CN1133363A - Making method for raised woollen blanket - Google Patents
Making method for raised woollen blanket Download PDFInfo
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- CN1133363A CN1133363A CN 95103958 CN95103958A CN1133363A CN 1133363 A CN1133363 A CN 1133363A CN 95103958 CN95103958 CN 95103958 CN 95103958 A CN95103958 A CN 95103958A CN 1133363 A CN1133363 A CN 1133363A
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Abstract
The present invention relates to a method for making double faced fleece blanket. It is characterized by that the ine fluffy yarn is compactly filled in the warp-knitted base fabric to make them into two-layer knitted fabric, then the two-layer knitted fabric is continuously dip-dyed, and then the two-layer knitted fabric in which the fluffy yarn is filled is cut off from its middle to separate it into two pieces of single-faced fleece knitted fabric, and then the fluffy yarn on the surface of each single-faced fleece knitted fabric is passed through such processes of shearing and defibration, and its internal surface is passed through the napping process, so that the invented product can be made up.
Description
The invention relates to two-sided napping and weight lighter through compiling the manufacture method of (longitudinal knitted) woollen blanket, the present invention especially about two-sided decorative pattern in the table, color is similar and the manufacture method of the raised woollen blanket that sense of touch and heat insulating ability are good.
With double helix compile that machine (ダ Block Le ラ Star セ ル Machine) is made into more softness and sense of touch are better than general fabrics through compiling (longitudinal knitted) woollen blanket (waiting fabric), except that Japan, more be widely used in all over the world.And the warp knitted blanket of commonly using is a double braid material of being compiled woven one-tenth by double helix, partly do middle the incision by its central fine hair (looped pile) yarn, become two pieces of (band) fine hair knitted or woven fabrics, the fine hair cloth of gained only is single face villous (band) fine hair knitted or woven fabrics, after thereby necessity such as again these single face fine hair knitted or woven fabrics are dyeed processing and fluffing, branch comb (eight I) processing are handled, again that two the inside is superimposed, and in its periphery sew up one piece of woollen blanket.
The two-sided superimposed woollen blanket of this kind, owing to constituted by two pieces of single face fine hair knitted or woven fabrics, its weight is bigger, be difficult to cater to the modern and liking the demand easily of using, and also uneconomical by the method for making that two pieces of single-side pile felt material are made into one piece of woollen blanket, be difficult to increase production in a large number woollen blanket with the double helix volume machine of some.
Japan's special permission bulletin 52-33719 communique once proposed the warp knitted blanket of two sides fine hair woollen blanket, though solved the partly problem of aforementioned double-layered woollen blanket, this is in light weight than duplex felt through the braiding woollen blanket, but, the floss loop bent portions of woollen blanket the inside handles because of being done the plucking fluffing, it is upright that filoplume is straightened, when plucking (draw and scratch I) operation and use, lose hair or feathers easily, and for preventing depilation, must use thicker fine hair double strand yarn (silk), and this wool yarn length is longer.But as when using thick, long wool hair double strand yarn, then must carry out repeatedly cropping and plucking processing by his-and-hers watches velvet wool yarn, make the tomentum on woollen blanket surface fully be pulled to the inside, therefore must add adjustment form the inside fine hair amount in addition, make its homogeneous.
In the manufacture method of fabrics such as above-mentioned woollen blanket, after cropping and plucking operation are several times carried out, though but the fine hair amount that the mat adjustment makes table the inside homogeneous as far as possible, because of desire will be grown and thick fine hair double strand yarn is pulled to the inside fully its difficulty is arranged, so how many fine hair amounts of woollen blanket the inside is less than the surface.And when cropping and plucking operation cost, the long wool hair ratio of woollen blanket the inside is easier to lodging, for preventing lodging, the young pilose antler of the inside need repeatedly be combed straight finishing, after this carry out cropping (suede) (シ セ-リ Application グ) and glazing operation again, the whole piece woollen blanket is taken a lot of work immeasurablely, uneconomical to finishing, and production efficiency is low.
The objective of the invention is to improve the disappearance of commonly using two-sided fluffing (fine hair) woollen blanket, and provide a kind of can the manufacturing table manufacture method of the identical and lightweight raised woollen blanket fabrics such as (felt) of the inside fine hair amount, another object of the present invention then is to provide the raised woollen blanket method of producing fabric such as (felt) of a kind of tool feature color and sense of touch.
