CN113352533A - Demoulding method for trimming latex mattress before demoulding - Google Patents
Demoulding method for trimming latex mattress before demoulding Download PDFInfo
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- CN113352533A CN113352533A CN202110446735.7A CN202110446735A CN113352533A CN 113352533 A CN113352533 A CN 113352533A CN 202110446735 A CN202110446735 A CN 202110446735A CN 113352533 A CN113352533 A CN 113352533A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
- B29C44/34—Auxiliary operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B17/00—Recovery of plastics or other constituents of waste material containing plastics
- B29B17/04—Disintegrating plastics, e.g. by milling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C33/00—Moulds or cores; Details thereof or accessories therefor
- B29C33/44—Moulds or cores; Details thereof or accessories therefor with means for, or specially constructed to facilitate, the removal of articles, e.g. of undercut articles
- B29C33/442—Moulds or cores; Details thereof or accessories therefor with means for, or specially constructed to facilitate, the removal of articles, e.g. of undercut articles with mechanical ejector or drive means therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C44/00—Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
- B29C44/34—Auxiliary operations
- B29C44/35—Component parts; Details or accessories
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B17/00—Recovery of plastics or other constituents of waste material containing plastics
- B29B17/04—Disintegrating plastics, e.g. by milling
- B29B2017/0424—Specific disintegrating techniques; devices therefor
- B29B2017/0476—Cutting or tearing members, e.g. spiked or toothed cylinders or intermeshing rollers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/751—Mattresses, cushions
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/52—Mechanical processing of waste for the recovery of materials, e.g. crushing, shredding, separation or disassembly
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Environmental & Geological Engineering (AREA)
- Separation, Recovery Or Treatment Of Waste Materials Containing Plastics (AREA)
- Crushing And Pulverization Processes (AREA)
Abstract
The invention relates to a latex mattress, in particular to a method for trimming the latex mattress before demolding and demolding. The technical problem is as follows: provides a demoulding method for trimming latex mattresses before demoulding. The technical scheme is as follows: a latex mattress demoulding method for trimming before demoulding adopts processing equipment which comprises a shovel edge cutting system, a mould opening system, an edge scraping system, a smashing system, a mould system, a first electric conveying roller set, a second electric conveying roller set, a third electric conveying roller set and the like; the lower part of the bed plate of the working machine is welded with the supporting foot posts. According to the invention, the demoulding treatment after the foaming and forming of the latex mattress is realized, latex overflowing from the side part of the mould is scraped and separated before demoulding, then the mould is automatically opened, and the latex sheet overflowing from the front side of the mould is cut and separated, so that the cutting edge is not inclined, and the effect of automatic demoulding of the latex mattress is achieved.
Description
Technical Field
The invention relates to a latex mattress, in particular to a method for trimming the latex mattress before demolding and demolding.
Background
The latex mattress is a modern green bedroom article which is prepared by using rubber sap collected from rubber trees and combining modern equipment and technology through skillful technical processes to perform processes such as stripping, foaming, gelling, vulcanizing, washing, drying, forming, packaging and the like, and has various excellent performances and is suitable for high-quality and healthy sleep of a human body. The latex sponge is a porous rubber material with a cellular structure of all connected pores or most of the connected pores and a few of disconnected pores. Is the one which consumes the largest amount of latex in the latex product. The elastic bearing has the characteristics of high elasticity, shock absorption, compression fatigue resistance, good bearing capacity, comfort, durability and the like.
At present, latex mattress is foaming the in-process among the prior art, need pour into latex into to the mould in, because the inflation can take place among the latex foaming process, and then lead to some latex to spill over from the gap of mould and the hole on mould surface, make latex mattress after the drawing of patterns, latex mattress's edge can have unnecessary latex deckle edge, a large amount of latex is the front side opening outflow from the mould simultaneously, lead to the front side of mould to be covered by latex, form the latex piece of being connected with latex mattress, the closely adhesion of latex piece and mould, it is inconvenient to lead to latex mattress drawing of patterns, if the film is thick, follow-up manual cutting separation is wasted time and energy, manual cutting is accurate inadequately, lead to cutting edge crooked, still need clear up the mould after the drawing of patterns, latex mattress drawing of patterns process is loaded down with trivial details.
In order to solve the problems, a method for demoulding a trimming latex mattress before demoulding is provided.
Disclosure of Invention
In order to overcome among the prior art latex mattress and foaming the in-process, need pour into latex into to the mould in, because the inflation can take place among the latex foaming process, and then lead to some latex to spill over from the gap of mould and the hole on mould surface, make latex mattress after the drawing of patterns, latex mattress's edge can have unnecessary latex deckle edge, a large amount of latex is the front side opening outflow from the mould simultaneously, lead to the front side of mould to be covered by latex, form the latex piece of being connected with latex mattress, the closely adhesion of latex piece and mould, it is inconvenient to lead to latex mattress drawing of patterns, if the film is thick, follow-up manual cutting separation is wasted time and energy, manual cutting is accurate inadequately, lead to cutting edge crooked, still need clear up the mould after the drawing of patterns, the loaded down with trivial details shortcoming of latex mattress drawing of patterns process, the technical problem is: provides a demoulding method for trimming latex mattresses before demoulding.
The technical scheme is as follows: a latex mattress demoulding method for trimming before demoulding adopts processing equipment which comprises a working machine bed plate, a supporting foot column, an operating table column, an operation control screen, a shovel edge cutting system, a mould opening system, an edge scraping system, a smashing system, a mould system, a first electric conveying roller set, a second electric conveying roller set and a third electric conveying roller set; the lower part of the bed plate of the working machine is welded with the supporting leg; welding the upper part of the working machine tool plate with the operating table column; the upper part of the operating table column is connected with an operation control screen; the upper part of the working machine tool plate is connected with a shovel edge cutting system; the upper part of the working machine tool plate is connected with a die sinking system; the upper part of the working machine tool plate is connected with the edge scraping system; the edge scraping system is connected with the die opening system; the upper part of the working machine tool plate is connected with a fragmentation system; the smashing system is connected with the edge scraping system; the lower part of the mould system is contacted with a third electric conveying roller group; the lower part of the first electric conveying roller group is connected with a working machine tool plate; the lower part of the second electric conveying roller group is connected with a working machine tool plate; the lower part of the third electric conveying roller group is connected with a working machine tool plate;
the demoulding method of the trimming latex mattress before demoulding comprises the following steps:
the method comprises the following steps: the side edge shoveling system is controlled to shovel and separate the overflowing residual edges on the two sides of the die when the first electric conveying roller group, the second electric conveying roller group and the third electric conveying roller group convey the die system to one side of the edge shoveling and cutting system;
step two: opening the mold, and controlling a mold opening system to open the mold system;
step three: the front-side edge shoveling is used for controlling the edge shoveling cutting system to cut and separate the part of the front side of the latex mattress, which is overflowed and molded, after the mold opening system opens the mold;
step four: crushing and utilizing, namely mincing the latex leftover materials obtained by cutting and separating the shovel edge, and facilitating recycling;
step five: and (4) taking out the mattress, opening the mold system, taking out the mattress after edge shoveling is finished, and controlling the first electric conveying roller group, the second electric conveying roller group and the third electric conveying roller group to convey the mold system away for next treatment.
