CN101244673A - Process technique for hollow out stone embossment and adopted carving machine - Google Patents
Process technique for hollow out stone embossment and adopted carving machine Download PDFInfo
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- CN101244673A CN101244673A CNA2007100086159A CN200710008615A CN101244673A CN 101244673 A CN101244673 A CN 101244673A CN A2007100086159 A CNA2007100086159 A CN A2007100086159A CN 200710008615 A CN200710008615 A CN 200710008615A CN 101244673 A CN101244673 A CN 101244673A
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Abstract
The invention relates to a processing technology of hollow stone relief, which comprises the following steps: the processing surface of the sheet stone is engraved with the head of the ball-end milling cutter of a numerical-control engraving machine to form the relief effect; the sheet stone is cut along the boundaries of the part of the relief patterns required hollowing with the water jet cutting equipment, that is, super high pressure water jet mixed with garnet grinding medium, to form the hollow stone relief. The engraving machine comprises at least two cutter head holders and two cutter heads, wherein, the cutter head holders are arranged on the guide rails on the cross arm of the engraving machine, which can be sliding in left-right direction synchronously; the cutter heads are arranged on the guide rails of the corresponding cutter head holders respectively, which can be sliding up and down. The processing technology has the advantages of greatly saving labor required for processing the hollow stone relief, improving the production efficiency, facilitating mass production on a large scale, ensuring the quality of products and enabling every product with the same quality.
Description
Technical field
The present invention relates to field of stone processing, specifically be meant processing technology that a kind of hollow out is stone embossed and the engraving machine that is adopted.
Background technology
Stone decoration has very widely at building field to be used.The processing of ornamental stone material is many, and labour intensity is big based on artificial engraving, and required artificial amount is huge, and production efficiency is low, can not produce in enormous quantities, can't be adapted to great demand.And manually carving quality can't guarantee, is too dependent on workman's skill, even two works that same workman carves out also can't reach identical quality.Especially have the stone embossed of openwork part, its difficulty of processing is bigger, and time-consuming taking a lot of work needs large quantities of highly skilled workmans, but is difficult to improve output.
The stone-material carving machine that has occurred on the market, though can alleviate working strength of workers, but also only provided the instrument that a kind of artificial engraving adopted, its essence is to be finished the process of engraving by the Artificial Control machine, still can't promote significantly on efficient, its quality still mainly depends on workman's operation skill.For example Chinese patent No. 99252546.2 disclosed a kind of " omnipotent stone-material carving machine ", Chinese patent No. 200620080100.0 disclosed a kind of " portable stone-material carving machines " or the like.
Summary of the invention
The engraving machine that the invention provides the stone embossed processing technology of a kind of hollow out and adopted, its main purpose is to overcome the stone embossed processing of existing hollow out and adopts and manually finish, and difficulty of processing is bigger, time-consuming takes a lot of work, production efficiency is low, can't form shortcoming such as large-scale mass production.
The present invention adopts following technical scheme: the processing technology that a kind of hollow out is stone embossed comprises: 1) the ball jet blade of employing digital-controlled carving machine is carved the face to be processed of sheet stone material and is milled, and forms anaglyph; 2) adopt water knife device, promptly sneak into the ultra-high pressure water fluid jet of garnet abrasive, need the periphery of openwork part that this sheet stone material is cut, form the stone embossed of hollow out along embossing pattern.
The stone embossed processing technology of aforementioned a kind of hollow out is adhered to sheet stone material to be processed above the one base material bottom earlier, the sheet stone material that is bonded with the base material bottom is carved again and is milled and cut.
Further, the stone embossed of described hollow out is pasted on the basal plane.
Also can be with gluing being affixed between two glass plates of the transparent AB of stone embossed usefulness of described hollow out.
Further, also can polish relief surface, or spraying gloss oil or UV colored varnish formation polishing effect.
The engraving machine that processing technology adopted that a kind of hollow out is stone embossed comprises: pedestal, have a work top along the horizontal plane extension, and be used for fixing stone material to be processed, the guide rail that extends before and after the left and right sides of this work top is provided with; Transverse arm, its two ends can be set up on the horizontal guide rail of pedestal synchronously slidingly back and forth, the guide rail that extends about transverse arm is provided with; At least two cutter head fixed mounts can be located on the guide rail of transverse arm along left and right directions synchronously slidably, are respectively equipped with the guide rail that extends up and down on each cutter head fixed mount; At least two cutter heads, its edge of a knife are used for the stone material to be processed that is fixed on the work top is carved down, each cutter head correspondingly, can be located at slidably along the vertical direction on the guide rail of each cutter head fixed mount; Dynamical system is used to drive the guide rail slip separately of transverse arm, cutter head fixed mount, cutter head edge; Control system is used to control dynamical system work.
