CN210664167U - Electronic detonator assembling line - Google Patents
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Abstract
The utility model provides an electronic detonator assembly production line, which comprises an electronic ignition piece supply module, a basic detonator supply module, an assembled electronic detonator module, a full-automatic boxing module and an automatic loading and conveying module; the electronic ignition part supply module, the basic detonator supply module, the assembled electronic detonator module, the full-automatic boxing module and the automatic loading and conveying module are sequentially arranged, the electronic ignition part supply module sends the electronic ignition part to the assembled electronic detonator module through a conveying belt, the basic detonator supply module sends the basic detonator to the assembled electronic detonator module through the conveying belt, and the assembled electronic detonator module sends the assembled electronic detonator to the full-automatic boxing module through the conveying belt; the full-automatic boxing module packs the electronic detonators into boxes, and the electronic detonators are conveyed out of a workshop through the automatic loading and conveying module. The utility model discloses can realize unmanned, the intellectuality of electronic detonator assembly production process, use manpower sparingly, improve production efficiency and rate of equipment utilization.
Description
Technical Field
The utility model relates to a civilian blasting equipment technical field, concretely relates to electronic detonator assembly line.
Background
Industrial electronic detonators (also called industrial digital electronic detonators) are widely and comprehensively popularized and used in China, the development direction and the target of the civil explosive article industry technology (2018 edition) are provided by the industry and informatization department, the development direction and the target of the industrial detonators are definitely specified, and a series of opinions for promoting the high-quality development of the industrial detonator industry are provided according to the opinion about promoting the high-quality development of the civil explosive industry by the Min-Congress department, wherein the assembly and manufacturing production line of the industrial detonators is required to be technically upgraded, field operators are reduced or unmanned production is realized, and unmanned, intelligent workshops and unmanned factories are realized.
Therefore, in order to meet the development of the assembly production technology of the electronic detonator which is a new product of high-technology civil explosion, the automatic detection of the basic detonator, the electronic ignition part and the electronic ignition part, the automatic bayonet sealing of the basic detonator and the electronic ignition part, the shell beating code of the basic detonator, the injection of the address code in the electronic ignition part, the detonation password, the correctness of the injection code, the printing of the mark on the terminal box at the tail part of the leg wire, the correctness of the printing of the shell and the terminal box by visual identification, the correctness and consistency of the information with the injection, the quality of the bayonet by visual identification, the judgment of whether the detonator is qualified or not, the automatic elimination and the supplement of the unqualified product, the full-automatic boxing and packaging of the qualified product at the middle packaging machine, the unmanned, the intelligent and full-automatic assembly and transportation out workshop and the full-automatic assembly production process are realized, the electronic detonator assembly production line is required to be subjected to research on brand-new concept design and arrangement mode, and a novel technological process, assembly production equipment and a device are invented to realize the full function of the electronic detonator assembly production process.
At present, in the prior art, various functions of the whole process of electronic detonator production are integrated into a manual-assisted and full-automatic assembly unit machine which can be operated by a person, and because a basic detonator and an electronic ignition element are installed by manual assistance, the automatic assembly production of the electronic detonator can be realized. However, further improvements in these functions are required due to the need for manual assistance in loading the base detonator and the priming element, as well as the need for manual packaging of the finished electronic detonator.
The automatic assembly production line for the group mode electronic detonators which process 5, 10 and 20 rounds at a time is also disclosed in China, but because the electronic ignition part is loaded, the basic detonators are introduced, and each subsequent process is that multiple detonators operate simultaneously, the stability and consistency of the equipment are poor, so that some detonators are easy to cause unexpected faults in any process, the whole line is shut down to remove faults and overhauls to influence the continuous operation of the whole line, the technical problem of online full-automatic intelligent packaging is not solved, the production efficiency is not high, and more online operators are needed.
SUMMERY OF THE UTILITY MODEL
In view of this, the utility model provides an electronic detonator assembly production line can realize unmanned, the intellectuality of electronic detonator assembly production process, uses manpower sparingly, improves production efficiency and rate of equipment utilization.
