CN113322572A - Spacing filament weft-inserted warp-knitted fabric and weaving process - Google Patents
Spacing filament weft-inserted warp-knitted fabric and weaving process Download PDFInfo
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- CN113322572A CN113322572A CN202110558835.9A CN202110558835A CN113322572A CN 113322572 A CN113322572 A CN 113322572A CN 202110558835 A CN202110558835 A CN 202110558835A CN 113322572 A CN113322572 A CN 113322572A
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- guide bar
- jacquard
- bar
- layer
- weft
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B21/00—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B21/06—Patterned fabrics or articles
Abstract
The invention discloses a weaving process of a spacer filament weft-inserted warp knitted fabric and the spacer filament weft-inserted warp knitted fabric, wherein the weaving process of the spacer filament weft-inserted warp knitted fabric comprises weaving preparation and weaving. The perspective observation surface course is woven out to sley bar GB5 and sley bar GB6, and formation first color portion A, second color portion B and third color portion C are woven in observation surface course to merchant card sley bar JB4, through above-mentioned step, weaving technology gives the different color effects of fabric observation surface, and this technology need not the later stage dyeing, and then can reduce the harm to the environment, reduces used energy consumption.
Description
Technical Field
The invention relates to the technical field of knitting warp knitting, in particular to a spacer yarn weft insertion warp knitted fabric and a weaving process.
Background
In the prior art, some warp knitted fabrics are endowed with different color effects on the observation surfaces through post dyeing, but the post dyeing process has great harm to the environment and uses more energy consumption.
Disclosure of Invention
The present invention is directed to solving at least one of the problems of the prior art. Therefore, the invention provides a weaving process of the spacer yarn weft-inserted warp-knitted fabric, which can endow different color effects on the fabric observation surface through weaving, and the process does not need late dyeing, thereby reducing the harm to the environment and reducing the used energy consumption.
The invention also provides a spacer yarn weft-insert warp-knitted fabric knitted by the weaving process.
According to the weaving process of the spacing thread weft insertion warp knitting fabric, the weaving process comprises the following steps:
preparing for weaving: the double needle bed warp knitting machine is provided with a guide bar group, wherein a guide bar GB1, a guide bar GB2, a filament spacing guide bar GB3, a jacquard guide bar JB4, a guide bar GB5 and a guide bar GB6 are sequentially arranged from front to back of the machine, wherein the guide bar GB1, the guide bar GB2, the filament spacing guide bar GB3, the guide bar GB5 and the guide bar GB6 adopt full-gauge guide needle blocks, the jacquard guide bar JB4 adopts half-gauge guide needle blocks, the filament spacing guide bar GB3 full-penetration yarns, and the guide bars GB5 and GB6 penetrate through the perspective yarns;
weaving: the guide bar GB1 and the guide bar GB2 weave a base face layer, the guide bar GB5 and the guide bar GB6 weave a viewing face layer, the spacer thread guide bar GB3 weaves a first weft-in face layer between the viewing face layer and the base face layer, the Jacquard guide bar JB4 weaves back and forth across the base face layer and the viewing face layer to form a first color portion A at the viewing face layer, the Jacquard guide bar JB4 weaves a second weft-in face layer between the viewing face layer and the base face layer to form a second color portion B at the viewing face layer, and the Jacquard guide bar JB4 weaves only the base face layer to form a third color portion C at the viewing face layer.
The weaving process of the spacer yarn weft insertion warp knitted fabric according to the embodiment of the invention has at least the following beneficial effects: the perspective observation surface course is woven out to sley bar GB5 and sley bar GB6, and formation first color portion A, second color portion B and third color portion C are woven in observation surface course to merchant card sley bar JB4, through above-mentioned step, weaving technology gives the different color effects of fabric observation surface, and this technology need not the later stage dyeing, and then can reduce the harm to the environment, reduces used energy consumption.
