CN113352533B - Method for trimming latex mattress before demolding - Google Patents
Method for trimming latex mattress before demolding Download PDFInfo
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- CN113352533B CN113352533B CN202110446735.7A CN202110446735A CN113352533B CN 113352533 B CN113352533 B CN 113352533B CN 202110446735 A CN202110446735 A CN 202110446735A CN 113352533 B CN113352533 B CN 113352533B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
- B29C44/34—Auxiliary operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B17/00—Recovery of plastics or other constituents of waste material containing plastics
- B29B17/04—Disintegrating plastics, e.g. by milling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C33/00—Moulds or cores; Details thereof or accessories therefor
- B29C33/44—Moulds or cores; Details thereof or accessories therefor with means for, or specially constructed to facilitate, the removal of articles, e.g. of undercut articles
- B29C33/442—Moulds or cores; Details thereof or accessories therefor with means for, or specially constructed to facilitate, the removal of articles, e.g. of undercut articles with mechanical ejector or drive means therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
- B29C44/34—Auxiliary operations
- B29C44/35—Component parts; Details or accessories
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B17/00—Recovery of plastics or other constituents of waste material containing plastics
- B29B17/04—Disintegrating plastics, e.g. by milling
- B29B2017/0424—Specific disintegrating techniques; devices therefor
- B29B2017/0476—Cutting or tearing members, e.g. spiked or toothed cylinders or intermeshing rollers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/751—Mattresses, cushions
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/52—Mechanical processing of waste for the recovery of materials, e.g. crushing, shredding, separation or disassembly
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Environmental & Geological Engineering (AREA)
- Crushing And Pulverization Processes (AREA)
- Separation, Recovery Or Treatment Of Waste Materials Containing Plastics (AREA)
Abstract
The invention relates to a latex mattress, in particular to a method for trimming the latex mattress before demolding. The technical problems are as follows: a method for demoulding a trimmed latex mattress before demoulding is provided. The technical proposal is as follows: the method for demolding the pre-demolding trimmed emulsion mattress adopts processing equipment which comprises a shovel edge cutting system, a die opening system, a scraping system, a crushing system, a die system, a first electric conveying roller set, a second electric conveying roller set, a third electric conveying roller set and the like; the lower part of the bed plate of the working machine is welded with the supporting leg column. The invention realizes the demoulding treatment after the foam molding of the latex mattress, scrapes off and separates the latex overflowed from the side part of the mould before demoulding, then automatically opens the mould, cuts and separates the latex sheet overflowed from the front side of the mould, ensures that the cutting edge cannot be skewed, and completes the effect of automatic demoulding of the latex mattress.
Description
Technical Field
The invention relates to a latex mattress, in particular to a method for trimming the latex mattress before demolding.
Background
The latex mattress is a modern green bedroom product which has various excellent performances and is suitable for high-quality and healthy sleep of a human body, and is produced by taking off the rubber tree juice collected from the rubber tree through the exquisite technical process and combining the modern equipment and technology to carry out processes such as mold drawing, foaming, gel, vulcanization, water washing, drying, molding, packaging and the like. The latex sponge is a porous rubber material with a cellular structure of all or most of continuous pores and a small part of non-continuous pores. Is one of the latex products with the largest amount of latex consumption. Has the characteristics of high elasticity, shock absorption, compression fatigue resistance, good bearing performance, comfort, durability and the like.
At present, in the prior art, latex mattress is in the foaming process, need pour into latex into the mould, because the latex foaming in-process can take place to expand, and then lead to partial latex to spill over in the hole of gap and mould surface of mould, make latex mattress behind the drawing of patterns, the edge of latex mattress can have unnecessary latex deckle edge, a large amount of latex is the front side opening outflow from the mould simultaneously, lead to the front side of mould to be covered by latex, form the latex piece of being connected with latex mattress, latex piece and the inseparable adhesion of mould, lead to latex mattress drawing of patterns inconvenient, if the film is thicker, follow-up manual cutting separation is wasted time and energy, manual cutting is accurate inadequately, lead to cutting edge skew, still need clear up the mould after the drawing of patterns, latex mattress drawing of patterns process is loaded down with trivial details.
In order to solve the problems, a method for trimming the latex mattress before demolding is provided.
Disclosure of Invention
In order to overcome latex mattress among the prior art in carrying out the foaming process, need pour into latex into the mould in, because latex foaming in-process can take place to expand, and then lead to partial latex to spill over in the hole of gap and mould surface of mould, make latex mattress behind the drawing of patterns, the edge of latex mattress can have unnecessary latex deckle edge, a large amount of latex is the front side opening outflow from the mould simultaneously, lead to the front side of mould to be covered by latex, form the latex piece of being connected with latex mattress, latex piece and mould inseparable adhesion lead to latex mattress drawing of patterns, if the film is thicker, follow-up manual cutting separation is wasted time and energy, manual cutting is inaccurate, lead to cutting edge skew, still need clear up the mould after the drawing of patterns, the technical problem that latex mattress drawing of patterns process is loaded down with trivial details is: a method for demoulding a trimmed latex mattress before demoulding is provided.
The technical proposal is as follows: the method for demolding the pre-demolding trimmed emulsion mattress adopts processing equipment, wherein the processing equipment comprises a working machine bed plate, supporting legs, an operation table column, an operation control screen, a shovel edge cutting system, a die opening system, a scraping system, a crushing system, a die system, a first electric conveying roller set, a second electric conveying roller set and a third electric conveying roller set; the lower part of the bed plate of the working machine is welded with the supporting leg column; welding the upper part of the bed plate of the working machine with the operation table column; the upper part of the operation table column is connected with an operation control screen; the upper part of the bed plate of the working machine is connected with a shovel edge cutting system; the upper part of the bed plate of the working machine is connected with a die opening system; the upper part of the bed plate of the working machine is connected with a scraping system; the scraping system is connected with the die opening system; the upper part of the bed plate of the working machine is connected with a crushing system; the crushing system is connected with the scraping system; the lower part of the die system is contacted with a third electric conveying roller set; the lower part of the first electric conveying roller group is connected with a working machine tool plate; the lower part of the second electric conveying roller set is connected with a working machine tool plate; the lower part of the third electric conveying roller group is connected with a working machine tool plate;
The method for demoulding the trimmed latex mattress before demoulding comprises the following steps:
step one: the side edge scraping system is controlled to scrape and separate overflow edges on two sides of the die when the first electric conveying roller set, the second electric conveying roller set and the third electric conveying roller set convey the die system to one side of the edge scraping cutting system;
step two: the mold is opened, and the mold opening system is controlled to open the mold system;
step three: a front side shovel edge, after the die is opened by the die opening system, a shovel edge cutting system is controlled to cut and separate a part formed by overflow of the front side of the latex mattress;
step four: crushing and utilizing, and mincing the latex leftover materials obtained by cutting and separating the shovel edge, so that the latex leftover materials are convenient to recycle and reuse;
step five: and taking out the mattress, opening the die system, and taking out the mattress after edge shoveling is completed, and then controlling the first electric conveying roller set, the second electric conveying roller set and the third electric conveying roller set to convey the die system away for next treatment.