The control system of aforementioned engraving machine comprises the computer that engraving control software has been installed.
By above-mentioned description to structure of the present invention as can be known, compare with prior art, the present invention has following advantage: one, owing to adopt digital-controlled carving machine, the pattern that people only need compilation system on computers to desire to show on stone material, and the process of all carving is finished by the computer control engraving machine, greatly reduces required artificial amount, improved production efficiency, help the production of scale in enormous quantities, and can guarantee product quality, make each part finished product have identical quality; Two, carve with the ball jet blade earlier, the cutting of water cutter forms the hollow out embossment to remove unnecessary part again, makes whole process all finish automatically, and is time saving and energy saving; Three, owing to adopt the engraving machine of multitool head synchronous working, make production efficiency further improve, cost further descends; Four, employing is adhered to stone material to be processed on the base material bottom and processes, can prevent stone material fracture to be processed, also can save valuable stone material.
Description of drawings
Fig. 1 is a process chart of the present invention;
Fig. 2 is an engraving machine structural representation of the present invention.
The specific embodiment
The engraving machine that the invention provides the stone embossed processing technology of a kind of hollow out and adopted, its main points are to carve with the ball jet blade earlier, the cutting of water cutter forms the hollow out embossment to remove unnecessary part again, and whole process all adopts digital-controlled carving machine to finish automatically.Below with reference to Fig. 1 and Fig. 2 the specific embodiment of the present invention is described.
With reference to Fig. 1, the stone embossed processing technology of this hollow out may further comprise the steps:
At first, stone material to be processed is adhered to base material bottom top (step S1).The base material bottom can be other stone material, also can be other all available sheet materials, its main purpose is to prevent that stone material to be processed is cracked in the postorder process, also be in order to save stone material simultaneously, available more cheap sheet material liner can be saved its consumption in the below of stone material to be processed for famousr and precious stone material.
Secondly, the ball jet blade that adopts digital-controlled carving machine is carved the sculptured surface for the treatment of of the sheet stone material that is adhered to the base material bottom, forms embossing pattern (step S2).This step is finished automatically by digital-controlled carving machine, and the pattern that people only need need carve well by rendering computer gets final product.
The 3rd, adopt the numerical control water knife device to need the periphery of openwork part to cut along embossing pattern, remove openwork part (step S3).This step also is that water knife device is finished automatically, mainly is that the part outside the embossing pattern is excised.The water cutter is the common technique in the stone material cutting industry, mainly is to utilize the ultra-high pressure water fluid jet that is mixed with garnet abrasive that stone material is cut.
At last, also can pass through again with brush polishing modelled after an antique, or spraying gloss oil or UV colored varnish formation polishing effect, feasible stone material nature color of carving through graver manifests with the reason line.
According to use occasion, also can be pasted on the decorated basal plane the hollow out after above-mentioned the finishing is stone embossed, also can be with gluing being affixed between two glass plates of the transparent AB of stone embossed usefulness of hollow out.
Example one is made the stone material advertising signboard.After the 3 D stereo word carved moulding in the mode of embossment, adopt the water cutter after the edge cuts of vertical letters, word to be taken out, be bonded on another piece base plate and get final product.Use the prepare advertising difference of signboard and regular price-line advertising board of this technology to be, on font that common billboard cuts out and the pattern visual effect surface all is the plane, adopt this invented technology to make effect because earlier through cutting again behind the engraving, the surface is the plastic relief formula, especially be applied in the stone material field, the native texture of stone material fully can be showed, improve the aesthetic feeling and the class of stone material.
Example two is carved Chinese knot according to above technology on stone material, after the cutting of water cutter, take out unnecessary part, keeps the part of Chinese knot.With this Chinese knot single face or two-sidedly be bonded on glassly with glue, perhaps become ornament on the other materials, can use the various occasions of decorating of needing.
With reference to Fig. 2, the engraving machine that above-mentioned automatization stone artistic carving is adopted includes pedestal 1, and this pedestal 1 has a work top 10 along the horizontal plane extension, is used for fixing stone material to be processed 6.The guide rail 11,12 that extends before and after the left and right sides of this work top 10 is provided with.Work top 10 tops are provided with a transverse arm 2, and the two ends that this transverse arm is 2 liang are set up on the horizontal guide rail 11,12 of pedestal 1 slidably by vertical support arm 21,22.
