CN101254729A - Mixed mode stone embossed preparing technique and adoptive sculpturing machine - Google Patents
Mixed mode stone embossed preparing technique and adoptive sculpturing machine Download PDFInfo
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- CN101254729A CN101254729A CNA2007100086549A CN200710008654A CN101254729A CN 101254729 A CN101254729 A CN 101254729A CN A2007100086549 A CNA2007100086549 A CN A2007100086549A CN 200710008654 A CN200710008654 A CN 200710008654A CN 101254729 A CN101254729 A CN 101254729A
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Abstract
The manufacture process of composite stone relief comprises the following steps: engraving and milling stone sheet on the surface to be processed by a numerical control engraving machine to form relief effect; cutting the stone sheet along the profile of the relief patter by water-jet equipment to remove sections outsides the relief pattern; cutting a decorative surface of a base body by the water-jet equipment to form a groove matched with the relief pattern in profile shape; and inlaid the relief formed on the stone sheet in the groove of the base body to make the side having the relief pattern facing outwards to obtain the composite stone relief. The equipment adopted includes the numerical control engraving machine and the water-jet equipment. The process can greatly reduce the desired labor force, improve the production efficiency and facilitate large-batch and large-scale production, and can ensure the product quality to make all products same in quality.
Description
Technical field
The present invention relates to stone embossed processing technology, specifically be meant a kind of compound stone embossed manufacture craft and the engraving machine that is adopted thereof.
Background technology
Stone decoration has obtained using very widely at building field.It is main that the mode of artificial is adopted in the processing of ornamental stone material mostly, and labour intensity is big, and required artificial amount is huge, and production efficiency is low, can not produce in enormous quantities, can't be adapted to great demand.And the quality of artificial can't guarantee, is too dependent on workman's skill, even two works that same workman processes also can't reach identical quality.Especially compound is stone embossed, promptly processes the embossment with certain contour shape earlier, is embedded at this its on the combination with decorative surfaces of another stone material again, and its difficulty of processing is bigger, and time-consuming taking a lot of work needs large quantities of highly skilled workmans, but is difficult to improve output.
Though the stone-material carving machine that has occurred on the market, can alleviate working strength of workers, but also only provided and a kind ofly manually the instrument that is adopted has been carved or cut to stone material, its essence is to be finished the process of engraving or cutting by the Artificial Control machine, still can't promote significantly on efficient, its quality still mainly depends on workman's operation skill.For example Chinese patent No. 99252546.2 disclosed a kind of " omnipotent stone-material carving machine ", Chinese patent No. 200620080100.0 disclosed a kind of " portable stone-material carving machines " or the like.Obviously, these equipment are applied to existing compound stone embossed manufacture craft, still can't overcome the shortcoming that its labour intensity is big, production efficiency is low.
Summary of the invention
The invention provides a kind of compound stone embossed manufacture craft and the engraving machine that is adopted thereof, the shortcoming that its main purpose is to overcome that existing compound stone embossed manufacture craft labour intensity is big, production efficiency is low, is difficult to large-scale mass production, quality is not high.
The present invention adopts following technical scheme:
A kind of compound stone embossed manufacture craft comprises: 1) adopt digital-controlled carving machine that the face to be processed of sheet stone material is carved and mill, form anaglyph; 2) adopt water knife device this sheet stone material to be cut, remove the part outside the embossing pattern along the profile of embossing pattern; 3) adopt water knife device on the decorative cover of matrix, to cut out and the suitable groove of described embossing pattern contour shape; 4) embossment that the sheet stone material is formed is embedded in the groove of matrix, and the one side with embossing pattern forms compound stone embossed outwardly.
Aforementioned a kind of compound stone embossed manufacture craft, the material of described matrix is stone material, timber, ceramic tile, glass, stainless steel or copper material.
Aforementioned a kind of compound stone embossed manufacture craft after step 1), further comprises: adopt stone archaizing brush or spraying gloss oil or spraying UV lacquer to reach the effect of adding lustre on the surface of embossing pattern.