According to some embodiments of the present invention, the jacquard bar JB4 is provided in two, two of the jacquard bars JB4 are named jacquard bar JB4-1 and jacquard bar JB4-2, respectively, and the bar group is arranged with the bar GB1, the bar GB2, the spacer wire bar GB3, the jacquard bar JB4-1, the jacquard bar JB4-2, the bar GB5 and the bar GB6 in sequence from front to back.
According to some embodiments of the invention, the jacquard bar JB4 is patterned back and forth according to a full-penetration pattern, and padding numbers 10-10/01-01// on the base layer and the viewing layer.
According to some embodiments of the invention, the jacquard bar JB4 weaves the second weft-insertion layer according to a full-penetration pattern, and an inlay yarn number of 11-11/11-11// weave.
According to some embodiments of the invention, the jacquard bar JB4 is patterned according to a full-penetration pattern, and pad codes 10-11/01-11// only on the base face layer.
According to some embodiments of the invention, both the guide bar GB1 and the guide bar GB2 are fully threaded and the guide bar GB1 and the guide bar GB2 are co-knit with the base fabric layer according to the inlay yarn numbers 10-10/12-22// and 12-22/10-00// respectively.
According to some embodiments of the invention, both the guide bar GB5 and the guide bar GB6 are fully threaded and the guide bar GB5 and the guide bar GB6 co-knit the viewing surface layer according to the inlay yarn numbers 22-10/00-12// and 00-23/33-10// respectively.
According to some embodiments of the invention, the spacer wire bar GB3 is knitted according to the inlay yarn number 00-00/00-00// weaving the first weft insertion face layer.
According to some embodiments of the invention, the tissue of the viewing surface layer and/or the substrate surface layer is a mesh tissue.
The spacer thread weft inserted warp knit fabric according to the embodiment of the second aspect of the present invention is knitted by the weaving process as described above.
The spacing filament weft insertion warp knitted fabric provided by the embodiment of the invention has at least the following beneficial effects: through the steps, the observation surfaces of the prepared spacer thread weft insertion warp knitted fabrics have different color effects.
Additional aspects and advantages of the invention will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the invention.
Drawings
The above and/or additional aspects and advantages of the present invention will become apparent and readily appreciated from the following description of the embodiments, taken in conjunction with the accompanying drawings of which:
FIG. 1 is a schematic view of one embodiment of a spacer thread weft inserted warp knit fabric of the present invention;
FIG. 2 is a pattern distribution diagram of the spacer thread weft inserted warp knit fabric shown in FIG. 1;
FIG. 3 is a three-dimensional schematic view of the spacer thread weft inserted warp knit fabric shown in FIG. 1;
FIG. 4 is a schematic view of the operation of the double needle bed warp knitting machine of the present invention;
FIG. 5 is a bar parameter diagram of the spacer thread weft inserted warp knit fabric shown in FIG. 1;
FIG. 6 is a yarn parameter diagram of the spacer thread weft inserted warp knit fabric shown in FIG. 1;
FIG. 7 is a bar parameter diagram of a spacer thread weft inserted warp knit fabric according to a second embodiment of the present invention;
FIG. 8 is a yarn parameter diagram of a second embodiment spacer thread weft inserted warp knit fabric of the present invention;
FIG. 9 is a bar parameter diagram of a spacer thread weft inserted warp knit fabric according to a third embodiment of the present invention;
FIG. 10 is a yarn parameter diagram of a spacer thread weft inserted warp knit fabric according to a third embodiment of the present invention;
FIG. 11 is a Jacquard bar parameter view of the spacer warp knit fabric shown in FIG. 1.
Detailed Description
Reference will now be made in detail to the present preferred embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to like elements throughout.
In the description of the present invention, if there is first, second, third, fourth, fifth, etc. described, it is only for the purpose of distinguishing technical features, and it is not understood that relative importance is indicated or implied or that the number of indicated technical features or the precedence of the indicated technical features is implicitly indicated or implied.
