CN1133221A - General deep working method for hard plate material and device thereof - Google Patents
General deep working method for hard plate material and device thereof Download PDFInfo
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- CN1133221A CN1133221A CN 95110708 CN95110708A CN1133221A CN 1133221 A CN1133221 A CN 1133221A CN 95110708 CN95110708 CN 95110708 CN 95110708 A CN95110708 A CN 95110708A CN 1133221 A CN1133221 A CN 1133221A
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Abstract
The invented technological process firstly uses the computer's graph-editing or engraving system to make the self-adhesive soft substrate with picture-character tableau sticks, the soft substrate on the surface of hard plate material and then feeds the hard plate material into the sand-blasting engraving machine to conduct the surface engraving. The engraving is accomplished by the abrasive-carrying high speed high pressure air-flow sprayed by the spray gun. The used abrasive is 60-80 mesh emery of quartz sand. The invented apparatus consists of hard material general sand-blasting engraving machine, computer and input and output facilities. Said process is suitable for various hard plate materials and features high speed and quality.
Description
The present invention relates to Computer Processing and artistic carving technical field, specifically be meant on hard plate materials such as stone material, hardwood, pottery, light metal, chemical industry hard board and carry out deep processing, scribe pictograph.
To the deep processing of hard plate material, be to adopt traditional-handwork technology, writing and drawing in the past, chiso-mallet digs system, and not only labour intensity is big, work efficiency is low, and work situation is poor, can not carry out mechanization, automated production, can not carve out the lines exquisiteness clear, be rich in relief high-quality picture and text picture.Do not occur a kind of in the market to multiple hard plate material general artistic carving and device yet.
The objective of the invention is to computer picture and text treatment technology and woodcarving by sand blast technology are combined, providing a kind of can carry out high-quality, high efficiency top layer engraving and be applicable to the deep working method of multiple hard plate material hard plate material.
Another purpose of the present invention is to provide a kind of device of realizing the described processing method of last purpose, and this apparatus structure is simple, highly versatile, and can form the multi-functional processing unit (plant) of different scales of investment by multiple requirement combination assembling.
Technical scheme of the present invention is as follows:
General deep working method for hard plate material of the present invention is to utilize compressed air, and the high velocity air that has abrasive material by the spray gun ejection sprays to the working face of hard plate material, thereby carries out the picture and text engraving on the sheet material top layer, wherein,
(1) system of painting at video text editing or quarter that uses a computer makes and to have the soft substrate of adhesive sticker that needs engraving text and picture;
(2) the soft substrate that will make is attached to the smooth surface of hard plate material, sends in the woodcarving by sand blast machine again, and manual woodcarving by sand blast machine is carved the hard plate material top layer;
(3) abrasive material of Shi Yonging is that granularity is 60 order to 80 purpose diamond dust or quartz sands; During work, compressed-air actuated pressure is 0.5～1MPa:
(4) be attached to hard plate material surface and have the soft substrate of adhesive sticker that needs depiction, its thickness is not less than 0.1 millimeter.
When carrying out woodcarving by sand blast, adjust the distance of Spray gun nozzle to plate surface, adjust the sandblast time of spray gun, just can control the weight that the sheet material top layer is carved, thereby carve out depth level many, relief pattern arranged.Utilize the computer picture and text to carve the system of painting when making soft substrate, in the computer of the pattern that will carve or literal input earlier, by computer software picture and text are carried out high-fidelity and amplify, export graphic screen and make soft substrate by output equipments such as printer, plotter, engraving machine or cutting machines again.The hard plate material material that the present invention was suitable for comprises metal materials such as building stones, hardwood, bamboo, glass, chemical industry hard board, cement, pottery and stainless steel, copper, iron, aluminium.
Processing unit (plant) of the present invention comprises the general woodcarving by sand blast machine of hard material, computer and Input/Output Device thereof, calculate internal stowage and can carry out painting at software that the high-fidelity of arbitrary proportion amplifies and video text editing, quarter software figure or literal, by literal or figure that the input equipment input need be carved, output equipment prints the picture and text pattern or directly makes soft substrate; The hard general woodcarving by sand blast machine of material is by spray gun, air compressor machine, self-powered platform, deduster, sandbox, totally enclosed frame is formed, air compressor machine links to each other with spray gun by tracheae and air valve, spray gun connects a sand suction pipe again, this sand suction pipe inserts and is equipped with in the sandbox of diamond dust or quartz sand, place hard plate material on the self-powered platform and can manually control its moving on a vertical plane, the screen pack of separable abrasive material and dust is set in the deduster, miscellaneous part except that air compressor machine is installed in the shell, sandbox setting bottom in the enclosure, Spray gun nozzle is adjustable to the distance of self-powered platform.Computer entry device can comprise picture and text input equipments such as scanner mouse, digitizer, and computer output equipment can comprise printer, plotter, engraving machine, cutting machine etc., and input output device of computer all can make up or expands according to the engraving needs.
