CN113385436A - Test tube classification method - Google Patents

Test tube classification method Download PDF

Info

Publication number
CN113385436A
CN113385436A CN202110668908.XA CN202110668908A CN113385436A CN 113385436 A CN113385436 A CN 113385436A CN 202110668908 A CN202110668908 A CN 202110668908A CN 113385436 A CN113385436 A CN 113385436A
Authority
CN
China
Prior art keywords
test tube
sorting
conveying
test
belt
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN202110668908.XA
Other languages
Chinese (zh)
Other versions
CN113385436B (en
Inventor
翟玉娥
孙树凯
岳康
赵鹏
申井利
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Affiliated Hospital of University of Qingdao
Original Assignee
Affiliated Hospital of University of Qingdao
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Affiliated Hospital of University of Qingdao filed Critical Affiliated Hospital of University of Qingdao
Priority to CN202110668908.XA priority Critical patent/CN113385436B/en
Publication of CN113385436A publication Critical patent/CN113385436A/en
Application granted granted Critical
Publication of CN113385436B publication Critical patent/CN113385436B/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/34Sorting according to other particular properties
    • B07C5/3412Sorting according to other particular properties according to a code applied to the object which indicates a property of the object, e.g. quality class, contents or incorrect indication
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/02Measures preceding sorting, e.g. arranging articles in a stream orientating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/34Sorting according to other particular properties
    • B07C5/342Sorting according to other particular properties according to optical properties, e.g. colour
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/36Sorting apparatus characterised by the means used for distribution
    • B07C5/361Processing or control devices therefor, e.g. escort memory
    • B07C5/362Separating or distributor mechanisms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/36Sorting apparatus characterised by the means used for distribution
    • B07C5/38Collecting or arranging articles in groups

Abstract

The invention discloses a test tube classification method, which adopts a test tube classification device comprising a blanking hopper, a first test tube conveying mechanism, a first sorting mechanism, a second sorting mechanism, a test tube direction adjusting mechanism, a second test tube conveying mechanism, a scanning recognition sorting mechanism, a test tube temporary storage box, a test tube rejecting box and an upper computer; the test tube classification method comprises the following specific processes: the test tube carries to first sorting mechanism through first test tube conveying mechanism, carries out the test tube classification according to length, and the test tube gets into second sorting mechanism after that, carries out the test tube classification according to the colour, and categorised test tube gets into test tube direction adjustment mechanism and carries out the direction adjustment, then the test tube sends into scanning identification sorting mechanism through second test tube conveying mechanism, if the test item that the test tube corresponds goes up the test item school of mark with the bar code and succeeds, then the test tube sends into test tube temporary storage case, otherwise sends into the test tube and rejects the case. The method is beneficial to realizing the automatic classification of the test tubes and the proofreading process of the inspection items.