Further, the edge shoveling and cutting system comprises a first movement control mechanism, a second movement control mechanism, a third movement control mechanism, a mounting frame strip, a first lead screw, a first flat gear, a limiting slide bar, a first internal thread slide seat, a second internal thread slide seat, a first shovel plate, a first electric push rod, a second electric push rod, a third electric push rod, a second shovel plate, a first electric slide rail, a first electric slide seat, a motor seat plate, a first power motor and a cutting saw blade; the lower part of the first movement control mechanism is connected with a working machine tool plate; the lower part of the second movement control mechanism is connected with a working machine tool plate; the lower part of the third movement control mechanism is connected with a working machine tool plate; the lower part of the mounting frame strip is connected with a first movement control mechanism; the lower part of the mounting frame strip is connected with a second movement control mechanism; the lower part of the mounting frame strip is connected with a third movement control mechanism; the first screw rod is rotatably connected with the mounting frame strip; the axle center of the first flat gear is fixedly connected with the first screw rod; the limiting slide bar is fixedly connected with the mounting frame strip; the inner side of the first internal thread sliding seat is in transmission connection with a first screw rod; the inner side of the first internal thread sliding seat is in sliding connection with the limiting sliding rod; the inner side of the second internal thread sliding seat is in transmission connection with the first screw rod; the inner side of the second internal thread sliding seat is in sliding connection with the limiting sliding rod; the first shovel plate is connected with the first internal thread sliding seat through a bolt; the first shovel plate is connected with the second internal thread sliding seat through a bolt; the first electric push rod is connected with the first shovel plate; the second electric push rod is connected with the first shovel plate; the third electric push rod is connected with the first shovel plate; the second shovel plate is connected with the first electric push rod; the second shovel plate is connected with a second electric push rod; the second shovel plate is connected with a third electric push rod; the lower part of the first electric slide rail is connected with a first shovel plate through a bolt; the first electric sliding seat is connected with the first electric sliding rail in a sliding manner; the lower part of the motor seat plate is connected with the first electric sliding seat through a bolt; the first power motor is connected with the motor base plate through a bolt; the axis of the cutting saw blade is fixedly connected with an output shaft of the first power motor.
Further, the die sinking system comprises a first bearing frame plate, a rotating shaft rod, a second bearing frame plate, a turnover control frame, a first shaft connecting seat, a first electric hydraulic rod, a second shaft connecting seat, a third shaft connecting seat, a second electric hydraulic rod and a fourth shaft connecting seat; the lower part of the first bearing frame plate is connected with a working machine tool plate through a bolt; the rotating shaft lever is rotationally connected with the first bearing frame plate; the second bearing frame plate is rotationally connected with the rotating shaft lever; the lower part of the second bearing frame plate is connected with a working machine tool plate through bolts; the turnover control frame is fixedly connected with the rotating shaft lever; the overturning control frame is connected with the edge scraping system; the first connecting shaft seat is connected with the turnover control frame; the first electric hydraulic rod is rotatably connected with the first connecting shaft seat; the second shaft connecting seat is rotationally connected with the first electric hydraulic rod; the lower part of the second shaft connecting seat is connected with a working machine tool plate through a bolt; the third shaft connecting seat is connected with the turnover control frame; the second electric hydraulic rod is rotationally connected with the third connecting shaft seat; the fourth shaft connecting seat is rotationally connected with the second electric hydraulic rod; and the lower part of the fourth shaft connecting seat is connected with a working machine tool plate through a bolt.
Further, the edge scraping system comprises a first bearing T-shaped table, a first rotating shaft rod, a second flat gear, a first driving wheel, a third flat gear, a second screw rod, a first scraping mechanism, a second driving wheel, a third driving wheel, a second bearing T-shaped table, a third screw rod and a second scraping mechanism; the lower part of the first bearing T-shaped table is connected with a working machine tool plate through a bolt; the first rotating shaft rod is rotationally connected with the first bearing T-shaped table; the axle center of the second flat gear is fixedly connected with the first rotating shaft rod; the axle center of the first driving wheel is fixedly connected with the first rotating shaft rod; the first driving wheel is connected with the smashing system; the third flat gear is meshed with the second flat gear; the second screw rod is fixedly connected with the third gear; the second screw rod is rotationally connected with the turnover control frame; the inner side of the first scraping mechanism is in transmission connection with the second screw rod; the first scraping mechanism is in sliding connection with the turnover control frame; the axle center of the second driving wheel is fixedly connected with the second screw rod; the outer ring surface of the third driving wheel is in transmission connection with the second driving wheel through a belt; the lower part of the second bearing T-shaped table is connected with a working machine tool plate through a bolt; the third screw rod is rotationally connected with the turnover control frame; the inner side of the second scraping mechanism is in transmission connection with a third screw rod; the second scraping mechanism is connected with the turnover control frame in a sliding mode.
Further, the crushing system comprises a second power motor, a second rotating shaft rod, a fourth flat gear, a fifth flat gear, a first crushing roller, a crushing cabin, a second crushing roller, a fourth transmission wheel, a fifth transmission wheel, a sixth transmission wheel, a third rotating shaft rod, a gear rack, a first bevel gear, a second bevel gear, a fourth rotating shaft rod, a seventh transmission wheel, an eighth transmission wheel, a fifth rotating shaft rod and a sixth flat gear; the lower part of the second power motor is connected with a working machine tool plate through a bolt; the second rotating shaft rod is fixedly connected with an output shaft of a second power motor; the axle center of the fourth flat gear is fixedly connected with the second rotating shaft rod; the fifth flat gear is meshed with the fourth flat gear; the first mincing roller is fixedly connected with the fifth flat gear; the grinding cabin is rotationally connected with the first grinding roller; the second mincing roller is rotationally connected with the mincing cabin; the second crushing roller is fixedly connected with the fourth flat gear; the axle center of the fourth driving wheel is fixedly connected with the second rotating shaft rod; the axle center of the fifth driving wheel is fixedly connected with the second rotating shaft rod; the outer ring surface of the sixth driving wheel is in transmission connection with the fifth driving wheel through a belt; the third rotating shaft rod is fixedly connected with a sixth driving wheel; the gear rack is rotationally connected with the third rotating shaft rod; the lower part of the gear rack is connected with a working machine tool plate through bolts; the axle center of the first bevel gear is fixedly connected with the third rotating shaft rod; the second bevel gear is meshed with the first bevel gear; the fourth rotating shaft rod is fixedly connected with the second bevel gear; the fourth rotating shaft rod is rotationally connected with the gear rack; the axle center of the seventh driving wheel is fixedly connected with the fourth rotating shaft rod; the outer ring surface of the seventh driving wheel is in transmission connection with the first driving wheel through a belt; the outer ring surface of the eighth driving wheel is in transmission connection with the fourth driving wheel through a belt; the outer surface of the fifth rotating shaft rod is fixedly connected with an eighth driving wheel; the fifth rotating shaft rod is rotationally connected with the gear rack; the axis of the sixth flat gear is fixedly connected with the fifth rotating shaft rod.