Further; sticking diaphragm through the stone embossed surface of adding lustre to after handling earlier; and then with water knife device it is cut, after also sticking diaphragm on the decorative cover of matrix, cut with water knife device again, treat again diaphragm to be thrown off after all process steps completion.
Aforementioned a kind of compound stone embossed manufacture craft further comprises: insert glue in the profile of described embossment and the slot between the described matrix recess sidewall.
A kind of compound stone embossed engraving machine that manufacture craft adopted comprises: pedestal, have a work top along the horizontal plane extension, and be used for fixing stone material to be processed, the guide rail that extends before and after the left and right sides of this work top is provided with; Transverse arm, its two ends can be set up on the horizontal guide rail of pedestal synchronously slidingly back and forth, the guide rail that extends about transverse arm is provided with; At least two cutter head fixed mounts can be located on the guide rail of transverse arm along left and right directions synchronously slidably, are respectively equipped with the guide rail that extends up and down on each cutter head fixed mount; At least two cutter heads, its edge of a knife are used for the stone material to be processed that is fixed on the work top is carved down, each cutter head correspondingly, can be located at slidably along the vertical direction on the guide rail of each cutter head fixed mount; Dynamical system is used to drive the guide rail slip separately of transverse arm, cutter head fixed mount, cutter head edge; Control system is used to control dynamical system work.
The control system of aforementioned engraving machine comprises the computer that engraving control software has been installed.
By above-mentioned description to structure of the present invention as can be known, compare with prior art, the present invention has following advantage: one, owing to adopt digital-controlled carving machine and water knife device, people only need to draw on computers the pattern of desiring to show on stone material, and all the engraving and cutting process finish by computer control engraving machine and water knife device, greatly reduce required artificial amount, improved production efficiency, help the production of scale in enormous quantities, and can guarantee product quality, make each part finished product have identical quality; Two, owing to adopt the engraving machine of multitool head synchronous working, make production efficiency further improve, cost further descends.
Description of drawings
Fig. 1 is a process chart of the present invention;
Fig. 2 is the structural representation of engraving machine of the present invention.
The specific embodiment
Essence of the present invention is to mill the formation anaglyph with digital-controlled carving machine to the face to be processed of sheet stone material is carved earlier, and then cut out the profile of embossment and the groove on the matrix with water knife device, at last embossment is embedded in this groove, thereby form the stone embossed of complex.The technological process of the specific embodiment of the invention is described below with reference to Fig. 1.
At first, adopt digital-controlled carving machine that the face to be processed of sheet stone material is carved and mill, form anaglyph (step S1), and adopt stone archaizing brush or spraying gloss oil or spraying UV lacquer to reach the effect (step S2) of adding lustre on the surface of embossing pattern.
Secondly, sticking diaphragm, adopting water knife device this sheet stone material to be cut, removing the part (step S3) outside the embossing pattern along the profile of embossing pattern through the stone embossed surface of adding lustre to after handling.
The 3rd, after also sticking diaphragm on the decorative cover of matrix, adopt water knife device on the decorative cover of matrix, to cut out the groove (step S4) suitable with described embossing pattern contour shape.Certainly, this groove can be a kind of groove, promptly runs through the two sides of stone material, also can be blind groove.
The 4th, the embossment that the sheet stone material is formed is embedded in the groove of matrix, and the one side with embossing pattern forms compound stone embossed (step S5) outwardly, and inserts glue (step S6) in the profile of embossment and the slot between the matrix recess sidewall.
At last, remove diaphragm (step S7) on relief surface and the matrix decorative cover.Diaphragm can be Sticky Note, glassine paper etc., and its effect is to prevent that glue from polluting stone surface, also can prevent simultaneously in the stone material cutting process its surface being produced damage.
In the middle of can be used for, above-mentioned technology is inlaid with the processing of stone embossed stone material nogging, stringcourse etc.For example, on white marble thin plate, cut out a circular trough, adopt red engraved stone to become a camellia, the profile of camellia cut be embedded in the circular trough of white marble thin plate after forming circle, this finished product marble thin plate uses with other marble thin plate collocation, can work the effect of interspersing to building surface.
