CN111364160A - Weaving process of double-needle bed sheet jacquard multicolor jacquard fabric and jacquard fabric - Google Patents
Weaving process of double-needle bed sheet jacquard multicolor jacquard fabric and jacquard fabric Download PDFInfo
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- CN111364160A CN111364160A CN202010338589.1A CN202010338589A CN111364160A CN 111364160 A CN111364160 A CN 111364160A CN 202010338589 A CN202010338589 A CN 202010338589A CN 111364160 A CN111364160 A CN 111364160A
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B21/00—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B21/06—Patterned fabrics or articles
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B21/00—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B21/06—Patterned fabrics or articles
- D04B21/08—Patterned fabrics or articles characterised by thread material
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Abstract
The invention discloses a weaving process of a double-needle bed sheet jacquard multicolor jacquard fabric, which comprises the steps of weaving preparation, guide bar configuration and weaving on a loom, wherein a single jacquard guide bar JB4 is separated into two JB4-1 and JB4-2 which are controlled by mutually independent signals, the two jacquard guide bars JB4-1 and JB4-2 can be respectively used for independent jacquard weaving, and the surface color and the layer variability of the jacquard fabric can be achieved by designing 4-1 and JB4-2 different jacquard tissues and different blending yarns, and the difference of warp feeding amounts of the different jacquard tissues and matching the different blending yarns, so that the problem of single and irregular color mixing of the jacquard fabric can be effectively solved. The jacquard fabric woven according to the weaving process of the double-needle bed sheet jacquard multicolor jacquard fabric has richer and more regular pattern changes and more diversified colors.
Description
Technical Field
The invention relates to the technical field of jacquard, in particular to a weaving process of a double-needle bed sheet jacquard multicolor jacquard fabric and the jacquard fabric.
Background
At present, with the evolution of fashion trend, the hierarchical requirements of consumers on cloth-like colors such as case ready-made clothes, vamps and the like are richer. However, for the warp-knitting single jacquard machine, due to the influence of the design of a machine table and the yarn feeding tension, too complicated patterns are difficult to weave by the warp-knitting single jacquard machine, and the weaving process of the single jacquard machine is limited to a great extent. When the existing warp-knitting single jacquard machine is used for knitting, irregular color flowers easily appear, the multicolor color mixing effect of an ideal law cannot be achieved, and the diversified demands of the market cannot be met.
Disclosure of Invention
The present invention is directed to solving at least one of the problems of the prior art. Therefore, the invention provides a weaving process of a double-needle bed sheet jacquard multi-color jacquard fabric and the jacquard fabric, wherein the double-needle bed sheet jacquard multi-color jacquard fabric can form regular multi-color mixed-color jacquard.
In order to achieve the purpose, the invention adopts the following technical scheme:
the weaving process of the double-needle bed sheet jacquard multicolor jacquard weave fabric comprises the following steps:
s1, preparing weaving, namely designing the flower type of the jacquard fabric on a computer;
s2, a bar arrangement using a two-needle sheet jacquard warp knitting machine comprising a front needle bed, a back needle bed and a guide bar cooperating with knitting, said guide bar comprising a ground bar GB1, GB2, GB3 and GB5 and a jacquard bar JB4, said JB4 being separated into two JB4-1 and JB4-2, which are independently signal-controlled from each other, said two-needle sheet jacquard warp knitting machine arranging said GB1, said GB2, said GB3, said JB4-1, said JB4-2 and said GB5 in sequence from said front needle bed to said back needle bed, wherein said GB1, said GB2, said GB3 and said GB5 are threaded with the same color and different from the yarn color of said JB4-1 and/or said JB 4-2;
and S3, knitting on a machine, knitting the GB1 and the GB2 on the front needle bed in a loop mode to form a surface layer of the fabric, knitting the GB3 and the GB5 on the rear needle bed in a loop mode to form a bottom layer of the fabric, knitting the JB4-1 and the JB4-2 on the front needle bed and the rear needle bed in a loop mode alternately to form a middle layer for connecting the surface layer and the bottom layer, knitting a twitch tissue according to the design of the flower type by the JB4-1 and/or the JB4-2, and forming the flower type on the surface layer by the twitch tissue.