Description

Test tube classification method
Technical Field
The invention relates to a test tube classification method, in particular to a test tube classification method for inspection.
Background
Test tubes are used as vessels for testing and are used in hospital laboratories. At present, the general procedure for blood sample detection is: (1) medical staff collects blood samples by using different test tubes according to different test items; (2) sticking a bar code on the corresponding test tube, wherein the bar code comprises patient information, acquisition date, inspection items and the like; (3) the blood sample test tubes collected on the same day or a certain period are intensively sent to a clinical laboratory, manual classification is carried out by personnel in the clinical laboratory, and detection of corresponding items is carried out after the classification of the test tubes is finished. At present, test tubes used in clinical laboratories mainly have two specifications, the length of the test tube of one specification is 10CM, the length of the test tube of the other specification is 7CM, and the diameters of the test tubes of the two specifications are the same. Each test tube of a certain length is distinguished according to the color of different test tube caps, for example: the long yellow indicates biochemical and immunological items; the evergreen indicates blood ammonia and blood disease typing; the long red represents biochemical and immunological items; long purple indicates blood type; short black indicates blood sedimentation; short blue indicates blood coagulation; shortness of purple indicates blood convention, etc. Wherein, long yellow represents the test tube with specification of 10CM and yellow cap, short blue represents the test tube with specification of 7CM and blue cap, and so on. Because the test tubes are different in length and color and represent different inspection items, the test tubes with different lengths and colors are not accurately classified by related equipment in the inspection process at present, and only manual classification is required, so that the classification efficiency is low. In addition, when a medical worker collects a blood sample, it is required to ensure that a test item on a bar code corresponds to a designated test tube, for example, a patient performs blood type item detection, the bar code can indicate that the test item is blood type, the collected blood sample is normally placed in a long purple test tube, and due to negligence of the medical worker, the collected blood sample is placed in a short blue test tube, so that in a clinical laboratory, the test tube is manually classified into a blood coagulation test item, the test item does not correspond to the test item marked on the bar code, and finally, the test result is not the test result expected by a doctor. At present, the test tube classification is only carried out manually, the error information cannot be corrected, and finally, the result error is caused.
Disclosure of Invention
The invention aims to provide a test tube classifying device which can automatically complete the accurate classifying process of test tubes and can also automatically complete the proofreading process between the test items corresponding to the test tubes and the test items marked on bar codes.
In order to achieve the purpose, the invention adopts the following technical scheme:
a test tube sorting device comprising:
the device comprises a blanking hopper, a first test tube conveying mechanism, a first sorting mechanism, a second sorting mechanism, a test tube direction adjusting mechanism, a second test tube conveying mechanism, a scanning, identifying and sorting mechanism, a test tube temporary storage box, a test tube rejecting box and an upper computer;
the blanking hopper is positioned above the rear side of the first test tube conveying mechanism; the first test tube conveying mechanism is a belt conveying mechanism;
a plurality of first test tube clapboards which are arranged at equal intervals and are vertical to the conveying surface are arranged on the conveying surface of the first test tube conveying mechanism, and the arrangement direction of the first test tube clapboards is vertical to the test tube conveying direction of the first test tube conveying mechanism;
the first sorting mechanism is positioned at the front side of the first test tube conveying mechanism and is configured for sorting the test tubes according to length;
the first sorting mechanism comprises two first sorting and conveying units and a track with an inclined surface; the two first sorting and conveying units are symmetrically arranged in the direction perpendicular to the conveying direction of the test tubes of the first sorting mechanism;
the first sorting conveying unit comprises a first sorting conveying belt, a first sorting belt wheel and a first sorting belt side baffle;
the first sorting belt pulleys are two, one is a driving wheel and is provided with a first sorting driving motor, the other is a driven wheel, and the first sorting driving motor is connected with the upper computer through a cable;
the first sorting conveying belt is arranged between the two first sorting belt pulleys in a surrounding mode;
one first sorting belt side plate baffle is arranged and is positioned at the outer side of the first sorting conveying belt;
a plurality of second test tube partition plates which are arranged at equal intervals and are vertical to the surface of the first sorting conveying belt are arranged on the surface of the first sorting conveying belt, and the arrangement direction of the second test tube partition plates is vertical to the test tube conveying direction of the first sorting conveying belt;
a test tube falling area is reserved between the opposite inner sides of the two first sorting conveying belts;
the width of the test tube falling area is less than the length of a first test tube and greater than the length of a second test tube, wherein the first test tube is a test tube with the length of 10cm, and the second test tube is a test tube with the length of 7 cm;
the width direction of the test tube falling area is vertical to the test tube conveying direction of the first sorting conveying belt;
the inclined plane of the track is positioned below the test tube falling area, and the inclined plane inclines from the rear upper part of the track to the front lower part;
the second sorting mechanism has two and is configured for sorting the test tubes according to color; one of the second sorting mechanisms is positioned at the front side of the first sorting conveying unit, and the other second sorting mechanism is positioned at the front side of the bottom of the track;
the second sorting mechanism comprises a second sorting conveying unit and a plurality of test tube sorting units based on color identification;
the second sorting and conveying unit comprises a second sorting and conveying belt, a second sorting belt pulley and a second sorting belt side baffle;
the second sorting belt pulleys are two, one is a driving wheel and is provided with a second sorting driving motor, the other is a driven wheel, and the second sorting driving motor is connected with the upper computer through a cable;
the second sorting conveying belt is arranged between the two second sorting belt pulleys in a surrounding mode;
two second sorting belt side plate baffles are arranged at the opposite sides of the second sorting conveying belt;
a plurality of third test tube partition plates which are arranged at equal intervals and are vertical to the surface of the second sorting conveying belt are arranged on the surface of the second sorting conveying belt, and the arrangement direction of the third test tube partition plates is vertical to the test tube conveying direction of the second sorting conveying belt;
a plurality of notches for installing test tube sorting units are formed in the side baffle of each second sorting belt along the test tube conveying direction of the second sorting conveying belt; the positions of the notches on the side baffles of the two second sorting belts correspond to one another;
each test tube sorting unit comprises a color recognition sensor, a first push rod mechanism and a first test tube temporary storage rack;
two color identification sensors are arranged and are positioned above the second sorting conveying belt;
the arrangement direction of the two color recognition sensors is vertical to the test tube conveying direction of the second sorting conveying belt, and the two color recognition sensors are respectively aligned to the head and tail positions of the test tube placed on the second sorting conveying belt;
the arrangement directions of the first push rod mechanism and the first test tube temporary storage rack are the same as those of the color sensor, and the first push rod mechanism and the first test tube temporary storage rack are respectively positioned at a group of opposite notches; the first push rod mechanism is configured to push the test tubes on the second sorting conveying belt to the first test tube temporary storage rack;
each first test tube temporary storage rack is provided with a test tube direction adjusting mechanism;
the test tube direction adjusting mechanism is configured to adjust the placing direction of the test tubes with the classified length and color;
the test tube direction adjusting mechanism comprises a first test tube temporary storage rack gradient adjusting mechanism and two test tube falling channels;
the two test tube falling channels are respectively positioned at one side part of the first test tube temporary storage rack; the first test tube temporary storage rack inclination adjusting mechanism is configured to enable the first test tube temporary storage rack to keep horizontal or incline towards a certain test tube falling channel;
a stop lever is arranged in a test tube falling channel, wherein the stop lever is horizontally arranged, the setting direction of the stop lever is vertical to the initial falling direction of the test tube in the test tube falling channel, and the stop lever is vertically aligned to 1/5-1/3 of the length of the test tube;
the test tube falling channel comprises a section of vertical channel and a section of arc-shaped channel, wherein the arc-shaped channel is connected to the bottom of the vertical channel, the arc-shaped channel is obliquely arranged from the connection part to the front lower part, and the outlet of the arc-shaped channel is horizontal;
the outlet of one test tube falling channel is positioned above the outlet of the other test tube falling channel;
the second test tube conveying mechanism adopts a belt conveying mechanism and is positioned on the front side of the outlets of the two test tube falling channels;
a plurality of fourth test tube partition plates which are arranged at equal intervals and are vertical to the conveying surface are arranged on the conveying surface of the second test tube conveying mechanism, and the arrangement direction of the fourth test tube partition plates is vertical to the conveying direction of the second test tube conveying mechanism;
the scanning, identifying and sorting mechanism is positioned on the front side of the second test tube conveying mechanism and is configured to be used for identifying the bar codes on the test tubes and uploading the bar codes to an upper computer, and then conveying the test tubes to a test tube temporary storage box or a test tube rejecting box according to a comparison result;
the scanning, identifying and sorting mechanism comprises a test tube rotary driving mechanism, a code scanner, a second push rod mechanism and a second test tube temporary storage rack;
the test tube rotary driving mechanism is positioned on the front side of the second test tube conveying mechanism and is used for driving the test tube to rotate in the vertical plane;
the code scanner is positioned above the test tube rotary driving mechanism and is downwards aligned to the middle area of the test tube rotary driving mechanism;
the second push rod mechanism and the second test tube temporary storage rack are positioned on the opposite sides of the test tube rotary driving mechanism, and the second push rod mechanism is configured to push the test tube to the second test tube temporary storage rack after the code scanning identification comparison is completed;