The utility model adopts the following technical scheme:
an electronic detonator assembly production line comprises an electronic ignition part supply module, a basic detonator supply module, an assembled electronic detonator module, a full-automatic boxing module and an automatic loading and conveying module;
the electronic ignition part supply module, the basic detonator supply module, the assembled electronic detonator module, the full-automatic boxing module and the automatic loading and conveying module are sequentially arranged, the electronic ignition part supply module sends the electronic ignition part to the assembled electronic detonator module through a conveying belt, the basic detonator supply module sends the basic detonator to the assembled electronic detonator module through the conveying belt, the assembled electronic detonator module hermetically connects the electronic ignition part and the basic detonator and injects an UID code and a detonation password to complete the assembly of the electronic detonator, and the assembled electronic detonator is sent to the full-automatic boxing module through the conveying belt; the full-automatic boxing module packs the electronic detonators into boxes, and the electronic detonators are conveyed out of a production workshop through the automatic loading and conveying module.
Furthermore, the number of the assembled electronic detonator modules is five, and the assembled electronic detonator modules are sequentially connected by adopting a belt or a stepping slide rail or a reciprocating rail.
Furthermore, five electronic detonator assembly modules and an electronic ignition piece supply module are basically combined; the combined production line is formed by adopting two sets of basic combinations which are arranged in the same side in sequence or in a bilateral central symmetry mode and matching with a basic detonator supply module, a full-automatic boxing module and an automatic loading and conveying module, wherein the basic detonator supply module is arranged between an electronic ignition piece and a first assembled electronic detonator module, and the full-automatic boxing module and the automatic loading and conveying module are sequentially connected behind the last assembled electronic detonator module.
Furthermore, two sets of the combined production lines are arranged in the same-side sequential arrangement mode or the bilateral central symmetry mode.
Further, the basic detonator supply module further comprises a basic detonator automatic box rotary die unit, and the basic detonator automatic box rotary die unit is used for arranging the basic detonators in the loading box into the carriers according to a set rule.
Further, the electronic detonator assembling module comprises an electronic detonator assembling unit machine and a tundish packaging unit, wherein the electronic detonator assembling unit machine is matched with the robot to complete the assembling of the electronic ignition part and the basic detonator, and the electronic detonator assembling unit machine is sent to the tundish packaging unit;
the middle package packaging unit is used for packaging and molding a certain number of electronic detonator, printing the information list, putting the information list into a package, and sending the information list to the full-automatic boxing module together.
Further, the automatic loading and conveying module comprises an automatic conveying vehicle entering unit, a detonator finished product box automatic loading unit and a finished product detonator box automatic conveying unit;
the automatic transport vehicle entering unit is used for transferring an empty transport vehicle to a loading position;
the automatic detonator finished product box loading unit is used for automatically loading the electronic detonators packaged into boxes into a transfer cart until the electronic detonators are fully loaded;
the finished product detonator box automatic delivery unit is used for delivering the full delivery wagon out of the workshop along a specified road.
Furthermore, the starting end of the conveyor belt between the electronic ignition part supply module and the assembled electronic detonator module is positioned at the starting position of the production line, and the return end of the conveyor belt is positioned at the tail end of the fifth assembled electronic detonator module; the initial end of the conveyor belt between the basic detonator supply module and the assembled electronic detonator module is positioned at the initial end of the basic detonator supply module, and the return end of the conveyor belt is positioned at the tail end of the fifth assembled electronic detonator module; the starting end of the conveying belt between the assembly electronic detonator module and the full-automatic boxing module is positioned at the tail end of the full-automatic boxing module, and the return end of the conveying belt is positioned at the starting end of the first assembly electronic detonator module.
Furthermore, the conveying belt between the electronic ignition part supply module and the assembled electronic detonator module is positioned at the bottom layer, the conveying belt between the basic detonator supply module and the assembled electronic detonator module is positioned at the top layer, and the conveying belt between the assembled electronic detonator module and the full-automatic boxing module is positioned at the middle layer.
