CN102729709B - Manufacture process of three-dimensional jade colored sculptured product - Google Patents
Manufacture process of three-dimensional jade colored sculptured product Download PDFInfo
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- CN102729709B CN102729709B CN201210234817.6A CN201210234817A CN102729709B CN 102729709 B CN102729709 B CN 102729709B CN 201210234817 A CN201210234817 A CN 201210234817A CN 102729709 B CN102729709 B CN 102729709B
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Abstract
The invention discloses a manufacture process of a three-dimensional jade colored sculptured product. The manufacture process comprises the following steps: 1, putting a manufacturing drawing into a computer, and outputting a manufacturing patterning according to the ratio of a finished product; 2, manufacturing a baseplate layer and a material module according to the pattern; 3, digging out a vacancy on the baseplate through water cutting, and inserting the manufactured material module into the vacancy on the baseplate layer; 4, wrapping the frame of the baseplate on which the material module is arranged, and reinforcing the connection between the baseplate and the material module. With the adoption of the three-dimensional jade colored sculptured product and the manufacturing process, the grade of stone culture is improved, products of categories of stone decoration are enriched, and categories of household mural is increased; moreover, the three-dimensional jade colored sculptured product can be preserved lastingly and can prevent the mural from being damaged by the objective environment.
Description
Technical field
The present invention relates to a kind of stone material product, in particular a kind of three-dimensional jade colored carving product and manufacture craft thereof.
background technology
Jade colored carving goods are irregularity stone products that a class has complicated surface, comprise plane embossment and stereo carving.Development along with building decorating industry; the variation of the natural magnificent finishing effect of stone material and people's aesthetic standards; jade colored carving product application face is more and more wider; consumption is increasing; and towards superior, art up, scale future development; the personalized trend of demand is also more and more obvious, and specification kind number is more and more.
The existing relief sculpture products with three-dimensional stereo effect is mainly to complete or machine completes by people is manual.This relief sculpture products complex manufacturing, inefficiency, and the color of product, the level that the single grade of level causes is abundant not, and third dimension is good not.And some marbles of past are drawn and mostly are three-ply board is that base plate relies on, and certainly, it has the advantage of the heavy burden of alleviating, but the unavoidable yielding moisture-sensitive of three-ply board causes portrait distortion to come off.
Therefore, prior art has yet to be improved and developed.
summary of the invention
The object of the present invention is to provide a kind of three-dimensional jade colored carving and manufacture craft thereof, be intended to solve existing relief sculpture products complex manufacturing, inefficiency, and the color of product, the level that the single grade of level causes is abundant not, the imperfect problem of third dimension.
Technical scheme of the present invention is as follows:
A manufacture craft for three-dimensional jade colored carving product, it comprises the following steps,
Step 1: manuscript is inputted to computer, and in finished product ratio output pattern-making;
Step 2: according to design producing backplane level and material module;
Step 3: utilize water cutting to dig out room on base plate, by the room in the middle of the material Module-embedding backplane level of producing;
Step 4: wrap frame and reinforce the connection being equiped with the base plate of material module.
The manufacture craft of described three-dimensional jade colored carving product, wherein, also specifically comprises the following steps the manufacture craft in material Module-embedding backplane level in described step 3:
Step 31: location pattern, determine material module position;
Step 32: utilization drawing software is delineating at the enterprising line bar of base plate according to the profile of material module;
Step 33: delineate and rear base plate is carried out to water cutting processing;
Step 34: fill with material module according to the content of design at the vacant position after cutting, carries out obtaining backplane level after seamless processing.
The manufacture craft of described three-dimensional jade colored carving product, wherein, step 3 also further comprises the material module of producing is embedded in to backplane level surface.
The manufacture craft of described three-dimensional jade colored carving product, wherein, the manufacture craft that material module is embedded in to backplane level surface also specifically comprises the following steps:
Step 321: determine material pattern, the lines that use drawing software to carry out material module profile are delineated;
Step 322: print drawing, and carry out the color matching selection of stone material material according to pattern content;
Step 323: processing engraving material;
Step 324: adopt the mode of drum vibration to polish and polishing;
Step 325: with backplane level contraposition, then inlay;
Step 326: product is carried out to seamless processing.
The manufacture craft of described three-dimensional jade colored carving product, wherein, in step 34, use parquets, picture mosaic, collage, line engraving, sandblast, mosaic, shadow carving, intaglio, inlay, be caught, fix, squeegee, grinding and buffing technique combines various materials and base plate together, becomes a backplane level.
The manufacture craft of described three-dimensional jade colored carving product, wherein, the mode that described material module is pasted by glue is embedded in backplane level surface or loads onto screw rod in material module bottom, and the mode connecting by screw rod is embedded in backplane level surface by material module.
The manufacture craft of described three-dimensional jade colored carving product, wherein, the drum mode of oscillation described in step 324 is that the article of need polishing are put in drum, and matches in proportion carborundum and water, then passes to drum.