Further, the die system comprises a lower die plate, an upper die plate, a first deflector rod and a second deflector rod; the lower part of the lower template is contacted with a third electric conveying roller set; the upper template is rotationally connected with the lower template; the first deflector rod is welded with the upper template; and the second deflector rod is welded with the upper template.
Further, the first movement control mechanism comprises an installation platform, a second electric slide rail and a second electric slide seat; the lower part of the mounting table is connected with a working machine tool plate through bolts; the lower part of the second electric slide rail is connected with the mounting table through bolts; the second electric sliding seat is in sliding connection with the second electric sliding rail; and the upper part of the second electric sliding seat is connected with the mounting frame strip through a bolt.
Further, the first scraping mechanism comprises a tip plate, a bottom plate, an installation seat plate, a fourth electric push rod and a blocking push plate; the inner side of the tip plate is in transmission connection with a second screw rod; the outer surface of the tip plate is in sliding connection with the turnover control frame; the bottom plate is welded with the tip plate; the mounting seat plate is connected with the tip plate through a bolt; the fourth electric push rod is connected with the installation seat plate; the blocking push plate is connected with the fourth electric push rod.
Furthermore, one side of the second shovel plate, which is far away from the first electric push rod, is provided with a right-angle trapezoidal plate, and the oblique waist of the right-angle trapezoidal plate is positioned above the first electric push rod.
The invention has the beneficial effects that: the method comprises the following steps of (A) in order to solve the problems that in the prior art, when a latex mattress is foamed, latex solution needs to be injected into a mold, and due to the fact that the latex solution expands in the foaming process, part of the latex solution overflows from gaps of the mold and holes in the surface of the mold, after the latex mattress is subjected to demolding, redundant latex burrs exist on the edge of the latex mattress, and meanwhile a large amount of latex solution flows out from the front side opening of the mold, so that the front side of the mold is covered by the latex, a latex sheet connected with the latex mattress is formed, the latex sheet is tightly adhered to the mold, the latex mattress is inconvenient to demold, if the rubber sheet is thick, time and labor are wasted in subsequent manual cutting separation, manual cutting is not accurate enough, the cutting edge is oblique, the mold needs to be cleaned after demolding, and the demolding process of the latex mattress is complicated;
when the mold is used, firstly, the mold system on a production line is conveyed to one side of the edge scraping and cutting system by the first electric conveying roller group, the second electric conveying roller group and the third electric conveying roller group, then, the edge scraping system is controlled to scrape and separate overflowing residual edges on two sides of the mold, then, the mold opening system is controlled to open the mold system, after the mold is opened by the mold opening system, the edge scraping and cutting system is controlled to cut and separate the part overflowing and formed on the front side of the latex mattress, then, the latex leftover materials obtained by edge scraping and cutting and separating are ground and are convenient to recycle, after the mold system is opened and the edge scraping is finished, the mattress is taken out, and then, the first electric conveying roller group, the second electric conveying roller group and the third electric conveying roller group are controlled to convey the mold system away, carrying out next treatment;
(III), realized the drawing of patterns after the foam molding of latex mattress and handled, strike off the separation with the latex that the mould lateral part spilled over before the drawing of patterns, then open the mould automatically, cut the latex piece that the mould front side spills over and separate, saved the operation of follow-up manual cutting, and the accurate cutting of machinery, guarantee that the cutting edge can not be crooked, accomplish the effect of latex mattress automatic demoulding.
Drawings
FIG. 1 is a first perspective view of the present invention;
FIG. 2 is a second perspective view of the present invention;
FIG. 3 is a schematic perspective view of a cutting system according to the present invention;
FIG. 4 is a schematic perspective view of a first portion of the present invention;
FIG. 5 is a perspective view of a second portion of the present invention;
FIG. 6 is a schematic perspective view of a mold opening system according to the present invention;
FIG. 7 is a schematic perspective view of a scraping system according to the present invention;
FIG. 8 is a schematic perspective view of the reducing system of the present invention;
FIG. 9 is a perspective view of the mold system of the present invention;
FIG. 10 is a perspective view of a first motion control mechanism according to the present invention;
fig. 11 is a schematic perspective view of a first scraping mechanism according to the present invention;
fig. 12 is a schematic perspective view of a second blade according to the present invention.
Part names and serial numbers in the figure: 1_ work deck, 2_ support leg, 3_ operation table, 4_ operation control panel, 5_ lip cutting system, 6_ die opening system, 7_ edge scraping system, 8_ shredding system, 9_ die system, 10_ first electric transport roller set, 11_ second electric transport roller set, 12_ third electric transport roller set, 501_ first movement control mechanism, 502_ second movement control mechanism, 503_ third movement control mechanism, 504_ mounting frame bar, 505_ first lead screw, 506_ first flat gear, 507_ limit slide bar, 508_ first internal thread slide seat, 509_ second internal thread slide seat, 5010_ first lip, 5011_ first electric push rod, 5012_ second electric push rod, 5013_ third electric push rod, 5014_ second lip, 5015_ first electric slide rail, 5016_ first electric push rod, 5017_ motor, 5018_ first power motor seat panel, 5019_ cutting saw blade, 601_ first bearing frame plate, 602_ rotating shaft lever, 603_ second bearing frame plate, 604_ turning control frame, 605_ first shaft connecting seat, 606_ first electro-hydraulic lever, 607_ second shaft connecting seat, 608_ third shaft connecting seat, 609_ second electro-hydraulic lever, 6010_ fourth shaft connecting seat, 701_ first bearing T-shaped table, 702_ first rotating shaft lever, 703_ second flat gear, 704_ first transmission wheel, 705_ third flat gear, 706_ second lead screw, 707_ first scraping mechanism, 708_ second transmission wheel, 709_ third transmission wheel, 7010_ second bearing T-shaped table, 7011_ third lead screw, 7012_ second scraping mechanism, 801_ second motor, 802_ second rotating shaft lever, 803_ fourth flat gear, 804_ fifth flat gear, 805_ first mincing roller, 806_ mincing cabin, 807_ second mincing roller, 808_ fifth transmission wheel, 8010_ sixth transmission wheel, 8011_ third rotation shaft lever, 8012_ carrier, 8013_ first bevel gear, 8014_ second bevel gear, 8015_ fourth rotation shaft lever, 8016_ seventh transmission wheel, 8017_ eighth transmission wheel, 8018_ fifth rotation shaft lever, 8019_ sixth flat gear, 901_ lower die plate, 902_ upper die plate, 903_ first toggle lever, 904_ second toggle lever, 50101_ mounting table, 50102_ second electric slide rail, 50103_ second electric slide, 70701_ tip plate, 70702_ bottom plate, 70703_ mounting plate, 70704_ fourth electric push rod, 70705_ blocking push plate.