The shovel edge cutting system comprises a first movement control mechanism, a second movement control mechanism, a third movement control mechanism, a mounting frame strip, a first screw rod, a first flat gear, a limiting slide rod, a first internal thread sliding seat, a second internal thread sliding seat, a first shovel plate, a first electric push rod, a second electric push rod, a third electric push rod, a second shovel plate, a first electric slide rail, a first electric slide seat, a motor seat plate, a first power motor and a cutting saw blade; the lower part of the first movement control mechanism is connected with a working machine tool plate; the lower part of the second movement control mechanism is connected with a working machine tool plate; the lower part of the third movement control mechanism is connected with a working machine tool plate; the lower part of the mounting frame strip is connected with a first movement control mechanism; the lower part of the mounting frame strip is connected with a second movement control mechanism; the lower part of the mounting frame strip is connected with a third movement control mechanism; the first screw rod is rotationally connected with the mounting frame strip; the axle center of the first flat gear is fixedly connected with a first screw rod; the limiting slide bar is fixedly connected with the mounting frame strip; the inner side of the first internal thread sliding seat is in transmission connection with the first screw rod; the inner side of the first internal thread sliding seat is in sliding connection with the limit sliding rod; the inner side of the second internal thread sliding seat is in transmission connection with the first screw rod; the inner side of the second internal thread sliding seat is in sliding connection with the limit sliding rod; the first shovel plate is connected with the first internal thread sliding seat through bolts; the first shovel plate is connected with the second internal thread sliding seat through bolts; the first electric push rod is connected with the first shovel plate; the second electric push rod is connected with the first shovel plate; the third electric push rod is connected with the first shovel plate; the second shovel plate is connected with the first electric push rod; the second shovel plate is connected with the second electric push rod; the second shovel plate is connected with a third electric push rod; the lower part of the first electric sliding rail is connected with the first shovel plate through bolts; the first electric sliding seat is in sliding connection with the first electric sliding rail; the lower part of the motor seat plate is connected with the first electric sliding seat through bolts; the first power motor is connected with the motor seat board through bolts; the axis of the cutting saw blade is fixedly connected with the output shaft of the first power motor.
Further, the die opening system comprises a first bearing frame plate, a rotating shaft rod, a second bearing frame plate, a turnover control frame, a first connecting shaft seat, a first electric hydraulic rod, a second connecting shaft seat, a third connecting shaft seat, a second electric hydraulic rod and a fourth connecting shaft seat; the lower part of the first bearing frame plate is connected with a working machine tool plate through bolts; the rotating shaft rod is rotationally connected with the first bearing frame plate; the second bearing frame plate is rotationally connected with the rotating shaft lever; the lower part of the second bearing frame plate is connected with a working machine tool plate through bolts; the overturning control frame is fixedly connected with the rotating shaft lever; the overturning control frame is connected with the edge scraping system; the first connecting shaft seat is connected with the overturning control frame; the first electric hydraulic rod is rotationally connected with the first connecting shaft seat; the second connecting shaft seat is rotationally connected with the first electric hydraulic rod; the lower part of the second connecting shaft seat is connected with a working machine tool plate through bolts; the third connecting shaft seat is connected with the overturning control frame; the second electric hydraulic rod is rotationally connected with the third connecting shaft seat; the fourth connecting shaft seat is rotationally connected with the second electric hydraulic rod; and the lower part of the fourth connecting shaft seat is connected with a working machine tool plate through bolts.
Further, the scraping system comprises a first bearing T-shaped table, a first rotating shaft rod, a second flat gear, a first driving wheel, a third flat gear, a second screw rod, a first scraping mechanism, a second driving wheel, a third driving wheel, a second bearing T-shaped table, a third screw rod and a second scraping mechanism; the lower part of the first bearing T-shaped table is connected with a working machine tool plate through bolts; the first rotating shaft rod is rotationally connected with the first bearing T-shaped table; the second flat gear axle center is fixedly connected with the first rotating shaft lever; the axle center of the first driving wheel is fixedly connected with a first rotating shaft lever; the first driving wheel is connected with the reducing system; the third flat gear is meshed with the second flat gear; the second screw rod is fixedly connected with a third flat gear; the second screw rod is rotationally connected with the overturning control frame; the inner side of the first scraping mechanism is in transmission connection with the second screw rod; the first scraping mechanism is in sliding connection with the overturning control frame; the axis of the second driving wheel is fixedly connected with a second screw rod; the outer ring surface of the third driving wheel is in driving connection with the second driving wheel through a belt; the lower part of the second bearing T-shaped table is connected with a working machine tool plate through bolts; the third screw rod is rotationally connected with the overturning control frame; the inner side of the second scraping mechanism is in transmission connection with a third screw rod; the second scraping mechanism is in sliding connection with the overturning control frame.
Further, the crushing system comprises a second power motor, a second rotating shaft rod, a fourth flat gear, a fifth flat gear, a first crushing roller, a crushing cabin, a second crushing roller, a fourth driving wheel, a fifth driving wheel, a sixth driving wheel, a third rotating shaft rod, a gear frame, a first bevel gear, a second bevel gear, a fourth rotating shaft rod, a seventh driving wheel, an eighth driving wheel, a fifth rotating shaft rod and a sixth flat gear; the lower part of the second power motor is connected with a working machine tool plate through bolts; the second rotating shaft rod is fixedly connected with the output shaft of the second power motor; the axle center of the fourth flat gear is fixedly connected with the second rotating shaft rod; the fifth flat gear is meshed with the fourth flat gear; the first mincing roller is fixedly connected with the fifth flat gear; the mincing cabin is rotationally connected with the first mincing roller; the second mincing roller is rotationally connected with the mincing cabin; the second mincing roller is fixedly connected with the fourth flat gear; the axle center of the fourth driving wheel is fixedly connected with the second rotating shaft rod; the axle center of the fifth driving wheel is fixedly connected with the second rotating shaft rod; the outer ring surface of the sixth driving wheel is in driving connection with the fifth driving wheel through a belt; the third rotating shaft rod is fixedly connected with a sixth driving wheel; the gear frame is rotationally connected with the third rotating shaft rod; the lower part of the gear frame is connected with a working machine tool plate through bolts; the axle center of the first bevel gear is fixedly connected with a third rotating shaft rod; the second bevel gear is meshed with the first bevel gear; the fourth rotating shaft rod is fixedly connected with the second bevel gear; the fourth rotating shaft rod is rotationally connected with the gear rack; the axle center of the seventh driving wheel is fixedly connected with the fourth rotating shaft rod; the outer ring surface of the seventh driving wheel is in driving connection with the first driving wheel through a belt; the outer ring surface of the eighth driving wheel is in driving connection with the fourth driving wheel through a belt; the outer surface of the fifth rotating shaft rod is fixedly connected with an eighth driving wheel; the fifth rotating shaft rod is rotationally connected with the gear rack; the axle center of the sixth flat gear is fixedly connected with the fifth rotating shaft rod.