The manufacture craft of described three-dimensional jade colored carving product, wherein, the seamless processing described in step 326 refers to: first at picture, find the scene anyhow connecting, be defined as the piece of picture, picture is cut, after view picture picture installs, then the scenery of seam crossing is sticked with material edge.
A kind of three-dimensional jade colored carving product, wherein, comprise base plate and the underframe integrally welded with base plate, on described base plate, there is the room consistent with material module profile cutting out by water cutting method, in described room, insert the suitable material module of profile, after polishing, squeegeeing, base plate forms one with the material module of inserting; On the surface of base plate, also adopt and fasten with glue or method that screw rod connects is inlaid with three-dimensional material module, the material module back side connecting by screw rod is provided with screw rod, on described screw rod and base plate, the screw of correspondence position is connected and fixed described material module, is welded with for the fastener of this product is installed on underframe.
Described three-dimensional jade colored carving product, wherein, is provided with circular port on described fastener, for adaptive dilating screw.
Beneficial effect of the present invention: the present invention by by the cutting of jade colored carving and water under high pressure Digit Control Machine Tool and mosaic technology, intaglio, shadow carving, embossment, hollow out carving, parquets, picture mosaic, glue, multiple technologies, the technique such as inlay and combine, form three-dimensional stereoeffect, make picture levels are rich, the third dimension of far and near successful highlights.
Accompanying drawing explanation
Fig. 1 is the product schematic diagram of three-dimensional jade colored carving provided by the invention.
Fig. 2 is the embossment schematic rear view of three-dimensional jade colored carving provided by the invention.
Fig. 3 is the fabrication processing figure of three-dimensional jade colored carving provided by the invention.
Fig. 4 is the fastener schematic diagram of installing for three-dimensional jade colored carve and paint provided by the invention.
The specific embodiment
For making object of the present invention, technical scheme and advantage clearer, clear and definite, referring to accompanying drawing, developing simultaneously, the present invention is described in more detail for embodiment.
Referring to Fig. 1 and Fig. 2, three-dimensional jade colored carving provided by the invention comprises base plate 1, the underframe 2 integrally welded with base plate 1, and described underframe is the framework made of stainless steel angle bar and in centre, increases the band iron formation underframe that is connected with framework as skeleton.In base plate 1, embed and have various material modules A, combine together with floor; On the surface of base plate 1, also by glue, paste or the mode such as screw rod connection is inlaid with various material modules A, described material modules A comprises that being embedded in the embedded material module 4 combining together with base plate in base plate, the material module 5 that is fixedly connected on the material module 3 of backplate surface and is sticked on backplate surface by glue by screw rod etc. is not limited to these material modules.Material module by screw rod connected mode adopts method as shown in Figure 2, the back side in large material modules A is provided with screw rod 6, and for position, being provided with screw on base plate, this large material module can being fixed on base plate by screw rod and screw.
Three-dimensional jade colored carving provided by the invention, usings marble, jade, artificial stone, granite or marble as base plate (material of base plate be not limited to these several), replaces existing three-ply board base plate.Overcome its easily aging, rot and the problem of weak effect.On described base plate, have the room consistent with material module profile cutting out by water cutting method, insert the suitable material module of profile in described room, after polishing, squeegeeing, base plate forms one with the material module of inserting; And adopt the gimmicks such as parquets, picture mosaic, intaglio, shadow carving, embossment, hollow out carving by material Module-embedding base plate.In addition also comprise squeegee, fix, the operation such as polishing, polishing finally obtains a whole backplane level.
The sculpting operation carrying out on described base plate cuts Digit Control Machine Tool by water under high pressure and completes; Described parquets, picture mosaic etc. are to adopt mosaic gravelstone grain.
First on backplane level, according to the requirement of design pattern, carry out the design in space.By flowers, plants and trees flower plant class, lake, high mountain and great rivers rivers ocean scenery with hills and waters class, blue sky and white cloud spatial class, creep, birds and beasts animal class, aquatic animals and plants class, utilizes the depth color of existing stone material, floral designs, coordinate stone ceramic mosaic graphic, stone mosaic picture mosaic collage, water under high pressure cutting Digit Control Machine Tool (being commonly called as water cutter) splices all size shape, geometric figure, by point, line, face distributed combination is in a base plate aspect.On this basis jade embossment, shadow carving, intaglio are combined on this plate face.
Referring to Fig. 3, the manufacture craft of three-dimensional jade colored carving provided by the invention comprises the following steps:
Step 1: manuscript is inputted to computer, and in finished product ratio output pattern-making;
Step 2: according to design producing backplane level and material module;
Step 3: utilize water cutting to dig out room on base plate, by the room in the middle of the material Module-embedding backplane level of producing;
Step 4: wrap frame and reinforce the connection being equiped with the base plate of material module.