The weaving process of the double-needle bed sheet jacquard multicolor jacquard weave fabric provided by the embodiment of the invention at least has the following technical effects: the split jacquard guide bars are controlled by mutually independent signals, so that the two jacquard guide bars are respectively knitted independently, the jacquard weave of the two jacquard guide bars is designed, and the jacquard weave of the two jacquard weave guide bars is different from the jacquard weave of the ground guide bars in yarn arrangement color, so that the variability of the jacquard weave surface layer pattern color and layers is achieved, the problem of single and irregular color mixing of the jacquard weave can be effectively solved, the pattern change of the jacquard weave is richer, more regular and more diversified in color, the market competitiveness of products is improved, compared with the prior art that one complete jacquard weave guide bar is divided into two half and half jacquard weave guide bars under the same control signal, the split jacquard weave guide bars are controlled by mutually independent signals, and the process is broken through.
According to some embodiments of the present invention, in the step S2, the basic organization of GB1 is 1-0/0-0/1-2/2-2//, the basic organization of GB2 is 1-2/2-2/1-0/0-0//, the basic organization of GB3 is 2-2/1-0/0-0/1-2//, the basic organization of GB5 is 0-0/1-2/2-2/1-0//, the basic organization of JB4-1 and JB4-2 is 1-0/1-0/1-2/1-2/, and two kinds of twip tissues are designed to redefine the basic organization of JB4-1 and JB4-2 to weave the flower type The two kinds of twitch tissues are twitch tissue A and twitch tissue B respectively, the twitch tissue A is 2-1/1-1/2-2/1-2//, the twitch tissue B is 1-1/1-0/2-2/2-3//, and the combination of the twitch tissues JB4-1 and the JB4-2 is one or any two of the twitch tissue A and the twitch tissue B.
According to some embodiments of the invention, the GB1, GB2, GB3, and GB5 are threaded with transparent cowhells, the JB4-1 is threaded with color a process yarn, and the JB4-2 is threaded with color B process yarn.
According to some embodiments of the invention, the surface layer of the double-needle bed sheet jacquard multicolor jacquard fabric is designed to be a stripe pattern of the color a, in step S2, the jacquard weave of the JB4-1 is the jacquard weave a, and the jacquard weave of the JB4-2 is the jacquard weave B.
According to some embodiments of the invention, the surface layer of the double-needle bed sheet jacquard multicolor jacquard fabric is designed to be a stripe pattern of a color B, in step S2, the jacquard weave of the JB4-1 is the jacquard weave B, and the jacquard weave of the JB4-2 is the jacquard weave A.
According to some embodiments of the invention, the surface layer of the double-needle bed sheet jacquard multicolor jacquard fabric is designed to be a stripe mixed color pattern of a color A and a color B, and in step S2, the jacquard tissues of the JB4-1 and the JB4-2 are both the jacquard tissue A.
According to some embodiments of the invention, the surface layer of the double-needle bed sheet jacquard multicolor jacquard fabric is designed to be transparent, and in step S2, the jacquard tissues of the JB4-1 and the JB4-2 are both the jacquard tissue B.
The double-needle bed sheet jacquard multicolor jacquard fabric is integrally woven by adopting the weaving process of the double-needle bed sheet jacquard multicolor jacquard fabric.
The multi-flower double-needle bed sheet jacquard flower fabric provided by the invention at least has the following beneficial effects: the jacquard fabric has rich pattern change, more diversified colors and color mixing rule, and can meet the multi-level variability.
Additional aspects and advantages of the invention will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the invention.