The guide rail 21 that extends about transverse arm 2 is provided with is slidingly equipped with two cutter head fixed mounts 3 on this guide rail, each cutter head fixed mount 3 can slide along left and right directions synchronously, and the quantity of cutter head fixed mount 3 can be determined according to actual needs.Be respectively equipped with the guide rail 31 that extends up and down on each cutter head fixed mount 3, be respectively equipped with cutter head 5 on the guide rail 31 of each cutter head fixed mount, this cutter head 5 can slide up and down to be connected on the guide rail 31 by sliding part 4.The edge of a knife 51 of each cutter head 5 is used for the stone material to be processed 6 that is fixed on the work top 10 is carved down.
Also comprise dynamical system and control system in addition, not shown in the drawings.Dynamical system is used to drive edge guide rail 11,12,21,31 slips separately respectively of transverse arm 2, cutter head fixed mount 3, cutter head 5, and primary structure is motor and circuit for controlling motor.Control system mainly comprises the computer that engraving control software has been installed, and computer is used to control dynamical system work.The user can operate engraving control software on computers, draw or import the pattern that need find expression on the stone material, computer is transferred each circuit for controlling motor work of machine at quarter by the connection control of data wire, cutter head 5 carries out moving of X, Y, three directions of Z by depiction is required, rotate simultaneously, to realize engraving stone material.
In the present embodiment, this engraving machine is similar to the digital-controlled carving machine that is applied to other field, and its primary structure and control software have developed quite ripely, do not describe in detail at this.The main distinction is: the firstth, on same engraving machine, be provided with the cutter head of plural synchronous working, each cutter head has independently controls the motor that it slides up and down, but be on the same transverse arm, and control system adopts same set of control system, increases work efficiency thus and reduces the cost of equipment; The secondth, its cutter head adopts the cutter head different with other field, should select the cutter head that is applicable to engraved stone for use at this.
The water knife device that present embodiment adopted then is the common equipment in stone material cutting field, can buy on market.
Above-mentioned only is a specific embodiment of the present invention, but design concept of the present invention is not limited thereto, and allly utilizes this design that the present invention is carried out the change of unsubstantiality, all should belong to the behavior of invading protection domain of the present invention.
Claims (7)
1. processing technology that hollow out is stone embossed comprises:
1) the ball jet blade of employing digital-controlled carving machine is carved the face to be processed of sheet stone material and is milled, and forms anaglyph;
2) adopt water knife device, promptly sneak into the ultra-high pressure water fluid jet of garnet abrasive, need the periphery of openwork part that this sheet stone material is cut, form the stone embossed of hollow out along embossing pattern.
2. the stone embossed processing technology of a kind of hollow out as claimed in claim 1 is characterized in that: earlier sheet stone material to be processed is adhered to above the base material bottom, the sheet stone material that is bonded with the base material bottom is carved again and milled and cut.
3. the stone embossed processing technology of a kind of hollow out as claimed in claim 1 or 2 is characterized in that: the stone embossed of described hollow out is pasted on the basal plane.
4. the stone embossed processing technology of a kind of hollow out as claimed in claim 1 or 2 is characterized in that: with gluing being affixed between two glass plates of the transparent AB of stone embossed usefulness of described hollow out.
5. the stone embossed processing technology of a kind of hollow out as claimed in claim 1 or 2 is characterized in that: relief surface polished, or spraying gloss oil or UV colored varnish formation polishing effect.
6. the stone embossed engraving machine that processing technology adopted of a kind of according to claim 1 hollow out is characterized in that comprising:
Pedestal has a work top along the horizontal plane extension, is used for fixing stone material to be processed, the guide rail that extends before and after the left and right sides of this work top is provided with;
Transverse arm, its two ends can be set up on the horizontal guide rail of pedestal synchronously slidingly back and forth, the guide rail that extends about transverse arm is provided with;
At least two cutter head fixed mounts can be located on the guide rail of transverse arm along left and right directions synchronously slidably, are respectively equipped with the guide rail that extends up and down on each cutter head fixed mount;
At least two cutter heads, its edge of a knife are used for the stone material to be processed that is fixed on the work top is carved down, each cutter head correspondingly, can be located at slidably along the vertical direction on the guide rail of each cutter head fixed mount;
Dynamical system is used to drive the guide rail slip separately of transverse arm, cutter head fixed mount, cutter head edge;
Control system is used to control dynamical system work.