In device of the present invention, form the low-grade configuration device of making soft substrate by computer, printer, can make the soft substrate of picture and text by manually cutting out again by printer output by the literal of proper proportion amplification and the pattern of simple graph; Form the middle-grade configuration device of making soft substrate by computer, scanner, mouse, plotter, printer, can import the figure or the literal of various complexity by scanner, machine software is handled and is amplified as calculated, by plotter or printer output picture and text pattern, again by manually cutting out the soft substrate of picture and text; High-grade configuration is to set up one to link to each other with computer and be subjected to its control and the cutting machine of complete operation, for example laser cutting machine or cutter cutting machine, can directly be exported through editing and amplify the soft substrate of the picture and text of handling well by cutting machine, the exportable picture and text pattern of plotter or printer is for check and correction or revise soft substrate.
Further specify the present invention below in conjunction with accompanying drawing.
Fig. 1 is the side cross-sectional schematic of the general woodcarving by sand blast machine of hard material of apparatus of the present invention;
Fig. 2 is the schematic appearance of the general woodcarving by sand blast machine of hard material.
After the user utilizes computer and Input/Output Device directly to produce soft substrate or manually cuts out out soft substrate, then operate the woodcarving by sand blast machine again sheet material is carved.The structure of the hard general woodcarving by sand blast machine of material as depicted in figs. 1 and 2.During work; to be attached to the smooth surface of sheet material (12) with the soft substrate of engraving text and picture picture earlier; sheet material (12) is placed on the self-powered platform (3); start air compressor machine (2) and deduster (4); open Switch of spray pistol; the rifle mouth ejection of the high speed and high pressure gas that air compressor machine (2) produces along tracheae (7) from spray gun (1); abrasive material in the sandbox (5) is sprayed along the rifle mouth of sand suction pipe (9) from spray gun (1); the surface of the abrasive material directive sheet material (12) of these high-pressure injections; sheet material (12) is subjected to soft substrate protection part constant; and not destroyed by the part of soft substrate protection by abrasive material, reach the purpose of top layer engraving.The hardness height of diamond dust or quartz sand is so utilize them to carry out Carving Machining to all hard sheet materials that hardness is lower than them.Because being taper shape when spraying by Spray gun nozzle, diamond dust or quartz sand scatters, rifle mouth during injection is near more from sheet material, then the jet face to sheet material (12) is more little, jet power is big more, by adjusting rifle mouth to the distance of sheet material (2) then can be carved out depth difference, is rich in stereo artistic effect on sheet material pattern.The dust that totally enclosed frame (6) produces in the time of can guaranteeing woodcarving by sand blast is not to external diffusion, and abrasive material is not is not scattered and disappeared be beneficial to reclaim, shell is equipped with the illuminating lamp of being convenient to operate in (6), handle hole, form and wicket and lamp control switch (10) and deduster switch (11) are arranged on the shell (6), and all little door and windows are closed during work.Deduster (4) can adopt blower fan, guarantee that by screen pack it only absorbs dust, and abrasive material falls to sandbox after rise.Self-powered platform (5) can drive sheet material (12) and move on two-dimensional directional, spray gun (1) to the distance of sheet material (12) by the manual control adjustment.Air valve among Fig. 2 (8) is used for turn-offing or connect the gases at high pressure by air compressor machine (2) output.
Air compressor machine (2) connects 380 volts of three-phase alternating-current supplies, and power is 5.5KW, and the diamond dust or the quartz sand that generally will maintain kilogram surplus in the of ten in the sandbox (5) are advisable.
Can realize manual engraving by general hard material woodcarving by sand blast machine of the present invention, can realize semi-automatic engraving by this engraving machine and computer picture and text editing system, make soft substrate by manually cutting out, carve the system of painting by engraving machine and computer picture and text and realize painting full-automatic quarter, automatically directly make soft substrate.