Further, the die system comprises a lower die plate, an upper die plate, a first deflector rod and a second deflector rod; the lower part of the lower template is contacted with a third electric conveying roller set; the upper template is rotationally connected with the lower template; the first deflector rod is welded with the upper template; and the second deflector rod is welded with the upper template.
Further, the first movement control mechanism comprises a mounting table, a second electric sliding rail and a second electric sliding seat; the lower part of the mounting table is connected with a working machine tool plate through bolts; the lower part of the second electric sliding rail is connected with the mounting table through bolts; the second electric sliding seat is in sliding connection with the second electric sliding rail; and the upper part of the second electric sliding seat is connected with the mounting frame strip through bolts.
Further, the first scraping mechanism comprises a tip plate, a bottom plate, a mounting seat plate, a fourth electric push rod and a blocking push plate; the inner side of the tip plate is in transmission connection with the second screw rod; the outer surface of the tip plate is in sliding connection with the overturning control frame; the bottom plate and the tip plate are welded; the mounting base plate is connected with the tip plate through bolts; the fourth electric push rod is connected with the mounting seat board; the blocking push plate is connected with the fourth electric push rod.
Further, one side of the second shovel plate far away from the first electric push rod is provided with a right-angle trapezoid plate, and the inclined waist of the right-angle trapezoid plate is positioned above.
The beneficial effects of the invention are as follows: firstly, in order to solve the problems that latex is required to be injected into a mould in the foaming process of a latex mattress in the prior art, as the latex is expanded in the foaming process of the latex, part of latex overflows from gaps of the mould and holes on the surface of the mould, redundant latex burrs exist at the edge of the latex mattress after the latex mattress is demoulded, and a large amount of latex flows out from an opening at the front side of the mould, so that the front side of the mould is covered by latex to form a latex sheet connected with the latex mattress, the latex sheet is tightly adhered with the mould, the latex mattress is inconvenient to demould, such as thicker film, time and labor are wasted in subsequent manual cutting and separation, the manual cutting is not accurate enough, the cutting edge is inclined, the mould is required to be cleaned after the latex mattress is demoulded, and the latex mattress is fussy in the demould process;
secondly, a shoveling cutting system, a die opening system, a scraping system, a crushing system and a die system are designed, when the die system is used, firstly, the die system on the production line is conveyed to one side of the shoveling cutting system by a first electric conveying roller set, a second electric conveying roller set and a third electric conveying roller set, then the scraping system is controlled to remove and separate overflow edges on two sides of the die, then the die opening system is controlled to open the die system, after the die is opened by the die opening system, the cutting system is controlled to separate overflow formed parts on the front side of a latex mattress, then the latex leftover materials obtained by cutting and separating the shoveling edges are subjected to mincing treatment, so that recycling is facilitated, after the die system is opened and the shoveling is completed, the mattress is taken out, and then the die system is conveyed away by the first electric conveying roller set, the second electric conveying roller set and the third electric conveying roller set, and the next treatment is carried out;
And thirdly, demolding treatment after foaming molding of the latex mattress is realized, latex overflowed from the side part of the mold is scraped and separated before demolding, then the mold is automatically opened, and the latex sheet overflowed from the front side of the mold is cut and separated, so that the operation of subsequent manual cutting is omitted, accurate mechanical cutting is realized, the cutting edge is ensured not to be inclined, and the automatic demolding effect of the latex mattress is completed.
Drawings
FIG. 1 is a first perspective view of the present invention;
FIG. 2 is a schematic view of a second perspective structure of the present invention;
FIG. 3 is a schematic perspective view of a cutting edge system according to the present invention;
FIG. 4 is a schematic perspective view of a first portion of the edge cutting system of the present invention;
FIG. 5 is a schematic perspective view of a second portion of the cutting edge system of the present invention;
FIG. 6 is a schematic perspective view of an opening system according to the present invention;
FIG. 7 is a schematic perspective view of a scraping system according to the invention;
FIG. 8 is a schematic perspective view of a reducing system of the present invention;
FIG. 9 is a schematic perspective view of a mold system according to the present invention;
FIG. 10 is a schematic diagram of a first motion control mechanism according to the present invention;
fig. 11 is a schematic perspective view of a first scraping mechanism according to the present invention;
fig. 12 is a schematic perspective view of a second blade according to the present invention.
Part names and serial numbers in the figure: 1_work machine bed, 2_support stilts, 3_operator columns, 4_run control screen, 5_edge cutting system, 6_die opening system, 7_edge scraping system, 8_reducing system, 9_die system, 10_first set of motorized transfer rolls, 11_second set of motorized transfer rolls, 12_third set of motorized transfer rolls, 501_first movement control mechanism, 502_second movement control mechanism, 503_third movement control mechanism, 504_mounting frame bar, 505_first lead screw, 506_first flat gear, 507_limit slide bar, 508_first internally threaded slide seat, 509_second internally threaded slide seat, 5010_first shovel plate, 5011_first motorized push rod, 5012_second motorized push rod, 5013_third motorized push rod, 5014_second shovel plate, 5015_first motorized slide rail, 5016_first motorized slide seat, 7_motor seat, 5018_first power motor, 5019 cutting saw blade, 601 first bearing plate, 602 rotating shaft, 603 second bearing plate, 604 tilting control frame, 605 first connecting shaft seat, 606 first electrically powered hydraulic shaft, 607 second connecting shaft seat, 608 third connecting shaft seat, 609 second electrically powered hydraulic shaft, 6010 fourth connecting shaft seat, 701 first bearing T-shaped table, 702 first rotating shaft rod, 703 second flat gear, 704 first driving wheel, 705 third flat gear, 706 second screw rod, 707 first scraping mechanism, 708 second driving wheel, 709 third driving wheel, 7010 second bearing T-shaped table, 7011 third screw rod, 7012 second scraping mechanism, 801 second power motor, 802 second rotating shaft rod, 803 fourth flat gear, 804 fifth flat gear, 805 first grinding roller, 806 second grinding roller, 807 second grinding roller, 808 fourth grinding wheel, 809_fifth drive wheel, 8010_sixth drive wheel, 8011_third spindle bar, 8012_carrier, 8013_first bevel gear, 8014_second bevel gear, 8015_fourth spindle bar, 8016_seventh drive wheel, 8017_eighth drive wheel, 8018_fifth spindle bar, 8019_sixth flat gear, 901_lower plate, 902_upper plate, 903_first toggle lever, 904_second toggle lever, 50101_mount table, 50102_second electric slide rail, 50103 _second electric slide, 70701_tip plate, 70702_bottom plate, 70703_mount plate, 70704_fourth electric push rod, 70705_blocking push plate.