7. engraving machine as claimed in claim 6 is characterized in that: described control system comprises the computer that engraving control software has been installed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2007100086159A CN101244673B (en) | 2007-02-13 | 2007-02-13 | Process technique for hollow out stone embossment |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2007100086159A CN101244673B (en) | 2007-02-13 | 2007-02-13 | Process technique for hollow out stone embossment |
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| CN101244673A true CN101244673A (en) | 2008-08-20 |
| CN101244673B CN101244673B (en) | 2012-07-25 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2007100086159A Expired - Fee Related CN101244673B (en) | 2007-02-13 | 2007-02-13 | Process technique for hollow out stone embossment |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101974309A (en) * | 2010-08-26 | 2011-02-16 | 江苏诚德钢管股份有限公司 | Scale removal spray liquid on surface of steel tube |
| CN102729709A (en) * | 2012-07-06 | 2012-10-17 | 孔令理 | Three-dimensional jade colored sculptured product and manufacture process of three-dimensional jade colored sculptured product |
| CN104139659A (en) * | 2013-05-09 | 2014-11-12 | 方松亮 | Laminated carving method for panel using computer graphic drawing instead of 3D drawing |
| CN107009801A (en) * | 2017-03-31 | 2017-08-04 | 三门县职业中等专业学校 | A kind of stone window Carving Machining production technology |
| CN109080009A (en) * | 2018-10-30 | 2018-12-25 | 肖成美 | A kind of marble building materials cutting technique |
| CN110900459A (en) * | 2019-12-28 | 2020-03-24 | 佛山贤那工艺品有限公司 | Machine for carving characters on stone by using high-pressure water |
| CN113752397A (en) * | 2021-09-02 | 2021-12-07 | 营口金辰机械股份有限公司 | Trimming device and trimming method |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1086477A (en) * | 1992-11-05 | 1994-05-11 | 靖源石材股份有限公司 | Slabstone preparation method with the above geometric form stone material distribution of second road |
| CN2239358Y (en) * | 1995-11-23 | 1996-11-06 | 邓中亮 | 3-D free trace intelligent digital controlled carving machine |
| CN2435250Y (en) * | 1999-10-29 | 2001-06-20 | 丁树森 | Universal stone carving machine |
| CN2587675Y (en) * | 2002-04-19 | 2003-11-26 | 李玉书 | Three-D carving milling cutter for wood carving |
| CN1827338A (en) * | 2006-04-13 | 2006-09-06 | 潘亚宏 | Light laminated stone composite panel and method for processing same |
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2007
- 2007-02-13 CN CN2007100086159A patent/CN101244673B/en not_active Expired - Fee Related
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101974309A (en) * | 2010-08-26 | 2011-02-16 | 江苏诚德钢管股份有限公司 | Scale removal spray liquid on surface of steel tube |
| CN102729709A (en) * | 2012-07-06 | 2012-10-17 | 孔令理 | Three-dimensional jade colored sculptured product and manufacture process of three-dimensional jade colored sculptured product |
| CN102729709B (en) * | 2012-07-06 | 2014-08-20 | 孔令理 | Manufacture process of three-dimensional jade colored sculptured product |
| CN104139659A (en) * | 2013-05-09 | 2014-11-12 | 方松亮 | Laminated carving method for panel using computer graphic drawing instead of 3D drawing |
| CN107009801A (en) * | 2017-03-31 | 2017-08-04 | 三门县职业中等专业学校 | A kind of stone window Carving Machining production technology |
| CN109080009A (en) * | 2018-10-30 | 2018-12-25 | 肖成美 | A kind of marble building materials cutting technique |
| CN110900459A (en) * | 2019-12-28 | 2020-03-24 | 佛山贤那工艺品有限公司 | Machine for carving characters on stone by using high-pressure water |
| CN113752397A (en) * | 2021-09-02 | 2021-12-07 | 营口金辰机械股份有限公司 | Trimming device and trimming method |
| CN113752397B (en) * | 2021-09-02 | 2023-12-01 | 营口金辰机械股份有限公司 | Cutting method |
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|---|---|
| CN101244673B (en) | 2012-07-25 |
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Owner name: NANJING BEST TIME STONE INDUSTRY CO., LTD. Free format text: FORMER OWNER: ZHENG HUIZHANG Effective date: 20120207 |
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Effective date of registration: 20120207 Address after: 362300, Binhai Industrial Zone, Shijing Town, Quanzhou, Fujian, Nanan 46 Applicant after: Nan An City Best Time Stone Industry Co., Ltd. Address before: 361009 Cathay Building, 392 Jiahe Road, Xiamen, Fujian, 26C Applicant before: Zheng Huizhang |
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