Detailed Description
The preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings.
Example 1
A latex mattress demoulding method of trimming before demoulding is disclosed, as shown in figures 1-12, the latex mattress demoulding method of trimming before demoulding adopts processing equipment which comprises a working machine bed plate 1, a supporting foot column 2, an operating table column 3, an operation control screen 4, a shovel edge cutting system 5, a mould opening system 6, an edge scraping system 7, a fragmenting system 8, a mould system 9, a first electric conveying roller group 10, a second electric conveying roller group 11 and a third electric conveying roller group 12; the lower part of the bed plate 1 of the working machine is welded with the supporting leg column 2; the upper part of the working machine bed plate 1 is welded with the operating table column 3; the upper part of the operating table column 3 is connected with an operation control screen 4; the upper part of the working machine bed plate 1 is connected with a shovel edge cutting system 5; the upper part of the working machine bed plate 1 is connected with a mold opening system 6; the upper part of the working machine bed plate 1 is connected with a scraping system 7; the edge scraping system 7 is connected with the die sinking system 6; the upper part of the bed plate 1 of the working machine is connected with a smashing system 8; the smashing system 8 is connected with the edge scraping system 7; the lower part of the mould system 9 is contacted with a third electric conveying roller group 12; the lower part of the first electric conveying roller group 10 is connected with a working machine bed plate 1; the lower part of the second electric conveying roller group 11 is connected with a working machine bed plate 1; the lower part of the third electric conveying roller group 12 is connected with a working machine bed plate 1;
the demoulding method of the trimming latex mattress before demoulding comprises the following steps:
the method comprises the following steps: the side edge scraping system is used for controlling the edge scraping system 7 to scrape and separate the overflowing residual edges on the two sides of the die when the first electric conveying roller group 10, the second electric conveying roller group 11 and the third electric conveying roller group 12 convey the die system 9 to one side of the edge scraping and cutting system 5;
step two: opening the mold, and controlling the mold opening system 6 to open the mold system 9;
step three: the front-side edge shoveling is used for controlling the edge shoveling cutting system 5 to cut and separate the part of the front-side overflow molding of the latex mattress after the mold opening system 6 opens the mold;
step four: crushing and utilizing, namely mincing the latex leftover materials obtained by cutting and separating the shovel edge, and facilitating recycling;
step five: and (3) taking out the mattress, opening the mold system 9, taking out the mattress after edge scraping is finished, and controlling the first electric conveying roller group 10, the second electric conveying roller group 11 and the third electric conveying roller group 12 to convey the mold system 9 away for next treatment.
When the device for trimming the latex mattress demoulding method before demoulding is used, the device is firstly fixed at the tail end of a demoulding production line of the latex mattress, then a power supply is connected externally, an operation control screen 4 is manually opened to control the device to operate, then after the mattress is foamed in a mould system 9, the mould system 9 on the production line is conveyed to one side of a shovel edge cutting system 5 by a first electric conveying roller group 10, a second electric conveying roller group 11 and a third electric conveying roller group 12, then an edge scraping system 7 is controlled to shovel and separate overflowing residual edges at two sides of the mould, a mould opening system 6 is controlled to open the mould system 9, after the mould is opened by the mould opening system 6, the shovel edge cutting system 5 is controlled to cut and separate the overflowing and formed part at the front side of the latex mattress, then latex leftover materials obtained by cutting and separating the shovel edge are ground for recycling, after opening mould system 9 and the completion of shovel limit, take out the mattress, then control first electronic conveying roller set 10, the conveying of mould system 9 is left to electronic conveying roller set 11 of second and third electronic conveying roller set 12, carry out the next time and handle, the drawing of patterns after the foam molding of latex mattress has been realized is handled, the latex that overflows the mould lateral part strikes off the separation before the drawing of patterns, then the mould is opened automatically, the latex piece that overflows the mould front side cuts the separation, the operation of follow-up manual cutting has been saved, and the accurate cutting of machinery, guarantee that the cutting edge can not be crooked, accomplish the effect of the automatic drawing of patterns of latex mattress.
The cutting system 5 comprises a first mobile control mechanism 501, a second mobile control mechanism 502, a third mobile control mechanism 503, a mounting frame strip 504, a first screw rod 505, a first flat gear 506, a limit slide rod 507, a first internal thread sliding seat 508, a second internal thread sliding seat 509, a first shovel 5010, a first electric push rod 5011, a second electric push rod 5012, a third electric push rod 5013, a second shovel 5014, a first electric slide rail 5015, a first electric slide seat 5016, a motor seat plate 5017, a first power motor 5018 and a cutting saw blade 5019; the lower part of the first movement control mechanism 501 is connected with a working machine bed plate 1; the lower part of the second movement control mechanism 502 is connected with a working machine bed plate 1; the lower part of the third movement control mechanism 503 is connected with the working machine bed plate 1; the lower part of the mounting frame strip 504 is connected with a first movement control mechanism 501; the lower part of the mounting frame strip 504 is connected with a second movement control mechanism 502; the lower part of the mounting frame strip 504 is connected with a third movement control mechanism 503; the first screw rod 505 is rotatably connected with the mounting frame strip 504; the axle center of the first flat gear 506 is fixedly connected with the first screw rod 505; the limiting slide bar 507 is fixedly connected with the mounting frame strip 504; the inner side of the first internal thread sliding seat 508 is in transmission connection with a first screw rod 505; the inner side of the first internal thread sliding seat 508 is in sliding connection with a limiting sliding rod 507; the inner side of the second internal thread sliding seat 509 is in transmission connection with the first screw rod 505; the inner side of the second internal thread sliding seat 509 is in sliding connection with a limiting sliding rod 507; the first shovel plate 5010 is in bolted connection with the first internal thread sliding seat 508; the first shovel plate 5010 is in bolted connection with the second internally threaded sliding seat 509; the first electric push rod 5011 is connected with the first shovel plate 5010; the second electric push rod 5012 is connected with the first shovel 5010; the third electric push rod 5013 is connected with the first shovel 5010; the second blade 5014 is connected with the first electric push rod 5011; the second blade 5014 is connected with a second electric push rod 5012; the second blade 5014 is connected with a third electric push rod 5013; the lower part of the first electric sliding rail 5015 is connected with a first shovel board 5010 through a bolt; the first electric sliding base 5016 is in sliding connection with the first electric sliding rail 5015; the lower part of the motor seat plate 5017 is connected with a first electric sliding seat 5016 through bolts; the first power motor 5018 is in bolted connection with a motor base plate 5017; the axis of the cutting saw blade 5019 is fixedly connected with an output shaft of the first power motor 5018.