For reaching above-mentioned purpose, in the manufacture method of woollen blanket of the present invention, compile machine with known double helix villus yarn 1 is inserted 2,2 of basic clothes through compiling, weave into double braid cloth 3 (with reference to figure one), villus yarn 1 can be natural or synthetic fiber or wherein any blend fibres such as polyacrylonitrile, wool, cotton, silk, cashmere (goat cashmere), nylon or polyester.The weight per square meter of fine hair 1 is generally height, and the filamentary fiber number that constitutes this villus yarn is following for good with 2 red Buddhist nuns (DI-ENER).Basis cloth 2 ties up to double helix and compiles machine interior warp-wise knitting yarn and broadwise yarn clipping (silk) formation with general polyester and nylon fiber long filament.
On the one hand, double braid cloth 3 promptly imposes continuous dip dyeing treatment (referring to figure six) before being cut by the centre; Processing mode is shown in figure six, it is pulled straight after being retained in the angle square 15,, send into pad dyeing roller (roller) 17,17 by the dipping tank 16 that contains staining solution, deliver in the steam box through 17,17 roll compacting, do the promotion of the staining reaction of certain hour in the decatize mode and handle.Thereafter this double braid cloth 3 is again through rinsing machine 19 washings and softening processing and dry to stablize its size.Then, with the cutter 30 of fine hair (looped pile) yarn of double braid cloth 3 shown in figure seven, cut from the centre, be separated into single face fine hair knitted or woven fabrics 4 (with reference to figure two), the position of cutting in the middle of it is shown in the dotted line a of Fig. 1.
The surperficial villus yarn 5 of the single face fine hair knitted or woven fabrics 4 (figure two) that make makes it separate fibre (dividing silk) fully through cropping processing and promptly forms villous surface 23 shown in figure three.With the inside fluffing of raising machine 24 (with reference to figure four) with basic cloth 2, after making its fine hairization, villous surface 23,25 is again through splitting (eight I), arrangement processing making woollen blanket cloth 26 (referring to Fig. 5), last again with Sewing machines will woollen blanket cloth 26 around sew up, promptly finish the woollen blanket of two-sided napping.
On the other hand, double braid cloth 3 also can directly be cut into single-side pile felt material 4 by the centre, and the surperficial villus yarn 5 of fine hair cloth 4 is machined to impose continuously after fully separating fibre (divide silk) to press down through cropping again and dyes (stamp) and handle.Double braid cloth 3 is preferably made the light color dip dyeing treatment in advance at this moment.Single face fine hair knitted or woven fabrics 4 in right-falling stroke is dyed as shown in Figure 8, cloth 4 temporary transient reservations are drawn out continuously by angle square 21, method with starching, make through compiling closely connected the right-falling stroke on the conveyer belt 22 that dyes machine 20 in basic cloth 2 surfaces and transport in half tone, in transporting the way via screen cloth decorative pattern version (the ス Network リ-Application type of a plurality of cutting apart (look)
) 8 right-falling strokes of the same colour in turn dye, and regularly promote staining reaction with decatize again in steam box 9 (referring to Fig. 9).The single-side pile felt material 4 of villous surface after right-falling stroke is dyed is after the timing decatize, again continuously as shown in figure 10 to wash softening processing, again tiltedly at all and the finishing of woven design bending and make tentering and handle, with hot blast chamber 13 cyclic dryings of pin tentering dryer 12 and stablize its size through cloth.With aforementioned same, the inside of basic cloth 2 promptly carries out fine hair two sides 23,25 is split and put in order processing to make woollen blanket cloth 26 (referring to Fig. 5) after 35~50% fluffing fine hairization.
Again, villus yarn 1 can use all prestained terry yarns.Do not remake dyeing after double braid cloth 3 is weaved at this moment and handle,, can be made into all the colorful one raised woollen blankets of two sides according to aforementioned same manufacturing process.
The present invention compares with the manufacturing of fabrics of layered blanket, and the production efficiency of woollen blanket greatly improves, and eradicates table, the apparent difference in the inside.Promptly make two-sided style fabrics such as raised woollen blanket much at one; Again, when making woollen blanket with method for making of the present invention, rare depilation situation when the tomentum of the inside is pulled out, no operatton ecological deterioration, the problem generation that produces Soft flocks when using.
The raised woollen blanket that the present invention makes (felt) is compared with fabrics of layered blanket, and it is in light weight, needn't use thick looped pile double strand yarn and long fine hair again especially.Therefore in the method for the present invention, the cropping of his-and-hers watches velvet wool yarn and plucking operation number of times also can pull to the villus yarn on woollen blanket surface the inside less, and the fine hair amount of adjustment form, the inside makes it be tending towards homogeneous easily.And the present invention is less because of the number of times of required cropping and plucking operation, the overall operation time shortens, in addition for the fine hair that prevents the woollen blanket the inside falls the dressing operation that Mao Erxu puts in order the filoplume comb of the inside also can be simple, its result, whole woollen blanket is finished institute and is taken time and energy and alleviate less expensive.