Detailed Description
The following describes in detail the preferred embodiments of the present invention with reference to the accompanying drawings.
Example 1
1-12, the pre-demoulding trimming latex mattress demoulding method adopts processing equipment which comprises a working machine bed board 1, a supporting leg column 2, an operation table column 3, an operation control screen 4, a shovel edge cutting system 5, a mould opening system 6, a scraping system 7, a crushing system 8, a mould system 9, a first electric conveying roller set 10, a second electric conveying roller set 11 and a third electric conveying roller set 12; the lower part of the bed plate 1 of the working machine is welded with the supporting leg posts 2; the upper part of the bed plate 1 of the working machine is welded with an operation table column 3; the upper part of the operation table column 3 is connected with an operation control screen 4; the upper part of the working machine bed board 1 is connected with a shovel edge cutting system 5; the upper part of the working machine bed plate 1 is connected with a die opening system 6; the upper part of the working machine bed plate 1 is connected with a scraping system 7; the scraping system 7 is connected with the die opening system 6; the upper part of the bed plate 1 of the working machine is connected with a crushing system 8; the reducing system 8 is connected with the scraping system 7; the lower part of the mould system 9 is contacted with a third electric conveying roller set 12; the lower part of the first electric conveying roller set 10 is connected with the bed plate 1 of the working machine; the lower part of the second electric conveying roller set 11 is connected with the bed board 1 of the working machine; the lower part of the third electric conveying roller set 12 is connected with the bed board 1 of the working machine;
The method for demoulding the trimmed latex mattress before demoulding comprises the following steps:
step one: a side edge scraping system 7 is controlled to scrape and separate overflow edges on two sides of the die when the first electric conveying roller set 10, the second electric conveying roller set 11 and the third electric conveying roller set 12 convey the die system 9 to one side of the edge scraping cutting system 5;
step two: the mold is opened, and the mold opening system 6 is controlled to open the mold system 9;
step three: a front side shovel edge, after the die is opened by the die opening system 6, the shovel edge cutting system 5 is controlled to cut and separate the overflow formed part of the front side of the latex mattress;
step four: crushing and utilizing, and mincing the latex leftover materials obtained by cutting and separating the shovel edge, so that the latex leftover materials are convenient to recycle and reuse;
step five: after the mattress is taken out, the die system 9 is opened and the edge is shoveled, the mattress is taken out, and then the first electric conveying roller set 10, the second electric conveying roller set 11 and the third electric conveying roller set 12 are controlled to convey the die system 9 away for the next treatment.
When the equipment for trimming the latex mattress demolding method before demolding is used, the device is firstly fixed at the tail end of a latex mattress demolding production line, then an external power supply is connected, a control device of an operation control screen 4 is manually opened for operation, then after the mattress is foamed in a die system 9, the die system 9 on the production line is conveyed to one side of a shovel edge cutting system 5 by a first electric conveying roller set 10, a second electric conveying roller set 11 and a third electric conveying roller set 12, then a scraping edge system 7 is controlled to scrape off and separate overflow edges on two sides of the die, then an opening die system 6 is controlled to open the die system 9, after the opening die system 6 opens the die, the shovel edge cutting system 5 is controlled to cut and separate a part formed by overflowing the front side of the latex mattress, then latex shovel edge cut and separated latex leftover materials are ground for convenient recycling, after the die system 9 is opened and the shovel edge is completed, the die system 9 is taken out, then the first electric conveying roller set 10, the second electric conveying roller set 11 and the third electric conveying roller set 12 are controlled to convey the die system 9 away, the latex is carried out for next time, the latex is automatically scraped off, the latex foam side of the die is automatically, the die is automatically scraped off, the die is automatically cut, the latex is automatically cut off, the die is automatically cut, the edge is automatically separated, and the latex is automatically cut, and the edge is accurately cut, and the edge is automatically cut, and the latex is cut off, and the die is automatically cut and cut.
The edge cutting system 5 includes a first movement control mechanism 501, a second movement control mechanism 502, a third movement control mechanism 503, a mounting frame 504, a first screw rod 505, a first flat gear 506, a limit sliding rod 507, a first internal thread sliding seat 508, a second internal thread sliding seat 509, a first shovel board 5010, a first electric push rod 5011, a second electric push rod 5012, a third electric push rod 5013, a second shovel board 5014, a first electric sliding rail 5015, a first electric sliding seat 5016, a motor seat board 5017, a first power motor 5018, and a cutting saw blade 5019; the lower part of the first movement control mechanism 501 is connected with the bed board 1 of the working machine; the lower part of the second movement control mechanism 502 is connected with the bed board 1 of the working machine; the lower part of the third movement control mechanism 503 is connected with the bed board 1 of the working machine; the lower part of the mounting frame strip 504 is connected with the first movement control mechanism 501; the lower part of the mounting frame strip 504 is connected with the second movement control mechanism 502; the lower part of the mounting frame strip 504 is connected with a third movement control mechanism 503; the first screw rod 505 is rotatably connected with the mounting frame strip 504; the axle center of the first flat gear 506 is fixedly connected with a first screw rod 505; the limit slide bar 507 is fixedly connected with the mounting frame strip 504; the inner side of the first internal thread sliding seat 508 is in transmission connection with the first screw rod 505; the inner side of the first internal thread sliding seat 508 is in sliding connection with the limit sliding rod 507; the inner side of the second internal thread sliding seat 509 is in transmission connection with the first screw rod 505; the inner side of the second internal thread sliding seat 509 is in sliding connection with the limit sliding rod 507; the first shovel 5010 is bolted to the first internally threaded slide 508; the first shovel 5010 is bolted to the second internally threaded slide 509; the first electric push rod 5011 is connected with the first shovel board 5010; the second electric push rod 5012 is connected with the first shovel board 5010; the third electric push rod 5013 is connected with the first shovel board 5010; the second shovel 5014 is connected with the first electric push rod 5011; the second shovel 5014 is connected with a second electric push rod 5012; the second shovel 5014 is connected with a third electric push rod 5013; the lower part of the first electric sliding rail 5015 is connected with a first shovel board 5010 through bolts; the first electric sliding seat 5016 is in sliding connection with the first electric sliding rail 5015; the lower part of the motor seat board 5017 is connected with a first electric sliding seat 5016 through bolts; the first power motor 5018 is connected with the motor seat board 5017 through bolts; the axis of the cutting saw blade 5019 is fixedly connected with the output shaft of the first power motor 5018.