After the mold opening system 6 and the edge scraping system 7 finish the treatment of the latex mattress, at this time, the upper mold plate 902 has been opened upwards, then the first movement control mechanism 501, the second movement control mechanism 502 and the third movement control mechanism 503 are controlled to synchronously drive the mounting frame 504 to move towards the direction close to the mold system 9, then at this time, one side of the second shovel 5014 away from the first electric push rod 5011 is attached to the front side of the lower mold plate 901, namely, the control is performed, at the same time, the first flat gear 506 moves to the position meshed with the sixth flat gear 8019, then the sixth flat gear 8019 drives the first flat gear 506 to rotate, then the first flat gear 506 drives the first lead screw 505 to rotate, then the first lead screw 505 rotates to drive the first female screw sliding seat 508 and the second female screw sliding seat 509 to move, namely, the first female screw sliding seat 508 and the second female screw sliding seat 509 slide on the surface of the limit sliding rod 507, the first blade 5010 is driven to move, the first blade 5010 drives the connected components to move synchronously, that is, the second blade 5014 is driven to move along the direction of the operation control panel 4 by adhering to the front side of the lower plate 901, the second blade 5014 is adhered to the front side of the lower plate 901 and is inserted into the latex sheet which is formed by the front side overflow, and then after the second blade 5014 moves to the other side of the mounting frame 504, the cutting saw blade 5019 is positioned at the other side of the lower plate 901 at the moment, the sixth flat gear 8019 is controlled to stop rotating, the second blade 5014 scrapes up the excess latex sheet at the front side of the lower plate 901 at the moment, then the first electric push rod 5011, the second electric push rod 5012 and the third electric push rod 5013 are controlled to contract, and then the first electric push rod 5011, the second electric push rod 5012 and the third electric push rod 5013 drive the second blade 5014 to approach the first blade 5010 to clamp the latex sheet, and then the first electric motor 5018 is controlled to drive the cutting saw blade 5019 to rotate, then, the first electric slide rail 5015 is controlled to drive the first electric slide 5016 to move, namely the first electric slide 5016 drives the motor seat plate 5017, the first power motor 5018 and the cutting saw blade 5019 to move synchronously, so that the cutting saw blade 5019 moves in the rotating process to cut and separate the latex sheets which are formed by overflowing from the front side of the lower template 901 and connected with the latex mattress on the inner side, and the latex sheets fall into the fragmentation system 8 to be fragmented after cutting and separation, so that the cutting and separation of the latex sheets overflowing from the front side of the mold are completed.
The mold opening system 6 comprises a first bearing frame plate 601, a rotating shaft 602, a second bearing frame plate 603, a turnover control frame 604, a first shaft connection seat 605, a first electric hydraulic rod 606, a second shaft connection seat 607, a third shaft connection seat 608, a second electric hydraulic rod 609 and a fourth shaft connection seat 6010; the lower part of the first bearing frame plate 601 is connected with a working machine bed plate 1 through bolts; the rotating shaft 602 is rotatably connected to the first bearing frame plate 601; the second bearing frame plate 603 is rotationally connected with the rotating shaft 602; the lower part of the second bearing frame plate 603 is connected with a working machine bed plate 1 through bolts; the turning control frame 604 is fixedly connected with the rotating shaft rod 602; the overturning control frame 604 is connected with the edge scraping system 7; the first shaft seat 605 is connected with the turnover control frame 604; the first electric hydraulic rod 606 is rotatably connected with the first shaft seat 605; the second shaft connecting seat 607 is rotatably connected with the first electric hydraulic rod 606; the lower part of the second shaft connecting seat 607 is connected with a working machine bed plate 1 through bolts; the third shaft connecting seat 608 is connected with the turnover control frame 604; the second electro-hydraulic rod 609 is in rotary connection with the third shaft connecting seat 608; the fourth connecting shaft seat 6010 is rotatably connected with the second electro-hydraulic rod 609; the lower part of the fourth connecting shaft seat 6010 is connected with a working machine bed plate 1 through bolts.
After the edge scraping system 7 scrapes and separates the overflowing excess edges on the two sides of the mold, at this time, the first electric hydraulic rod 606 and the second electric hydraulic rod 609 are controlled to extend slowly, and then the first electric hydraulic rod 606 and the second electric hydraulic rod 609 rotate around the second connecting shaft seat 607 and the fourth connecting shaft seat 6010, and the first electric hydraulic rod 606 and the second electric hydraulic rod 609 drive the turnover control frame 604 to turn upwards by taking the rotating shaft 602 as an axis through the first connecting shaft seat 605 and the third connecting shaft seat 608 respectively, and then the turnover control frame 604 turns upwards to drive the first deflector rod 903 and the second deflector rod 904 to move upwards, and then the first deflector rod 903 and the second deflector rod 904 drive the upper mold plate 902 to turn upwards and open.
The edge scraping system 7 comprises a first bearing T-shaped table 701, a first rotating shaft rod 702, a second flat gear 703, a first driving wheel 704, a third flat gear 705, a second screw rod 706, a first scraping mechanism 707, a second driving wheel 708, a third driving wheel 709, a second bearing T-shaped table 7010, a third screw rod 7011 and a second scraping mechanism 7012; the lower part of the first bearing T-shaped table 701 is connected with a working machine bed plate 1 through a bolt; the first rotating shaft rod 702 is in rotating connection with the first bearing T-shaped table 701; the axle center of the second pinion 703 is fixedly connected with the first rotating shaft lever 702; the axle center of the first driving wheel 704 is fixedly connected with the first rotating shaft rod 702; the first drive wheel 704 is connected to the reducing system 8; the third spur gear 705 is meshed with the second spur gear 703; the second screw rod 706 is fixedly connected with the third pinion 705; the second screw rod 706 is rotatably connected with the overturning control frame 604; the inner side of the first scraping mechanism 707 is in transmission connection with a second screw rod 706; the first scraping mechanism 707 is slidably connected to the turnover control frame 604; the axle center of the second driving wheel 708 is fixedly connected with the second screw rod 706; the outer annular surface of the third driving wheel 709 is in transmission connection with the second driving wheel 708 through a belt; the lower part of the second bearing T-shaped table 7010 is connected with a working machine bed plate 1 through bolts; the third screw 7011 is rotatably connected with the turnover control frame 604; the inner side of the second scraping mechanism 7012 is in transmission connection with a third screw 7011; the second scraping mechanism 7012 is slidably connected to the flipping control frame 604.