In addition, above-mentioned matrix can be stone material, timber, ceramic tile, glass, stainless steel, copper material or other construction material.For example: one, the engraved stone hollow out added lustre to becomes semi-finished product, and glass or ceramic tile water cutter are needed the hollow out cutting by design, more stone embossed glass or the ceramic tile that is bumped into hollow out is become a brand-new decorative building material; Two, the engraved stone hollow out added lustre to becomes semi-finished product, stone embossed and woodcarving is inlayed be combined into a brand-new decorative building material; Three, engraved stone added lustre to becomes semi-finished product, and with the stone material hollow out, the part of hollow out is bumped into jewel or other ornament materials become a brand-new decorative building material by design for the water cutter; Four, engraved stone added lustre to is called semi-finished product, and being bumped into becomes brand-new cabinet series material in the cabinet timber; Five, engraved stone is become the embossment stone material and the stone plane parquets is combined, become with stone embossed ground or metope parquets.
Above-mentioned digital-controlled carving machine and water knife device are all controlled the process of finishing engraving or cutting automatically by computer, and the control software of engraving machine and the control software of water knife device are quite ripe, are similar to the control software of carving machine, can buy on market.During use, people only need draw or specify required surface to get final product at the pattern on stone embossed on computers.And the incision principle of water knife device is to utilize to sneak into abrasive material in ultra-high pressure water fluid jet, to realize the cutting to stone material, also is existing mature technology.
With reference to Fig. 2, the engraving machine that above-mentioned automatization stone artistic carving is adopted includes pedestal 1, and this pedestal 1 has a work top 10 along the horizontal plane extension, is used for fixing stone material to be processed 6.The guide rail 11,12 that extends before and after the left and right sides of this work top 10 is provided with.Work top 10 tops are provided with a transverse arm 2, and the two ends that this transverse arm is 2 liang are set up on the horizontal guide rail 11,12 of pedestal 1 slidably by vertical support arm 21,22.
The guide rail 21 that extends about transverse arm 2 is provided with is slidingly equipped with two cutter head fixed mounts 3 on this guide rail, each cutter head fixed mount 3 can slide along left and right directions synchronously, and the quantity of cutter head fixed mount 3 can be determined according to actual needs.Be respectively equipped with the guide rail 31 that extends up and down on each cutter head fixed mount 3, be respectively equipped with cutter head 5 on the guide rail 31 of each cutter head fixed mount, this cutter head 5 can slide up and down to be connected on the guide rail 31 by sliding part 4.The edge of a knife 51 of each cutter head 5 is used for the stone material to be processed 6 that is fixed on the work top 10 is carved down.
Also comprise dynamical system and control system in addition, not shown in the drawings.Dynamical system is used to drive edge guide rail 11,12,21,31 slips separately respectively of transverse arm 2, cutter head fixed mount 3, cutter head 5, and primary structure is motor and circuit for controlling motor.Control system mainly comprises the computer that engraving control software has been installed, and computer is used to control dynamical system work.The user can operate engraving control software on computers, draw or import the pattern that need find expression on the stone material, computer is transferred each circuit for controlling motor work of machine at quarter by the connection control of data wire, cutter head 5 carries out moving of X, Y, three directions of Z by depiction is required, rotate simultaneously, to realize engraving stone material.
In the present embodiment, this engraving machine is similar to the digital-controlled carving machine that is applied to other field, and its primary structure and control software have developed quite ripely, do not describe in detail at this.The main distinction is: the cutter head that is provided with plural synchronous working on same engraving machine, each cutter head has independently controls the motor that it slides up and down, but be on the same transverse arm, and control system adopts same set of control system, increase work efficiency thus and reduce the cost of equipment.
Above-mentioned only is a specific embodiment of the present invention, but design concept of the present invention is not limited thereto, and allly utilizes this design that the present invention is carried out the change of unsubstantiality, all should belong to the behavior of invading protection domain of the present invention.
Claims (7)
1. compound stone embossed manufacture craft comprises:
1) adopts digital-controlled carving machine that the face to be processed of sheet stone material is carved and mill, form anaglyph;
2) adopt water knife device this sheet stone material to be cut, remove the part outside the embossing pattern along the profile of embossing pattern;
3) adopt water knife device on the decorative cover of matrix, to cut out and the suitable groove of described embossing pattern contour shape;
4) embossment that the sheet stone material is formed is embedded in the groove of matrix, and the one side with embossing pattern forms compound stone embossed outwardly.
