CN113371384B - Tobacco shred boxing and warehousing method and system - Google Patents

Tobacco shred boxing and warehousing method and system Download PDF

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Publication number
CN113371384B
CN113371384B CN202110719208.9A CN202110719208A CN113371384B CN 113371384 B CN113371384 B CN 113371384B CN 202110719208 A CN202110719208 A CN 202110719208A CN 113371384 B CN113371384 B CN 113371384B
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China
Prior art keywords
stacker
smoke box
tobacco
boxing
port
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Chinese (zh)
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CN113371384A (en
Inventor
卢志敏
张伟
廖和滨
曾广程
严德龙
袁建明
江琳
陈晓峰
卢国华
黄梦凌
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Longyan Tobacco Industry Co Ltd
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Longyan Tobacco Industry Co Ltd
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Priority to CN202110719208.9A priority Critical patent/CN113371384B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G1/00Storing articles, individually or in orderly arrangement, in warehouses or magazines
    • B65G1/02Storage devices
    • B65G1/04Storage devices mechanical
    • B65G1/0407Storage devices mechanical using stacker cranes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B1/00Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
    • B65B1/04Methods of, or means for, filling the material into the containers or receptacles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B61/00Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
    • B65B61/28Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for discharging completed packages from machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G1/00Storing articles, individually or in orderly arrangement, in warehouses or magazines
    • B65G1/02Storage devices
    • B65G1/04Storage devices mechanical
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/30Computing systems specially adapted for manufacturing

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Warehouses Or Storage Devices (AREA)

Abstract

The invention relates to a method and a system for boxing and warehousing cut tobacco, wherein the method for boxing and warehousing the cut tobacco comprises the following steps: providing cut tobacco and an empty box for the boxing equipment, and filling the cut tobacco into the empty box by the boxing equipment to form a smoke box; the tobacco boxes are sent to a first stacker at the warehouse-in end of the tobacco box storage area, and the tobacco boxes are sent into the tobacco box storage area through the warehouse-in end of the tobacco box storage area by the first stacker; under the condition that the first stacker fails, the boxing equipment continuously loads cut tobacco into the empty box, continuously forms a smoke box, and the continuously formed smoke box is sent to the cache area; after the first stacker is out of order in the preset time, the smoke box of the buffer area is sent to the first stacker, and the smoke box of the buffer area is sent to the smoke box storage area through the warehouse-in end of the smoke box storage area by the first stacker. According to the invention, under the condition that the first stacker fails, the tobacco boxes are received through the buffer area, so that the tobacco shred boxing is not influenced, and the running efficiency of boxing and warehousing of the tobacco shreds is improved.

Description

Tobacco shred boxing and warehousing method and system
Technical Field
The invention relates to the field of tobacco logistics systems, in particular to a tobacco shred boxing and warehousing method and system.
Background
In some related technologies, finished cut tobacco is stacked and put in storage by equipment such as a stacker after being boxed, and in the process of boxing and put in storage of cut tobacco, the situation of equipment such as the stacker and the like and the abnormal condition of a smoke box and the like are unavoidable, and the conventional method is that the system is stopped, and the operation is continued after the fault is removed, so that the boxing and put in storage efficiency of the cut tobacco is low.
Disclosure of Invention
Some embodiments of the invention provide a method and a system for boxing and warehousing tobacco shreds, which are used for relieving the problem of low boxing and warehousing efficiency of the tobacco shreds.
Some embodiments of the invention provide a tobacco shred boxing and warehousing method, which comprises the following steps:
providing cut tobacco and an empty box for the boxing equipment, and filling the cut tobacco into the empty box by the boxing equipment to form a smoke box;
the tobacco boxes are sent to a first stacker at the warehouse-in end of the tobacco box storage area, and the tobacco boxes are sent into the tobacco box storage area through the warehouse-in end of the tobacco box storage area by the first stacker;
under the condition that the first stacker fails, the boxing equipment continuously loads cut tobacco into the empty box, continuously forms a smoke box, and the continuously formed smoke box is sent to the cache area;
after the first stacker is out of order in the preset time, the smoke box of the buffer area is sent to the first stacker, and the smoke box of the buffer area is sent to the smoke box storage area through the warehouse-in end of the smoke box storage area by the first stacker.