A mold system 9 on a production line is conveyed to one side of the edge scraping and cutting system 5 by a first electric conveying roller group 10, a second electric conveying roller group 11 and a third electric conveying roller group 12, then a power supply in the shredding system 8 is controlled to be connected, so that a seventh driving wheel 8016 drives a first driving wheel 704 to rotate, then the first driving wheel 704 drives a first rotating shaft rod 702 to rotate, further the first rotating shaft rod 702 drives a second flat gear 703 to rotate, then a second flat gear 703 shaft drives a third flat gear 705 to rotate, further the third flat gear 705 drives a second lead screw 706 to rotate, meanwhile, the second lead screw 706 drives a second driving wheel 708 to rotate, then the second driving wheel 708 drives a third driving wheel 709 to rotate, then the third driving wheel 709 drives a third lead screw 7011 to rotate, and then the second lead screw 706 and the third lead screw 7011 synchronously rotate to respectively drive a first scraping mechanism 707 and a second scraping mechanism 7012 to slide on the inner side of the turnover control frame 604 And when the lower template 901 moves, the first scraping mechanism 707 and the second scraping mechanism 7012 are attached to two side surfaces of the lower template 901 to remove and separate the overflowing latex margins on the two sides of the lower template 901.
The crushing system 8 comprises a second power motor 801, a second rotating shaft rod 802, a fourth flat gear 803, a fifth flat gear 804, a first mincing roller 805, a mincing cabin 806, a second mincing roller 807, a fourth driving wheel 808, a fifth driving wheel 809, a sixth driving wheel 8010, a third rotating shaft rod 8011, a gear frame 8012, a first bevel gear 8013, a second bevel gear 8014, a fourth rotating shaft rod 8015, a seventh driving wheel 8016, an eighth driving wheel 8017, a fifth rotating shaft rod 8018 and a sixth flat gear 8019; the lower part of the second power motor 801 is connected with a working machine bed plate 1 through bolts; the second rotating shaft rod 802 is fixedly connected with an output shaft of a second power motor 801; the axle center of the fourth flat gear 803 is fixedly connected with the second rotating shaft rod 802; the fifth spur gear 804 meshes with the fourth spur gear 803; the first mincing roller 805 is fixedly connected with the fifth flat gear 804; the mincing chamber 806 is in rotational connection with the first mincing roller 805; second mincing roller 807 is rotatably connected to mincing chamber 806; the second crushing roller 807 is fixedly connected with the fourth flat gear 803; the axle center of the fourth driving wheel 808 is fixedly connected with the second rotating shaft rod 802; the axle center of the fifth driving wheel 809 is fixedly connected with the second rotating shaft rod 802; the outer ring surface of the sixth driving wheel 8010 is in transmission connection with a fifth driving wheel 809 through a belt; a third rotating shaft rod 8011 is fixedly connected with a sixth driving wheel 8010; the gear rack 8012 is rotatably connected to the third rotary shaft lever 8011; the lower part of the gear rack 8012 is connected with a working machine bed plate 1 through bolts; the axis of the first bevel gear 8013 is fixedly connected with the third rotating shaft 8011; the second bevel gear 8014 meshes with the first bevel gear 8013; the fourth rotating shaft rod 8015 is fixedly connected with the second bevel gear 8014; the fourth rotating shaft lever 8015 is rotatably connected to the gear frame 8012; the axle center of the seventh driving wheel 8016 is fixedly connected with the fourth rotating shaft 8015; an outer ring surface of the seventh driving wheel 8016 is in driving connection with the first driving wheel 704 through a belt; the outer ring surface of the eighth driving wheel 8017 is in driving connection with the fourth driving wheel 808 through a belt; the outer surface of the fifth rotating shaft rod 8018 is fixedly connected with the eighth driving wheel 8017; the fifth rotating shaft lever 8018 is rotatably connected to the gear frame 8012; the axis of the sixth spur gear 8019 is fixedly connected to the fifth rotating shaft 8018.
First, second power motor 801 drives second rotating shaft rod 802 to rotate, then second rotating shaft rod 802 drives fourth driving wheel 808, fifth driving wheel 809 and fourth flat gear 803 to rotate, fifth driving wheel 809 drives sixth driving wheel 8010 to rotate, then sixth driving wheel 8010 drives third rotating shaft rod 8011 to rotate, further third rotating shaft rod 8011 drives first bevel gear 8013 to rotate, first bevel gear 8013 drives second bevel gear 8014 to rotate, further second bevel gear 8014 drives fourth rotating shaft rod 8015 to rotate, further fourth rotating shaft rod 8015 drives seventh driving wheel 8016 to rotate, simultaneously fourth driving wheel 808 drives eighth driving wheel 8017 to rotate, then eighth driving wheel 8017 drives fifth rotating shaft rod 8018 and sixth flat gear 8019 to rotate, further fourth flat gear 803 drives second mincing roller 807 to rotate, simultaneously fourth flat gear 803 drives fifth flat gear 804 to rotate, then the fifth spur gear 804 drives the first mincing roller 805 to rotate, and then the latex sheet obtained by cutting and separating by the edge-shoveling cutting system 5 falls into the mincing chamber 806 to be minced, and then can be reused.
The die system 9 comprises a lower template 901, an upper template 902, a first deflector rod 903 and a second deflector rod 904; the lower part of the lower template 901 is contacted with a third electric conveying roller group 12; the upper template 902 is rotatably connected with the lower template 901; the first driving lever 903 is welded with the upper template 902; the second lever 904 is welded to the upper plate 902.
That is, the turnover control frame 604 is turned over upwards to drive the first shifting lever 903 and the second shifting lever 904 to move upwards, and then the first shifting lever 903 and the second shifting lever 904 drive the upper template 902 to turn over upwards and open, and then the latex mattress inside the lower template 901 is exposed.
The first movement control mechanism 501 comprises a mounting table 50101, a second electric sliding rail 50102 and a second electric sliding base 50103; the lower part of the mounting table 50101 is connected with a working machine bed plate 1 through bolts; the lower part of the second electric sliding rail 50102 is connected with the mounting table 50101 through bolts; the second electric sliding seat 50103 is in sliding connection with a second electric sliding rail 50102; the upper part of the second electric sliding seat 50103 is connected with the mounting frame strip 504 through bolts.
The second electric slide rail 50102 can be controlled to drive the second electric slide 50103 to move, then the second electric slide 50103 can drive the mounting frame 504 to move, and the second movement control mechanism 502 and the third movement control mechanism 503 can perform the same operation.
Wherein, the first scraping mechanism 707 comprises a tip plate 70701, a bottom plate 70702, an installation seat plate 70703, a fourth electric push rod 70704 and a blocking push plate 70705; the inner side of the tip plate 70701 is in transmission connection with a second screw rod 706; the outer surface of the tip plate 70701 is in sliding connection with the turnover control frame 604; the bottom plate 70702 is welded with the tip plate 70701; the mounting seat plate 70703 is bolted to the tip plate 70701; the fourth electric push rod 70704 is connected with the mounting seat plate 70703; the blocking push plate 70705 is connected to a fourth motorized push rod 70704.