After the processing of the latex mattress by the mold opening system 6 and the edge scraping system 7 is completed, the upper die plate 902 is opened upwards, then the first movement control mechanism 501, the second movement control mechanism 502 and the third movement control mechanism 503 are controlled to synchronously drive the mounting frame strip 504 to move towards the direction close to the mold system 9, then at the moment, one side of the second shovel board 5014 far away from the first electric push rod 5011 is attached to the front side of the lower die plate 901, namely, the control is performed, meanwhile, the first flat gear 506 moves to a position meshed with the sixth flat gear 8019, the sixth flat gear 8019 drives the first flat gear 506 to rotate, then the first flat gear 506 drives the first screw 505 to rotate, the first screw 505 rotates to drive the first internal thread sliding seat 508 and the second internal thread sliding seat 509 to move, namely, the first internal thread sliding seat 508 and the second internal thread sliding seat 509 slide on the surface of the limiting slide rod 507, and then the first shovel board 5010 is driven to move, the first shovel board 5010 drives the connected components to move synchronously, namely, the second shovel board 5014 is driven to move towards the direction of the operation control screen 4 when being attached to the front side of the lower template 901, and then the front side of the second shovel board 5014 is inserted into the inner side of the emulsion sheet formed by overflow at the front side when being attached to the front side of the lower template 901, and then after the second shovel board 5014 moves to the other side of the mounting frame strip 504, the cutting saw blade 5019 is positioned at the other side of the lower template 901, the sixth flat gear 8019 is controlled to stop rotating, at the moment, the second shovel board 5014 scoops up the excessive emulsion sheet at the front side of the lower template 901, and then the first electric push rod 5011, the second electric push rod 5012 and the third electric push rod 5013 are controlled to shrink, and then the first electric push rod 5011, the second electric push rod 5012 and the third electric push rod 5013 drive the second shovel board 5014 to be close to the first shovel board 5010 to clamp the emulsion sheet, then, at this moment, the first power motor 5018 is controlled to be connected to drive the cutting saw blade 5019 to rotate, then the first electric sliding rail 5015 is controlled to drive the first electric sliding seat 5016 to move, namely, the first electric sliding seat 5016 drives the motor seat board 5017, the first power motor 5018 and the cutting saw blade 5019 to synchronously move, and then the cutting saw blade 5019 moves to overflow the front side of the lower template 901 to form the latex sheet cutting separation connected with the inner latex mattress in the rotating process, and the latex sheet falls into the crushing system 8 to be crushed after the cutting separation, so that the cutting separation of the latex sheet overflowing from the front side of the die is completed.
The mold opening system 6 comprises a first bearing frame plate 601, a rotating shaft lever 602, a second bearing frame plate 603, a turnover control frame 604, a first connecting shaft seat 605, a first electric hydraulic rod 606, a second connecting shaft seat 607, a third connecting shaft seat 608, a second electric hydraulic rod 609 and a fourth connecting shaft seat 6010; the lower part of the first bearing frame plate 601 is connected with the working machine bed plate 1 through bolts; the rotating shaft lever 602 is rotatably connected with the first bearing frame plate 601; the second bearing bracket plate 603 is rotatably connected with the rotating shaft lever 602; the lower part of the second bearing frame plate 603 is connected with the bed plate 1 of the working machine through bolts; the overturning control frame 604 is fixedly connected with the rotating shaft lever 602; the overturning control frame 604 is connected with the edge scraping system 7; the first connecting shaft seat 605 is connected with the overturning control frame 604; the first electro-hydraulic rod 606 is rotatably connected with the first connecting shaft seat 605; the second connecting shaft seat 607 is rotationally connected with the first electric hydraulic rod 606; the lower part of the second connecting shaft seat 607 is connected with the bed board 1 of the working machine through bolts; the third connecting shaft seat 608 is connected with the overturning control frame 604; the second electric hydraulic rod 609 is rotatably connected with the third connecting shaft seat 608; the fourth connecting shaft seat 6010 is rotationally connected with the second electric hydraulic rod 609; the lower part of the fourth connecting shaft seat 6010 is connected with the bed plate 1 of the working machine by bolts.
After the edge scraping system 7 removes and separates the overflow edges on two sides of the die, the first electric hydraulic rod 606 and the second electric hydraulic rod 609 are controlled to slowly extend at this time, so that the first electric hydraulic rod 606 and the second electric hydraulic rod 609 rotate around the second connecting shaft seat 607 and the fourth connecting shaft seat 6010, the first electric hydraulic rod 606 and the second electric hydraulic rod 609 drive the overturning control frame 604 to overturn upwards by taking the rotating shaft rod 602 as an axis through the first connecting shaft seat 605 and the third connecting shaft seat 608 respectively, the overturning control frame 604 overturns upwards to drive the first shifting rod 903 and the second shifting rod 904 to move upwards, and the first shifting rod 903 and the second shifting rod 904 drive the upper template 902 to overturn upwards to be opened.