In some embodiments, when the first stacker does not fail within a preset time, the smoke box of the buffer zone is sent to a second stacker located at the delivery end of the smoke box storage zone, and the smoke box of the buffer zone is sent to the smoke box storage zone through the delivery end of the smoke box storage zone by the second stacker.
In some embodiments, a first port is provided in the buffer zone, the first port is adjacent to the warehouse-in end of the smoke box storage zone, after the first stacker is configured to remove the fault in a preset time, the smoke box in the buffer zone is sent to the first stacker through the first port of the buffer zone, and the smoke box in the buffer zone is sent to the smoke box storage zone through the warehouse-in end of the smoke box storage zone by the first stacker.
In some embodiments, a second port is disposed in the buffer area, the second port is adjacent to the delivery end of the smoke box storage area, and when the first stacker does not remove the fault within a preset time, the smoke box in the buffer area is sent to the second stacker via the second port of the buffer area, and the smoke box in the buffer area is sent to the smoke box storage area via the delivery end of the smoke box storage area by the second stacker.
In some embodiments, a third port is disposed in the buffer zone, the third port is adjacent to the warehouse-in end of the tobacco box storage zone and is adjacent to the inner side of the buffer zone relative to the first port, and in case of failure of the first stacker, the boxing device continuously loads tobacco shreds into empty boxes, continuously forms tobacco boxes, and the continuously formed tobacco boxes are sent into the buffer zone through the third port of the buffer zone.
In some embodiments, after the first stacker is out of order within a predetermined time, both the smoke box of the buffer zone and the smoke box formed by the continuous boxing of the boxing apparatus are sent to the first stacker, and the smoke box is sent into the smoke box storage zone through the first stacker via the warehouse-in end of the smoke box storage zone.
In some embodiments, after the boxing apparatus loads the cut tobacco into the empty box to form the tobacco box, before the tobacco box is sent to the first stacker, the method further comprises the steps of: judging whether the information parameters of the smoke box are consistent with the preset information parameters, if the information parameters of the smoke box are inconsistent with the preset information parameters, sending the smoke box to an abnormal station, and if the information parameters of the smoke box are consistent with the preset information parameters, sending the smoke box to a first stacker.
In some embodiments, the shredded tobacco boxing and warehousing method further comprises the steps of:
presetting cut tobacco in a cut tobacco distribution warehouse, and providing the cut tobacco preset in the cut tobacco distribution warehouse for boxing equipment;
the empty box area is made to receive empty boxes, and the empty boxes received in the empty box area are provided to the boxing apparatus.
Some embodiments of the present invention provide a tobacco shred boxing and warehousing system, which is used for implementing the tobacco shred boxing and warehousing method, wherein the tobacco shred boxing and warehousing system includes:
a boxing device configured to load cut tobacco into the empty box to form a smoke box;
a smoke box storage area configured to house a smoke box, the smoke box storage area comprising a warehouse-in end and a warehouse-out end;
the first stacker is arranged at the warehouse-in end of the smoke box storage area and is configured to send the smoke box into the smoke box storage area through the warehouse-in end of the smoke box storage area;
and the buffer area is configured to accommodate the smoke box in the case that the first stacker fails.
In some embodiments, the tobacco shred boxing and warehousing system further comprises a second stacker, wherein the second stacker is arranged at the delivery end of the tobacco box storage area, and the second stacker is configured to send the tobacco boxes in the buffer area into the tobacco box storage area through the delivery end of the tobacco box storage area when the first stacker does not remove faults within a preset time.
In some embodiments, the buffer zone includes a first port adjacent to the warehouse entry end of the smoke box storage zone, the first port configured to output the smoke box of the buffer zone to the first stacker after the first stacker has failed within a preset time.