Drawings
The above and/or additional aspects and advantages of the present invention will become apparent and readily appreciated from the following description of the embodiments, taken in conjunction with the accompanying drawings of which:
FIG. 1 is a representation of a two-needle bed sheet Jacquard multi-color jacquard weave fabric of the present invention;
FIG. 2 is a schematic diagram of the yarn laying movement of the first embodiment of the invention;
FIG. 3 is a schematic diagram of the yarn laying movement of the second embodiment of the invention;
FIG. 4 is a schematic diagram of the movement of the yarn laying in the third embodiment of the invention;
fig. 5 is a schematic diagram of the yarn laying movement of the fourth embodiment of the invention.
Detailed Description
In order to further explain the technical scheme of the invention, the invention is explained in detail by combining specific embodiments.
The invention provides a multicolor double-needle bed warp knitting single jacquard flower process, which comprises the following steps:
s1, preparing weaving, namely arranging the flower type of the Ti flower fabric on a computer;
s2, a guide bar is configured, a double-needle bed single-jacquard warp knitting machine is adopted, the double-needle bed single-jacquard warp knitting machine comprises a front needle bed, a back needle bed and a guide bar which is matched with knitting work, the guide bar comprises a ground guide bar GB1, GB2, GB3, GB5 and a jacquard guide bar JB4, JB4 is separated into two JB4-1 and JB4-2 which are controlled by mutually independent signals, and the double-needle bed single-jacquard warp knitting machine is sequentially configured with GB1, GB2, GB3, JB4-1, JB4-2 and GB5 in the direction from the front needle bed to the back needle bed, wherein yarns which are used for threading GB1, GB2, GB3 and GB5 have the same color and are different from the yarns which are used for threading JB4-1 and/or JB 4-2;
s3, weaving on a machine, knitting GB1 and GB2 on a front needle bed in a loop mode to form a surface layer of the fabric, knitting GB3 and GB5 on a back needle bed in a loop mode to form a bottom layer of the fabric, knitting JB4-1 and JB4-2 can be alternately knitted on the front needle bed and the back needle bed in a loop mode to form a middle layer for connecting the surface layer and the bottom layer, knitting JB4-1 and/or JB4-2 according to a pattern design to weave a twitch tissue, and forming a pattern on the twitch tissue on the surface layer.
It can be understood that the single jacquard guide bar JB4 is separated into two pieces of independent signal control JB4-1 and JB4-2, the two pieces of jacquard guide bars JB4-1 and JB4-2 can be respectively knitted independently, and by designing JB4-1 and JB4-2 with different jacquard textures and different yarn arrangements and by the difference of warp feeding amount of the different jacquard textures and matching with the different yarn arrangements, the variability of the surface color and the hierarchy of the jacquard fabric is achieved, the problem of single and irregular color mixture of the jacquard fabric can be effectively solved, and the jacquard fabric has richer and more regular pattern and more diversified color. The conventional jacquard guide bar with one complete machine number is divided into two jacquard guide bars with half machine numbers, the jacquard guide bars with the half machine numbers can only be used for carrying out yarn laying in the same direction or symmetrically, and a control system of the jacquard guide bars with the half machine numbers is also the same and can only control the jacquard guide bars with the half machine numbers to carry out yarn laying together, but in the invention, two jacquard guide bars JB4-1 and JB4-2 formed by splitting a single jacquard guide bar JB4 are respectively provided with a set of independent signal control systems and can respectively control yarn laying of jacquard patterns of the jacquard guide bars JB4-1 and JB4-2, thereby achieving the polytropic property of colors and layers. An actual view of the two-needle bed sheet jacquard multi-color jacquard fabric can be seen in fig. 1.