2. a kind of compound stone embossed manufacture craft as claimed in claim 1, it is characterized in that: the material of described matrix is stone material, timber, ceramic tile, glass, stainless steel or copper material.
3. a kind of compound stone embossed manufacture craft as claimed in claim 1 is characterized in that: after step 1), further comprise, adopt stone archaizing brush or spraying gloss oil or spraying UV lacquer to reach the effect of adding lustre on the surface of embossing pattern.
4. a kind of compound stone embossed manufacture craft as claimed in claim 3; it is characterized in that further comprising: sticking diaphragm through the stone embossed surface of adding lustre to after handling earlier; and then it is cut with water knife device; after also sticking diaphragm on the decorative cover of matrix, cut with water knife device again, treat again diaphragm to be thrown off after all process steps completion.
5. a kind of compound stone embossed manufacture craft as claimed in claim 1 is characterized in that further comprising: insert glue in the profile of described embossment and the slot between the described matrix recess sidewall.
6. a kind of according to claim 1 compound stone embossed engraving machine that manufacture craft adopted, it is characterized in that comprising: pedestal, have a work top along the horizontal plane extension, be used for fixing stone material to be processed, the guide rail that extends before and after the left and right sides of this work top is provided with;
Transverse arm, its two ends can be set up on the horizontal guide rail of pedestal synchronously slidingly back and forth, the guide rail that extends about transverse arm is provided with;
At least two cutter head fixed mounts can be located on the guide rail of transverse arm along left and right directions synchronously slidably, are respectively equipped with the guide rail that extends up and down on each cutter head fixed mount;
At least two cutter heads, its edge of a knife are used for the stone material to be processed that is fixed on the work top is carved down, each cutter head correspondingly, can be located at slidably along the vertical direction on the guide rail of each cutter head fixed mount;
Dynamical system is used to drive the guide rail slip separately of transverse arm, cutter head fixed mount, cutter head edge;
Control system is used to control dynamical system work.
7. engraving machine as claimed in claim 6 is characterized in that: described control system comprises the computer that engraving control software has been installed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CNA2007100086549A CN101254729A (en) | 2007-02-27 | 2007-02-27 | Mixed mode stone embossed preparing technique and adoptive sculpturing machine |
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| Application Number | Priority Date | Filing Date | Title |
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| CNA2007100086549A CN101254729A (en) | 2007-02-27 | 2007-02-27 | Mixed mode stone embossed preparing technique and adoptive sculpturing machine |
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| CN101254729A true CN101254729A (en) | 2008-09-03 |
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| CNA2007100086549A Pending CN101254729A (en) | 2007-02-27 | 2007-02-27 | Mixed mode stone embossed preparing technique and adoptive sculpturing machine |
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Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102729709A (en) * | 2012-07-06 | 2012-10-17 | 孔令理 | Three-dimensional jade colored sculptured product and manufacture process of three-dimensional jade colored sculptured product |
| CN103407317A (en) * | 2013-07-26 | 2013-11-27 | 陈权胜 | Spraying technology for colored sculpture of ceramic tile and product thereof |
| CN103567877A (en) * | 2012-08-10 | 2014-02-12 | 胡增荣 | Water jet cutter machining center |
| CN104191886A (en) * | 2014-09-04 | 2014-12-10 | 南通跃通数控设备有限公司 | Double-faced carving machine for wooden door leaf |