In some embodiments, the buffer zone includes a second port adjacent to the delivery end of the smoke box storage zone, the second port configured to output the smoke box in the buffer zone to the second stacker when the first stacker has not failed within a preset time.
In some embodiments, the buffer zone further comprises a third port adjacent to the warehouse entry end of the smoke box storage zone and adjacent to the inner side of the buffer zone relative to the first port, the third port being configured to receive a smoke box in the event of a failure of the first stacker, such that the smoke box is fed into the buffer zone via the third port.
In some embodiments, the shredded tobacco boxing warehouse entry system further comprises an anomaly station configured to receive an anomaly smoking box for which the information parameter of the smoking box is inconsistent with the preset information parameter.
In some embodiments, the shredded tobacco boxing warehouse entry system further comprises a detection device arranged on a conveying line between the boxing device and the station where the first stacker is located, wherein the detection device is configured to detect information parameters of the shredded tobacco boxes.
Based on the technical scheme, the invention has at least the following beneficial effects:
in some embodiments, under the condition that the first stacker fails, the boxing device continuously loads cut tobacco into the empty box, continuously forms a smoke box, sends the smoke box to the buffer zone, and the buffer zone is equivalent to an emergency zone.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this application, illustrate embodiments of the invention and together with the description serve to explain the invention and do not constitute a limitation on the invention. In the drawings:
fig. 1 is a schematic diagram of a closed loop flow for boxing and warehousing and ex-warehouse tobacco shreds according to some embodiments of the present invention;
FIG. 2 is a simplified schematic illustration of a shredded tobacco boxing and warehousing system provided in accordance with some embodiments of the present invention;
fig. 3 is a flow chart of a method for boxing and warehousing shredded tobacco according to some embodiments of the present invention.
The reference numbers in the drawings are as follows:
1-boxing equipment;
2-a smoke box storage area;
31-a first stacker; 32-a second stacker;
4-buffer area; 41-a first port; 42-a second port; 43-third port;
5-an abnormal station;
6-a detection device;
7-a tobacco shred distribution warehouse;
8-empty box area;
9-empty box recognition equipment
101-a first station; 102-a second station.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments. It will be apparent that the described embodiments are only some, but not all, embodiments of the invention. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to fall within the scope of the invention.
In the description of the present invention, it should be understood that the terms "center," "longitudinal," "lateral," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, merely to facilitate describing the present invention and simplify the description, and do not indicate or imply that the devices or elements being referred to must have a specific orientation, be configured and operated in a specific orientation, and therefore should not be construed as limiting the scope of the present invention.
As shown in fig. 1, the closed loop flow of boxing and warehousing and delivering tobacco shreds is as follows: empty box supply, tobacco shred boxing, tobacco box stacking, tobacco box warehouse entry, tobacco box warehouse exit, tobacco shred box turning, empty box cleaning and empty box warehouse returning, and then empty box supply is continued.
Empty boxes are filled with tobacco shreds to form tobacco boxes, the tobacco boxes are put in storage, and the tobacco boxes are put out of the storage and sequentially put in and out under the unified scheduling of an automatic logistics system. The general smoke box is piled up through two boxes of stacker crane, the stacked smoke box is transported and put in storage through the stacker crane, when equipment such as a stacker crane and a shuttle plate trolley fail and cannot work, the boxing process needs to be stopped, if the equipment is in a big problem, and the production efficiency is seriously affected when the maintenance time is long.
Based on this, some embodiments of the present disclosure provide a tobacco shred boxing and warehousing method, which is used for improving reliability of tobacco shred boxing and warehousing, reducing tobacco shred boxing dead time, and improving operation efficiency of whole tobacco shred boxing and warehousing.
