等，将多个长条板和多个纵撑板3按照设计尺寸拼合成大板；
⑤将大板砂光定厚，之后再大板的上下两侧复合结构板4，结构板4可采用无纤维方向的人造纤维板，复合加工完成后，即形成立体结构实木复合板材。
上述实施例只为说明本发明的技术构思及特点，其目的在于让熟悉此项技术的人士能够了解本发明的内容并加以实施，并不能以此限制本发明的保护范围，凡根据本发明精神实质所作的等效变化或修饰，都应涵盖在本发明的保护范围内。

Claims (6)

1.一种立体结构实木复合板材，其特征在于：包含实木拼板芯（1）、横撑板（2）、纵撑板（3）和结构板（4）；所述实木拼板芯（1）的上下两侧复合横撑板（2），组成长条板；长条板有多个，相邻的长条板之间设置纵撑板（3），组成大板，大板的上下两侧复合结构板（4）。
2.根据权利要求1所述的立体结构实木复合板材，其特征在于：所述实木拼板芯（1）由多个实木条块（5）错位拼合组成。
3.根据权利要求1所述的立体结构实木复合板材，其特征在于：所述实木拼板芯（1）的上下两侧通过胶粘剂与横撑板（2）热压复合。
4.根据权利要求1所述的立体结构实木复合板材，其特征在于：所述实木拼板芯（1）的纤维长度方向与横撑板（2）的纤维长度方向互相垂直。
5.根据权利要求1所述的立体结构实木复合板材，其特征在于：所述纵撑板（3）的高度与长条板的厚度相等。
6.一种立体结构实木复合板材的加工方法，其特征在于，包含以下步骤：
①加工出多个实木条块（5），将多个实木条块（5）拼合加工成实木拼板，多个实木条块（5）的纤维长度方向相同；
②在实木拼板的上下两侧通过胶粘剂热压复合实木单板，形成拼合板，复合加工时，保证实木拼板的纤维长度方向与实木单板的纤维长度方向互相垂直；
③将拼合板沿着实木条块（5）的纤维长度方向分割，形成多个长条板；
④在相邻的长条板中间设置纵撑板（3），将多个长条板和多个纵撑板（3）按照设计尺寸拼合成大板；
⑤将大板砂光定厚，之后再大板的上下两侧复合结构板（4）。
CN202110556423.1A 2021-05-21 2021-05-21 一种立体结构实木复合板材及其加工方法 Pending CN113414844A (zh)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114953063A (zh) * 2022-04-12 2022-08-30 优优新材料股份有限公司 一种结构稳定的复合拼板结构及其生产方法

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004351773A (ja) * 2003-05-29 2004-12-16 Mitsuba Giken:Kk 竹繊維集成材とそれを用いた複合集成材
CN204326448U (zh) * 2014-11-28 2015-05-13 叶峰 三层实木复合地板
CN205171935U (zh) * 2015-10-28 2016-04-20 叶峰 一种芯板及其复合地板

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2004351773A (ja) * 2003-05-29 2004-12-16 Mitsuba Giken:Kk 竹繊維集成材とそれを用いた複合集成材
CN204326448U (zh) * 2014-11-28 2015-05-13 叶峰 三层实木复合地板
CN205171935U (zh) * 2015-10-28 2016-04-20 叶峰 一种芯板及其复合地板

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114953063A (zh) * 2022-04-12 2022-08-30 优优新材料股份有限公司 一种结构稳定的复合拼板结构及其生产方法

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