CN102729709A - Three-dimensional jade colored sculptured product and manufacture process of three-dimensional jade colored sculptured product - Google Patents
Three-dimensional jade colored sculptured product and manufacture process of three-dimensional jade colored sculptured product Download PDFInfo
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- CN102729709A CN102729709A CN2012102348176A CN201210234817A CN102729709A CN 102729709 A CN102729709 A CN 102729709A CN 2012102348176 A CN2012102348176 A CN 2012102348176A CN 201210234817 A CN201210234817 A CN 201210234817A CN 102729709 A CN102729709 A CN 102729709A
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Abstract
The invention discloses a three-dimensional jade colored sculptured product and a manufacture process of the three-dimensional jade colored sculptured product. The manufacture process comprises the following steps: 1, putting a manufacturing drawing into a computer, and outputting a manufacturing patterning according to the ratio of a finished product; 2, manufacturing a baseplate layer and a material module according to the pattern; 3, digging out a vacancy on the baseplate through water cutting, and inserting the manufactured material module into the vacancy on the baseplate layer; 4, wrapping the frame of the baseplate on which the material module is arranged, and reinforcing the connection between the baseplate and the material module. With the adoption of the three-dimensional jade colored sculptured product and the manufacturing process, the grade of stone culture is improved, products of categories of stone decoration are enriched, and categories of household mural is increased; moreover, the three-dimensional jade colored sculptured product can be preserved lastingly and can prevent the mural from being damaged by the objective environment.
Description
Technical field
The present invention relates to a kind of stone material product, in particular a kind of three-dimensional jade colored carving product and manufacture craft thereof.
Background technology
Jade colored carving goods are one type of irregular stone goods with complicated surface, comprise plane embossment and stereo carving.Development along with building decorating industry; The natural magnificent finishing effect of stone material and the variation of people's aesthetic standards; Jade colored carving goods application surface is more and more wider, and consumption is increasing, and develops towards superior, art up, scale direction; The personalized trend of demand is also more and more obvious, and specification kind number is more and more.
Existing relief sculpture products with three-dimensional stereo effect mainly is to complete through manual completion of people or machine.This relief sculpture products complex manufacturing, inefficiency, and the color of product, the level that the single grade of level causes are abundant inadequately, and third dimension is good inadequately.And some marbles of past are drawn and are mostly that three-ply board is that base plate relies on, and certainly, it has the advantage of the heavy burden of alleviating, but the unavoidable yielding moisture-sensitive of three-ply board causes the portrait distortion to come off.
Therefore, prior art awaits to improve and development.
Summary of the invention
The object of the present invention is to provide a kind of three-dimensional jade colored carving and manufacture craft thereof, be intended to solve existing relief sculpture products complex manufacturing, inefficiency, and the color of product, the level that the single grade of level causes are abundant inadequately, the imperfect problem of third dimension.
Technical scheme of the present invention is following:
A kind of three-dimensional jade colored carving production of products technology, it may further comprise the steps,
Step 1: manuscript is imported computer, and in finished product ratio output pattern-making;
Step 2: according to design producing backplane level and material module;
Step 3: utilize the water cutting on base plate, to dig out the room, in the room in the middle of the material module embedding backplane level of producing;
Step 4: the base plate that is equiped with the material module is wrapped frame and reinforces the connection.
Described three-dimensional jade colored carving production of products technology, wherein, the manufacture craft that in the said step 3 the material module is embedded in the backplane level also specifically may further comprise the steps:
Step 31: the location pattern, confirm the material module position;
Step 32: the utilization drawing software is according to profile the delineating at the enterprising column rule bar of base plate of material module;
Step 33: delineate the back base plate is carried out the water cutting processing;
Step 34: fill with the material module according to the content of design at the vacant position after the cutting, carries out obtaining backplane level after the seamless processing.
Described three-dimensional jade colored carving production of products technology, wherein, step 3 also further comprises the material module of producing is embedded in the backplane level surface.
Described three-dimensional jade colored carving production of products technology, wherein, the manufacture craft that the material module is embedded in the backplane level surface also specifically may further comprise the steps:
Step 321: confirm the material pattern, the utilization drawing software carries out the lines of material module profile and delineates;
Step 322: print drawing, and carry out the color matching selection of stone material material according to the pattern content;
Step 323: processing engraving material;
Step 324: adopt the mode of drum vibration to polish and polish;
Step 325:, inlay then with the backplane level contraposition;
Step 326: product is carried out seamless processing.