Figure one is for compiling the amplification sectional view that machine is made into the double braid cloth with double helix.
In the middle of serving as reasons, cuts in figure two enlarged diagram of double braid cloth gained single face fine hair knitted or woven fabrics.
Figure three is the schematic side view of the single face fine hair knitted or woven fabrics after the cropping processing.
Figure four is the schematic section of single face fine hair knitted or woven fabrics fluffing machining state.
Figure five is the woollen blanket cloth schematic section made from the inventive method.
Figure six is the schematic side view with fine hair dyeing apparatus, steam box, rinsing machine and the softening tank of continuous dip dyeing treatment.
In the middle of serving as reasons, cuts in figure seven schematic section of the cut-off knife device of double braid cloth.
Figure eight is that the major part of the screen printing machine of continuous stamp processing reaches the schematic section near angle square.
Figure nine handles the schematic section of used steam punch-out equipment for continuous stamp.
Figure ten is rinsing machine, softening tank and finishing twill, the oblique of crooked woven design, the schematic section of crooked roller group.
Now be described as follows with reference to drawing with regard to the embodiment of the invention.Figure one double braid cloth 3 for using Jia Lumiya corporate system double helix volume machine to weave into, used braiding villus yarn is an example with fiber number 2 red Buddhist nuns' terry yarn 1, basic cloth 2 is made up of multifilament.
Though not detailed showing among the figure, but on double helix volume machine, dispose 5 pieces of yarn guiding chase combs relatively as bumping pin (latch needles) to per 2, this yarn guiding chase comb (ガ イ De (お さ)) is made many assembly row along rectilinear direction with the fabric width of corresponding woollen blanket, utilize 4 pieces of yarn guiding chase combs with the warp thread (silk) of polyester multifilament and make weft-knitted yarn (silk) and weave into basic cloth 2 separately then, with middle 1 piece of yarn guiding chase comb with the two blocks of basic clothes 2 in front and back, 2 usefulness terry yarns 1 link weaves into double braid cloth 3 (with reference to Fig. 1), compiling the pin (ラ Star チ ニ-De Le) that bumps of machine by double helix, to compile out the woven design of basic cloth 2 be directly to advance from the inside to the outside by forming, weaves into the complicated warp knitting cloth material that weaves woven design with warp-wise.In basic cloth 2, insert yarn laterally to insert broadwise at each mesh grid intraocular through knitting yarn, to constitute specific width warp-wise knitted or woven fabrics, 1 square metre of substance requirement of fine hair loop yarn in the present embodiment is high to be the summary of full rule.
The surperficial villus yarn (silk) 5 of the single-side pile felt material 4 (Fig. 2) that obtains is done separates fibre after the cropping processing fully, promptly forms villous surface 23 as shown in Figure 3.Then, use the raising machine 24 (referring to Fig. 4) as the card clothing cylinder to be fluffed in the inside of fine hair knitted or woven fabrics 2, give fine hairization, this fluffing also can make 35~50% surperficial villus fibers bent to the inside circle.It is more that the bent result of circle makes surperficial cashmere density decline thus, therefore, makes square metre substance of villus yarn 1 get maximum.After this again villous surface 23,25 is split, puts in order processing and make woollen blanket cloth 26, at last with Sewing machines with around sewing up with tape edge cloth around this woollen blanket cloth 26, finish raised woollen blanket.
Other embodiment can be shown in Fig. 1 dotted line a, directly double braid cloth 3 is cut in the middle of dotted line a, the surperficial suede yarn 5 of gained single-side pile felt material 4 is machined to do cropping separates fibre fully and bestow continuous right-falling stroke and dye processing.The single face fleece 4 of gained is delivered to automatic web plate right-falling stroke with angle square 21 earlier as shown in Figure 8 and is dyed (stamp) machine 20.