Has the advantages that:
1. the utility model integrates all supply modules, assembly modules, packaging modules and transportation modules of the production process of the electronic detonator into a full-function production line, does not need manual field operation or field auxiliary operation, realizes unmanned and intelligent assembly production, and has wide applicability, reliability and stability; and secondly, three groups of mutually independent conveying systems of an electronic ignition part supply conveying belt, a basic detonator supply conveying belt and an electronic detonator finished product output conveying belt are used in the supply module, and the arrangement mode can simply, efficiently, conveniently, orderly and economically realize three logistics modes with different properties, different directions and different transmission sizes.
2. The utility model discloses a five assembly electronic detonator modules can avoid the technical problem that process goes wrong, the whole line is shut down one, the utility model discloses an arrangement mode can not influence the whole line production operation because some or part break down.
3. The utility model discloses by an electron priming member of five assembly electron detonator module cooperations supply with module, basic detonator supply with module, full-automatic vanning module, automatic loading transport the module and just can constitute the unmanned production line of 500 ten thousand productivity of annual output, form unmanned electron detonator assembly production workshop, be most economic, the combination formula electron detonator assembly production line of best technology.
4. The utility model discloses use an electron priming member material loading line of five assembly electronic detonator modules cooperations to be basic combination, can arrange with the mode that the homonymy was arranged in proper order or two side centrosymmetric's mode by the basic combination of two sets, cooperation basic detonator supply module, full-automatic vanning module, automatic loading transport module just can make up the unmanned production line of 1000 ten thousand productivity of productions, form unmanned electronic detonator assembly workshop.
5. The utility model discloses arrange with the mode that the homonymy was arranged in proper order or two side central symmetry's mode by four such basic combinations, cooperation basic detonator supply module, full-automatic vanning module, automatic loading transport the module and just can make up the unmanned production line of 2000 thousands of productions, the unmanned electronic detonator assembly workshop that forms big productivity.
Drawings
FIG. 1 is an electronic detonator assembling line for assembling an electronic detonator module by using five units of the electronic detonator module of the utility model;
FIG. 2 is an electronic detonator assembly line for two sets of five-unit assembled electronic detonator modules;
FIG. 3 is an electronic detonator assembly line for four sets of five units of assembled electronic detonator modules;
wherein, 1-an electronic ignition part supply module, 2-a basic detonator box automatic wire feeding unit, 3-a basic detonator automatic box transfer unit, 4-a first assembled electronic detonator module, 5-a second assembled electronic detonator module, 6-a third assembled electronic detonator module, 7-a fourth assembled electronic detonator module, 8-a fifth assembled electronic detonator module, 9-a full-automatic boxing module, 10-an automatic transfer cart entering unit, 11-a detonator finished product box automatic loading unit, 12-a finished product detonator box automatic conveying unit, 13-a production line distribution unit, 14-an intelligent production line general control unit, 15-a first group of five units assembled electronic detonator module, 16-a second group of five units assembled electronic detonator module, 17-a third group of five units assembled electronic detonator module, 18-a fourth group of fifth units for assembling an electronic detonator module, 1-1-an electronic ignition piece feeding and conveying power belt starting end, 1-2-an empty electronic ignition piece carrier recycling and loading unit, 1-3-a full-load electronic ignition piece carrier automatic on-line feeding unit, 1-4-a full-load electronic ignition piece carrier automatic conveying belt unit, 1-5-an electronic ignition piece carrier conveying belt back-passing end, 2-1-a basic detonator feeding carrier conveying belt starting end, 2-2-a basic detonator feeding carrier vertical lifting unit, 2-3-a basic detonator conveying belt back-passing end, 3-1-a finished product turnover box conveying belt back-passing end, 3-2-a conveying belt and 3-3-a finished product conveying belt starting end, 4-1-electronic detonator assembling unit machine, 4-2-electronic detonator assembling logistics conveying unit, 4-3-electronic detonator assembling unit comprehensive control box, 9-1-finished product turnover box sending-out unit and 9-2-full-automatic control box for conveying, packaging and loading.