Described three-dimensional jade colored carving production of products technology; Wherein, Use parquets, picture mosaic, assembly picture, line engraving, sandblast, mosaic, shadow carving, intaglio in the step 34, inlay, be caught, fix, squeegee, grinding and buffing technology combines various materials and base plate together, becomes a backplane level.
Described three-dimensional jade colored carving production of products technology, wherein, the mode that said material module is pasted through glue is embedded in the backplane level surface or loads onto screw rod in the material module bottom, through the screw rod ways of connecting material module is embedded in the backplane level surface.
Described three-dimensional jade colored carving production of products technology, wherein, the drum mode of oscillation described in the step 324 is that the article of need polishing are put in the drum, and matches carborundum and water in proportion, passes to drum then.
Described three-dimensional jade colored carving production of products technology, wherein, the seamless processing described in the step 326 is meant: seek the scene that connects anyhow at picture earlier; Confirm as the piece of picture; To draw incision, after the view picture picture installed, the scenery with seam crossing sticked with the material edge again.
A kind of three-dimensional jade colored carving product; Wherein, Comprise base plate and the underframe integrally welded with base plate; Have on the said base plate cut out through the water cutting method with the consistent room of material module profile, in said room, insert the suitable material module of profile, be integrally formed through polishing, squeegee back base plate and the material module inserted; Also adopt the method that glue is pasted or screw rod connects to be inlaid with three-dimensional material module on the surface of base plate; The material module back side that connects through screw rod is provided with screw rod; The screw of correspondence position is connected fixing said material module on said screw rod and the base plate, is welded with the fastener that is used to install this product on the underframe.
Described three-dimensional jade colored carving product, wherein, said fastener is provided with circular port, is used for adaptive dilating screw.
Beneficial effect of the present invention: the present invention through with the cutting of jade colored carving and water under high pressure Digit Control Machine Tool and mosaic technology, intaglio, shadow carving, embossment, hollow out carving, parquets, picture mosaic, glue, multiple technologies, technology such as inlay and combine; Form three-dimensional stereoeffect; Make the picture levels are rich, far and near outstanding effect third dimension highlights.
Description of drawings
Fig. 1 is the product sketch map of three-dimensional jade colored carving provided by the invention.
Fig. 2 is the embossment schematic rear view of three-dimensional jade colored carving provided by the invention.
Fig. 3 is the manufacture craft flow chart of three-dimensional jade colored carving provided by the invention.
Fig. 4 is the fastener sketch map that three-dimensional jade colored carve and paint is installed that is used for provided by the invention.
The specific embodiment
For making the object of the invention, technical scheme and advantage clearer, clear and definite, below develop simultaneously embodiment to further explain of the present invention with reference to accompanying drawing.
Referring to Fig. 1 and Fig. 2, three-dimensional jade colored carving provided by the invention comprises base plate 1, and the framework that the underframe 2 integrally welded with base plate 1, said underframe are processed for the stainless steel angle bar also increases band iron as skeleton and the framework formation underframe that fuses in the centre.In base plate 1, embedding has various material modules A, combines together with the floor; Also paste through glue on the surface of base plate 1 or mode such as screw rod connection is inlaid with various material modules A, said material modules A comprises that the material module 5 etc. that is embedded in the embedded material module 4 that combines together with base plate in the base plate, is fixedly connected on the material module 3 of backplate surface and sticks on backplate surface through glue through screw rod is not limited to these material modules.Material module through the screw rod connected mode adopts method as shown in Figure 2; The back side in big material modules A is provided with screw rod 6; And on base plate, being provided with screw for the position, the matching and fixing that this big material module can be passed through screw rod and screw is on base plate.
Three-dimensional jade colored carving provided by the invention as base plate (material of base plate is not limited to these several kinds), replaces existing three-ply board base plate with marble, jade, artificial stone, granite or marble.Overcome its easy ageing, rot and the problem of weak effect.On said base plate, have cut out through the water cutting method with the consistent room of material module profile, in said room, insert the suitable material module of profile, be integrally formed through polishing, squeegee back base plate and the material module inserted; And adopt gimmicks such as parquets, picture mosaic, intaglio, shadow carving, embossment, hollow out carving that the material module is embedded in the base plate.In addition also comprise squeegee, fix, backplane level that operation such as polishing, polishing finally obtains an integral body.
The sculpting operation that on said base plate, carries out is accomplished through water under high pressure cutting Digit Control Machine Tool; Said parquets, picture mosaic etc. are to adopt mosaic gravelstone grain.