the test tube temporary storage box and the test tube rejecting box are respectively positioned at one side part of the second test tube temporary storage rack;
the bottom of the second test tube temporary storage rack is provided with a second test tube temporary storage rack gradient adjusting mechanism which is used for keeping the second test tube temporary storage rack horizontal or inclining towards the test tube temporary storage box and one of the test tube rejection boxes;
wherein, colour identification sensor, bar code scanner link to each other with the host computer through the cable respectively.
Preferably, the first test tube conveying mechanism comprises a first conveying belt, a first belt pulley and a first belt side baffle;
the conveying surface of the first test tube conveying mechanism is the surface of a first conveying belt;
the first belt pulleys are two, one is a driving wheel and is provided with a first driving motor, the other is a driven wheel, and the first driving motor is connected with an upper computer through a cable; the first conveying belt is arranged between the two first belt pulleys in a surrounding mode;
the first belt side plate baffle has two, and is located the opposite side of first conveyer belt.
Preferably, the first sorting drive motor employs a servo motor.
Preferably, the first push rod mechanism and the second push rod mechanism both adopt pneumatic push rod mechanisms and respectively comprise a first driving air cylinder and a push rod, wherein the push rod is aligned with the first test tube temporary storage rack or the second test tube temporary storage rack;
the piston rod of the first driving air cylinder is connected to the push rod, and the cylinder body of the first driving air cylinder is fixed.
Preferably, first test tube frame gradient guiding mechanism that keeps in drives actuating cylinder including installing rotating assembly and the articulated second that connects in first test tube frame bottom of keeping in of piston rod in the middle of first test tube frame bottom, the cylinder body that actuating cylinder was driven to the second is fixed.
Preferably, the second test tube conveying mechanism comprises a second conveying belt, a second belt wheel and a second belt side baffle;
the conveying surface of the second test tube conveying mechanism is the surface of a second conveying belt;
two second belt pulleys are provided, one is a driving wheel and is provided with a second driving motor, the other is a driven wheel, and the second driving motor is connected with an upper computer through a cable; the second conveying belt is arranged between the two second belt pulleys in a surrounding mode;
the second belt side plate baffle has two, and is located the opposite side of second conveyor belt.
Preferably, the test tube rotary driving mechanism comprises a first rubber roller, a second rubber roller and a limit baffle;
the second rubber roller is positioned on the front side of the first rubber roller, and the limiting baffle is positioned above the second rubber roller; the axial directions of the first rubber roller and the second rubber roller are vertical to the test tube conveying direction of the second test tube conveying mechanism;
the first rubber roller is provided with a third driving motor, the second rubber roller is a powerless roller, and the third driving motor is connected with the upper computer.
Preferably, the second test tube temporary storage rack inclination adjusting mechanism drives the cylinder including installing rotating assembly and the articulated third of connecting in second test tube temporary storage rack bottom in the middle of the second test tube temporary storage rack bottom in piston rod, and the cylinder body that the cylinder was driven to the third is fixed.
The invention has the following advantages:
as described above, the present invention provides a test tube sorting apparatus, which can sort different test tubes according to the lengths and colors of the test tubes, and is favorable for realizing the automation degree of test tube sorting. In the color classification, the invention adopts double-color identification sensors, namely two color identification sensors are contained in the same test tube sorting unit and respectively aligned with the head and the tail of the test tube, so that when a certain color identification sensor detects the color of the test tube, the direction of the test tube is determined. After the test tube color classification is finished, the invention also provides a test tube direction adjusting mechanism, which is convenient for adjusting the placing direction of the test tubes used for the same inspection project and is beneficial to the subsequent code scanning identification process. In scanning a yard identification process, the sign indicating number ware carries out effective discernment to the information on the bar code, thereby correctly obtain the inspection item information that wherein contains, because test tube letter sorting unit has confirmed the inspection item that the test tube corresponds before this, consequently the host computer compares the inspection item that this test tube corresponds with the inspection item that scans a yard identification and upload, if compare after successful, it is unanimous with the project that waits to put in the computer and detect to show the inspection item information that contains in the bar code, send into the test tube temporary storage case, when the nonconformity appears, then send into the test tube and reject the case, do not carry out the project inspection, accomplish the automatic proofreading and the rejection process of the inspection item that the test tube corresponds and mark on the bar code, effectively avoid the inspection result to make mistakes.
Drawings
FIG. 1 is a block diagram of a tube sorting apparatus according to an embodiment of the present invention;
FIG. 2 is a schematic structural view of a blanking hopper and a first test tube conveying mechanism in an embodiment of the present invention;
FIG. 3 is a top view of the first test tube transport mechanism in an embodiment of the present invention;
FIG. 4 is a schematic diagram of the first and second sorting mechanisms according to one embodiment of the present invention;
FIG. 5 is a top view of the first sorting mechanism in an embodiment of the present invention;
FIG. 6 is a top view of a second sorting mechanism according to an embodiment of the invention;
FIG. 7 is a schematic diagram illustrating the structure and arrangement of the test tube direction adjusting mechanism, the second test tube conveying mechanism and the scanning, recognizing and sorting mechanism according to an embodiment of the present invention;
FIG. 8 is a schematic view illustrating the adjustment of the direction of the test tube according to the embodiment of the present invention;
FIG. 9 is a top view of a second tube transport mechanism in an embodiment of the present invention;
FIG. 10 is a top view of a scan recognition sorting mechanism in an embodiment of the present invention;
fig. 11 is an installation diagram of the second test tube temporary storage rack inclination adjusting mechanism in the embodiment of the invention.
FIG. 12 is a flowchart illustrating a tube sorting method according to an embodiment of the present invention.
The test tube sorting system comprises a dropping hopper, a first test tube conveying mechanism, a first sorting mechanism, a second sorting mechanism, a 5-test tube direction adjusting mechanism, a 6-second test tube conveying mechanism, a 7-scanning recognition sorting mechanism, a 8-test tube temporary storage box and a 9-test tube removing box, wherein the dropping hopper is arranged at the bottom of the dropping hopper;
10-first conveyor belt, 11-first belt pulley, 12-first belt side baffle, 13-first test tube separator, 14-first drive motor, 15-first test tube, 16-second test tube, 17-first sorting conveyor unit, 18-track;
19-a first sorting conveyor belt, 20-a first sorting belt pulley, 21-a first sorting belt side baffle, 22-a first sorting driving motor, 23-a second test tube separator, 24-a test tube falling area, 25-an inclined plane, 26-a second sorting conveyor unit;
27-test tube sorting unit, 28-second sorting conveyor belt, 29-second sorting belt pulley, 30-second sorting belt side baffle, 31-second sorting drive motor, 32-third test tube partition, 33-notch, 34-color identification sensor;
35-a first test tube temporary storage rack, 36-a first driving air cylinder, 37-a push rod, 38-a test tube direction adjusting mechanism, 39-a first test tube temporary storage rack gradient adjusting mechanism, 40a and 40 b-a test tube falling channel, 41-a rotating assembly and 42-a second driving air cylinder;
43-a stop lever, 44-a vertical channel, 45-an arc channel, 46-a second conveying belt, 47-a second belt wheel, 48-a second belt side baffle, 49-a second driving motor, 50-a fourth test tube clapboard, 51-a code scanner and 52-a second test tube temporary storage rack;
53-a first rubber roller, 54-a second rubber roller, 55-a limit baffle, 56-a third driving motor, 57-a first driving cylinder, 58-a push rod, 59-a second test tube temporary storage rack gradient adjusting mechanism, 60-a rotating assembly and 61-a third driving cylinder.
Detailed Description
The invention is described in further detail below with reference to the following figures and detailed description:
example 1
As shown in fig. 1, an embodiment of the present invention relates to a test tube sorting apparatus, which includes the following components:
the device comprises a blanking hopper 1, a first test tube conveying mechanism 2, a first sorting mechanism 3, a second sorting mechanism 4, a test tube direction adjusting mechanism 5, a second test tube conveying mechanism 6, a scanning recognition sorting mechanism 7, a test tube temporary storage box 8, a test tube rejecting box 9, an upper computer and the like.
As shown in fig. 2, the drop hopper 1 is located above the rear side of the first test tube transport mechanism 2. The blanking hopper 1 is used as an inlet of the test tube sorting device, and batch test tubes (corresponding to a plurality of inspection items) obtained by collection can be intensively put into the blanking hopper 1.
The first test tube conveying mechanism 2 functions to convey the test tubes onto the first sorting mechanism 3.
The first test tube conveying mechanism in this embodiment is preferably a belt conveying mechanism, and the structure thereof is shown in fig. 2 and 3. The first test tube conveying mechanism 2 includes a first conveying belt 10, a first pulley 11, and a first belt side shutter 12.
A plurality of first test tube partitions, for example, first test tube partitions 13, are provided on the surface of the first conveyor belt 10.
The first test tube partitions 13 are arranged perpendicular to the conveying surface (i.e., the surface of the first conveyor belt 10) at regular intervals. The laying direction of the first test tube partition plate 13 is perpendicular to the test tube conveying direction of the first test tube conveying mechanism.
The test tube conveying direction of the first test tube conveying mechanism is defined as the front-rear direction, and the arrangement direction of the first test tube partition plates 13 is the left-right direction. The first test tube divider 13 serves to space apart the test tubes on the surface of the first conveyor belt 10.
It is required that only one test tube can be placed between two adjacent first test tube partition plates 13, and for this reason, the distance between two first test tube partition plates 13 needs to be designed to be larger than 1 time of the diameter size of the test tube and smaller than 1.2 times of the diameter of the test tube.
The height of first test tube baffle 13 as long as guarantee can with the test tube interception between arbitrary two first test tube baffle 13 can.
The first belt pulley 11 has two parts, one is a driving wheel and is provided with a first driving motor 14, the other is a driven wheel, the first driving motor 14 is connected with an upper computer (not shown) through a cable, and the upper computer controls the action of the first driving motor 14.
A first conveyor belt 10 is disposed around and between two first pulleys 11.