In some embodiments, the shredded tobacco boxing and warehousing method comprises the steps of:
providing cut tobacco and an empty box to the boxing equipment 1, and filling the cut tobacco into the empty box by the boxing equipment 1 to form a cigarette box;
the tobacco boxes are sent to a station where a first stacker 31 positioned at the warehouse-in end of the tobacco box storage area 2 is positioned, and the tobacco boxes are sent into the tobacco box storage area 2 through the warehouse-in end of the tobacco box storage area 2 by the first stacker 31;
in the event of a failure of the first stacker 31, the boxing apparatus 1 continues to load cut tobacco into empty boxes, continuously forming smoke boxes, which are fed to the buffer zone 4;
after the first stacker 31 is out of order within a preset time, the tobacco boxes in the buffer zone 4 are sent to the first stacker 31, and the tobacco boxes in the buffer zone 4 are sent to the tobacco box storage zone 2 through the first stacker 31 via the warehouse-in end of the tobacco box storage zone 2.
In the above embodiment, the buffer area 4 is provided, in the case that the first stacker 31 fails, the boxing apparatus 1 continuously loads the cut tobacco into the empty box, continuously forms the tobacco box, and sends the continuously formed tobacco box to the buffer area 4, where the buffer area 4 corresponds to an emergency area, and in the case that the first stacker 31 fails, receives the tobacco box, so that the boxing of the cut tobacco is not affected, and the running efficiency of boxing and warehousing of the cut tobacco is improved.
In some embodiments, when the first stacker 31 does not fail for a preset time, the smoke box of the buffer zone 4 is sent to the second stacker 32 located at the delivery end of the smoke box storage zone 2, and the smoke box of the buffer zone 4 is sent into the smoke box storage zone 2 through the delivery end of the smoke box storage zone 2 by the second stacker 32.
When the first stacker 31 does not remove the fault in the preset time, the buffer zone 4 may be full of tobacco boxes or will be full of tobacco boxes, in order not to affect the boxing equipment to continue boxing tobacco shreds, the tobacco boxes in the buffer zone 4 are sent to the second stacker 32 located at the delivery end of the tobacco box storage zone 2, and the tobacco boxes in the buffer zone 4 are sent to the tobacco box storage zone 2 through the delivery end of the tobacco box storage zone 2 by the second stacker 32, so that the running efficiency of boxing and warehousing the tobacco shreds is further improved.
The first stacker 31 is arranged at the warehouse-in end of the smoke box storage area 2, the second stacker is arranged at the warehouse-out end of the smoke box storage area 2, and the stackers at the warehouse-in end of the smoke box storage area are complementary in one-to-one, so that the problem of boxing stagnation caused by logistic reasons is greatly reduced, and the operation reliability of the whole logistic system is improved.
In some embodiments, the first port 41 is disposed in the buffer area 4, the first port 41 is adjacent to the warehouse-in end of the smoke box storage area 2, and after the first stacker 31 removes the fault within a preset time, the smoke box in the buffer area 4 is sent to the first stacker 31 through the first port 41 in the buffer area 4, and the smoke box in the buffer area 4 is sent to the smoke box storage area 2 through the warehouse-in end of the smoke box storage area 2 by the first stacker 31.
In some embodiments, the second port 42 is disposed in the buffer zone 4, the second port 42 is adjacent to the delivery end of the smoke box storage zone 2, and when the first stacker 31 does not fail within a preset time, the smoke box in the buffer zone 4 is sent to the second stacker 32 through the second port 42 of the buffer zone 4, and the smoke box 4 in the buffer zone 4 is sent to the smoke box storage zone 2 through the delivery end of the smoke box storage zone 2 through the second stacker 32.
In some embodiments, the first port 41 is disposed in the buffer area 4, the first port 41 is adjacent to the warehouse-in end of the smoke box storage area 2, the second port 42 is disposed in the buffer area 4, the second port 42 is adjacent to the warehouse-out end of the smoke box storage area 2, the first port 41 and the second port 42 of the buffer area 4 do not affect each other, and the first port 41 and the second port 42 are respectively adjacent to the warehouse-in end and the warehouse-out end of the smoke box storage area 2, so that the boxing warehouse-in efficiency can be improved.