The present invention utilizes modern high and new technology, created a kind of new technology that is different from conventional method fully, cutter and hammer have been taken leave of, make at the engraving of various stone material plates such as marble, granite and the enterprising style of writing word of other hard materials, portrait and various patterns very simple and easy quick, slabstone about one one square metre, what, font size size, picture and text are concavo-convex no matter carve characters, can carve about 30 minutes, and painted, aerograph, oil gidling are once finished, on the engraving skill and technique, solved convex surface stone inscription large tracts of land in good condition and subtracted the ground technical barrier; Regulate and control to certain depth, can make the convex surface stone inscription reach a kind of artistic effect of new model basse-taille; The versatility of material for carving on it has been expanded greatly its range of application.
The present invention can realize high-quality, high efficiency top layer engraving to multiple hard plate material, the engraving quality is much better than traditional-handwork technology, concavo-convexly do not limit, the depth is controlled, and both pictures and texts are excellent, high fidelity, carve smooth, the svelteness exquisiteness can cut out manual tiny literal and the pattern that can't carve, and various standardized characters, distortion word, artistic calligraphy etc.; Can realize semi-automatic or the Automatic Control engraving; The operator there is not the high-tech requirement yet.Apparatus structure of the present invention is simple, and is easy to operate, and cost is low.Highly versatile of the present invention, widely applicable, have good social benefit and economic benefit.
Over the past thousands of years, the stone inscription handicraft is because long processing time, the consumption worker is big, cost is high, general only had by the upper class.Appearance of the present invention, make the room calligraphy and painting, the courtyard couplet written on scrolls and hung on the pillars of a hall, famous brand upright stone tablet plaque etc. of common people family use elegance, serious stone inscription becomes possibility, and makes the engraving machine that a kind of advanced person is provided for a large amount of stone inscriptions such as civil building, industrial art, advertisement and decoration, temple tomb mound.
Claims (6)
1, a kind of general deep working method for hard plate material utilizes compressed air, and the high velocity air that has abrasive material by the spray gun ejection sprays to the working face of hard plate material, thereby carries out the picture and text engraving on the sheet material top layer, it is characterized in that,
(1) system of painting at video text editing or quarter that uses a computer makes and to have the soft substrate of adhesive sticker that needs engraving text and picture,
(2) the soft substrate that will make is attached to the smooth surface of hard plate material, sends in the woodcarving by sand blast machine again, and manual woodcarving by sand blast machine is carved the hard plate material top layer;
(3) abrasive material of Shi Yonging is that granularity is 60 order to 80 purpose diamond dust or quartz sands; During work, compressed-air actuated pressure is 0.5～1MPa;
(4) be attached to hard plate material surface and have the soft substrate of adhesive sticker that needs depiction, its thickness is not less than 0.1 millimeter.
2, general deep working method for hard plate material according to claim 1, it is characterized in that when woodcarving by sand blast, adjust the distance of Spray gun nozzle to plate surface, adjust the sandblast working time of spray gun, just can control weight to sheet material top layer engraving, thus carve out depth level many, relief pattern arranged.
3, general deep working method for hard plate material according to claim 1, it is characterized in that computer picture and text drawing system is when making soft substrate, in the computer of the pattern that will carve or literal input earlier, by computer software picture and text are carried out high-fidelity and amplify, export graphic screen and make soft substrate by output equipments such as printer, plotter, engraving machine or cutting machines again.
4, general deep working method for hard plate material according to claim 1 is characterized in that the material of the hard plate material processed comprises metals such as building stones, hardwood, chemical industry hard board, glass, bamboo, cement, pottery and stainless steel, copper, iron, aluminium.
5, a kind of device of implementing the described method of claim 1, it is characterized in that it comprises the general woodcarving by sand blast machine of hard material, computer and Input/Output Device thereof, calculate internal stowage and can carry out painting at software that the high-fidelity of arbitrary proportion amplifies and video text editing, quarter software figure or literal, by literal or figure that the input equipment input need be carved, output equipment prints the picture and text pattern or directly makes soft substrate; The hard general woodcarving by sand blast machine of material is by spray gun, air compressor machine, self-powered platform, deduster, sandbox, totally enclosed frame is formed, air compressor machine links to each other with spray gun by tracheae and air valve, spray gun connects a sand suction pipe again, this sand suction pipe inserts and is equipped with in the sandbox of diamond dust or quartz sand, place hard plate material on the self-powered platform and can manually control its moving on a vertical plane, the screen pack of separable abrasive material and dust is set in the deduster, miscellaneous part except that air compressor machine is installed in the shell, sandbox setting bottom in the enclosure, Spray gun nozzle is adjustable to the distance of self-powered platform.