Detailed Description
The present invention will be described in detail below with reference to the accompanying drawings by way of examples.
The embodiment provides an electronic detonator assembling production line which comprises an electronic ignition part supply module 1, a basic detonator supply module, an assembled electronic detonator module, a full-automatic boxing module 9 and an automatic loading and conveying module; the electronic ignition part supply module 1, the basic detonator supply module, the electronic detonator assembly module, the full-automatic boxing module 9 and the automatic loading and conveying module are sequentially arranged. The electronic ignition part supply module 1 is connected with the assembly electronic detonator module, the basic detonator supply module is connected with the assembly electronic detonator module, the assembly electronic detonator module is connected with the full-automatic boxing module 9 through the conveying belts 3-2, the three groups of conveying belts 3-2 are mutually independent, the conveying belts between the electronic ignition part supply module and the assembly electronic detonator module are positioned at the bottom layer, the conveying belts between the basic detonator supply module and the assembly electronic detonator module are positioned at the top layer, and the conveying belts between the assembly electronic detonator module and the full-automatic boxing module are positioned at the middle layer. The conveyor belt 3-2 between the electronic ignition member supply module 1 and the electronic detonator assembly module conveys back the electronic ignition elements and the idle tools which are arranged in the carrier, the conveyor belt 3-2 between the basic detonator supply module and the electronic detonator assembly module conveys back the basic detonators and the idle tools which are arranged in the carrier, and the conveyor belt 3-2 between the electronic detonator assembly module and the full-automatic boxing module 9 conveys the finished product turnover boxes and the empty turnover boxes of the electronic detonators. The three groups of conveyor belts 3-2 are respectively: the device comprises an electronic ignition piece feeding and conveying power belt, a basic detonator feeding carrier conveying conveyor belt and a finished product turnover box conveying conveyor belt.
The intelligent production line master control unit 14 is an intelligent master control room of the production line, and is integrated with a control computer, a server, a display, an intelligent control program package, a router and a hard disk recorder device, and has intelligent management and control functions of managing, using and operating the whole production line by field operation and control personnel.
The distribution unit 13 of the production line provides 380V and 220V power electricity for the electronic detonator assembly production line and a power supply control room.
As shown in fig. 1, the number of the assembled electronic detonator modules is five, and the assembled electronic detonator modules are a group of five units, which are respectively as follows: the first assembled electronic detonator module 4, the second assembled electronic detonator module 5, the third assembled electronic detonator module 6, the fourth assembled electronic detonator module 7 and the fifth assembled electronic detonator module 8 are sequentially connected by adopting a belt or a stepping slide rail or a reciprocating rail, so that an unmanned and intelligent production line which can produce no less than five million production capacities in two shifts can be formed, and an unmanned and intelligent electronic detonator assembly production workshop is formed.
As shown in fig. 2, five electronic detonator assembly modules and one electronic ignition member supply module 1 are basically combined; two sets of basic combinations are arranged in the same-side sequential arrangement mode or the bilateral central symmetry mode, and then a basic detonator supply module, a full-automatic boxing module 9 and an automatic loading and conveying module are matched to form a combined production line, wherein the combined production line comprises two sets of five-unit assembled electronic detonator modules, and the two sets of five-unit assembled electronic detonator modules are respectively as follows: the first group of the fifth units are provided with an electronic detonator module 15, the second group of the fifth units are provided with an electronic detonator module 16, the basic detonator supply module is arranged between the electronic ignition part and the first assembled electronic detonator module 4, and the full-automatic boxing module 9 and the automatic loading and conveying module are sequentially connected with the fifth assembled electronic detonator module 8, so that an unmanned and intelligent production line capable of producing tens of millions of productivity in two shifts can be formed, and an unmanned and intelligent electronic detonator assembly production workshop is formed.