In some embodiments, a third port 43 is provided in the buffer zone 4, the third port 43 is adjacent to the warehouse entry end of the tobacco box storage zone 2 and is adjacent to the inner side of the buffer zone 4 relative to the first port 41, in the event of failure of the first stacker 31, the boxing apparatus 1 continues to load tobacco shreds into empty boxes, continuously forms tobacco boxes, and the continuously formed tobacco boxes are sent into the buffer zone 4 through the third port 43 of the buffer zone 4.
In some embodiments, after the first stacker 31 has failed for a predetermined time, the smoke boxes in the buffer zone 4 and the smoke boxes formed by the continuous boxing of the boxing apparatus 1 are both sent to the first stacker 31, and the smoke boxes are sent to the smoke box storage zone 2 through the first stacker 31 via the warehouse-in end of the smoke box storage zone 2.
In some embodiments, the preset time for the first stacker 31 to determine whether to fail within the preset time may be selected to be around 20 minutes.
When the first stacker 31 fails, the tobacco boxes generated by the boxing of the boxing equipment 1 are conveyed to the buffer area 2 for temporary storage through the conveying system, the temporary storage can be carried out for 20 minutes, and when the first stacker 31 fails briefly, after the processing is completed within 20 minutes, the tobacco boxes are continuously put in storage by the first stacker 31.
When the failure of the first stacker 31 is not completed within 20 minutes, the tobacco boxes are put in storage by the second stacker 32 so as not to affect the tobacco shred packing.
The first stacker 31 and the second stacker 32 form a standby complement, so that the reliability of tobacco shred storage is improved.
In the related art, after the tobacco shreds are boxed, information parameters of the tobacco boxes are acquired, if the information parameters of the tobacco boxes are inconsistent with preset information, namely, when abnormal tobacco boxes exist, the box packing is stopped, and the abnormal tobacco boxes can be restored to normal box packing after being processed, so that the box packing efficiency is affected.
Based on this, in some embodiments, as shown in fig. 3, after the boxing apparatus 1 loads the cut tobacco into the empty box to form the cigarette box, before the cigarette box is sent to the first stacker 31 or the buffer zone 4, the steps are further included: judging whether the information parameters of the smoke box are consistent with the preset information parameters, if the information parameters of the smoke box are inconsistent with the preset information parameters, sending the smoke box to an abnormal station 5, and if the information parameters of the smoke box are consistent with the preset information parameters, sending the smoke box to a station where the first stacker 31 or the buffer area 4 is located.
In some embodiments, the information parameters of the smoke box include brand, specification, batch, weight, and the like.
In some embodiments, if the information parameters of the smoke box are inconsistent with the preset information parameters, the smoke box is sent to the abnormal station 5, and is confirmed by an operator, if no abnormality exists, the smoke box is normally put in storage by manual operation of the operator, and if the abnormality exists, the abnormal smoke box is transported away so as not to influence the production efficiency.
In some embodiments, the shredded tobacco boxing and warehousing method further comprises the steps of:
presetting cut tobacco in a cut tobacco distribution warehouse 7, and providing the cut tobacco preset in the cut tobacco distribution warehouse 7 for boxing equipment 1;
the empty box section 8 is made to receive an empty box, and the empty box received in the empty box section 8 is supplied to the boxing apparatus 1.
As shown in fig. 2, some embodiments further provide a tobacco shred boxing and warehousing system, which is used for implementing the tobacco shred boxing and warehousing method, and the tobacco shred boxing and warehousing system includes a boxing device 1, a tobacco box storage area 2, a first stacker 31 and a cache area 4.
The boxing apparatus 1 is configured to load cut tobacco into an empty box, forming a smoke box.
The smoke box storage area 2 is configured to house smoke boxes, the smoke box storage area 2 including a warehouse-in end and a warehouse-out end.