The first belt-side plate fences 12 are two in number and are located on opposite sides of the first conveyor belt, e.g., left and right in fig. 3.
The width of the first conveyor belt 10 is only slightly larger than the length of the first test tube 15, and may be, for example, 10.5-11.5 cm. Wherein the first test tube 15 is a test tube with a length of 10cm, and the second test tube 16 is a test tube with a length of 7 cm.
Above design can guarantee that each test tube is put neatly when getting into first sorting mechanism 3, does benefit to follow-up letter sorting. As can be seen from FIG. 3, the test tubes are placed in the left-right direction, and some of the test tube caps are close to the left and some are close to the right.
First sorting mechanism 3 is located the front side of first test tube conveying mechanism 2, and links up with first test tube conveying mechanism 2. The first sorting mechanism 3 is configured for sorting the test tubes according to their length, resulting in long and short test tubes.
A long test tube, i.e. a first test tube 15 (10 cm in length), and a short test tube, i.e. a second test tube 16 (7 cm in length).
As shown in fig. 4, the first sorting mechanism 3 includes a first sorting conveying unit 17 and a rail 18.
The first sorting conveying units 17 are two in number, and the two first sorting conveying units 17 are symmetrically arranged in a direction perpendicular to the test tube conveying direction (test tube conveying direction, i.e., front-rear direction) of the first sorting mechanism 3, as shown in fig. 5.
The first sorting conveyor unit 17 on the right is taken as an example for explanation: the first sorting conveying unit 17 includes a first sorting conveying belt 19, a first sorting pulley 20, and first sorting belt side fences 21.
The first sorting belt pulleys 20 are two, one is a driving wheel and is provided with a first sorting driving motor 22, the other is a driven wheel, the first sorting driving motor 22 is connected with an upper computer through a cable, and the action of the motor is controlled by the upper computer.
The first sorting conveyor belt 19 is disposed around between two first sorting pulleys 20.
The first sorting belt side plate shutter 21 is one, and is located outside, here, on the right side of the first sorting conveyor belt 19.
A plurality of second test tube barriers, for example, second test tube barriers 23 are provided on the surface of the first sorting conveyor belt 19.
The second test tube partitions 23 are arranged perpendicular to the conveying surface (i.e., the surface of the first sorting conveyor belt 19) at regular intervals. The arrangement direction of the second test tube separators 23 is perpendicular to the test tube conveying direction of the first sorting conveyor belt 19.
The test tube conveying direction of the first sorting conveyor belt 19 is defined as the front-rear direction, and the arrangement direction of the second test tube separators 23 is defined as the left-right direction. The second test tube divider 23 serves to space apart the test tubes on the surface of the first sorting conveyor belt 19.
The height design of the second test tube partitions 23 and the spacing design between two adjacent second test tube partitions 23 can refer to the height and spacing design of the first test tube partitions 13 mentioned above, and will not be discussed in detail here.
Between the opposite inner sides of the two first sorting conveyor belts 19, a test tube drop zone 24 is left.
The width of the tube drop zone 24 is less than the length of the first tube 15 and greater than the length of the second tube 16. Wherein the width direction of the test tube dropping area (i.e., the left-right direction in fig. 5) is perpendicular to the test tube conveying direction of the first sorting conveyor belt.
The track 18 has an inclined surface 25 which is located below the tube drop zone 24. As shown in fig. 4, the inclined surface 25 is inclined from the upper rear side to the lower front side of the rail (the inclined surface 25 of the rail 18 may be a triangular inclined surface).
In this embodiment, the first sorting driving motor 22 of each first sorting and conveying unit 17 is a servo motor, so that the synchronization of the actions of the two first sorting and conveying belts 19 is realized, and the conveying effect of the test tubes is ensured.
When the test tubes pass through the two first sorting conveyor belts 19, one end of the first test tube 15 is located on one of the first sorting conveyor belts 19, and the other end is located on the other sorting conveyor belt 19.
And the length of the second test tube 16 falls on the inclined surface 25 because it is smaller than the width of the test tube falling area 24. Baffles (not shown) are provided on the left and right sides of the inclined surface 25, respectively, to prevent the second test tube 16 from sliding off the inclined surface 25.
The first sorting mechanism 3 facilitates the separation of the first test tube 15 from the second test tube 16. And owing to add inclined plane 25 (by the orbital back upper place to the lower place slope of front) for the short test tube can not appear the condition of damaging dropping.
After the long and short sorting of the test tubes is completed, the color sorting of the test tubes needs to be further completed.
The second sorting mechanism 4 functions to sort the test tubes according to their colors. The test tube caps with different colors respectively represent different test items, and the corresponding test tubes have different reagents added, so that the test tubes need to be classified accurately.
The second sorting mechanism 4 has two, one second sorting mechanism 4 is located at the front side of the first sorting conveying unit 17 and engaged with the first sorting conveying unit 17, and the first test tube 15 is transferred to the second sorting mechanism 4 located at the upper side.
Another second sorting mechanism 4 is located at the bottom front side of the track 18 and engages with the first sorting conveyor unit 17, and the second test tube 16 is transferred to the second sorting mechanism 4 located lower down, as shown in fig. 4.
The description will be given taking any one of the second sorting mechanisms 4 as an example, as shown in fig. 6.
The second sorting mechanism 4 includes a second sorting conveyance unit 26 and a plurality of test tube sorting units 27.
The second sorting and conveying unit 26 functions to perform the conveying of the test tubes. Each test tube sorting unit 27 has the function of sorting test tubes of one colour and sorting the test tubes of the corresponding colour cap from the second sorting conveyor unit 26.
The second sorting conveyor unit 26 includes a second sorting conveyor belt 28, a second sorting pulley 29, and second sorting belt side gates 30. Wherein, there are two second sorting belt pulleys 29, one is the action wheel and disposes second sorting driving motor 31, and another is the driven wheel, and second sorting driving motor 31 passes through the cable and links to each other with the host computer.
The second sorting conveyor belt 28 is disposed around between two second sorting pulleys 29.
The second sorting belt side plate 30 has two and is located at opposite sides, e.g., left and right sides, of the second sorting conveyor belt.
A plurality of third test tube partitions, for example, a third test tube partition 32, are provided on the surface of the second sorting conveyor belt 28. Each of the third test tube partitions 32 is arranged at equal intervals and is perpendicular to the surface of the second sorting conveyor belt 28.
The third test tube compartment 32 is arranged in a direction perpendicular to the test tube conveying direction of the second sorting conveyor belt 28. The test tube conveying direction of the second sorting conveyor belt 28 is defined as the front-rear direction, and the third test tube separators 32 are arranged in the left-right direction.
The third tube divider 32 functions to space apart the test tubes of the second sorting conveyor belt 28.
The height of the third tube partitions 32 and the distance between two adjacent third tube partitions 32 are designed in reference to the height and the distance of the first tube partitions 13 mentioned above, and will not be discussed in detail here.
Each of the second sorting belt side fences 30 is provided with a plurality of notches, such as notches 33, along the test tube conveying direction (front-rear direction) of the second sorting conveyor belt.
The notch positions (in the left-right direction) on the two second sorting belt side fences 30 correspond one-to-one.
The notches 33 are used for installing the test tube sorting units 27, and each group of notches 33 is correspondingly provided with one test tube sorting unit 27. Each set of notches 33 is two notches at corresponding positions on the above-mentioned two second sorting belt side dams 30.
In this embodiment, the widths of the second sorting conveyor belts 28 in the two second sorting mechanisms 4 are different, and the width of the second sorting conveyor belt 28 at the upper position is adapted to the length of the first test tube 15.
The width of the second sorting conveyor belt 28 positioned at the lower side is adapted to the length of the second test tube 16.
Adaptive here means that the width of the second sorting conveyor belt 28 is equal to or slightly greater than the length of the respective test tube.
This embodiment is carried out earlier and is categorised the test tube according to test tube length, and the basis of classifying the test tube according to the colour lies in again, through test tube length, can elect the test tube of same length in advance.
The selected long test tubes are color sorted as a group, and the selected short test tubes are color sorted as a group.
The width of the second sorting conveyor belt 28 in each sorting mechanism 4 is adapted to the length of the long test tube and the width of the short test tube, so that the color recognition sensor 34 can be accurately arranged, and the test tube caps can be conveniently recognized by the sensors.
The individual test tube sorting units 27 in this embodiment are based on color recognition, as shown in fig. 6.
Each test tube sorting unit 27 is for sorting test tubes of one color from the surface of the second sorting conveyor belt 28. The test tube sorting unit 27 includes a color recognition sensor 34, a first push lever mechanism, and a first test tube temporary storage rack 35.
There are two color recognition sensors 34, and both are located above the second sorting conveyor belt 28.
The two color recognition sensors 34 are arranged in a direction (left-right direction) perpendicular to the test tube conveying direction of the second sorting conveyor belt, and are aligned with the head and tail positions of the test tubes on the second sorting conveyor belt, respectively.
When the test tube passes through, no matter the head of test tube is towards left or right, can both guarantee that one of them colour discernment sensor 34 can gather the colour of test tube cap, then from the position that corresponds sort out this test tube can.
Taking one of the test tube sorting units 27 as an example:
if the test tube sorting unit 27 needs to sort the test tubes with blue caps, the two color recognition sensors 34 in the test tube sorting unit 27 respectively collect the colors of the passing test tubes, and then upload the collected results.
The upper computer judges that the color is not the color which needs to be sorted by the current test tube sorting unit 27, and then the upper computer does not process the color, and the test tubes are continuously conveyed forwards on the second sorting conveying belt 28.
When a test tube of the blue cap is picked up by the test tube sorting unit 27, it is sorted out from the second sorting conveyor belt 28.
Since the present embodiment employs two color recognition sensors, when the color recognition sensor 34 located at the left recognizes the blue cap, it indicates that the head of the test tube is facing left, and conversely, indicates that the head of the test tube is facing right.
By designing the two color recognition sensors 34, the placement direction of the test tubes on the second sorting conveyor belt 28 can be determined, and the placement direction of the test tubes can be unified for the next step.