In the description of the present invention, it should be understood that the orientation or positional relationship referred to in the description of the orientation, such as the upper, lower, front, rear, left, right, etc., is based on the orientation or positional relationship shown in the drawings, and is only for convenience of description and simplification of description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention.
In the present invention, unless explicitly defined otherwise, the terms "disposed," "mounted," "connected," and the like are to be understood in a broad sense, and for example, may be directly connected or indirectly connected through an intermediate; can be fixedly connected, can also be detachably connected and can also be integrally formed; may be a mechanical connection; either as communication within the two elements or as an interactive relationship of the two elements. The specific meaning of the above-mentioned words in the present invention can be reasonably determined by those skilled in the art in combination with the detailed contents of the technical solutions.
Referring to fig. 1 to 11, a weaving process of a spacer yarn weft insertion warp knitted fabric according to an embodiment of the present invention, which weaves with a double needle bed warp knitting machine, includes the following steps:
preparing for weaving:
the double needle bar warp knitting machine is provided with a guide bar group, and a guide bar GB1, a guide bar GB2, a space yarn guide bar GB3, a jacquard guide bar JB4-1, a jacquard guide bar JB4-2, a guide bar GB5 and a guide bar GB6 are sequentially arranged in the guide bar group from front to back of the machine.
Guide bar GB1, guide bar GB2, space thread guide bar GB3, guide bar GB5 and guide bar GB6 all use guide needle blocks of full gauge, guide bar JB4-1 and guide bar JB4-2 all use guide needle blocks of half gauge, guide bar GB1, guide bar GB2, space thread guide bar GB3, guide bar GB5 and guide bar GB6 all have 516 guide needles on the guide needle blocks, 516 guide needles are all full of yarn, guide needle blocks of guide bar JB4-1 and guide bar JB4-2 all have 258 guide needles, 258 guide needles are all full of yarn, and reference is made specifically to fig. 5 for parameters.
The guide bar GB1 and the guide bar GB2 penetrate through the cationic semi-bright protofilament, the space yarn guide bar GB3 penetrates through the polyester section dyed yarn, the jacquard guide bar JB4-1 and the jacquard guide bar JB4-2 penetrate through the polyester processing yarn, the guide bar GB5 and the guide bar GB6 penetrate through the polyester monofilament, and the parameters refer to FIG. 6 specifically.
It should be noted that the polyester monofilament is selected as a perspective fishing thread.
In some embodiments, the number of jacquard bars may be set to one, three, etc.
In some embodiments, both bar GB1 and bar GB2 are threaded with lily wuli yarn.
Weaving:
guide bar GB1 and guide bar GB2 knit the base substrate layer together according to the inlay yarn numbers 10-10/12-22// and 12-22/10-00// respectively.
The guide bars GB5 and GB6 knit together a see-through viewing face layer according to the inlay yarn numbers 22-10/00-12// and 00-23/33-10// respectively, wherein the see-through of the viewing face layer is imparted by its yarns.
The spacer thread guide bar GB3 weaves the first weft-inserted face layer between the viewing face layer and the base face layer according to the inlay yarn number 00-00/00-00// weaving.
Jacquard bar JB4-1 and Jacquard bar JB4-2 both jacquard back and forth in the base and viewing overlays according to the inlay yarn number 10-10/01-01// to form a first color portion A in the viewing overlay.
Through the steps, on one hand, jacquard guide bars JB4-1 and JB4-2 are patterned back and forth on the base surface layer and the observation surface layer to form a pattern, and on the other hand, the back and forth patterning can connect the base surface layer and the observation surface layer. Specifically, the color effect of the first color portion a, which is the color effect of the polyester processing yarn, can be observed from the back needle bed, as shown in fig. 1.
Jacquard bar JB4-1 and Jacquard bar JB4-2 each knit a second weft-inserted facing layer located between the viewing facing and the base facing according to inlay yarn number 11-11/11-11// to form a second color section B in the viewing facing layer.