The first stacker 31 is provided at the warehouse-in end of the smoke box storage area 2, and the first stacker 31 is configured to send smoke boxes into the smoke box storage area 2 through the warehouse-in end of the smoke box storage area 2.
The buffer zone 4 is configured to accommodate the smoke box in case of failure of the first stacker 31.
In some embodiments, the tobacco shred boxing and warehousing system further comprises a second stacker 32, wherein the second stacker 32 is arranged at the delivery end of the tobacco box storage area 2, and the second stacker 32 is configured to deliver the tobacco box from the buffer area 4 to the tobacco box storage area 2 through the delivery end of the tobacco box storage area 2 when the first stacker 31 does not fail within a preset time.
In some embodiments, the buffer 4 includes a first port 41. The first port 41 is adjacent to the warehouse-in end of the smoke box storage area 2, and the first port 41 is configured to output the smoke box of the buffer area 4 to the first stacker 31 after the first stacker 31 fails within a preset time, and send the smoke box into the smoke box storage area 2 through the warehouse-in end of the smoke box storage area 2 by the first stacker 31.
In some embodiments, the buffer zone 4 includes a second port 42, the second port 42 being adjacent to the delivery end of the smoke box storage zone 2, the second port 42 being configured to output the smoke box in the buffer zone 4 to the second stacker 32 when the first stacker 31 is not malfunctioning for a predetermined time, and to deliver the smoke box in the buffer zone 4 to the smoke box storage zone 2 via the delivery end of the smoke box storage zone 2 via the second stacker 32.
In some embodiments, the buffer zone 4 comprises a third port 43, the third port 43 being adjacent to the warehouse entry end of the smoking box storage zone 2 and being located on the inside of the buffer zone 4 relative to the first port 41, the third port 43 being configured to receive a smoking box in case of a failure of the first stacker 31, so that the smoking box is sent into the buffer zone 4 via the first port 41.
In some embodiments, the stations at which the first stacker 31 is located include a first station 31 and a second station 32.
The first station 31 is adjacent to the first port 41, and the first station 101 is configured to deliver the smoke box to the first stacker 31 without failure of the first stacker 31.
The second station 102 is configured to deliver the smoke box to the first stacker 31 in the event that the first stacker 31 fails.
In some embodiments, the shredded tobacco boxing and warehousing system further comprises an anomaly station 5, the anomaly station 5 being configured to receive an anomaly smoking box for which the information parameters of the smoking box are inconsistent with the preset information parameters.
In some embodiments, the tobacco shred boxing and warehousing system further comprises a detection device 6, wherein the detection device 6 is arranged on a conveying line between the boxing device 1 and the station where the first stacker 31 is arranged, and the detection device 6 is configured to detect information parameters of the tobacco boxes so as to judge whether the information parameters of the tobacco boxes are consistent with preset information parameters or not.
In some embodiments, the tobacco shred boxing warehouse entry system further comprises a tobacco shred distribution warehouse 7, and tobacco shreds are preset in the tobacco shred distribution warehouse 7 and used for providing tobacco shreds to the boxing device 1.
In some embodiments, the shredded tobacco boxing warehouse entry system further includes an empty box section 8, the empty box section 8 configured to receive an empty box for providing the empty box to the boxing apparatus 1.
In some embodiments, the shredded tobacco boxing warehouse entry system further comprises an empty box identification device 9, wherein the empty box identification device 9 is arranged on a conveying line between the empty box area 8 and the boxing device 1 and is used for detecting whether the empty box area 8 provides an empty box.
In some embodiments, the shredded tobacco boxing warehouse entry system includes a plurality of conveyor lines that provide empty boxes to boxing apparatus 1. For example: the shredded tobacco boxing and warehousing system shown in fig. 1 comprises three conveying lines for providing empty boxes to boxing apparatus 1.
Optionally, an empty box recognition device 9 is provided on each conveyor line providing empty boxes to the boxing device 1.