The arrangement directions of the first push rod mechanism and the first test tube temporary storage rack are the same as those of the color sensor (the first push rod mechanism and the first test tube temporary storage rack are arranged in the left-right direction). Wherein the first pusher mechanism and the first temporary test tube storage rack 35 are located at a set of opposite notches 33.
The first pusher mechanism is configured to push the test tubes on the second sorting conveyor belt 28 onto the first test tube buffer rack 35. The process is started after the color recognition of the test tube is completed.
The first push rod mechanism is a pneumatic push rod mechanism, and comprises a first driving air cylinder 36 and a push rod 37. The piston rod of the first driving cylinder 36 is connected to the push rod 37, and the cylinder body of the first driving cylinder 36 is fixed. The first drive cylinder 36 is an electromagnetically controlled cylinder.
The first driving cylinder 36 is connected to an upper computer through a wire, and the operation of the first driving cylinder 36 is controlled by the upper computer.
Push rod 37 and first test tube frame 35 of keeping in are located the left and right sides of second sorting conveyer belt 28 respectively, and push rod 37 aims at first test tube frame 35 of keeping in, conveniently with the test tube propelling movement to first test tube frame 35 of keeping in.
Through designing a plurality of test tube letter sorting units 27, be convenient for carry out accurate classification with the test tube of a plurality of different colours (test tube cap) of same length, the test tube after the classification is from corresponding breach letter sorting respectively and transfer to first test tube and keep in on the frame 35.
First test tube is kept in frame 35 and is a flat board, sets up baffle a, b, c of take the altitude at the border of the three side of this flat board simultaneously, prevents that the test tube from keeping in frame 35 landing from first test tube, as shown in fig. 6.
The height of the baffle plates a, b and c is designed so as not to influence the falling of the test tube when the first test tube temporary storage rack 35 rotates.
When the test tube reaches the first test tube temporary storage rack 35, the placing direction of the test tube is determined, or the head (test tube cap) of the test tube faces to the left or the head of the test tube faces to the right, and then the head directions of the test tubes need to be unified.
The purpose of unifying the placing direction of the test tubes is to conveniently identify the test tubes in the code scanning identification process by a scanner.
A test tube direction adjustment mechanism 38 is installed at each first test tube temporary storage rack 35. The test tube direction adjusting mechanism 38 is used to adjust the placement direction of test tubes of which the length and color are classified.
When the adjusted test tube reaches the second test tube conveying mechanism, the direction of the test tube faces towards the left side or towards the right side (which is preset).
As shown in fig. 7, the test tube direction adjustment mechanism 38 includes a first test tube temporary storage rack inclination adjustment mechanism 39 and two test tube falling paths, such as a falling path 40a and a falling path 41 b.
The test tube dropping paths 40a, 40b are respectively located at one side portion, e.g., the rear and front sides, of the first test tube temporary storage rack 35.
The first test tube temporary storage rack inclination adjusting mechanism 39 is used to keep the first test tube temporary storage rack 35 horizontal or inclined toward a certain test tube falling passage. As shown in fig. 7, the first test tube temporary storage rack inclination adjusting mechanism 39 includes:
install rotating assembly 41 and the articulated second that connects in first test tube temporary storage frame 35 bottom of piston rod in the middle of first test tube temporary storage frame bottom and drive actuating cylinder 42, the second drives actuating cylinder and is the electromagnetic control cylinder.
The cylinder body of the second driving cylinder 42 is fixed, and the second driving cylinder 42 is connected to the upper computer through a cable.
The rotating assembly 41 functions to allow the first test tube buffer 35 to rotate in a vertical plane, for example, counterclockwise (toward the test tube dropping path 40a) or clockwise (toward the test tube dropping path 40 b).
The rotating assembly 41 may be an existing rotating assembly, such as a rotating shaft and a rotating shaft sleeve. Under the drive of the first test tube temporary storage rack inclination adjusting mechanism 39, the first test tube temporary storage rack 35 is rotated in the vertical plane.
Whether the first test tube temporary storage rack 35 rotates counterclockwise or clockwise is determined by the direction of the test tube currently placed on the first test tube temporary storage rack 35 (the same direction as the test tube on the second sorting conveyor belt 28).
The direction of the test tube head required when setting the surface of the second test tube transfer mechanism 6 is uniformly set to the left.
When the color detection determines that the test tubes are left at the heads of the second sorting conveyor belt 28 and the first test tube temporary storage rack 35, the direction adjustment is not needed, and the first test tube temporary storage rack 35 rotates counterclockwise, so that the test tubes fall into the test tube falling channel 40 a.
The test tube is directly dropped without adjusting the direction of the test tube in the test tube dropping path 40 a.
After the colour detects and confirms, the test tube is towards the right at the head of first test tube temporary storage frame 35, then needs the direction adjustment, and first test tube temporary storage frame 35 clockwise rotation for the test tube falls into test tube whereabouts passageway 40 b.
In the test tube dropping path 40b, the direction of the test tube is adjusted, and the test tube is dropped after the direction is adjusted.
As shown in fig. 7, a stopper rod 43 is provided in the test tube dropping path 40b, wherein the stopper rod 43 is horizontally arranged, and the stopper rod 43 is provided in a direction perpendicular to the direction in which the test tube is initially dropped in the test tube dropping path 40 b.
For example, the direction in which the test tube initially falls is the left-right direction, the stopper lever 43 is provided between the front and rear walls of the test tube falling path 40 b. And the lever 43 is vertically aligned 1/5 ~ 1/3 of the test tube length, for example, taking the length of 1/4 test tubes, as shown in fig. 8.
When the test tube falls, 1/4 of the test tube contacts the stop lever 43 at the length of the test tube and reverses, so that the direction adjustment is realized.
The test tube drop channels 40a, 40b each include a vertical channel 44 and an arcuate channel 45.
Wherein, the arc channel 45 is connected to the bottom of the vertical channel 44, and the arc channel 45 is arranged obliquely from the connection part to the front lower part, and the outlet of the arc channel 45 is horizontal. The outlet of the test tube dropping passage 40b is located above the outlet of the test tube dropping passage 40 a.
The rear end of the second test tube conveying mechanism 6 is located at the exit position of the two test tube dropping paths 40a, 40b, and the test tube dropped by the test tube dropping paths 40a, 40b is dropped on the second test tube conveying mechanism 6.
The second test tube conveying mechanism 6 is used for conveying the test tubes with the adjusted directions to the scanning, recognizing and sorting mechanism 7.
As shown in fig. 7 and 9, the second test tube transport mechanism 6 employs a belt transport mechanism.
The second test tube conveying mechanism 6 includes a second conveying belt 46, a second pulley 47, and a second belt side shutter 48.
The number of the second belt pulleys 47 is two, one is a driving wheel and is provided with a second driving motor 49, the other is a driven wheel, the second driving motor 49 is connected with an upper computer through a cable, and the upper computer controls the action of the second driving motor 49.
The second conveying belt 46 is disposed around between two second pulleys 47.
The second belt-side plate 48 is two in number and is located on opposite side portions, e.g., left and right side portions, of the second conveyor belt.
A plurality of fourth test tube partitions, such as fourth test tube partition 50, are provided on the surface of second conveyor belt 46. The respective fourth test tube partitions 50 are arranged at equal intervals and are perpendicular to the conveying surface (i.e., the surface of the second conveying belt 46).
The laying direction of the fourth test tube partition plate is perpendicular to the conveying direction of the second test tube conveying mechanism. The conveying direction of the second test tube conveying mechanism is defined as the front-back direction, and the arrangement direction of the fourth test tube partition plates is the left-right direction.
The fourth tube divider 50 serves to space apart the test tubes on the surface of the second conveyor belt 46.
It should be noted that the height of the fourth tube partition 50 and the distance between adjacent fourth tube partitions 50 can be designed by referring to the height and distance of the first tube partition 13 mentioned above, and will not be described in detail herein.
Scanning discernment letter sorting mechanism 7 is located the front side of second test tube conveying mechanism 6 for bar code to on the test tube is discerned and is uploaded to the host computer, then according to the comparison result with the test tube carry to test tube temporary storage case 8 or test tube rejection case 9.
As shown in fig. 7 and 10, the scan recognition sorting mechanism 7 includes a test tube rotation driving mechanism, a code scanner 51, a second pusher mechanism, and a second test tube temporary storage rack 52.
The test tube rotary driving mechanism is positioned at the front side of the second test tube conveying mechanism 6 and used for driving the test tube to rotate in a vertical plane.
As shown in fig. 7, the test tube rotation drive mechanism includes a first rubber roller 53, a second rubber roller 54, and a limit stopper 55. The second rubber roller 54 is positioned on the front side of the first rubber roller 53, and the limit stopper 55 is positioned above the second rubber roller 54.
The axial directions (the left-right direction in fig. 7) of the first and second rubber rollers 53, 54 are perpendicular to the test tube conveying direction (the front-back direction in fig. 7) of the second test tube conveying mechanism 6.
The first rubber roller 53 is provided with a third driving motor 56, the second rubber roller is a non-powered roller, the third driving motor 56 is connected with an upper computer through a cable, and the action of the third driving motor 56 is controlled by the upper computer.
The scanner 51 is located above the test tube rotary drive mechanism and is directed downward toward the middle area of the test tube rotary drive mechanism. When a test tube is positioned on the test tube rotary drive mechanism, the barcode scanner 51 is aligned with the barcode area of the test tube.
The barcode scanner 51 in this embodiment is a bar scanner for identifying information in a barcode on the outer sidewall of the test tube.
The effect of the test tube rotation driving mechanism is that when the test tube is transferred between the first rubber roller 53 and the second rubber roller 54, the first rubber roller 53 rotates to drive the test tube to rotate.
During rotation, the bar code on the outside wall of the test tube is recognized by the bar code reader 51.
Two rollers are the aim at increase frictional force that rubber materials made more than the design, guarantee the rotatory effect of test tube, and limit baffle 55 then guarantees that the test tube is in between first rubber roller 53 and the second rubber roller 54.
The second pusher mechanism and the second test tube temporary storage rack 52 are located on opposite sides, e.g., left and right sides, of the test tube rotation driving mechanism.