Firstly, the second lead screw 706 drives the tip plate 70701 to rotate, then the tip plate 70701 is attached to two side faces of the lower template 901, the overflowing latex remaining edges on two sides of the lower template 901 are removed and separated, and meanwhile, the fourth electric push rod 70704 can be controlled to drive the blocking push plate 70705 to push out the scraped latex to be compressed, collected and prevented from scattering.
One side of the second shovel 5014, which is far away from the first electric push rod 5011, is provided with a right-angled trapezoidal plate, and the oblique waist of the right-angled trapezoidal plate is located above the first electric push rod 5011.
So that the front side of the second shovel 5014 can be inserted into the inner side of the latex sheet whose front side is over-molded by attaching the shorter side of the right trapezoid to the lower mold 901, and then the latex sheet can be lifted upwards when the horizontal part of the second shovel 5014 moves to the lower side of the latex sheet.
Although embodiments of the present invention have been shown and described, it would be appreciated by those skilled in the art that changes may be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the claims and their equivalents.
Claims (9)
1. A latex mattress demoulding method for trimming before demoulding adopts the following processing equipment, and the processing equipment comprises a working machine bed board, a supporting foot column and an operating table column, and is characterized by further comprising an operation control screen, a shovel edge cutting system, a die opening system, a scraping edge system, a smashing system, a die system, a first electric conveying roller set, a second electric conveying roller set and a third electric conveying roller set; the lower part of the bed plate of the working machine is welded with the supporting leg; welding the upper part of the working machine tool plate with the operating table column; the upper part of the operating table column is connected with an operation control screen; the upper part of the working machine tool plate is connected with a shovel edge cutting system; the upper part of the working machine tool plate is connected with a die sinking system; the upper part of the working machine tool plate is connected with the edge scraping system; the edge scraping system is connected with the die opening system; the upper part of the working machine tool plate is connected with a fragmentation system; the smashing system is connected with the edge scraping system; the lower part of the mould system is contacted with a third electric conveying roller group; the lower part of the first electric conveying roller group is connected with a working machine tool plate; the lower part of the second electric conveying roller group is connected with a working machine tool plate; the lower part of the third electric conveying roller group is connected with a working machine tool plate;
the demoulding method of the trimming latex mattress before demoulding comprises the following steps:
the method comprises the following steps: the side edge shoveling system is controlled to shovel and separate the overflowing residual edges on the two sides of the die when the first electric conveying roller group, the second electric conveying roller group and the third electric conveying roller group convey the die system to one side of the edge shoveling and cutting system;
step two: opening the mold, and controlling a mold opening system to open the mold system;
step three: the front-side edge shoveling is used for controlling the edge shoveling cutting system to cut and separate the part of the front side of the latex mattress, which is overflowed and molded, after the mold opening system opens the mold;
step four: crushing and utilizing, namely mincing the latex leftover materials obtained by cutting and separating the shovel edge, and facilitating recycling;
step five: and (4) taking out the mattress, opening the mold system, taking out the mattress after edge shoveling is finished, and controlling the first electric conveying roller group, the second electric conveying roller group and the third electric conveying roller group to convey the mold system away for next treatment.
2. The method for demolding a trimming latex mattress before demolding as claimed in claim 1, wherein the edge cutting system comprises a first movement control mechanism, a second movement control mechanism, a third movement control mechanism, a mounting frame strip, a first lead screw, a first flat gear, a limiting slide bar, a first internal thread slide seat, a second internal thread slide seat, a first shovel plate, a first electric push rod, a second electric push rod, a third electric push rod, a second shovel plate, a first electric slide rail, a first electric slide seat, a motor seat plate, a first power motor and a cutting saw blade; the lower part of the first movement control mechanism is connected with a working machine tool plate; the lower part of the second movement control mechanism is connected with a working machine tool plate; the lower part of the third movement control mechanism is connected with a working machine tool plate; the lower part of the mounting frame strip is connected with a first movement control mechanism; the lower part of the mounting frame strip is connected with a second movement control mechanism; the lower part of the mounting frame strip is connected with a third movement control mechanism; the first screw rod is rotatably connected with the mounting frame strip; the axle center of the first flat gear is fixedly connected with the first screw rod; the limiting slide bar is fixedly connected with the mounting frame strip; the inner side of the first internal thread sliding seat is in transmission connection with a first screw rod; the inner side of the first internal thread sliding seat is in sliding connection with the limiting sliding rod; the inner side of the second internal thread sliding seat is in transmission connection with the first screw rod; the inner side of the second internal thread sliding seat is in sliding connection with the limiting sliding rod; the first shovel plate is connected with the first internal thread sliding seat through a bolt; the first shovel plate is connected with the second internal thread sliding seat through a bolt; the first electric push rod is connected with the first shovel plate; the second electric push rod is connected with the first shovel plate; the third electric push rod is connected with the first shovel plate; the second shovel plate is connected with the first electric push rod; the second shovel plate is connected with a second electric push rod; the second shovel plate is connected with a third electric push rod; the lower part of the first electric slide rail is connected with a first shovel plate through a bolt; the first electric sliding seat is connected with the first electric sliding rail in a sliding manner; the lower part of the motor seat plate is connected with the first electric sliding seat through a bolt; the first power motor is connected with the motor base plate through a bolt; the axis of the cutting saw blade is fixedly connected with an output shaft of the first power motor.
3. The method for demolding a trimmed latex mattress before demolding as claimed in claim 2, wherein the mold opening system comprises a first bearing frame plate, a rotating shaft rod, a second bearing frame plate, a turnover control frame, a first shaft connection seat, a first electro-hydraulic rod, a second shaft connection seat, a third shaft connection seat, a second electro-hydraulic rod and a fourth shaft connection seat; the lower part of the first bearing frame plate is connected with a working machine tool plate through a bolt; the rotating shaft lever is rotationally connected with the first bearing frame plate; the second bearing frame plate is rotationally connected with the rotating shaft lever; the lower part of the second bearing frame plate is connected with a working machine tool plate through bolts; the turnover control frame is fixedly connected with the rotating shaft lever; the overturning control frame is connected with the edge scraping system; the first connecting shaft seat is connected with the turnover control frame; the first electric hydraulic rod is rotatably connected with the first connecting shaft seat; the second shaft connecting seat is rotationally connected with the first electric hydraulic rod; the lower part of the second shaft connecting seat is connected with a working machine tool plate through a bolt; the third shaft connecting seat is connected with the turnover control frame; the second electric hydraulic rod is rotationally connected with the third connecting shaft seat; the fourth shaft connecting seat is rotationally connected with the second electric hydraulic rod; and the lower part of the fourth shaft connecting seat is connected with a working machine tool plate through a bolt.