In some embodiments, the shredded tobacco boxing warehouse entry system includes a plurality of boxing apparatuses 1. For example: the shredded tobacco boxing and warehousing system shown in fig. 1 comprises two boxing apparatuses 1. Each boxing apparatus 1 can convey empty boxes to it by means of at least one conveying line.
Based on the embodiments of the invention described above, features of one embodiment may be beneficially combined in any combination with one or more other embodiments without explicit negation.
In the description of the present invention, it should be understood that the terms "first," "second," "third," etc. are used for defining components, and are merely for convenience in distinguishing the components, and if not otherwise stated, the terms are not to be construed as limiting the scope of the present invention.
Finally, it should be noted that the above-mentioned embodiments are only for illustrating the technical scheme of the present invention and are not limiting; while the invention has been described in detail with reference to the preferred embodiments, those skilled in the art will appreciate that: modifications may be made to the specific embodiments of the present invention or equivalents may be substituted for part of the technical features thereof; without departing from the spirit of the invention, it is intended to cover the scope of the invention as claimed.

Claims (7)

1. The boxing and warehousing method for the cut tobacco is characterized by comprising the following steps of:
providing cut tobacco and an empty box to a boxing device (1), and filling the cut tobacco into the empty box by the boxing device (1) to form a smoke box;
the tobacco boxes are sent to a first stacker (31) positioned at the warehouse-in end of the tobacco box storage area (2), and the tobacco boxes are sent into the tobacco box storage area (2) through the warehouse-in end of the tobacco box storage area (2) by the first stacker (31);
in case of failure of the first stacker (31), the boxing apparatus (1) continues to load cut tobacco into empty boxes, continuously forms cigarette boxes, and the continuously formed cigarette boxes are sent to the buffer zone (4);
after the first stacker (31) eliminates faults within a preset time, the smoke boxes in the buffer area (4) are sent to the first stacker (31), and the smoke boxes in the buffer area (4) are sent to the smoke box storage area (2) through the warehouse-in end of the smoke box storage area (2) by the first stacker (31);
a first port (41) is arranged in the buffer area (4), the first port (41) is close to the warehouse-in end of the smoke box storage area (2), after the first stacker (31) eliminates faults in a preset time, the smoke box of the buffer area (4) is sent to the first stacker (31) through the first port (41) of the buffer area (4), and the smoke box of the buffer area (4) is sent to the smoke box storage area (2) through the warehouse-in end of the smoke box storage area (2) through the first stacker (31);
when the first stacker (31) does not remove faults within a preset time, the smoke boxes in the buffer zone (4) are sent to a second stacker (32) positioned at the delivery end of the smoke box storage zone (2), and the smoke boxes in the buffer zone (4) are sent to the smoke box storage zone (2) through the delivery end of the smoke box storage zone (2) by the second stacker (32);
a second port (42) is arranged in the buffer area (4), the second port (42) is close to the delivery end of the smoke box storage area (2), when the first stacker (31) does not remove faults within a preset time, the smoke box of the buffer area (4) is sent to the second stacker (32) through the second port (42) of the buffer area (4), and the smoke box of the buffer area (4) is sent to the smoke box storage area (2) through the delivery end of the smoke box storage area (2) through the second stacker (32);
the third port (43) is arranged in the buffer area (4), the third port (43) is close to the warehouse-in end of the smoke box storage area (2), and is close to the inner side of the buffer area (4) relative to the first port (41), under the condition that the first stacker (31) fails, the boxing equipment (1) continuously loads the cut tobacco into the empty box, the smoke box is continuously formed, and the continuously formed smoke box is sent into the buffer area (4) through the third port (43) of the buffer area (4).
2. A method of boxing and warehousing cut tobacco according to claim 1, characterized in that after the first stacker (31) has failed within a predetermined period of time, the cigarettes in the buffer zone (4) and the cigarettes formed by the continuous boxing of the boxing apparatus (1) are both fed to the first stacker (31), and the cigarettes are fed into the smoking box storage zone (2) through the warehouse entry end of the smoking box storage zone (2) by the first stacker (31).