At first on backplane level, carry out the design in space according to the requirement of design pattern.With flowers, plants and trees flower plant class, lake, high mountain and great rivers rivers ocean scenery with hills and waters class, the blue sky and white cloud spatial class is creeped, birds and beasts animal class; The aquatic animals and plants class is utilized the depth color that has stone material now, and floral designs cooperate stone ceramic mosaic graphic; The stone mosaic jigsaw picture is drawn, and water under high pressure cutting Digit Control Machine Tool (being commonly called as the water cutter) splices all size shape, geometric figure; With point, line, the face distributed combination is on a base plate aspect.On this basis jade embossment, shadow carving, intaglio are combined on this plate face.
Referring to Fig. 3, the manufacture craft of three-dimensional jade colored carving provided by the invention may further comprise the steps:
Step 1: manuscript is imported computer, and in finished product ratio output pattern-making;
Step 2: according to design producing backplane level and material module;
Step 3: utilize the water cutting on base plate, to dig out the room, in the room in the middle of the material module embedding backplane level of producing;
Step 4: the base plate that is equiped with the material module is wrapped frame and reinforces the connection.
Wherein in said step 3 for guaranteeing that any position of picture do not depart from, when pasting bigger material, tumble in screw rod in the material bottom; Drill the base plate nut of screwing on, (seeing sketch map 2) guarantees firm, because the screw rod that tumbles in is in the bottom; Paste the back appearance and cannot see at all, can not influence portrait.
Wherein, the manufacture craft that in the said step 3 the material module is embedded in the backplane level also specifically may further comprise the steps:
Step 31: the location pattern, confirm the material module position;
Step 32: the utilization drawing software is according to profile the delineating at the enterprising column rule bar of base plate of material module;
Step 33: delineate the back base plate is carried out the water cutting processing;
Step 34: fill with the material module according to the content of design at the vacant position after the cutting, carries out obtaining backplane level after the seamless processing.
Wherein, use parquets, picture mosaic, assembly picture, line engraving, sandblast, mosaic, shadow carving, intaglio in the step 34, inlay, be caught, fix, squeegee, technology such as grinding and buffing combines various materials and base plate together, becomes a backplane level.
Excessive for fear of the finished product body weight, at the big slightly imagery exploitation water cutter phase embedding technique of some dignity, as shown in Figure 1; The tor sight spot, we are described the big or small figure in tor bottom by computer, again by water cutter cutting base plate; Remove tor base section jade, then the tor edge is sticked.The edge of whole base plate utilizes special framework.Adopt framework to make finished product, this can connect drawing with the base plate letter, and it is nested also not influence the finished product framework.
Wherein, in the said step 3 the material module being embedded in the surperficial manufacture craft of backplane level also specifically may further comprise the steps:
Step 321: confirm the material pattern, the utilization drawing software carries out the lines of material module profile and delineates;
Step 322: print drawing, and carry out the color matching selection of stone material material according to the pattern content;
Step 323: processing engraving material;
Step 324: adopt the mode of drum vibration to polish and polish;
Step 325:, inlay then with the backplane level contraposition;
Step 326: product is carried out seamless processing.
The mode that said material module is pasted through glue is embedded in the backplane level surface or loads onto screw rod in the material module bottom, through the screw rod ways of connecting material module is embedded in the backplane level surface.
Wherein, Drum mode of oscillation described in the step 324 is that the article of need polishing are put in the drum; And match carborundum and water in proportion, like this, wait to grind thing and removing material and in drum, socialize under the effect of motion; The removing material that needs the concavo-convex corner angle passive movement on mill thing surface has ground off, and makes smooth surface such as mirror.
At ordinary times, common large-area mural painting is stitched together by some, stays tangible seam between piece and the piece, and like this, the whole structure of picture is influenced.This seamless spliced mode can be got rid of indecency influence.Seamless processing described in the step 326 is meant: seek the scene that connects anyhow at picture earlier, confirm as the piece of picture, will draw incision, after the view picture picture installed, the scenery with seam crossing sticked with the material edge again.
Lines in the picture of needs engraving are many with arc, curve, account for the big arc lines water cutter cutting of breadth and accomplish, and account for the little arc lines of breadth and then can't water cutter cutting completion produce.The principle that the present invention utilizes the carpenter to cut saw, installing wide is the electroplated diamond saw blade of 20mm, thickness 3mm, crawler belt is circumferential running up and down; Material is processed into arc, circle, shaped form; Abnormity, the running freely, both material-saving also save time, the saving of labor; Very convenient, also the innovation bright spot on technology is made.