The side of angle square 21 slightly becomes the J font, is positioned near automatic half tone to press down the place ahead of dying machine 20, be equipped with can with send on the fine hair cloth 4 a plurality of can the free rotating roller 34 of giving.Fine hair cloth 4 is shaken falls to being piled up in one side inside, and Fig. 8 presses down the major part figure that dyes machine 20 for automatic half tone.This printing machine is opened along the about 50 meters printing table of total length with crawler belt 22 and is established, and crawler belt 22 is the conveyer belt crawler belt of annular, and its reciprocal level in below by printing table detours; In the place ahead of printing table, three rollers (roller) 35 are with 22 to contact setting with covering, and add mill base between three rollers (roller), make the surface of coating crawler belt.Press down the place ahead dye machine 20 at web plate and be provided with hired roughneck 6 (PVC--), make the dedusting usefulness on the conveying channel of fine hair cloth 4, and in covering with 22 front-end configuration dedusting with brush 7.Half tone is pressed down and to be dyed machine 20 and cut apart by a plurality of (as 16) screen cloth decorative pattern version 8, in each screen cloth decorative pattern version 8, after cutting apart the homochromy part of woollen blanket, fixing photomechanical grenadine, and device can move horizontally and is coated with roller (roller) (not shown) of mill base along grenadine, screen cloth decorative pattern version 8 moves back and forth up and down with given pace, its up the time crawler belt 22 move, descend and cover that crawler belt stops when being with 22 to contact.Though expression among the figure, crawler belt 22 be during by the printing table reversion, dye the machine rear in right-falling stroke and carry out drying with the hot-blast spray nozzle of washing and mat printing table central authorities.
Single-side pile felt material 4 is sent into from creel roller 33 to give roller (roller) 34 as shown in Figure 8, it is shaken by the top and temporarily remaines in angle square 21.And fine hair cloth 4 links the tail end of last cloth and the front end of a time cloth in order to continuous operation with the Sewing machines (not shown) before going into angle square 21.Fine hair cloth in the angle square 21 with its villous surface is upwards extracted the front end of delivering to crawler belt 22 out continuously by giving roller 37,, removes Soft flocks with hired roughneck 6 therebetween.And the fine hair cloth 4 that is transported to the crawler belt front end is made the closely connected and crawler belt 22 of base cloth face of this cloth by pressure roller 36.Fine hair knitted or woven fabrics 4 are in by crawler belt 22 conveyance processes, and its surface is with brush 7 continuous dedustings, cut apart on the screen cloth decorative pattern version 8 order of the same colour and press down and dye a plurality of again.Each screen cloth decorative pattern version 8 comply with fixed processing request cut apart the same color part of woollen blanket base portion, fixing photomechanical grenadine only uses the screen cloth decorative pattern version 8 of woollen blanket base portion color matching number.Each screen cloth decorative pattern version 8 moves up and down with certain speed, and the mill base force feed that will be stated from grenadine one end with the roller (not shown) during decline is to the other end, and this mill base is pressed towards the attached below of screen cloth yarn on fine hair cloth 4.When moving on the screen cloth decorative pattern version 8, each woollen blanket unit all is transported to the position of next screen cloth decorative pattern version 8 in the fine hair cloth 4 with crawler belt 22, is coated with other mill base.After the woollen blanket unit of all fine hair knitted or woven fabrics 4 was by whole screen cloth decorative pattern versions 8, whole color matching was completed for printing and promptly is sent to steam chest 9 (with reference to Fig. 9) automatically.
Automatically to press down the blending ratio system of dying machine 20 used mill bases be that powder is dissolved in magma that thin up is become in 1000 liters the molten slurry still with guanidine to half tone.In 40% magma, add CATION based dye with the hot water dilution, サ Application Off オ-レ Application PN70), dense stain (trade name: ネ オ テ Star Network ス KI), pH stabilizing agent (trade name ニ コ-Le SB-100), defoamer (trade name: auxiliary agent such as DK-Q1-1089), and add 40% water and form add level dyeing penetrant (trade name: again.Each mill base is sub-packed in the bucket again, according to specify processing request deliver to decide each screen cloth decorative pattern version 8.
The fine hair knitted or woven fabrics of handling through decatize 4, リ Port ト-Le B-12) and reductant (trade name: サ Application モ-Le RC-120) insert 500 liters ablution groove 40 in as oscillatory type rinsing machine 10 (with reference to Figure 10), in 60-70 ℃ hot water, add remover (trade name: as initial soaping.The excess dyestuff of using when right-falling stroke is dyed, starching, auxiliary agent etc. are removed, and the hot water storgae 41 that then enters all the other 3-4 grooves of rinsing machine 10 is again done thoroughly washing.Fine hair knitted or woven fabrics 4 after washing are sent to softening tank 11 via tank 42 once again continuously, and the rubber roller 43 of mat softening tank below and another metal roller 44 strands are pressed, and more another metal roller 45 one side strands of mat press one side that it is sent to soft groove 46.In soft groove 46,60 ℃ of hot water are added softener (trade name: BN-30, NK-90, softness-K, サ Application モ-Le NPN etc.), use a plurality of roll compacting rollers 47 to repeat to pass in and out soft groove 46.Pressed with rubber roller 48 and another metal roller 45 strands of top by the fine hair cloth 4 that soft groove 46 comes out, more another metal roller 44 one side extruding one sides of mat are sent it.With air compressor (not shown) injecting compressed air, blow out the raising squeezing effect in rubber roller 43,48 and metal roller 44,45 formed spaces with this air for continuous.