3. A method of boxing and warehousing shredded tobacco as in claim 1, wherein after the boxing apparatus (1) loads shredded tobacco into empty boxes to form the boxes, before the boxes are sent to the first stacker (31), further comprising the steps of: judging whether the information parameters of the smoke box are consistent with the preset information parameters, if the information parameters of the smoke box are inconsistent with the preset information parameters, sending the smoke box to an abnormal station (5), and if the information parameters of the smoke box are consistent with the preset information parameters, sending the smoke box to a first stacker (31).
4. The method of boxing and warehousing shredded tobacco as claimed in claim 1, further comprising the steps of:
presetting cut tobacco in a cut tobacco distribution warehouse (7), and providing the cut tobacco preset in the cut tobacco distribution warehouse (7) for boxing equipment (1);
the empty box area (8) is used for receiving empty boxes, and the empty boxes received in the empty box area (8) are provided for the boxing equipment (1).
5. A shredded tobacco boxing and warehousing system for implementing the shredded tobacco boxing and warehousing method according to claim 1, wherein the shredded tobacco boxing and warehousing system comprises:
a boxing device (1) configured to load cut tobacco into an empty box to form a smoke box;
a smoke box storage area (2) configured to accommodate smoke boxes, the smoke box storage area (2) comprising a warehouse-in end and a warehouse-out end;
the first stacker (31) is arranged at the warehouse-in end of the smoke box storage area (2), and the first stacker (31) is configured to send the smoke box into the smoke box storage area (2) through the warehouse-in end of the smoke box storage area (2);
a buffer zone (4) configured to house the smoke box in case of failure of the first stacker (31);
the buffer area (4) comprises a first port (41), the first port (41) is adjacent to the warehouse-in end of the smoke box storage area (2), and the first port (41) is configured to output the smoke box of the buffer area (4) to the first stacker (31) after the first stacker (31) is subjected to fault elimination within a preset time;
the system further comprises a second stacker (32), wherein the second stacker (32) is arranged at the delivery end of the smoke box storage area (2), and the second stacker (32) is configured to send the smoke box in the buffer area (4) into the smoke box storage area (2) through the delivery end of the smoke box storage area (2) when the first stacker (31) does not remove faults within a preset time;
the buffer area (4) comprises a second port (42), the second port (42) is adjacent to the delivery end of the smoke box storage area (2), and the second port (42) is configured to output the smoke box in the buffer area (4) to the second stacker (32) when the first stacker (31) does not remove faults within a preset time;
the buffer zone (4) further comprises a third port (43), the third port (43) is adjacent to the warehouse-in end of the smoke box storage zone (2) and is close to the inner side of the buffer zone (4) relative to the first port (41), and the third port (43) is configured to receive a smoke box under the condition that the first stacker (31) fails, so that the smoke box is sent into the buffer zone (4) through the third port (43).
6. The shredded tobacco boxing and warehousing system according to claim 5, further comprising an anomaly station (5), the anomaly station (5) being configured to receive an anomaly smoking box for which the information parameters of the smoking box are inconsistent with the preset information parameters.
7. The shredded tobacco boxing warehouse entry system according to claim 6, further comprising a detection device (6), wherein the detection device (6) is arranged on a conveying line between the boxing device (1) and a station where the first stacker (31) is located, and the detection device (6) is configured to detect information parameters of the tobacco boxes.
CN202110719208.9A 2021-06-28 2021-06-28 Tobacco shred boxing and warehousing method and system Active CN113371384B (en)

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CN1326480C (en) * 2005-05-19 2007-07-18 云南昆船设计研究院 Finished tobacco shred automatic box type storage and transfer technology
JP2015009953A (en) * 2013-06-28 2015-01-19 村田機械株式会社 Automatic warehouse and operational method of the same
CN103523438B (en) * 2013-10-25 2015-10-07 厦门烟草工业有限责任公司 Two-way shuttles back and forth goods-shelf type sheet cigarette formula logistics resource and processing method
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