As shown in fig. 3, two sets of the combined production lines shown in fig. 2 are arranged in the same-side sequential arrangement manner or the bilateral central symmetry manner, and include four sets of five-unit assembled electronic detonator modules, which are respectively: the first group of five-unit assembled electronic detonator module 15, the second group of five-unit assembled electronic detonator module 16, the third group of five-unit assembled electronic detonator module 17 and the fourth group of five-unit assembled electronic detonator module 18 can form an unmanned and intelligent production line for producing twenty million of production capacity in two shifts every year and form an unmanned and intelligent electronic detonator assembly production workshop with large production capacity.
Electronic fuse supply module 1: electronic ignition pieces in the full-load electronic ignition piece carrier automatic on-line feeding unit 1-3 are installed on carriers according to a certain quantity and placement forms, the electronic ignition piece supplying stations of the assembling unit, namely the electronic detonator assembling logistics conveying unit 4-2, are automatically conveyed to the assembling unit electronic ignition piece supplying stations through the full-load electronic ignition piece carrier automatic conveying belt units 1-4 under the control of the intelligent production line master control unit 14, the carriers after the electronic ignition pieces are used up are automatically transferred out and automatically returned to the unloading tool stations, and the electronic ignition pieces are automatically collected to the recovery vehicle of the empty electronic ignition piece carrier recovery loading unit 1-2 for subsequent recycling. The starting end 1-1 of the electronic ignition part feeding and conveying power belt is located at the starting position of the production line, and the returning end 1-5 of the electronic ignition part carrier conveying and conveying belt is located at the tail end of the fifth assembled electronic detonator module 8.
In the embodiment, five electronic ignition elements are fixed on one carrier disc, the carrier disc corresponds to five electronic detonator assembling modules, four carrier discs full of the electronic ignition elements are stacked into a stack, the discs are fixed by fixing bolts, the electronic ignition elements stacked in four discs are conveyed onto a conveyor belt 3-2 through an automatic feeding machine, the electronic ignition elements are transmitted to an inlet of an electronic detonator assembling logistics conveying unit 4-2 under the control of an intelligent production line master control unit 14 and automatically enter the electronic detonator assembling logistics conveying unit 4-2, and the electronic ignition elements on the carrier disc are automatically taken by a loading pipe and a robot for assembling the electronic detonators according to control. When the electronic ignition elements of a disc with five ignition elements are used up, the empty carrier disc is automatically sent out and transferred to a conveyor belt 3-2, and is automatically transferred back to the starting end 1-1 of the electronic ignition element feeding and conveying power belt, the empty carrier disc is automatically pushed to a waiting position of a disc unloading machine by an unloading tool manipulator, the empty carrier disc is taken down by the automatic manipulator and is placed on a transfer cart according to the automatic control requirement, the empty carrier disc is manually piled into a stack, the empty carrier disc is placed into two stacks by one car, the transfer cart is automatically dislocated after being filled with the empty carrier disc, the empty carrier disc is conveyed to the electronic ignition element loading process, and the transfer use of the carrier disc is completed.
The basic detonator supply module comprises a basic detonator box automatic on-line unit 2 and a basic detonator box rotary module unit 3.
Automatic on-line unit 2 of basic detonator box: the basic detonators are arranged on the carriers according to a certain number and placement forms, the basic detonators are automatically input to a basic detonator supply station of an assembly unit, namely an electronic detonator assembly logistics conveying unit 4-2 under the control of an intelligent production line master control unit 14, the carriers after the basic detonators are used are automatically transferred out, and the carriers return to a basic detonator loading station, automatically load a fixed number of basic detonators, automatically circulate to the basic detonator supply station of the assembly unit, and the carriers are recycled without being off-line.