Through the steps, the jacquard guide bar JB4-1 and the jacquard guide bar JB4-2 are not looped in the front needle bed and the back needle bed, the second weft insertion surface layer is positioned between the observation surface layer and the base surface layer, and the yarns are in a linear shape. The color effect produced by the polyester processing yarn and the polyester section dyed yarn together, that is, the color effect of the second color part B, can be observed through the observation surface layer, as shown in fig. 1.
Jacquard bar JB4-1 and Jacquard bar JB4-2 are each patterned on the base facing alone according to inlay yarn number 10-11/01-11// to form a third color portion C on the viewing facing.
Through the steps, the jacquard guide bar JB4-1 and the jacquard guide bar JB4-2 are looped on the front needle bed, and are not looped on the rear needle bed. The color effect generated by the polyester section dyed yarn, that is, the color effect of the third color part C, can be observed through the observation surface layer, as shown in fig. 1.
It should be noted that the lapping code 10-10/12-22// is equivalent to 10.10/12.22//, is equivalent to 10-10-12-22//, and the other lapping codes are applicable.
The perspective observation surface course is woven out to sley bar GB5 and sley bar GB6, and formation first color portion A, second color portion B and third color portion C are woven in observation surface course to merchant card sley bar JB4, through above-mentioned step, weaving technology gives the different color effects of fabric observation surface, and this technology need not the later stage dyeing, and then can reduce the harm to the environment, reduces used energy consumption.
In some embodiments, to increase the breathability of the fabric, the texture of the viewing cover is a mesh texture.
Referring to fig. 9, the number of the yarn guide needles on the guide needle blocks of the guide bar GB5 and the guide bar GB6 is changed to 258, the threading modes of the guide bar GB5 and the guide bar GB6 are changed to 1-hollow 1, the yarn laying numbers of the guide bar GB1 and the guide bar GB2 are respectively changed to 10-00/12-22// and 23-33/10-00//,
the yarn laying numbers of the guide bar GB5 and the guide bar GB6 are respectively changed to 44-10/00-12/22-10/00-34/44-32/22-34// and 00-34/44-32/22-34/44-10/00-12/22-10//.
Through the steps, the structure of the observation surface layer is a grid type mesh structure.
In some embodiments, to further increase the breathability of the fabric, the tissue of both the viewing side layer and the base side layer are mesh tissue.
Referring to fig. 7, the number of yarn guide needles on the guide needle blocks of the guide bar GB1, the guide bar GB2, the guide bar GB5 and the guide bar GB6 is changed to 258, the threading modes of the guide bar GB1, the guide bar GB2, the guide bar GB5 and the guide bar GB6 are changed to 1 blank 1, the yarn laying numbers of the guide bar GB1 and the guide bar GB2 are respectively changed to 10-00/23-33// and 23-33/10-00//, and the yarn laying numbers of the guide bar GB5 and the guide bar GB6 are respectively changed to 11-10/00-12/22-10/00-23/33-23/33-21// and 00-23/33-21/11-23/33-10/00-12/22-10/.
Through the steps, the tissue of the base surface layer is rhombic mesh tissue, and the tissue of the observation surface layer is elliptic mesh tissue.
The invention also provides the spacer yarn weft insertion warp knitted fabric which is knitted by the weaving process. Through the steps, the observation surfaces of the prepared spacer thread weft insertion warp knitted fabrics have different color effects.
It is to be understood that the present invention is not limited to the above-described embodiments, and that equivalent modifications and substitutions may be made by those skilled in the art without departing from the spirit of the present invention, and that such equivalent modifications and substitutions are to be included within the scope of the appended claims.