The second push rod mechanism is used for pushing the test tubes to the second test tube temporary storage rack 52 after the code scanning, identification and comparison are completed. The structure of the second push rod mechanism is the same as that of the first push rod mechanism. As shown in fig. 10, the second push rod mechanism also includes a first drive cylinder and push rods, such as a first drive cylinder 57 and a push rod 58, the push rod 58 being aligned with the second test tube buffer 52.
The piston rod of the first driving cylinder 57 is connected to the push rod, and the cylinder body of the first driving cylinder 57 is fixed. The first driving cylinder 57 in this embodiment is also an electromagnetic control cylinder, and is connected to the upper computer through a cable.
After the code scanning recognition is completed, the first driving cylinder 57 acts to push the test tube to the second test tube temporary storage rack 52.
The second temporary storage rack 52 is a flat plate, and the edge of the three sides of the flat plate is provided with a height of baffles d, e and f, so as to prevent the test tubes from sliding off the second temporary storage rack 52, as shown in fig. 6.
The height of the baffles d, e and f is designed so as not to affect the falling of the test tube when the second temporary test tube storage rack 52 rotates.
The test tube temporary storage box 8 and the test tube rejecting box 9 are respectively located at one side portion of the second test tube temporary storage rack 52, for example, the test tube temporary storage box 8 is located at the rear side of the second test tube temporary storage rack 52, and the test tube rejecting box 9 is located at the front side of the second test tube temporary storage rack 52, as shown in fig. 11.
The bottom of second test tube temporary storage rack 52 is equipped with second test tube temporary storage rack gradient adjustment mechanism 59, and its effect lies in making second test tube temporary storage rack 52 keep the level, perhaps towards test tube temporary storage case 8 and towards the slope in test tube rejection case 9.
After code scanning identification, two results are obtained, namely, the inspection item information contained in the bar code corresponds to the inspection item information (determined by the color of the test tube cap) corresponding to the test tube; the other is not.
If so, the second test tube temporary storage rack 52 rotates counterclockwise, and the test tube falls into the test tube temporary storage box 8 to wait for the on-machine inspection. If not, the second test tube temporary storage rack 52 rotates clockwise, and the test tubes fall into the test tube rejecting box 9 without being checked.
In this embodiment, the color recognition sensor 34 and the code scanner 51 are connected to the upper computer through cables.
The second test tube temporary storage rack inclination adjusting mechanism 59 comprises a rotating assembly 60 installed in the middle of the bottom of the second test tube temporary storage rack 52 and a third driving cylinder 61 with a piston rod hinged to the bottom of the second test tube temporary storage rack.
The effect of the rotating assembly 60 is to make the second test tube buffer magazine 52 rotatable in a vertical plane, for example in a counter-clockwise direction (inclined towards the test tube buffer magazine 8) or in a clockwise direction (inclined towards the test tube reject magazine 9).
The pivot assembly 60 may take the form of an existing pivot assembly, such as a pivot shaft and a pivot sleeve. Under the drive of the second test tube temporary storage rack inclination adjusting mechanism 59, the second test tube temporary storage rack 52 is rotated in the vertical plane.
The cylinder body of the third driving cylinder 61 is fixed. The third driving cylinder 61 adopts an electromagnetic control cylinder, the third driving cylinder 61 is connected with an upper computer through a cable, and the upper computer controls the third driving cylinder to act.
The invention well realizes the proofreading between the test items corresponding to the test tubes and the test items marked on the bar codes, and the test tubes can carry out the test of the corresponding items only after the proofreading is successful, thereby avoiding the error of the result.
Example 2
As shown in fig. 12, embodiment 2 of the present invention describes a test tube sorting method, which is based on the test tube sorting apparatus in embodiment 1, and by which accurate sorting of test tubes can be automatically realized and checking of test items can be simultaneously realized.
The test tube classification method in embodiment 2 of the present invention has the following general working process:
the batch of test tubes are firstly conveyed to a first sorting mechanism 3 by a blanking hopper 1 through a first test tube conveying mechanism 2, and the test tubes are sorted according to the lengths of the test tubes; the test tubes then enter the second sorting mechanism 4, where they are sorted according to the colour of the test tube caps.
The above steps complete the classification of test tube length and color.
The test tubes after being classified need to enter the test tube direction adjusting mechanism 5 for direction adjustment.
The test tube after the direction adjustment is sent to a scanning, identifying and sorting mechanism 7 through a second test tube conveying mechanism 6, and the checking of the test items corresponding to the test tube and the test items marked on the bar codes is completed;
if the proofreading is successful, the test tubes are sent to the test tube temporary storage box 8, and if the proofreading is failed, the test tubes are sent to the test tube rejecting box 9.
More specifically, the procedure of the tube sorting method in this embodiment is as follows, as shown in fig. 12.
S1, firstly, a batch of test tubes collected every day or in a certain time period are collectively placed into a blanking hopper 1.
The test tube dropped from the outlet of the drop hopper 1 is dropped on the first test tube conveying mechanism 2. Driven by the first driving motor 14, the test tubes are conveyed along the first conveying belt 10 from back to front and are conveyed onto the first sorting mechanism 3.
S2, the first sorting mechanism 3 sorts the test tubes according to the lengths of the test tubes, and the specific process is as follows:
the test tubes are sequentially conveyed along the first sorting conveyor belt 19 from back to front, the first test tube 15 does not fall down during the conveyance, and the second test tube 16 falls down to the top of the inclined surface 25 of the rail from the test tube falling area 24 and falls down from the top.
By this, the preliminary classification of the test tubes is done according to the length of the test tubes.
S3, the first test tube 15 and the second test tube 16 respectively enter a second sorting mechanism 4, and the test tubes are further sorted according to colors. The second sorting mechanism 4 sorts the test tubes as follows:
the first test tube 15 and the second test tube 16 are sequentially conveyed from back to front along the corresponding second sorting conveyor belt 28, and each test tube sorting unit 27 sorts only one test tube of a corresponding color during the test tube conveying process.
The specific process of tube sorting is as follows:
the two color recognition sensors 34 in each test tube sorting unit 27 simultaneously recognize the color of the test tube caps of the passing test tubes, and only one color recognition sensor collects the color of the test tube caps.
The color identification sensor I which acquires the color uploads an acquisition result to the upper computer; the test tube of this colour is judged to the host computer whether needs the test tube of letter sorting for current test tube letter sorting unit:
if the test tube is placed in the test tube placing direction, the test tube sorting unit 27 sorts the test tubes out, and the upper computer records the position of the color recognition sensor I, which can be used as a basis for determining the placing direction of the test tubes later.
If not, the test tubes continue to be conveyed on the second sorting conveyor belt 28 in sequence from back to front and are identified by the next test tube sorting unit 27, and the above sorting process is repeated until they are sorted out by the respective test tube sorting unit 27.
Wherein, the concrete process that test tube sorting unit 27 sorts the test tube is:
after confirming that the test tube of a certain colour is the test tube that the present test tube sorting unit needs to sort, send the instruction by the host computer, first push rod mechanism with this test tube from second letter sorting conveyer belt 28 go up the propelling movement to first test tube on the frame 35 of keeping in.
By this, the classification of the test tubes is further completed according to the color of the test tubes.
S4, the host computer judges the orientation of putting of test tube on the first test tube temporary storage rack 35 according to the colour recognition sensor I's of record position, confirms simultaneously whether the orientation of putting of this test tube needs the adjustment:
if the direction adjustment is needed, the first test tube temporary storage rack 35 is inclined towards the test tube falling channel of the internal shift lever, i.e. the test tube falling channel 40b, the test tube completes the reverse adjustment in the falling process, and the adjustment angle is 180 degrees.
If the direction adjustment is not necessary, the first test tube temporary storage rack 35 is inclined toward the test tube falling path in which the stopper is not provided, that is, the test tube falling path 40a, and the test tube is directly dropped in the test tube falling path 40 a.
S5. the test tubes falling from the test tube falling path 40a or 40b are all dropped on the second test tube conveying mechanism 6. Under the drive of the second drive motor 49, the test tube is conveyed along the second conveying belt 46 from back to front to the scanning recognition sorting mechanism 7.
The checking of the inspection items is completed in the scanning, identifying and sorting mechanism 7, and the specific process is as follows:
under test tube rotary drive mechanism's effect, the test tube can be at vertical face internal rotation, and rotatory in-process, bar code district that sign indicating number ware 51 aimed at the test tube sweeps the sign indicating number, then will sweep the sign indicating number result and upload the host computer.
Under the control of the upper computer, the second push rod mechanism pushes the test tube to the second test tube temporary storage rack 52.
After receiving the uploaded bar code information, the upper computer can proofread the inspection item information contained in the bar code and the inspection item corresponding to the current test tube to obtain two results of proof reading success or proof reading failure.
If the proofreading is successful, the second test tube temporary storage rack 52 inclines towards the test tube temporary storage box 8 under the control of the upper computer, and the test tube falls into the test tube temporary storage box; if the proofreading fails, the second test tube is kept in the frame and is rejected the case slope to the test tube, and the test tube falls into the test tube and rejects case 9.
The invention can effectively avoid the error of the inspection result caused by the fact that the inspection item information contained in the bar code does not correspond to the inspection item corresponding to the test tube, and when the condition occurs, the inspection personnel can feed back the information to the front-end acquisition personnel in time.
The invention realizes the accurate classification of the test tubes and has high automation degree. The invention also realizes the automatic proofreading of the test items corresponding to the test tubes and the test items contained in the bar codes, is convenient to find in time and avoids the error of the test result.
It should be understood, however, that the description herein of specific embodiments is not intended to limit the invention to the particular forms disclosed, but on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the invention as defined by the appended claims.