6, device according to claim 5, it is characterized in that computer entry device can comprise scanner, mouse, computer output equipment can comprise printer, plotter, engraving machine, cutting machine, and the computer Input/Output Device all can make up or expands according to the engraving needs.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN95110708A CN1059374C (en) | 1995-04-11 | 1995-04-11 | General deep working method for hard plate material and device thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN95110708A CN1059374C (en) | 1995-04-11 | 1995-04-11 | General deep working method for hard plate material and device thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1133221A true CN1133221A (en) | 1996-10-16 |
| CN1059374C CN1059374C (en) | 2000-12-13 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN95110708A Expired - Fee Related CN1059374C (en) | 1995-04-11 | 1995-04-11 | General deep working method for hard plate material and device thereof |
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| CN (1) | CN1059374C (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102490124A (en) * | 2012-01-04 | 2012-06-13 | 周晓辉 | Method for cutting forming or intaglio forming of hard and brittle object |
| CN104416636A (en) * | 2013-08-27 | 2015-03-18 | 中集集团集装箱控股有限公司 | Method and device for removing green skin on surface of bamboo tube |
| CN105040550A (en) * | 2015-07-08 | 2015-11-11 | 廊坊爱康橡塑制品有限公司 | Preparation method of plastic pavement for sports places |
| CN106079007A (en) * | 2016-06-28 | 2016-11-09 | 福建农林大学 | A kind of processing method utilizing Radix sassafratis to manufacture the Solid Door with anaglyph |
| CN106363534A (en) * | 2016-09-06 | 2017-02-01 | 老凤祥东莞珠宝首饰有限公司 | Jewelry sand blasting technology |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4159600A (en) * | 1978-04-20 | 1979-07-03 | Kaminski Gerald P | Method for reproducing photographs, drawings, or the like, on marble or granite |
| US4232487A (en) * | 1978-05-25 | 1980-11-11 | Knox Manufacturing Co. | Abrading device |
| US4281485A (en) * | 1979-11-26 | 1981-08-04 | Charity Herman T Iii | Portable substrate etching apparatus and process |
| CN1055143A (en) * | 1990-03-23 | 1991-10-09 | 潘国昌 | A kind of technology of engraving sandblasting glass |
| CN1026959C (en) * | 1992-07-07 | 1994-12-14 | 中国科学院上海光学精密机械研究所 | Laser carving device with picture preprocessing |
| CN1098047A (en) * | 1993-07-27 | 1995-02-01 | 孙利民 | The preparation method of computer workmanship |
-
1995
- 1995-04-11 CN CN95110708A patent/CN1059374C/en not_active Expired - Fee Related
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102490124A (en) * | 2012-01-04 | 2012-06-13 | 周晓辉 | Method for cutting forming or intaglio forming of hard and brittle object |
| CN104416636A (en) * | 2013-08-27 | 2015-03-18 | 中集集团集装箱控股有限公司 | Method and device for removing green skin on surface of bamboo tube |
| CN105040550A (en) * | 2015-07-08 | 2015-11-11 | 廊坊爱康橡塑制品有限公司 | Preparation method of plastic pavement for sports places |
| CN106079007A (en) * | 2016-06-28 | 2016-11-09 | 福建农林大学 | A kind of processing method utilizing Radix sassafratis to manufacture the Solid Door with anaglyph |
| CN106079007B (en) * | 2016-06-28 | 2018-06-15 | 福建农林大学 | A kind of processing method using Solid Door of the sassafras manufacture with anaglyph |
| CN106363534A (en) * | 2016-09-06 | 2017-02-01 | 老凤祥东莞珠宝首饰有限公司 | Jewelry sand blasting technology |
| CN106363534B (en) * | 2016-09-06 | 2019-05-03 | 老凤祥东莞珠宝首饰有限公司 | Jewellery blasting craft |
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| Publication number | Publication date |
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| CN1059374C (en) | 2000-12-13 |
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