Claims (10)
1. A weaving process of a spacer yarn weft insertion warp knitted fabric adopts a double needle bed warp knitting machine to weave, and is characterized in that: comprises the following steps
Preparing for weaving:
the double needle bar warp knitting machine is provided with a guide bar group, and a guide bar GB1, a guide bar GB2, a space thread guide bar GB3, a jacquard guide bar JB4, a guide bar GB5 and a guide bar GB6 are sequentially arranged from front to back of the machine, wherein,
the guide bar GB1, the guide bar GB2, the spacer thread guide bar GB3, the guide bar GB5 and the guide bar GB6 all use full-gauge guide needle blocks, the Jacquard guide bar JB4 uses half-gauge guide needle blocks,
the space silk guide bar GB3 full-penetration yarn, and the guide bar GB5 and the guide bar GB6 are both penetrated by the perspective yarn;
weaving:
the guide bar GB1 and the guide bar GB2 weave a base layer,
the guide bar GB5 and the guide bar GB6 weave a viewing surface layer,
the spacer thread guide bar GB3 weaving a first weft-insertion face layer between the viewing face layer and the base face layer,
jacquard bar JB4 back and forth on the base layer and the viewing side layer to form a first color portion a on the viewing side layer,
the jacquard bar JB4 weaving a second weft-insertion face layer between the viewing face layer and the base face layer to form a second colour portion B at the viewing face layer,
the jacquard bar JB4 patterns only the base cover layer to form a third color portion C on the viewing cover layer.
2. A process of weaving a spacer thread weft inserted warp knit fabric according to claim 1 wherein:
the jacquard guide bars JB4 are set to two, two jacquard guide bars JB4 are respectively named jacquard guide bar JB4-1 and jacquard guide bar JB4-2, and the guide bar group is sequentially arranged from front to back, and is provided with the guide bar GB1, the guide bar GB2, the filament spacing guide bar GB3, the jacquard guide bar JB4-1, the jacquard guide bar JB4-2, the guide bar GB5 and the guide bar GB 6.
3. A weaving process of a spacer thread weft inserted warp knit fabric according to claim 1 or 2, characterized in that:
the jacquard guide bar JB4 jacquard back and forth according to the full-penetration mode and the padding number 10-10/01-01// on the base layer and the observation surface layer.
4. A weaving process of a spacer thread weft inserted warp knit fabric according to claim 1 or 2, characterized in that:
the jacquard bar JB4 weaves the second weft-inserted layer according to the full-penetration threading pattern and the inlay yarn number 11-11/11-11// weft.
5. A weaving process of a spacer thread weft inserted warp knit fabric according to claim 1 or 2, characterized in that:
the jacquard bar JB4 was patterned according to the full-penetration pattern and the inlay yarn number 10-11/01-11// only on the base face layer.
6. A weaving process of a spacer thread weft inserted warp knit fabric according to claim 1 or 2, characterized in that:
the guide bar GB1 and the guide bar GB2 are all fully threaded and the guide bar GB1 and the guide bar GB2 are co-knit with the base fabric layer according to the inlay yarn numbers 10-10/12-22// and 12-22/10-00// respectively.
7. A weaving process of a spacer thread weft inserted warp knit fabric according to claim 1 or 2, characterized in that:
the guide bar GB5 and the guide bar GB6 are all fully threaded and the guide bar GB5 and the guide bar GB6 are co-knit with the viewing surface layer according to the inlay yarn numbers 22-10/00-12// and 00-23/33-10// respectively.
8. A weaving process of a spacer thread weft inserted warp knit fabric according to claim 1 or 2, characterized in that:
the spacer thread guide bar GB3 is knitted according to inlay yarn number 00-00/00-00// to the first weft insertion face layer.
9. A weaving process of a spacer thread weft inserted warp knit fabric according to claim 1 or 2, characterized in that:
the tissue of the observation surface layer and/or the substrate surface layer is mesh tissue.
10. The spacing silk weft insertion warp knitting fabric is characterized in that: woven by the weaving process according to any one of claims 1 to 9.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202110558835.9A CN113322572B (en) | 2021-05-21 | 2021-05-21 | Spacing filament weft-inserted warp-knitted fabric and weaving process |
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| CN202110558835.9A CN113322572B (en) | 2021-05-21 | 2021-05-21 | Spacing filament weft-inserted warp-knitted fabric and weaving process |
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