Claims (8)

1. A test tube sorting method, characterized in that the method uses a test tube sorting device comprising:
the device comprises a blanking hopper, a first test tube conveying mechanism, a first sorting mechanism, a second sorting mechanism, a test tube direction adjusting mechanism, a second test tube conveying mechanism, a scanning, identifying and sorting mechanism, a test tube temporary storage box, a test tube rejecting box and an upper computer;
the blanking hopper is positioned above the rear side of the first test tube conveying mechanism; the first test tube conveying mechanism is a belt conveying mechanism;
a plurality of first test tube clapboards which are arranged at equal intervals and are vertical to the conveying surface are arranged on the conveying surface of the first test tube conveying mechanism, and the arrangement direction of the first test tube clapboards is vertical to the test tube conveying direction of the first test tube conveying mechanism;
the first sorting mechanism is positioned at the front side of the first test tube conveying mechanism and is configured for sorting the test tubes according to length;
the first sorting mechanism comprises two first sorting and conveying units and a track with an inclined surface; wherein the two first sorting and conveying units are symmetrically arranged in the direction perpendicular to the conveying direction of the test tubes of the first sorting mechanism;
the first sorting conveying unit comprises a first sorting conveying belt, a first sorting belt wheel and a first sorting belt side baffle;
the first sorting belt pulleys are two, one is a driving wheel and is provided with a first sorting driving motor, the other is a driven wheel, and the first sorting driving motor is connected with the upper computer through a cable;
the first sorting conveying belt is arranged between the two first sorting belt pulleys in a surrounding mode;
one first sorting belt side plate baffle is arranged and is positioned at the outer side of the first sorting conveying belt;
a plurality of second test tube partition plates which are arranged at equal intervals and are vertical to the surface of the first sorting conveying belt are arranged on the surface of the first sorting conveying belt, and the arrangement direction of the second test tube partition plates is vertical to the test tube conveying direction of the first sorting conveying belt;
a test tube falling area is reserved between the opposite inner sides of the two first sorting conveying belts;
the width of the test tube falling area is less than the length of a first test tube and greater than the length of a second test tube, wherein the first test tube is a test tube with the length of 10cm, and the second test tube is a test tube with the length of 7 cm;
the width direction of the test tube falling area is vertical to the test tube conveying direction of the first sorting conveying belt;
the inclined plane of the track is positioned below the test tube falling area, and the inclined plane inclines from the rear upper part of the track to the front lower part;
the second sorting mechanism has two and is configured for sorting the test tubes according to color; one of the second sorting mechanisms is positioned at the front side of the first sorting conveying unit, and the other second sorting mechanism is positioned at the front side of the bottom of the track;
the second sorting mechanism comprises a second sorting conveying unit and a plurality of test tube sorting units based on color identification;
the second sorting and conveying unit comprises a second sorting and conveying belt, a second sorting belt pulley and a second sorting belt side baffle;
the second sorting belt pulleys are two, one is a driving wheel and is provided with a second sorting driving motor, the other is a driven wheel, and the second sorting driving motor is connected with the upper computer through a cable;
the second sorting conveying belt is arranged between the two second sorting belt pulleys in a surrounding mode;
two second sorting belt side plate baffles are arranged at the opposite side parts of the second sorting conveying belt;
a plurality of third test tube partition plates which are arranged at equal intervals and are vertical to the surface of the second sorting conveying belt are arranged on the surface of the second sorting conveying belt, and the arrangement direction of the third test tube partition plates is vertical to the test tube conveying direction of the second sorting conveying belt;
a plurality of notches for installing test tube sorting units are formed in the side baffle of each second sorting belt along the test tube conveying direction of the second sorting conveying belt; the positions of the notches on the side baffles of the two second sorting belts correspond to one another;
each test tube sorting unit comprises a color recognition sensor, a first push rod mechanism and a first test tube temporary storage rack;
two color identification sensors are arranged and are positioned above the second sorting conveying belt;
the arrangement direction of the two color recognition sensors is vertical to the test tube conveying direction of the second sorting conveying belt, and the two color recognition sensors are respectively aligned to the head and tail positions of the test tube placed on the second sorting conveying belt;
the arrangement directions of the first push rod mechanism and the first test tube temporary storage rack are the same as those of the color sensor, and the first push rod mechanism and the first test tube temporary storage rack are respectively positioned at a group of opposite notches; the first push rod mechanism is configured to push the test tubes on the second sorting conveying belt to the first test tube temporary storage rack;
each first test tube temporary storage rack is provided with one test tube direction adjusting mechanism;
the test tube direction adjusting mechanism is configured to adjust the placing direction of the test tubes with classified length and color;
the test tube direction adjusting mechanism comprises a first test tube temporary storage rack gradient adjusting mechanism and two test tube falling channels;
the two test tube falling channels are respectively positioned at one side part of the first test tube temporary storage rack; the first test tube temporary storage rack inclination adjusting mechanism is configured to enable the first test tube temporary storage rack to keep horizontal or incline towards a certain test tube falling channel;
a stop lever is arranged in a test tube falling channel, wherein the stop lever is horizontally arranged, the setting direction of the stop lever is vertical to the initial falling direction of the test tube in the test tube falling channel, and the stop lever is vertically aligned to 1/5-1/3 of the length of the test tube;
the test tube falling channel comprises a section of vertical channel and a section of arc-shaped channel, wherein the arc-shaped channel is connected to the bottom of the vertical channel, the arc-shaped channel is obliquely arranged from the connection part to the front lower part, and the outlet of the arc-shaped channel is horizontal;
the outlet of one test tube falling channel is positioned above the outlet of the other test tube falling channel;
the second test tube conveying mechanism adopts a belt conveying mechanism and is positioned on the front side of the outlets of the two test tube falling channels;
a plurality of fourth test tube clapboards which are arranged at equal intervals and are vertical to the conveying surface are arranged on the conveying surface of the second test tube conveying mechanism, and the arrangement direction of the fourth test tube clapboards is vertical to the conveying direction of the second test tube conveying mechanism;
the scanning, identifying and sorting mechanism is positioned on the front side of the second test tube conveying mechanism and is configured to be used for identifying the bar codes on the test tubes and uploading the bar codes to an upper computer, and then conveying the test tubes to a test tube temporary storage box or a test tube rejecting box according to a comparison result;
the scanning, identifying and sorting mechanism comprises a test tube rotary driving mechanism, a code scanner, a second push rod mechanism and a second test tube temporary storage rack;
the test tube rotary driving mechanism is positioned on the front side of the second test tube conveying mechanism and is used for driving the test tube to rotate in the vertical plane;
the code scanner is positioned above the test tube rotary driving mechanism and is downwards aligned to the middle area of the test tube rotary driving mechanism;
the second push rod mechanism and the second test tube temporary storage rack are positioned on the opposite sides of the test tube rotary driving mechanism, and the second push rod mechanism is configured to push the test tube to the second test tube temporary storage rack after the code scanning identification comparison is completed;
the test tube temporary storage box and the test tube rejecting box are respectively positioned at one side part of the second test tube temporary storage rack;
the bottom of the second test tube temporary storage rack is provided with a second test tube temporary storage rack gradient adjusting mechanism which is used for keeping the second test tube temporary storage rack horizontal or inclining towards the test tube temporary storage box and one of the test tube rejection boxes;
the color identification sensor and the code scanner are respectively connected with the upper computer through cables;
the test tube classification method comprises the following steps:
the batch test tubes are firstly conveyed to a first sorting mechanism by a blanking hopper through a first test tube conveying mechanism, and are sorted according to the lengths of the test tubes; then the test tubes enter a second sorting mechanism, and the test tubes are sorted according to the colors of the test tube caps;
the classification of the lengths and the colors of the test tubes is completed through the steps;
the test tubes after being classified need to enter a test tube direction adjusting mechanism for direction adjustment;
the test tubes after the direction adjustment are sent to a scanning, identifying and sorting mechanism through a second test tube conveying mechanism, and the checking of the test items corresponding to the test tubes and the test items marked on the bar codes is completed;
if the proofreading is successful, the test tubes are sent into a test tube temporary storage box, and if the proofreading is failed, the test tubes are sent into a test tube rejecting box.
2. The test tube sorting method according to claim 1,
the first test tube conveying mechanism comprises a first conveying belt, a first belt pulley and a first belt side baffle;
the conveying surface of the first test tube conveying mechanism is the surface of a first conveying belt;
the first belt pulleys are two, one is a driving wheel and is provided with a first driving motor, the other is a driven wheel, and the first driving motor is connected with an upper computer through a cable; the first conveying belt is arranged between the two first belt pulleys in a surrounding mode;
the first belt side plate baffle is provided with two first belt side plate baffles, and the two first belt side plate baffles are positioned on the opposite sides of the first conveying belt.
3. The test tube sorting method according to claim 1,
the first sorting driving motor adopts a servo motor.
4. The test tube sorting method according to claim 1,
the first push rod mechanism and the second push rod mechanism both adopt pneumatic push rod mechanisms and respectively comprise a first driving air cylinder and a push rod, wherein the push rod is aligned with the first test tube temporary storage rack or the second test tube temporary storage rack;
the piston rod of the first driving air cylinder is connected to the push rod, and the cylinder body of the first driving air cylinder is fixed.
5. The test tube sorting method according to claim 1,
first test tube frame gradient guiding mechanism of keeping in drives actuating cylinder including installing in the runner assembly and the articulated second of connecting in first test tube frame bottom of keeping in of the frame bottom of keeping in of first test tube, and the cylinder body that actuating cylinder was driven to the second is fixed.
6. The test tube sorting method according to claim 1,
the second test tube conveying mechanism comprises a second conveying belt, a second belt wheel and a second belt side baffle;
the conveying surface of the second test tube conveying mechanism is the surface of a second conveying belt;
two second belt pulleys are provided, one is a driving wheel and is provided with a second driving motor, the other is a driven wheel, and the second driving motor is connected with an upper computer through a cable; the second conveying belt is arranged between the two second belt pulleys in a surrounding mode;
and two second belt side plate baffles are arranged at the opposite sides of the second conveying belt.
7. The test tube sorting method according to claim 1,
the test tube rotation driving mechanism comprises a first rubber roller, a second rubber roller and a limiting baffle;
the second rubber roller is positioned on the front side of the first rubber roller, and the limiting baffle is positioned above the second rubber roller; the axial directions of the first rubber roller and the second rubber roller are vertical to the test tube conveying direction of the second test tube conveying mechanism;
the first rubber roller is provided with a third driving motor, the second rubber roller is a powerless roller, and the third driving motor is connected with the upper computer.
8. The test tube sorting method according to claim 1,
the second test tube is kept in frame gradient adjustment mechanism and is connected the third in second test tube and keeps in frame bottom and drive actuating cylinder including installing rotating assembly and the piston rod hinge in the middle of the second test tube keeps in frame bottom, and the third drives actuating cylinder's cylinder body fixed.
CN202110668908.XA 2020-02-13 2020-02-13 Test tube classification method Expired - Fee Related CN113385436B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202110668908.XA CN113385436B (en) 2020-02-13 2020-02-13 Test tube classification method