The surperficial villus yarn 5 of the single face fine hair knitted or woven fabrics 4 behind the stamp processes the fine formation of complete solution villous surface 23 shown in figure three through cropping.After re-using the inside fluffing fine hairization of raising machine (referring to figure four) with fine hair basis cloth 2, again villous surface 23,25 is split, repaiies processing and manufacturing woollen blankets 26 such as defect, glazing, at last according to preliminary dimension cutting woollen blanket cloth 26, around it, sew up sideband with Sewing machines, finish the raised woollen blanket that table, two sides, lining decorative pattern, color equate in fact.
In other embodiments, when using the villus yarn 1 that dyes in advance, the knitted or woven fabrics of weaving into 3 need not remake dyeing and handle, and make raised woollen blanket easily, and villus yarn 1 also can use wool or other natural fabrics certainly.
Claims (3)
1. the manufacture method of a raised woollen blanket, insert between the basic cloth that warp-wise is woven into thinner villus yarn densely, weave into the double braid cloth, and the double braid cloth imposed continuous dip dyeing treatment, cut the double braid cloth of having inserted villus yarn by the centre, make it be separated into two pieces of single face fine hair knitted or woven fabrics, and the villus yarn on each single face fine hair knitted or woven fabrics surface is machined to do cropping separates fibre fully, and fluffing is done in the inside of basic cloth process, after making its fine hairization, the two sides to fine hair splits processing again.
2. the manufacture method of a raised woollen blanket, insert between the basic cloth that warp-wise is woven into thinner villus yarn densely, weave into the double braid cloth, cut the double braid cloth of having inserted fine hair by the centre, make it be separated into two pieces of single face fine hair knitted or woven fabrics, the surperficial fine hair of each single face fine hair knitted or woven fabrics is done cropping processing to be made to separate fully and imposes continuous right-falling stroke behind the fibre and dye processing, again fluffing processing is done in basic cloth the inside, after making its fine hairization, at last the fine hair two sides is split processing.
3. the manufacture method of a raised woollen blanket, insert between the basic cloth that warp-wise is woven into thinner villus yarn densely, weave into the double braid cloth, cut the double braid cloth of having inserted fine hair by the centre, make it be separated into two pieces of single face fine hair knitted or woven fabrics, to the surperficial fine hair of each single face fine hair knitted or woven fabrics do cropping processing make separate fibre fully after, after basic cloth the inside done fluffing processing and make its fine hairization, at last the fine hair two sides is split processing.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN 95103958 CN1133363A (en) | 1995-04-13 | 1995-04-13 | Making method for raised woollen blanket |
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CN 95103958 CN1133363A (en) | 1995-04-13 | 1995-04-13 | Making method for raised woollen blanket |
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CN 95103958 Pending CN1133363A (en) | 1995-04-13 | 1995-04-13 | Making method for raised woollen blanket |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN100427662C (en) * | 2006-09-30 | 2008-10-22 | 常熟市锦绣经纬编有限公司 | Production process of double-sided heterogenic fiber looped fabric |
CN104831457A (en) * | 2015-05-09 | 2015-08-12 | 晋江华峰织造印染实业有限公司 | Knitted nap fabric having base layer and surface layer different in color |
CN107385653A (en) * | 2017-08-03 | 2017-11-24 | 太仓市玛雅针织有限公司 | Light and thin type velveteen knitting fabric and preparation method thereof |
WO2019010662A1 (en) * | 2017-07-13 | 2019-01-17 | 阚军 | Manufacturing method for blended woven fabric |
-
1995
- 1995-04-13 CN CN 95103958 patent/CN1133363A/en active Pending
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN100427662C (en) * | 2006-09-30 | 2008-10-22 | 常熟市锦绣经纬编有限公司 | Production process of double-sided heterogenic fiber looped fabric |
CN104831457A (en) * | 2015-05-09 | 2015-08-12 | 晋江华峰织造印染实业有限公司 | Knitted nap fabric having base layer and surface layer different in color |
WO2019010662A1 (en) * | 2017-07-13 | 2019-01-17 | 阚军 | Manufacturing method for blended woven fabric |
CN107385653A (en) * | 2017-08-03 | 2017-11-24 | 太仓市玛雅针织有限公司 | Light and thin type velveteen knitting fabric and preparation method thereof |
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