| CN106347010A (en) * | 2016-08-30 | 2017-01-25 | 鸿博股份有限公司 | Ultrasonic buried drilling method of radio frequency card |
| CN107009801A (en) * | 2017-03-31 | 2017-08-04 | 三门县职业中等专业学校 | A kind of stone window Carving Machining production technology |
| CN107264156A (en) * | 2017-07-27 | 2017-10-20 | 德清县海纳木业有限公司 | A kind of cooling mechanism for wooden door carving |
| CN107399193A (en) * | 2017-09-12 | 2017-11-28 | 成都再建装饰材料有限公司 | A kind of 3D water knife mosaic processing technology |
| CN107757221A (en) * | 2017-11-01 | 2018-03-06 | 南通欧科数控设备有限公司 | A kind of stone material window Carving Machining method |
| CN108045148A (en) * | 2017-12-14 | 2018-05-18 | 江西兆骏实业有限公司 | A kind of shell is processed into the carving and embedding technique of decoration wall |
| CN108237831A (en) * | 2017-07-04 | 2018-07-03 | 洪恒丰 | A kind of multifunctional water cup device |
| CN108656367A (en) * | 2018-05-11 | 2018-10-16 | 广西钟山县天顺石材有限公司 | A kind of stones processing appts generating irregular groove |
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2007
- 2007-02-27 CN CNA2007100086549A patent/CN101254729A/en active Pending
Cited By (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102729709B (en) * | 2012-07-06 | 2014-08-20 | 孔令理 | Manufacture process of three-dimensional jade colored sculptured product |
| CN102729709A (en) * | 2012-07-06 | 2012-10-17 | 孔令理 | Three-dimensional jade colored sculptured product and manufacture process of three-dimensional jade colored sculptured product |
| CN103567877A (en) * | 2012-08-10 | 2014-02-12 | 胡增荣 | Water jet cutter machining center |
| CN103407317B (en) * | 2013-07-26 | 2018-02-23 | 陈权胜 | Ceramic tile colored carving spray-drawing process and its product |
| CN103407317A (en) * | 2013-07-26 | 2013-11-27 | 陈权胜 | Spraying technology for colored sculpture of ceramic tile and product thereof |
| CN104191886A (en) * | 2014-09-04 | 2014-12-10 | 南通跃通数控设备有限公司 | Double-faced carving machine for wooden door leaf |
| CN106347010A (en) * | 2016-08-30 | 2017-01-25 | 鸿博股份有限公司 | Ultrasonic buried drilling method of radio frequency card |
| CN107009801A (en) * | 2017-03-31 | 2017-08-04 | 三门县职业中等专业学校 | A kind of stone window Carving Machining production technology |
| CN108237831A (en) * | 2017-07-04 | 2018-07-03 | 洪恒丰 | A kind of multifunctional water cup device |
| CN107264156A (en) * | 2017-07-27 | 2017-10-20 | 德清县海纳木业有限公司 | A kind of cooling mechanism for wooden door carving |
| CN107399193A (en) * | 2017-09-12 | 2017-11-28 | 成都再建装饰材料有限公司 | A kind of 3D water knife mosaic processing technology |
| CN107399193B (en) * | 2017-09-12 | 2019-10-08 | 成都再建装饰材料有限公司 | A kind of 3D water knife mosaic processing technology |
| CN107757221A (en) * | 2017-11-01 | 2018-03-06 | 南通欧科数控设备有限公司 | A kind of stone material window Carving Machining method |
| CN108045148A (en) * | 2017-12-14 | 2018-05-18 | 江西兆骏实业有限公司 | A kind of shell is processed into the carving and embedding technique of decoration wall |
| CN108656367A (en) * | 2018-05-11 | 2018-10-16 | 广西钟山县天顺石材有限公司 | A kind of stones processing appts generating irregular groove |
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| ASS | Succession or assignment of patent right |
Owner name: NANJING BEST TIME STONE INDUSTRY CO., LTD. Free format text: FORMER OWNER: ZHENG HUIZHANG Effective date: 20120207 |
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Free format text: CORRECT: ADDRESS; FROM: 361009 XIAMEN, FUJIAN PROVINCE TO: 362300 QUANZHOU, FUJIAN PROVINCE |
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| TA01 | Transfer of patent application right |
Effective date of registration: 20120207 Address after: 362300, Binhai Industrial Zone, Shijing Town, Quanzhou, Fujian, Nanan 46 Applicant after: Nan An City Best Time Stone Industry Co., Ltd. Address before: 361009 Cathay Building, 392 Jiahe Road, Xiamen, Fujian, 26C Applicant before: Zheng Huizhang |
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Application publication date: 20080903 |