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN202110668908.XA CN113385436B (en) 2020-02-13 2020-02-13 Test tube classification method
CN202010089520.XA CN111282846B (en) 2020-02-13 2020-02-13 Test tube classification device

Related Parent Applications (1)

Application Number Title Priority Date Filing Date
CN202010089520.XA Division CN111282846B (en) 2020-02-13 2020-02-13 Test tube classification device

Publications (2)

Publication Number Publication Date
CN113385436A true CN113385436A (en) 2021-09-14
CN113385436B CN113385436B (en) 2022-05-20

Family

ID=71017668

Family Applications (2)

Application Number Title Priority Date Filing Date
CN202110668908.XA Expired - Fee Related CN113385436B (en) 2020-02-13 2020-02-13 Test tube classification method
CN202010089520.XA Expired - Fee Related CN111282846B (en) 2020-02-13 2020-02-13 Test tube classification device

Family Applications After (1)

Application Number Title Priority Date Filing Date
CN202010089520.XA Expired - Fee Related CN111282846B (en) 2020-02-13 2020-02-13 Test tube classification device

Country Status (1)

Country Link
CN (2) CN113385436B (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117019646A (en) * 2023-10-08 2023-11-10 启东泽厚智能科技有限公司 Sorting device for test tube sorting

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113814182A (en) * 2020-07-24 2021-12-21 北京京东振世信息技术有限公司 Sorting system, method and storage medium
CN114062084B (en) * 2021-11-19 2022-09-06 深圳瑞智捷医疗科技有限公司 Blood sample pretreatment all-in-one machine

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5973286A (en) * 1996-12-30 1999-10-26 Council Of Agriculture Executive Yuan Grain sorting method and a device thereof
CN105598038A (en) * 2016-02-01 2016-05-25 董振海 Device for sorting, scanning and identifying test tubes
CN205550875U (en) * 2016-02-01 2016-09-07 董振海 Test tube letter sorting identified by scanning device
CN107335626A (en) * 2017-07-21 2017-11-10 江苏雷镈智能科技有限公司 Automatic letter sorting machine and its sorting management system and method for sorting
CN108355975A (en) * 2018-03-13 2018-08-03 杭州博欣科技有限公司 A kind of heparin tube sorter
CN207952030U (en) * 2017-07-21 2018-10-12 江苏雷镈智能科技有限公司 Automatic letter sorting machine and its sorting management system

Family Cites Families (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH08277022A (en) * 1995-04-06 1996-10-22 M Ii Gijutsu Kenkyusho:Kk Color selector
DE19616668A1 (en) * 1996-04-26 1997-11-06 Audi Ag Coating system for coating objects with frequently changing color material
CN102151661B (en) * 2010-11-24 2013-04-03 季广厚 Method and equipment for sorting test tube samples
CN104588334A (en) * 2013-10-30 2015-05-06 邢玉明 Way for adopting production line to sort miscellanies, sorting production line, and light spectrum parallel connection mechanical arm
CN204791010U (en) * 2015-07-01 2015-11-18 上海创司杰医疗科技有限公司 Intelligence blood sampling management system

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5973286A (en) * 1996-12-30 1999-10-26 Council Of Agriculture Executive Yuan Grain sorting method and a device thereof
CN105598038A (en) * 2016-02-01 2016-05-25 董振海 Device for sorting, scanning and identifying test tubes
CN205550875U (en) * 2016-02-01 2016-09-07 董振海 Test tube letter sorting identified by scanning device
CN107335626A (en) * 2017-07-21 2017-11-10 江苏雷镈智能科技有限公司 Automatic letter sorting machine and its sorting management system and method for sorting
CN207952030U (en) * 2017-07-21 2018-10-12 江苏雷镈智能科技有限公司 Automatic letter sorting machine and its sorting management system
CN108355975A (en) * 2018-03-13 2018-08-03 杭州博欣科技有限公司 A kind of heparin tube sorter

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117019646A (en) * 2023-10-08 2023-11-10 启东泽厚智能科技有限公司 Sorting device for test tube sorting
CN117019646B (en) * 2023-10-08 2023-12-19 启东泽厚智能科技有限公司 Sorting device for test tube sorting

Also Published As

Publication number Publication date
CN111282846B (en) 2021-07-16
CN111282846A (en) 2020-06-16
CN113385436B (en) 2022-05-20

Similar Documents

Publication Publication Date Title
CN111282846B (en) Test tube classification device
US5351801A (en) Automated laboratory conveyor system
CN108355975B (en) Blood sampling tube sorting machine
EP0809829B1 (en) Automated testing apparatus
CN106955847B (en) Test tube classification collecting equipment
KR102147470B1 (en) Vision inspection device
US5871078A (en) Automatic infeeder device with reject
PL175840B1 (en) Method of and system for sorting containers
CN102023224A (en) Rack collecting unit and sample processing apparatus
KR102216779B1 (en) Vision inspection device for clutch hub
US4801319A (en) Apparatus and associated method for container sampling for inspection
JP2006142236A (en) Sorting apparatus
CN111151461A (en) Online checking system
CN111186620B (en) Sampling processing device and method
CN109490287A (en) A kind of full-automatic urine analysis system
US4146134A (en) Cold end for glass container production line
CN114130708B (en) Full-automatic test tube sample intelligence sorting machine
CN216460226U (en) A intelligent sorting machine for test tube letter sorting
CN115184375A (en) Plastic part appearance detection equipment and detection method
KR102632508B1 (en) Artificial intelligence-based tampon outer high-speed quality inspection system
CN115166275A (en) Anti-collision sample rack transportation method, computer-readable storage medium and analyzer
CN114308696A (en) Blood collection tube sorting method and blood collection tube sorting machine
CN218191105U (en) Rubber product detects sorting mechanism and automatic rubber vulcanization production line
CN220497007U (en) Sample tube sorting device
CN111804603A (en) Heparin tube intelligence letter sorting equipment

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
GR01 Patent grant
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20220520