In the embodiment, the whole box of basic detonators is separately transferred box by box under the condition of unmanned operation, and the box of basic detonators is fully automatically transferred out and subjected to box die transfer operation in the next working procedure. The maximum storage capacity of the explosion-proof chamber in the working procedure is 5kg of TNT equivalent, the maximum storage capacity of the basic detonator can reach 25 boxes, the number of the basic detonator is 2500, the number of the basic detonator is 2.5kg of TNT equivalent, and the storage capacity is in a designed safety range.
The basic detonator automatic box rotary die unit 3 mainly realizes that one hundred basic detonators tightly packed in one box are taken out from the box and are distributed into a fixed die carrying hole for fixation according to a certain interval distance through an automatic distribution device, the loading capacity of a die carrying is generally fifty basic detonators and is distributed in five rows and ten basic detonators in each row, and the distribution mode is set for meeting the requirement that a loading pipe cooperates with a robot to automatically take the basic detonators. And the empty detonator loading mold automatically enters a box transfer molding machine, the basic detonator is loaded, and the empty detonator box with the basic detonator taken out is automatically collected into an empty box for transfer use. The basic detonator mold loading unit automatically ascends to the conveyor belt 3-2 in the box transfer unit, the conveyor belt 3-2 conveys the basic detonators in the basic detonator mold loading unit to each online assembled electronic detonator module for use according to the automatic control requirement, and when all the basic detonators on the basic detonator mold loading unit are used up by the assembled electronic detonator module, the empty mold loading unit returns back to the conveyor belt 3-2, returns to the basic detonator automatic box transfer unit 3, then returns to the tubulation station, then is loaded with the basic detonators, is circularly circulated for use, and completes all functions of full-load mold uploading into the conveyor belt 3-2 and no-load returning into the tubulation station. When the base detonator filling production line is connected with a base detonator filling production line, the carrier which is output by the base detonator filling production line and is provided with the qualified base detonator does not need to pass through the box transfer molding machine of the base detonator automatic box transfer molding unit 3, and the carrier vertical lifting unit 2-2 which feeds the base detonator is directly lifted to the conveying belt 3-2. The starting end 2-1 of the basic detonator feeding carrier conveying belt is positioned at the starting end of the basic detonator supply module, and the returning end 2-3 of the basic detonator carrier conveying belt is positioned at the tail end of the fifth assembled electronic detonator module 8.
Assembling an electronic detonator module: comprises an electronic detonator assembling unit machine 4-1 and a middle package packaging unit.
The electronic detonator assembling unit machine 4-1 adopts a single machine with independent single station or double stations, and is operated by a robot, the assembling cooperative robot is controlled by the electronic detonator assembling unit and the calculation control box 4-3 to work, the assembling cooperative robot automatically takes and places the basic detonators from the electronic detonator assembling logistics conveying unit 4-2 into the mouth receiving device of the electronic detonator assembling unit machine 4-1, takes and inserts the electronic ignition piece from the supply station into the basic detonator mouth in the mouth receiving device, so as to complete the automatic detection of the electronic ignition piece, the automatic bayonet sealing of the basic detonators and the electronic ignition piece, the shell code of the basic detonator shell, the injection of a User identity Identification UID (User Identification) code, namely an address code, a detonation code junction box in the electronic ignition piece, the correctness of the injection code, the printing of a mark on the shell at the tail part of the leg wire, the visual Identification check and the correctness of the printing of the mark on the junction box, Checking the correctness and consistency with the injected information, visually identifying and inspecting the quality of the bayonet, finishing the judgment of whether the detonator is qualified or not, automatically rejecting unqualified products and supplementing corresponding qualified products, and conveying the qualified electronic detonator products to a middle packaging machine unit for full-automatic packaging.
The middle packing packaging unit adopts a middle packing machine, qualified electronic detonators are placed into the middle packing machine through the assembly cooperation robot, the number of finished electronic detonators filled into each bag or box is determined according to different lengths of leg wires, product information of the bags or boxes is automatically printed out and is placed into the middle packing bag or box after the specified number is reached, the middle packing bag or box is sealed and is automatically placed into a turnover box, the turnover box is automatically transferred out after the number of the bags or boxes in the turnover box reaches the specified value, the turnover box is conveyed to a full-automatic packing module 9 to finish final packing of finished electronic detonators, an empty turnover box automatically returns to a middle packing station, and the electronic detonators are not taken off line and are automatically recycled.