Further, in the step S2, the basic organization of GB1 is 1-0/0-0/1-2/2-2//, the basic organization of GB2 is 1-2/2-2/1-0/0-0//, the basic organization of GB3 is 2-2/1-0/0-0/1-2//, the basic organization of GB5 is 0-0/1-2/2-2/1-0//, the basic organization of JB4-1 and JB4-2 is 1-0/1-0/1-2/1-2//, two kinds of tissue of Ti flowers are designed to redefine the basic organization of JB4-1 and JB4-2 to weave a flower type, the two kinds of tissue are respectively tissue A and tissue B, the tissue A is 2-1/1-1/2-2/1-2//, the tissue B is 1-1/1-0/2-2/2-3//, the tissue combination of JB4-1 and JB4-2 is one or two of the tissue A and the tissue B.
Furthermore, in order to form a transparent multicolor pattern on the jacquard fabric, ground guide bars GB1, GB2, GB3 and GB5 all use transparent cowhells for threading, a jacquard guide bar JB4-1 uses processing yarns with the color A for threading, and a jacquard guide bar JB4-2 uses processing yarns with the color B for threading. When the ground guide bars are all woven by adopting transparent cowhells yarns, three cloth cover effects of transparent single color, transparent three colors and completely transparent color can be formed. It is understood that the completely transparent color refers to the transparent ox-tendon yarn which does not present the color A and the color B on the surface layer of the jacquard fabric and is only present the ground bar threading. In addition, the ground guide bar can also adopt the yarn of joining in marriage of other colours, cooperates colour A and the colour B of two merchant card guide bars, can form the jacquard fabric of three-colour mixture.
It can be understood that the combination forms of the jacquard weave of the two jacquard guide bars JB4-1 and JB4-2 can be four, and the yarns matched by the two jacquard guide bars are different, so that each combination form of the jacquard weave correspondingly forms one pattern, and the combination forms of the four jacquard weaves correspondingly form four different patterns so as to form four different cloth cover effects. Examples of four different patterns are shown below:
the first embodiment is as follows: referring to the schematic yarn laying movement diagram of fig. 2, the surface layer of the double-needle bed sheet jacquard multicolor jacquard fabric is designed into a dark stripe pattern, the knitting raw materials used by the ground guide bars GB1, GB2, GB3 and GB5 are 0.1mm transparent oxen yarn, the knitting raw material of the jacquard guide bar JB4-1 is dark CD processing yarn of 150/36, the knitting raw material of the jacquard guide bar JB4-2 is light T processing yarn of 150/36, and the yarn laying organization of the guide bars is as follows:
the basic organization of the guide bar GB1 is 1-0/0-0/1-2/2-2//;
the basic organization of the guide bar GB2 is 1-2/2-2/1-0/0-0//;
the basic organization of the guide bar GB3 is 2-2/1-0/0-0/1-2//;
the jacquard weave of jacquard comb JB4-1 is 2-1/1-1/2-2/1-2//;
the jacquard weave of jacquard comb JB4-2 is 1-1/1-0/2-2/2-3//;
the basic structure of the guide bar GB5 is 0-0/1-2/2-2/1-0//.
Example two: referring to the schematic yarn laying movement diagram of fig. 3, the surface layer of the double-needle bed sheet jacquard multicolor jacquard fabric is designed into a light-color stripe pattern, the knitting raw materials used by the ground guide bars GB1, GB2, GB3 and GB5 are 0.1mm transparent oxen yarn, the knitting raw material of the jacquard guide bar JB4-1 is dark CD processing yarn of 150/36, the knitting raw material of the jacquard guide bar JB4-2 is light-color T processing yarn of 150/36, and the yarn laying organization of the guide bars is as follows:
the basic organization of the guide bar GB1 is 1-0/0-0/1-2/2-2//;
the basic organization of the guide bar GB2 is 1-2/2-2/1-0/0-0//;
the basic organization of the guide bar GB3 is 2-2/1-0/0-0/1-2//;
the jacquard weave of jacquard comb JB4-1 is 1-1/1-0/2-2/2-3//;
the jacquard weave of jacquard comb JB4-2 is 2-1/1-1/2-2/1-2//;
the basic structure of the guide bar GB5 is 0-0/1-2/2-2/1-0//.