The scraping system 7 comprises a first bearing T-shaped table 701, a first rotating shaft lever 702, a second flat gear 703, a first driving wheel 704, a third flat gear 705, a second screw rod 706, a first scraping mechanism 707, a second driving wheel 708, a third driving wheel 709, a second bearing T-shaped table 7010, a third screw rod 7011 and a second scraping mechanism 7012; the lower part of the first bearing T-shaped table 701 is connected with the bed plate 1 of the working machine through bolts; the first rotating shaft lever 702 is rotatably connected with the first bearing T-shaped table 701; the axis of the second flat gear 703 is fixedly connected with the first rotating shaft lever 702; the axle center of the first driving wheel 704 is fixedly connected with the first rotating shaft lever 702; the first driving wheel 704 is connected with the reducing system 8; the third flat gear 705 meshes with the second flat gear 703; the second screw rod 706 is fixedly connected with the third flat gear 705; the second screw 706 is rotatably connected with the turnover control frame 604; the inner side of the first scraping mechanism 707 is in transmission connection with the second screw rod 706; the first scraping mechanism 707 is slidably connected to the flip control frame 604; the axis of the second driving wheel 708 is fixedly connected with the second screw rod 706; the outer ring surface of the third driving wheel 709 is in driving connection with the second driving wheel 708 through a belt; the lower part of the second bearing T-shaped table 7010 is connected with the bed plate 1 of the working machine through bolts; the third screw rod 7011 is rotationally connected with the overturning control frame 604; the inner side of the second scraping mechanism 7012 is in transmission connection with a third screw rod 7011; second scraping mechanism 7012 is slidably coupled to flip control frame 604.
The die system 9 on the production line is conveyed to one side of the edge cutting system 5 by the first electric conveying roller set 10, the second electric conveying roller set 11 and the third electric conveying roller set 12, then a power supply in the crushing system 8 is controlled to be connected, further, the seventh driving wheel 8016 drives the first driving wheel 704 to rotate, then the first driving wheel 704 drives the first rotating shaft lever 702 to rotate, further the first rotating shaft lever 702 drives the second flat gear 703 to rotate, then the second flat gear 703 shaft drives the third flat gear 705 to rotate, further the third flat gear 705 drives the second lead screw 706 to rotate, meanwhile the second lead screw 706 drives the second driving wheel 708 to rotate, then the second driving wheel 708 drives the third driving wheel 709 to rotate, then the third driving wheel 709 drives the third lead screw 7011 to rotate, and then the second lead screw 706 and the third lead screw 7011 synchronously rotate to respectively drive the first scraping mechanism 707 and the second scraping mechanism 7012 to slide on the inner sides of the overturning control frame 604, and the two sides of the lower die plate 901 of the first scraping mechanism 707 and the second scraping mechanism 7012 are separated by overflow edges of the lower die plate 901.
The crushing system 8 comprises a second power motor 801, a second rotating shaft rod 802, a fourth flat gear 803, a fifth flat gear 804, a first crushing roller 805, a crushing chamber 806, a second crushing roller 807, a fourth driving wheel 808, a fifth driving wheel 809, a sixth driving wheel 8010, a third rotating shaft rod 8011, a gear rack 8012, a first bevel gear 8013, a second bevel gear 8014, a fourth rotating shaft rod 8015, a seventh driving wheel 8016, an eighth driving wheel 8017, a fifth rotating shaft rod 8018 and a sixth flat gear 8019; the lower part of the second power motor 801 is connected with the bed board 1 of the working machine through bolts; the second rotating shaft lever 802 is fixedly connected with the output shaft of the second power motor 801; the axle center of the fourth flat gear 803 is fixedly connected with the second rotating shaft lever 802; the fifth flat gear 804 meshes with the fourth flat gear 803; the first mincing roller 805 is fixedly connected with the fifth flat gear 804; the mincing chamber 806 is rotatably connected with the first mincing roller 805; second mincing roller 807 is rotatably coupled to mincing chamber 806; second grinding roller 807 is fixedly connected with fourth flat gear 803; the axle center of the fourth transmission wheel 808 is fixedly connected with the second rotating shaft lever 802; the axle center of the fifth driving wheel 809 is fixedly connected with the second rotating shaft lever 802; the outer ring surface of the sixth driving wheel 8010 is in driving connection with the fifth driving wheel 809 through a belt; the third rotating shaft 8011 is fixedly connected with a sixth driving wheel 8010; the gear rack 8012 is rotatably connected with the third rotating shaft 8011; the lower part of the gear rack 8012 is connected with the bed board 1 of the working machine by bolts; the axle center of the first bevel gear 8013 is fixedly connected with the third rotating shaft rod 8011; the second bevel gear 8014 meshes with the first bevel gear 8013; the fourth shaft 8015 is fixedly connected with the second bevel gear 8014; the fourth shaft 8015 is rotatably connected to the gear frame 8012; the axle center of the seventh driving wheel 8016 is fixedly connected with the fourth rotating shaft rod 8015; the outer ring surface of the seventh driving wheel 8016 is in driving connection with the first driving wheel 704 through a belt; the outer ring surface of the eighth transmission wheel 8017 is in transmission connection with the fourth transmission wheel 808 through a belt; the outer surface of the fifth rotating shaft 8018 is fixedly connected with an eighth driving wheel 8017; the fifth rotating shaft 8018 is rotatably connected with the gear rack 8012; the axle center of the sixth flat gear 8019 is fixedly connected with the fifth shaft 8018.
Firstly, the second power motor 801 drives the second rotating shaft rod 802 to rotate, then the second rotating shaft rod 802 drives the fourth driving wheel 808, the fifth driving wheel 809 and the fourth flat gear 803 to rotate, the fifth driving wheel 809 drives the sixth driving wheel 8010 to rotate, then the sixth driving wheel 8010 drives the third rotating shaft rod 8011 to rotate, then the third rotating shaft rod 8011 drives the first bevel gear 8013 to rotate, the first bevel gear 8013 drives the second bevel gear 8014 to rotate, then the second bevel gear 8014 drives the fourth rotating shaft rod 8015 to rotate, then the fourth rotating shaft rod 8015 drives the seventh driving wheel 8016 to rotate, meanwhile, the fourth driving wheel 808 drives the eighth driving wheel 8017 to rotate, then the eighth driving wheel 8017 drives the fifth rotating shaft rod 8018 and the sixth flat gear 8019 to rotate, further the fourth flat gear 803 drives the second mincing roller 807 to rotate, meanwhile, the fourth flat gear 804 drives the first bevel gear 8013 to rotate, the first bevel gear 8013 drives the second bevel gear 8015 to rotate, then the edge cutting system 806 cuts and separates latex pieces into the latex pieces to drop into the cabin, and the latex pieces can be reused.
Wherein the die system 9 comprises a lower die plate 901, an upper die plate 902, a first deflector rod 903 and a second deflector rod 904; the lower part of the lower template 901 is contacted with a third electric conveying roller set 12; the upper template 902 and the lower template 901 are rotatably connected; the first deflector rod 903 is welded with the upper template 902; the second toggle 904 is welded to the upper plate 902.