4. The method of claim 3, wherein the edge scraping system comprises a first bearing T-shaped table, a first rotating shaft, a second pinion, a first driving wheel, a third pinion, a second lead screw, a first scraping mechanism, a second driving wheel, a third driving wheel, a second bearing T-shaped table, a third lead screw and a second scraping mechanism; the lower part of the first bearing T-shaped table is connected with a working machine tool plate through a bolt; the first rotating shaft rod is rotationally connected with the first bearing T-shaped table; the axle center of the second flat gear is fixedly connected with the first rotating shaft rod; the axle center of the first driving wheel is fixedly connected with the first rotating shaft rod; the first driving wheel is connected with the smashing system; the third flat gear is meshed with the second flat gear; the second screw rod is fixedly connected with the third gear; the second screw rod is rotationally connected with the turnover control frame; the inner side of the first scraping mechanism is in transmission connection with the second screw rod; the first scraping mechanism is in sliding connection with the turnover control frame; the axle center of the second driving wheel is fixedly connected with the second screw rod; the outer ring surface of the third driving wheel is in transmission connection with the second driving wheel through a belt; the lower part of the second bearing T-shaped table is connected with a working machine tool plate through a bolt; the third screw rod is rotationally connected with the turnover control frame; the inner side of the second scraping mechanism is in transmission connection with a third screw rod; the second scraping mechanism is connected with the turnover control frame in a sliding mode.
5. The method for demolding a trimming latex mattress before demolding, as claimed in claim 4, wherein the pulverizing system comprises a second power motor, a second rotating shaft rod, a fourth flat gear, a fifth flat gear, a first mincing roller, a mincing cabin, a second mincing roller, a fourth transmission wheel, a fifth transmission wheel, a sixth transmission wheel, a third rotating shaft rod, a gear rack, a first bevel gear, a second bevel gear, a fourth rotating shaft rod, a seventh transmission wheel, an eighth transmission wheel, a fifth rotating shaft rod and a sixth flat gear; the lower part of the second power motor is connected with a working machine tool plate through a bolt; the second rotating shaft rod is fixedly connected with an output shaft of a second power motor; the axle center of the fourth flat gear is fixedly connected with the second rotating shaft rod; the fifth flat gear is meshed with the fourth flat gear; the first mincing roller is fixedly connected with the fifth flat gear; the grinding cabin is rotationally connected with the first grinding roller; the second mincing roller is rotationally connected with the mincing cabin; the second crushing roller is fixedly connected with the fourth flat gear; the axle center of the fourth driving wheel is fixedly connected with the second rotating shaft rod; the axle center of the fifth driving wheel is fixedly connected with the second rotating shaft rod; the outer ring surface of the sixth driving wheel is in transmission connection with the fifth driving wheel through a belt; the third rotating shaft rod is fixedly connected with a sixth driving wheel; the gear rack is rotationally connected with the third rotating shaft rod; the lower part of the gear rack is connected with a working machine tool plate through bolts; the axle center of the first bevel gear is fixedly connected with the third rotating shaft rod; the second bevel gear is meshed with the first bevel gear; the fourth rotating shaft rod is fixedly connected with the second bevel gear; the fourth rotating shaft rod is rotationally connected with the gear rack; the axle center of the seventh driving wheel is fixedly connected with the fourth rotating shaft rod; the outer ring surface of the seventh driving wheel is in transmission connection with the first driving wheel through a belt; the outer ring surface of the eighth driving wheel is in transmission connection with the fourth driving wheel through a belt; the outer surface of the fifth rotating shaft rod is fixedly connected with an eighth driving wheel; the fifth rotating shaft rod is rotationally connected with the gear rack; the axis of the sixth flat gear is fixedly connected with the fifth rotating shaft rod.
6. The method of claim 5, wherein the molding system comprises a lower molding plate, an upper molding plate, a first driving lever and a second driving lever; the lower part of the lower template is contacted with a third electric conveying roller set; the upper template is rotationally connected with the lower template; the first deflector rod is welded with the upper template; and the second deflector rod is welded with the upper template.
7. The method of claim 6, wherein the first motion control mechanism comprises a mounting table, a second motorized slide rail, and a second motorized slide; the lower part of the mounting table is connected with a working machine tool plate through bolts; the lower part of the second electric slide rail is connected with the mounting table through bolts; the second electric sliding seat is in sliding connection with the second electric sliding rail; and the upper part of the second electric sliding seat is connected with the mounting frame strip through a bolt.
8. The method of claim 7, wherein the first scraping mechanism comprises a tip plate, a bottom plate, a mounting plate, a fourth electric push rod and a blocking push plate; the inner side of the tip plate is in transmission connection with a second screw rod; the outer surface of the tip plate is in sliding connection with the turnover control frame; the bottom plate is welded with the tip plate; the mounting seat plate is connected with the tip plate through a bolt; the fourth electric push rod is connected with the installation seat plate; the blocking push plate is connected with the fourth electric push rod.
9. The method of claim 8, wherein the second blade is provided with a right angle trapezoidal plate on the side away from the first power push rod, and the inclined waist of the second blade is located above the first power push rod.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN114030126A (en) * | 2021-11-08 | 2022-02-11 | 枣阳银达银通节能建材有限公司 | Novel composite insulation board production line of graphite polyphenyl granule |
| CN118578559A (en) * | 2024-08-06 | 2024-09-03 | 淄博齐翔腾达化工股份有限公司 | Demolding device for latex product processing |
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| CN112590082A (en) * | 2020-12-29 | 2021-04-02 | 河北铁科翼辰新材科技有限公司 | Automatic deburring system for elastic base plate |
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| WO2012160516A2 (en) * | 2011-05-23 | 2012-11-29 | Dolphin Pack S.R.L. | Machine for removing and cleaning offcuts and cutting waste from mattresses or similar |
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| CN103817206A (en) * | 2014-03-14 | 2014-05-28 | 东莞市东升压铸模具有限公司 | Side shearing die |
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| CN211030239U (en) * | 2019-11-12 | 2020-07-17 | 深圳市敏锐捷自动化设备有限公司 | Cutting mechanism in packaging box forming |
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| CN112692904A (en) * | 2020-11-27 | 2021-04-23 | 浙江银座箱包有限公司 | Leftover material cutting device for box cladding |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN114030126A (en) * | 2021-11-08 | 2022-02-11 | 枣阳银达银通节能建材有限公司 | Novel composite insulation board production line of graphite polyphenyl granule |
| CN118578559A (en) * | 2024-08-06 | 2024-09-03 | 淄博齐翔腾达化工股份有限公司 | Demolding device for latex product processing |
| CN118578559B (en) * | 2024-08-06 | 2024-10-01 | 淄博齐翔腾达化工股份有限公司 | Demolding device for latex product processing |
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