The installation of jade colored carving provided by the invention also is a problem, and the installation of jade colored carve and paint is an important procedure prudent, safe, attractive in appearance.Because the jade picture is heavy substantially, fix with several blast screw rods around the frame of picture, thereby picture is balance up and down, about vertical, the gong hole on the wall with draw the limit fastener hole and coincide.Otherwise heavy bowlder picture was both not attractive in appearance built on the sand yet, and neglecting picture a little can come off, and causes the loss that all that has been achieved is spoiled.
Former is to reserve the zone that mural painting is installed earlier; Reserve horizontal bottom line, decided fastener according to picture frame then and indicated bore position on the wall, bored the hole after; Put and treat loading screw; With pulley picture is sling to clap to paste again wall is installed, go up the clasp screw rod conveniently, so the operation of very complicated is unfavorable for popularizing in an all-round way.
In order better to realize easy, quick and safe installation, the present invention also provides a kind of fastener, thereby makes installation process simple and convenient quick, also can easily not handle even the ordinary people of experience is installed, and accomplishes and installs.
Referring to Fig. 4, shown in fastener 7 be provided with the locating hole 8 of a circle, these locating hole 8 sizes are adaptive with screw rod sizes of fixing picture.And it is adaptive with the drill bit size of rig.For fear of when holing, having bias phenomenon, specially to order and made new fastener, mural painting is sling and is clapped the exchange premium wall; Screw hole on the fastener is the same with drill bit size, can see through directly boring on the wall of fastener, goes up screw rod then and fixes; Reduce loaded down with trivial details operation, reduced the chance that error possibly occur.
The present invention also has following advantage: 1, base plate and framework fuse, convenient production, and transportation and installation increase the solid of product, strengthen firm.2, use special customized fastener all around, convenient once fixing, for amateur workmen provides more directly installation method.3, solid highlights part as the bigger material of peony equal-volume adopts back drill and base plate boring company to wear the fixing means of one, guarantees to have strengthened greatly the time attractive in appearance robustness and durability.4, picture adopts seamless spliced treatment technology, and area fuses after seamless spliced at " the jade colored carving " more than 8 square metres, seems perfect more.5, selection typing after finished product is made preliminary the completion, can provide the guest to examine goods, and if any dissatisfied, can confer the modification pattern, satisfies guest's requirement.Because general embossment is a raw material with the 50mm heavy-gauge sheeting,, machine the back shape in its surface by picture requirement processing; Size, the position, height can not change; If any damage, a then whole works will be scrapped in processing, the transportation, thereby increase the risk that finished product is made transportation greatly.And the jade colored carving of our factory's development can fundamentally change the status quo, and this product can be revised pattern according to customer requirement, after the preliminary completion of finished product; Can notify the guest to examine goods,, also can revise then and there if any dissatisfied; Especially pile up generally in building blocks; After reaching the desirable requirement of guest, just carry out last operation location, let the guest can participate in the creation of finished product.6, colour match can match needed color stone material earlier in product design, just process then and other operations, must make that picture is more vivid.7, the design of single material can realize the processing combination of many colors.
The present invention has utilized the High-Pressure Water cutting technique to carry out stone mosaic, guarantees that the cut edge is more concordant than the smooth seam of stage property, does not produce heat and harmful substance during cutting; Material does not have fuel factor (cold conditions cutting); Do not need after the cutting or be easy to secondary operations, safety, environmental protection, cost is low, speed is fast, efficient is high, can realize the cutting processing of arbitrary curve; Convenient, flexible, yield rate is high, production cost is low, has improved the added value of converted products greatly.In conjunction with the present invention of multiple technologies, not only can improve the grade of stone culture, enrich the product of stone decoration classification, increase the kind of household class mural painting, and can preserve lastingly and do not receive the infringement of objective environment mural painting.Improve the drawback of traditional household class mural painting, like jaundice, variable color, come off, damage by worms, inflammable etc.Make it to become collectibles, improved the service life and the scope of this product greatly.Novel form meets the esthetic requirement of modern's stage construction, windy lattice.Promoting ancient stone material industry develops to the environmental protection recycling economy direction of high culture, high added value, high-grade, low energy consumption.
Should be understood that application of the present invention is not limited to above-mentioned giving an example, concerning those of ordinary skills, can improve or conversion that all these improvement and conversion all should belong to the protection domain of accompanying claims of the present invention according to above-mentioned explanation.