Example three: referring to the schematic yarn laying movement diagram of fig. 4, the surface layer of the double-needle bed sheet jacquard multicolor jacquard fabric is designed into a dark and light color mixed stripe pattern, the knitting raw materials used by the ground guide bars GB1, GB2, GB3 and GB5 are 0.1mm transparent oxen yarn, the knitting raw material of the jacquard guide bar JB4-1 is dark color CD processing yarn of 150/36, the knitting raw material of the jacquard guide bar JB4-2 is light color T processing yarn of 150/36, and the yarn laying organization of the guide bar is as follows:
the basic organization of the guide bar GB1 is 1-0/0-0/1-2/2-2//;
the basic organization of the guide bar GB2 is 1-2/2-2/1-0/0-0//;
the basic organization of the guide bar GB3 is 2-2/1-0/0-0/1-2//;
the jacquard weave of jacquard comb JB4-1 is 2-1/1-1/2-2/1-2//;
the jacquard weave of jacquard comb JB4-2 is 2-1/1-1/2-2/1-2//;
the basic structure of the guide bar GB5 is 0-0/1-2/2-2/1-0//.
Example four: referring to the schematic yarn laying movement diagram of fig. 5, the surface layer of the double-needle bed sheet jacquard multicolor jacquard fabric is designed to be completely transparent, the knitting raw materials used by the ground guide bars GB1, GB2, GB3 and GB5 are 0.1mm transparent oxen yarn, the knitting raw material of the jacquard guide bar JB4-1 is deep color CD processing yarn 150/36, the knitting raw material of the jacquard guide bar JB4-2 is light color T processing yarn 150/36, and the yarn laying organization of the guide bars is as follows:
the basic organization of the guide bar GB1 is 1-0/0-0/1-2/2-2//;
the basic organization of the guide bar GB2 is 1-2/2-2/1-0/0-0//;
the basic organization of the guide bar GB3 is 2-2/1-0/0-0/1-2//;
the jacquard weave of jacquard comb JB4-1 is 1-1/1-0/2-2/2-3//;
the jacquard weave of jacquard comb JB4-2 is 1-1/1-0/2-2/2-3//;
the basic structure of the guide bar GB5 is 0-0/1-2/2-2/1-0//.
The embodiments of the present invention have been described in detail with reference to the accompanying drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge of those skilled in the art without departing from the gist of the present invention.
Claims (8)
1. The weaving process of the double-needle bed sheet jacquard multicolor jacquard weave fabric is characterized by comprising the following steps of:
s1, preparing weaving, namely designing the flower type of the jacquard fabric on a computer;
s2, a bar arrangement using a two-needle sheet jacquard warp knitting machine comprising a front needle bed, a back needle bed and a guide bar cooperating with knitting, said guide bar comprising a ground bar GB1, GB2, GB3 and GB5 and a jacquard bar JB4, said JB4 being separated into two JB4-1 and JB4-2, which are independently signal-controlled from each other, said two-needle sheet jacquard warp knitting machine arranging said GB1, said GB2, said GB3, said JB4-1, said JB4-2 and said GB5 in sequence from said front needle bed to said back needle bed, wherein said GB1, said GB2, said GB3 and said GB5 are threaded with the same color and different from the yarn color of said JB4-1 and/or said JB 4-2;
and S3, knitting on a machine, knitting the GB1 and the GB2 on the front needle bed in a loop mode to form a surface layer of the fabric, knitting the GB3 and the GB5 on the rear needle bed in a loop mode to form a bottom layer of the fabric, knitting the JB4-1 and the JB4-2 on the front needle bed and the rear needle bed in a loop mode alternately to form a middle layer for connecting the surface layer and the bottom layer, knitting a twitch tissue according to the design of the flower type by the JB4-1 and/or the JB4-2, and forming the flower type on the surface layer by the twitch tissue.