Full-automatic vanning module 9: the carton used for final packaging is fully automatically unfolded, bottomed and reinforced, identification character symbols and bar codes are sprayed on the carton in an automatic control mode, medium package bags or boxes in a turnover box are placed into the carton through a box turnover machine, materials such as a use instruction, a packing list, a quality inspection list, a certificate and the like are automatically placed into the carton, the carton is automatically sealed and bundled to form a box-formed package product which can be transported, and the box-formed package product is sent to an automatic detonator finished product box loading unit 11 through a finished product turnover box sending-out unit 9-1. The starting end 3-3 of the finished product turnover box conveying conveyor belt is positioned at the tail end of the full-automatic boxing module 9, and the return end 3-1 of the finished product turnover box conveying conveyor belt is positioned at the starting end of the first assembled electronic detonator module 4.
The automatic loading and conveying module comprises an automatic conveying vehicle entering unit 10, a detonator finished product box automatic loading unit 11 and a finished product detonator box automatic conveying unit 12.
The automatic carrier entering unit 10 is an introducing unit of an automatic carrier, introduces an empty carrier into the apparatus, and automatically transfers the empty carrier to a loading position in a standby state according to a command of the full-automatic control box 9-2 for conveying, packing and loading.
The detonator finished product box automatic loading unit 11 automatically takes the bundled electronic detonator finished product boxes, automatically loads the electronic detonator finished product boxes into a transportation truck box, arranges a plurality of boxes of products in the transportation truck box according to the control command of a full-automatic control box 9-2 for transportation, packaging and loading in sequence and safely runs forwards automatically after the truck is full, so that the truck is out of the loading position, and an empty transportation truck automatically enters the loading position to be loaded next truck.
The finished product detonator box automatic delivery unit 12 is used for receiving a transport vehicle filled with finished product electronic detonators, the transport vehicle automatically arrives at the position to be ready, the power transport vehicle automatically enters the bottom of the transport vehicle, the vehicle and the product box are fixed and lifted together to enable the transport vehicle to leave the ground, the power transport vehicle transports the vehicle and the products together to a turnover storehouse along a specified road, and the vehicle is put down to be put in storage. At the same time, the mobile carrier lifts the unloaded empty carrier, returns along a predetermined route, and places the empty carrier on the automatic carrier entry unit 10 to stand by.
In summary, the above is only a preferred embodiment of the present invention, and is not intended to limit the scope of the present invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (9)
1. An electronic detonator assembly production line is characterized by comprising an electronic ignition part supply module, a basic detonator supply module, an assembled electronic detonator module, a full-automatic boxing module and an automatic loading and conveying module;
the electronic ignition part supply module, the basic detonator supply module, the assembled electronic detonator module, the full-automatic boxing module and the automatic loading and conveying module are sequentially arranged, the electronic ignition part supply module sends the electronic ignition part to the assembled electronic detonator module through a conveying belt, the basic detonator supply module sends the basic detonator to the assembled electronic detonator module through the conveying belt, the assembled electronic detonator module hermetically connects the electronic ignition part and the basic detonator and injects an UID code and a detonation password to complete the assembly of the electronic detonator, and the assembled electronic detonator is sent to the full-automatic boxing module through the conveying belt; the full-automatic boxing module packs the electronic detonators into boxes, and the electronic detonators are conveyed out of a production workshop through the automatic loading and conveying module.
2. The electronic detonator assembly line of claim 1 wherein five of the assembled electronic detonator modules are sequentially connected by a belt or a step slide or a reciprocating rail.