Claims (10)
1. a three-dimensional jade colored carving production of products technology is characterized in that, may further comprise the steps:
Step 1: manuscript is imported computer, and in finished product ratio output pattern-making;
Step 2: according to design producing backplane level and material module;
Step 3: utilize the water cutting on base plate, to dig out the room, in the room in the middle of the material module embedding backplane level of producing;
Step 4: the base plate that is equiped with the material module is wrapped frame and reinforces the connection.
2. three-dimensional jade colored carving production of products technology according to claim 1 is characterized in that, the manufacture craft that in the said step 3 the material module is embedded in the backplane level also specifically may further comprise the steps:
Step 31: the location pattern, confirm the material module position;
Step 32: the utilization drawing software is according to profile the delineating at the enterprising column rule bar of base plate of material module;
Step 33: delineate the back base plate is carried out the water cutting processing;
Step 34: fill with the material module according to the content of design at the vacant position after the cutting, carries out obtaining backplane level after the seamless processing.
3. three-dimensional jade colored carving production of products technology according to claim 1 is characterized in that, said step 3 also further comprises the material module of producing is embedded in the backplane level surface.
4. three-dimensional jade colored carving production of products technology according to claim 3 is characterized in that, the manufacture craft that the material module is embedded in the backplane level surface also specifically may further comprise the steps:
Step 321: confirm the material pattern, the utilization drawing software carries out the lines of material module profile and delineates;
Step 322: print drawing, and carry out the color matching selection of stone material material according to the pattern content;
Step 323: processing engraving material;
Step 324: adopt the mode of drum vibration to polish and polish;
Step 325:, inlay then with the backplane level contraposition;
Step 326: product is carried out seamless processing.
5. three-dimensional jade colored carving production of products technology according to claim 2; It is characterized in that; Use parquets, picture mosaic, assembly picture, line engraving, sandblast, mosaic, shadow carving, intaglio in the step 34, inlay, be caught, fix, squeegee, grinding and buffing technology combines various materials and base plate together, becomes a backplane level.
6. according to claim 3 or 4 any described three-dimensional jade colored carving production of products technologies; It is characterized in that; The mode that said material module is pasted through glue is embedded in the backplane level surface or loads onto screw rod in the material module bottom, through the screw rod ways of connecting material module is embedded in the backplane level surface.
7. three-dimensional jade colored carving production of products technology according to claim 4 is characterized in that, the drum mode of oscillation described in the step 324 is that the article of need polishing are put in the drum, and matches carborundum and water in proportion, passes to drum then.
8. three-dimensional jade colored carving production of products technology according to claim 4; It is characterized in that; Seamless processing described in the step 326 is meant: seek the scene that connects anyhow at picture earlier, confirm as the piece of picture, will draw incision; After the view picture picture installed, the scenery with seam crossing sticked with the material edge again.
9. three-dimensional jade colored carving product; It is characterized in that; Comprise base plate and the underframe integrally welded with base plate; Have on the said base plate cut out through the water cutting method with the consistent room of material module profile, in said room, insert the suitable material module of profile, be integrally formed through polishing, squeegee back base plate and the material module inserted; Also adopt the method that glue is pasted or screw rod connects to be inlaid with three-dimensional material module on the surface of base plate; The material module back side that connects through screw rod is provided with screw rod; The screw of correspondence position is connected fixing said material module on said screw rod and the base plate, is welded with the fastener that is used to install this product on the underframe.
10. three-dimensional jade colored carving product according to claim 8 is characterized in that said fastener is provided with circular port, is used for adaptive dilating screw.
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| CN201210234817.6A CN102729709B (en) | 2012-07-06 | 2012-07-06 | Manufacture process of three-dimensional jade colored sculptured product |
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| CN107399193B (en) * | 2017-09-12 | 2019-10-08 | 成都再建装饰材料有限公司 | A kind of 3D water knife mosaic processing technology |
| CN108544880A (en) * | 2018-04-04 | 2018-09-18 | 华侨大学 | A kind of method and system of robot Carving Machining solid irregular stone |
| CN112606614A (en) * | 2020-12-11 | 2021-04-06 | 王江 | Three-dimensional color carving processing technology for stone |
| CN113199901A (en) * | 2021-05-25 | 2021-08-03 | 南京璞返新材料科技有限公司 | Novel decorative composite drawing board and manufacturing process thereof |
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Address after: 527300 Guangdong City, Yunfu Province mountain source Relief Technology Co., Ltd. Patentee after: Kong Lingli Patentee after: Kong Xiangxiong Address before: 527300 Guangdong province Yunfu City Johor source relief Craft Factory Patentee before: Kong Lingli Patentee before: Kong Xiangxiong |
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