That is, the turning control frame 604 turns upwards to drive the first shift rod 903 and the second shift rod 904 to move upwards, so that the first shift rod 903 and the second shift rod 904 drive the upper template 902 to turn upwards to be opened, and then the latex mattress in the lower template 901 is exposed.
The first movement control mechanism 501 includes a mounting platform 50101, a second electric sliding rail 50102, and a second electric sliding seat 50103; the lower part of the installation table 50101 is connected with the bed board 1 of the working machine through bolts; the lower part of the second electric sliding rail 50102 is connected with a mounting table 50101 through bolts; the second electric slide seat 50103 is in sliding connection with the second electric slide rail 50102; the second motorized carriage 50103 is bolted to the mounting frame strip 504 above.
The second electric sliding rail 50102 can be controlled to drive the second electric sliding seat 50103 to move, then the second electric sliding seat 50103 can drive the mounting frame strip 504 to move, and the second movement control mechanism 502 and the third movement control mechanism 503 can perform the same operation.
Wherein the first scraping mechanism 707 includes a tip plate 70701, a base plate 70702, a mounting base plate 70703, a fourth electric push rod 70704, and a blocking push plate 70705; the inner side of the tip plate 70701 is in transmission connection with a second screw rod 706; the outer surface of the tip plate 70701 is in sliding connection with the overturning control frame 604; the base plate 70702 is welded to the tip plate 70701; the mounting base plate 70703 is bolted to the tip plate 70701; the fourth electric putter 70704 is connected to the mounting base plate 70703; the blocking push plate 70705 is coupled to a fourth motorized push rod 70704.
Firstly, the second screw rod 706 drives the tip plate 70701 to rotate, then the tip plate 70701 is attached to two side surfaces of the lower template 901, overflow latex margins on two sides of the lower template 901 are shoveled and separated, and meanwhile, the fourth electric push rod 70704 can be controlled to drive the blocking push plate 70705 to push out the scraped latex compression and collection to prevent scattering.
Wherein, one side of the second shovel board 5014 far away from the first electric push rod 5011 is provided with a right-angle trapezoidal plate, and the inclined waist thereof is positioned above.
So that the second spade 5014 can be inserted into the inside of the emulsion sheet formed by the front overflow through the shorter side of the right trapezoid to attach to the front side of the lower mold plate 901, and then the emulsion sheet can be lifted up when the horizontal portion of the second spade 5014 moves to the lower side of the emulsion.
Although embodiments of the present invention have been shown and described, it would be appreciated by those skilled in the art that changes may be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the claims and their equivalents.
Claims (6)
1. The method for demolding the pre-demolding trimming latex mattress adopts the following processing equipment, wherein the processing equipment comprises a working machine bed plate, a supporting leg column and an operation table column, and is characterized by further comprising an operation control screen, a shovel edge cutting system, a die opening system, a scraping system, a crushing system, a die system, a first electric conveying roller set, a second electric conveying roller set and a third electric conveying roller set; the lower part of the bed plate of the working machine is welded with the supporting leg column; welding the upper part of the bed plate of the working machine with the operation table column; the upper part of the operation table column is connected with an operation control screen; the upper part of the bed plate of the working machine is connected with a shovel edge cutting system; the upper part of the bed plate of the working machine is connected with a die opening system; the upper part of the bed plate of the working machine is connected with a scraping system; the scraping system is connected with the die opening system; the upper part of the bed plate of the working machine is connected with a crushing system; the crushing system is connected with the scraping system; the lower part of the die system is contacted with a third electric conveying roller set; the lower part of the first electric conveying roller group is connected with a working machine tool plate; the lower part of the second electric conveying roller set is connected with a working machine tool plate; the lower part of the third electric conveying roller group is connected with a working machine tool plate;
The method for demoulding the trimmed latex mattress before demoulding comprises the following steps:
step one: the side edge scraping system is controlled to scrape and separate overflow edges on two sides of the die when the first electric conveying roller set, the second electric conveying roller set and the third electric conveying roller set convey the die system to one side of the edge scraping cutting system;
step two: the mold is opened, and the mold opening system is controlled to open the mold system;
step three: a front side shovel edge, after the die is opened by the die opening system, a shovel edge cutting system is controlled to cut and separate a part formed by overflow of the front side of the latex mattress;
step four: crushing and utilizing, and mincing the latex leftover materials obtained by cutting and separating the shovel edge, so that the latex leftover materials are convenient to recycle and reuse;
step five: taking out the mattress, opening the die system, taking out the mattress after edge shoveling is completed, and controlling the first electric conveying roller set, the second electric conveying roller set and the third electric conveying roller set to convey the die system away for next treatment;
the shovel edge cutting system comprises a first movement control mechanism, a second movement control mechanism, a third movement control mechanism, a mounting frame strip, a first screw rod, a first flat gear, a limiting slide rod, a first internal thread sliding seat, a second internal thread sliding seat, a first shovel plate, a first electric push rod, a second electric push rod, a third electric push rod, a second shovel plate, a first electric slide rail, a first electric slide seat, a motor seat plate, a first power motor and a cutting saw blade; the lower part of the first movement control mechanism is connected with a working machine tool plate; the lower part of the second movement control mechanism is connected with a working machine tool plate; the lower part of the third movement control mechanism is connected with a working machine tool plate; the lower part of the mounting frame strip is connected with a first movement control mechanism; the lower part of the mounting frame strip is connected with a second movement control mechanism; the lower part of the mounting frame strip is connected with a third movement control mechanism; the first screw rod is rotationally connected with the mounting frame strip; the axle center of the first flat gear is fixedly connected with a first screw rod; the limiting slide bar is fixedly connected with the mounting frame strip; the inner side of the first internal thread sliding seat is in transmission connection with the first screw rod; the inner side of the first internal thread sliding seat is in sliding connection with the limit sliding rod; the inner side of the second internal thread sliding seat is in transmission connection with the first screw rod; the inner side of the second internal thread sliding seat is in sliding connection with the limit sliding rod; the first shovel plate is connected with the first internal thread sliding seat through bolts; the first shovel plate is connected with the second internal thread sliding seat through bolts; the first electric push rod is connected with the first shovel plate; the second electric push rod is connected with the first shovel plate; the third electric push rod is connected with the first shovel plate; the second shovel plate is connected with the first electric push rod; the second shovel plate is connected with the second electric push rod; the second shovel plate is connected with a third electric push rod; the lower part of the first electric sliding rail is connected with the first shovel plate through bolts; the first electric sliding seat is in sliding connection with the first electric sliding rail; the lower part of the motor seat plate is connected with the first electric sliding seat through bolts; the first power motor is connected with the motor seat board through bolts; the axis of the cutting saw blade is fixedly connected with the output shaft of the first power motor;