3. An electronic detonator assembly line as claimed in claim 2 wherein there are provided five assembly electronic detonator modules in basic combination with one electronic primer supply module; the combined production line is formed by adopting two sets of basic combinations which are arranged in the same side in sequence or in a bilateral central symmetry mode and matching with a basic detonator supply module, a full-automatic boxing module and an automatic loading and conveying module, wherein the basic detonator supply module is arranged between an electronic ignition piece and a first assembled electronic detonator module, and the full-automatic boxing module and the automatic loading and conveying module are sequentially connected behind the last assembled electronic detonator module.
4. The electronic detonator assembling line of claim 3, wherein two sets of the combined lines are arranged in the same-side sequential arrangement manner or in the bilateral central symmetry manner.
5. The electronic detonator assembly line of claim 1 wherein the base detonator supply module further comprises a base detonator automatic box transfer unit for arranging the base detonators in the loading box into the carriers according to a set rule.
6. The electronic detonator assembling line of claim 1, wherein the electronic detonator assembling module comprises an electronic detonator assembling unit machine and a tundish packaging unit, the electronic detonator assembling unit machine is matched with a robot to complete the assembly of the electronic ignition element and the basic detonator, and the electronic ignition element and the basic detonator are conveyed to the tundish packaging unit;
the middle package packaging unit is used for packaging and molding a certain number of electronic detonator, printing the information list, putting the information list into a package, and sending the information list to the full-automatic boxing module together.
7. The electronic detonator assembly line of claim 1 wherein the automatic loading and conveying module comprises an automatic conveying vehicle entry unit, a detonator finished product box automatic loading unit and a finished product detonator box automatic delivery unit;
the automatic transport vehicle entering unit is used for transferring an empty transport vehicle to a loading position;
the automatic detonator finished product box loading unit is used for automatically loading the electronic detonators packaged into boxes into a transfer cart until the electronic detonators are fully loaded;
the finished product detonator box automatic delivery unit is used for delivering the full delivery wagon out of the workshop along a specified road.
8. The electronic detonator assembly line of claim 2 wherein the initial end of the conveyor belt between the electronic priming member supply module and the assembled electronic detonator module is at the initial position of the line and the return end of the conveyor belt is at the end of the fifth assembled electronic detonator module; the initial end of the conveyor belt between the basic detonator supply module and the assembled electronic detonator module is positioned at the initial end of the basic detonator supply module, and the return end of the conveyor belt is positioned at the tail end of the fifth assembled electronic detonator module; the starting end of the conveying belt between the assembly electronic detonator module and the full-automatic boxing module is positioned at the tail end of the full-automatic boxing module, and the return end of the conveying belt is positioned at the starting end of the first assembly electronic detonator module.
9. The electronic detonator assembly line of claim 8 wherein the conveyor between the electronic priming member supply module and the assembled electronic detonator module is located at a bottom level, the conveyor between the base detonator supply module and the assembled electronic detonator module is located at a top level, and the conveyor between the assembled electronic detonator module and the fully automatic boxing module is located at an intermediate level.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921033479.3U CN210664167U (en) | 2019-07-04 | 2019-07-04 | Electronic detonator assembling line |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201921033479.3U CN210664167U (en) | 2019-07-04 | 2019-07-04 | Electronic detonator assembling line |
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| CN210664167U true CN210664167U (en) | 2020-06-02 |
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| CN201921033479.3U Withdrawn - After Issue CN210664167U (en) | 2019-07-04 | 2019-07-04 | Electronic detonator assembling line |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110260729A (en) * | 2019-07-04 | 2019-09-20 | 广西金建华民用爆破器材有限公司 | A kind of electric detonator assembling line |
-
2019
- 2019-07-04 CN CN201921033479.3U patent/CN210664167U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110260729A (en) * | 2019-07-04 | 2019-09-20 | 广西金建华民用爆破器材有限公司 | A kind of electric detonator assembling line |
| CN110260729B (en) * | 2019-07-04 | 2024-04-19 | 广西金建华民用爆破器材有限公司 | Electronic detonator assembly production line |
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