2. The weaving process of a double needle bed sheet jacquard multicolor orange-red jacquard fabric according to claim 1, characterized in that in step S2, the basic organization of GB1 is 1-0/0-0/1-2/2-2//, the basic organization of GB2 is 1-2/2-2/1-0/0-0//, the basic organization of GB3 is 2-2/1-0/0-0/1-2//, the basic organization of GB5 is 0-0/1-2/2-2/1-0//, the basic organization of JB4-1 and JB4-2 is 1-0/1-0/1-2/1-2//, designing two Ti-flower tissues to redefine basic tissues of the JB4-1 and the JB4-2 to weave the flower type, wherein the two Ti-flower tissues are Ti-flower tissue A and Ti-flower tissue B respectively, the Ti-flower tissue A is 2-1/1-1/2-2/1-2//, the Ti-flower tissue B is 1-1/1-0/2-2/2-3//, and the Ti-flower tissue combination of the JB4-1 and the JB4-2 is one or any two combination of the Ti-flower tissue A and the Ti-flower tissue B.
3. The knitting process of the double-needle bed sheet jacquard multicolor jacquard weave fabric according to claim 2, wherein the GB1, the GB2, the GB3 and the GB5 are all threaded by transparent cowhells yarns, the JB4-1 is threaded by processing yarns with a color A, and the JB4-2 is threaded by processing yarns with a color B.
4. The process of weaving a double-needle bed sheet jacquard-color jacquard fabric according to claim 3, wherein a surface layer of the double-needle bed sheet jacquard-color jacquard fabric is designed to have a stripe pattern of color A, and in step S2, the jacquard weave of JB4-1 is the jacquard weave A, and the jacquard weave of JB4-2 is the jacquard weave B.
5. The process of weaving a double-needle bed sheet jacquard-color jacquard fabric according to claim 3, wherein a surface layer of the double-needle bed sheet jacquard-color jacquard fabric is designed to have a stripe pattern of color B, and in step S2, the jacquard weave of JB4-1 is the jacquard weave B, and the jacquard weave of JB4-2 is the jacquard weave A.
6. The process of weaving a double-needle bed sheet jacquard-color jacquard fabric according to claim 3, wherein the surface layer of the double-needle bed sheet jacquard-color jacquard fabric is designed to have a stripe color-mixed pattern of color A and color B, and in step S2, the jacquard tissues of JB4-1 and JB4-2 are the jacquard tissue A.
7. The process of weaving a double-needle bed sheet jacquard multi-color jacquard fabric according to claim 3, wherein the surface layer of the double-needle bed sheet jacquard multi-color jacquard fabric is designed to be transparent, and in step S2, the jacquard tissues of the JB4-1 and the JB4-2 are the jacquard tissue B.
8. Two needle sheet merchant card polychrome flowers fabric, its characterized in that: the jacquard multi-color jacquard fabric is integrally woven by adopting the weaving process of the double-needle bed sheet jacquard multi-color jacquard fabric of any one of claims 1 to 7.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113249850A (en) * | 2021-05-12 | 2021-08-13 | 福建华峰新材料有限公司 | New application process of water-soluble yarn on warp knitting machine and knitted product thereof |
| CN113322572A (en) * | 2021-05-21 | 2021-08-31 | 东莞百宏实业有限公司 | Spacing filament weft-inserted warp-knitted fabric and weaving process |
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2020
- 2020-04-26 CN CN202010338589.1A patent/CN111364160A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113249850A (en) * | 2021-05-12 | 2021-08-13 | 福建华峰新材料有限公司 | New application process of water-soluble yarn on warp knitting machine and knitted product thereof |
| CN113322572A (en) * | 2021-05-21 | 2021-08-31 | 东莞百宏实业有限公司 | Spacing filament weft-inserted warp-knitted fabric and weaving process |
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