The die opening system comprises a first bearing frame plate, a rotating shaft rod, a second bearing frame plate, a turnover control frame, a first connecting shaft seat, a first electric hydraulic rod, a second connecting shaft seat, a third connecting shaft seat, a second electric hydraulic rod and a fourth connecting shaft seat; the lower part of the first bearing frame plate is connected with a working machine tool plate through bolts; the rotating shaft rod is rotationally connected with the first bearing frame plate; the second bearing frame plate is rotationally connected with the rotating shaft lever; the lower part of the second bearing frame plate is connected with a working machine tool plate through bolts; the overturning control frame is fixedly connected with the rotating shaft lever; the overturning control frame is connected with the edge scraping system; the first connecting shaft seat is connected with the overturning control frame; the first electric hydraulic rod is rotationally connected with the first connecting shaft seat; the second connecting shaft seat is rotationally connected with the first electric hydraulic rod; the lower part of the second connecting shaft seat is connected with a working machine tool plate through bolts; the third connecting shaft seat is connected with the overturning control frame; the second electric hydraulic rod is rotationally connected with the third connecting shaft seat; the fourth connecting shaft seat is rotationally connected with the second electric hydraulic rod; the lower part of the fourth connecting shaft seat is connected with a working machine tool plate through bolts;
the scraping system comprises a first bearing T-shaped table, a first rotating shaft rod, a second flat gear, a first driving wheel, a third flat gear, a second screw rod, a first scraping mechanism, a second driving wheel, a third driving wheel, a second bearing T-shaped table, a third screw rod and a second scraping mechanism; the lower part of the first bearing T-shaped table is connected with a working machine tool plate through bolts; the first rotating shaft rod is rotationally connected with the first bearing T-shaped table; the second flat gear axle center is fixedly connected with the first rotating shaft lever; the axle center of the first driving wheel is fixedly connected with a first rotating shaft lever; the first driving wheel is connected with the reducing system; the third flat gear is meshed with the second flat gear; the second screw rod is fixedly connected with a third flat gear; the second screw rod is rotationally connected with the overturning control frame; the inner side of the first scraping mechanism is in transmission connection with the second screw rod; the first scraping mechanism is in sliding connection with the overturning control frame; the axis of the second driving wheel is fixedly connected with a second screw rod; the outer ring surface of the third driving wheel is in driving connection with the second driving wheel through a belt; the lower part of the second bearing T-shaped table is connected with a working machine tool plate through bolts; the third screw rod is rotationally connected with the overturning control frame; the inner side of the second scraping mechanism is in transmission connection with a third screw rod; the second scraping mechanism is in sliding connection with the overturning control frame.
2. The method for demolding a pre-demolding trimmed latex mattress according to claim 1, wherein the crushing system comprises a second power motor, a second rotating shaft lever, a fourth flat gear, a fifth flat gear, a first crushing roller, a crushing cabin, a second crushing roller, a fourth driving wheel, a fifth driving wheel, a sixth driving wheel, a third rotating shaft lever, a gear frame, a first bevel gear, a second bevel gear, a fourth rotating shaft lever, a seventh driving wheel, an eighth driving wheel, a fifth rotating shaft lever and a sixth flat gear; the lower part of the second power motor is connected with a working machine tool plate through bolts; the second rotating shaft rod is fixedly connected with the output shaft of the second power motor; the axle center of the fourth flat gear is fixedly connected with the second rotating shaft rod; the fifth flat gear is meshed with the fourth flat gear; the first mincing roller is fixedly connected with the fifth flat gear; the mincing cabin is rotationally connected with the first mincing roller; the second mincing roller is rotationally connected with the mincing cabin; the second mincing roller is fixedly connected with the fourth flat gear; the axle center of the fourth driving wheel is fixedly connected with the second rotating shaft rod; the axle center of the fifth driving wheel is fixedly connected with the second rotating shaft rod; the outer ring surface of the sixth driving wheel is in driving connection with the fifth driving wheel through a belt; the third rotating shaft rod is fixedly connected with a sixth driving wheel; the gear frame is rotationally connected with the third rotating shaft rod; the lower part of the gear frame is connected with a working machine tool plate through bolts; the axle center of the first bevel gear is fixedly connected with a third rotating shaft rod; the second bevel gear is meshed with the first bevel gear; the fourth rotating shaft rod is fixedly connected with the second bevel gear; the fourth rotating shaft rod is rotationally connected with the gear rack; the axle center of the seventh driving wheel is fixedly connected with the fourth rotating shaft rod; the outer ring surface of the seventh driving wheel is in driving connection with the first driving wheel through a belt; the outer ring surface of the eighth driving wheel is in driving connection with the fourth driving wheel through a belt; the outer surface of the fifth rotating shaft rod is fixedly connected with an eighth driving wheel; the fifth rotating shaft rod is rotationally connected with the gear rack; the axle center of the sixth flat gear is fixedly connected with the fifth rotating shaft rod.
3. The method of pre-release trimming a latex mattress according to claim 2, wherein the mold system comprises a lower plate, an upper plate, a first deflector rod and a second deflector rod; the lower part of the lower template is contacted with a third electric conveying roller set; the upper template is rotationally connected with the lower template; the first deflector rod is welded with the upper template; and the second deflector rod is welded with the upper template.
4. A method of pre-release trimming latex mattresses according to claim 3, wherein the first movement control means comprises a mounting table, a second motorized slide rail and a second motorized slide; the lower part of the mounting table is connected with a working machine tool plate through bolts; the lower part of the second electric sliding rail is connected with the mounting table through bolts; the second electric sliding seat is in sliding connection with the second electric sliding rail; and the upper part of the second electric sliding seat is connected with the mounting frame strip through bolts.
5. The method of demolding a pre-demolded trimmed latex mattress according to claim 4, wherein the first scraping mechanism comprises a tip plate, a base plate, a mounting base plate, a fourth electric push rod and a blocking push plate; the inner side of the tip plate is in transmission connection with the second screw rod; the outer surface of the tip plate is in sliding connection with the overturning control frame; the bottom plate and the tip plate are welded; the mounting base plate is connected with the tip plate through bolts; the fourth electric push rod is connected with the mounting seat board; the blocking push plate is connected with the fourth electric push rod.
6. The method of removing a latex mattress from a pre-mold trim of claim 5, wherein a right angle trapezoidal plate is disposed on a side of the second blade remote from the first power push rod, and the sloping waist is disposed above the second blade.
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