Wherein in described step 3 for guaranteeing that any position of picture do not depart from, when pasting larger material, in material bottom, tumble in screw rod; drill the base plate nut of screwing on, (seeing schematic diagram 2) guarantees firm, because the screw rod tumbling in is in bottom; after pasting, appearance be cannot see at all, can not affect portrait.
Wherein, in described step 3, the manufacture craft in material Module-embedding backplane level is also specifically comprised the following steps:
Step 31: location pattern, determine material module position;
Step 32: utilization drawing software is delineating at the enterprising line bar of base plate according to the profile of material module;
Step 33: delineate and rear base plate is carried out to water cutting processing;
Step 34: fill with material module according to the content of design at the vacant position after cutting, carries out obtaining backplane level after seamless processing.
Wherein, in step 34, use parquets, picture mosaic, collage, line engraving, sandblast, mosaic, shadow carving, intaglio, inlay, be caught, fix, squeegee, the technique such as grinding and buffing combines various materials and base plate together, becomes a backplane level.
Excessive for fear of finished product body weight, at the slightly large imagery exploitation water cutter phase embedding technique of some dignity, as shown in Figure 1, tor sight spot, we are described the big or small figure in tor bottom by computer, then by water cutter cutting base plate, remove tor base section jade, then tor edge is sticked.The edge of whole base plate utilizes special framework.Adopt framework to make finished product, this can connect drawing with base plate letter, does not also affect finished product framework nested.
Wherein, the manufacture craft that in described step 3, material module is embedded in to backplane level surface also specifically comprises the following steps:
Step 321: determine material pattern, the lines that use drawing software to carry out material module profile are delineated;
Step 322: print drawing, and carry out the color matching selection of stone material material according to pattern content;
Step 323: processing engraving material;
Step 324: adopt the mode of drum vibration to polish and polishing;
Step 325: with backplane level contraposition, then inlay;
Step 326: product is carried out to seamless processing.
The mode that described material module is pasted by glue is embedded in backplane level surface or loads onto screw rod in material module bottom, and the mode connecting by screw rod is embedded in backplane level surface by material module.
Wherein, drum mode of oscillation described in step 324 is that the article of need polishing are put in drum, and match in proportion carborundum and water, like this, thing to be ground and removing material are socialized under the effect of moving in drum, the removing material that the concavo-convex corner angle passive movement on need mill thing surface has ground off, and makes smooth surface as mirror.
At ordinary times, common large-area mural painting is stitched together by some, leaves obvious seam between piece and piece, and like this, the whole structure of picture is influenced.This seamless spliced mode can be got rid of indecency impact.Seamless processing described in step 326 refers to: first at picture, find the scene anyhow connecting, be defined as the piece of picture, picture is cut, after view picture picture installs, then the scenery of seam crossing is sticked with material edge.
Lines in the picture of needs engraving be take arc, curve as many, account for the arc lines water cutter that breadth is large and have cut, and account for the arc lines that breadth is little and cannot cut production by water cutter.The present invention utilizes carpenter to cut the principle of saw, installing wide is the electroplated diamond saw blade of 20mm, thickness 3mm, the upper and lower circumferential running of crawler belt, material is processed into arc, circle, shaped form, abnormity, running freely, both material-saving also save time, saving of labor, very convenient, on technique is made, be also innovation bright spot.
The installation of jade colored carving provided by the invention is also a problem, and the installation of jade colored carve and paint is important procedure prudent, safe, attractive in appearance.Because jade picture is substantially heavy, the frame surrounding of picture is fixed with several blast screw rods, thereby, the upper and lower balance of picture, left and right is vertical, and Yu Hua limit, the gong hole fastener hole on wall coincide.Otherwise heavy bowlder picture is both not attractive in appearance built on the sand yet, neglecting a little picture can come off, and causes the loss that all that has been achieved is spoiled.
Former is first to reserve the region that mural painting is installed, reserve horizontal bottom line, then according to picture frame, determine fastener and indicated on the wall bore position, bored behind hole, put and treat loading screw, with pulley, picture is sling to clap to paste again wall is installed, tighten conveniently fastener screw, so the operation of very complicated is unfavorable for popularizing in an all-round way.
In order better to realize easy, quick and safe installation, the present invention also provides a kind of fastener, thereby makes installation process simple and convenient quick, even do not have the ordinary people of installation experience also can easily process, completes installation.
Referring to Fig. 4, shown in be provided with a circular locating hole 8 on fastener 7, these locating hole 8 sizes are adaptive with the screw rod size of fixing picture.And adaptive with the drill bit size of rig.For fear of have bias phenomenon when holing, specially to order and made new fastener, mural painting is sling and is clapped exchange premium wall, screw hole on fastener is the same with drill bit size, can see through directly boring on the wall of fastener, then goes up screw rod and fixes, reduce loaded down with trivial details operation, reduced the chance that error may occur.
The present invention also has the following advantages: 1, base plate is connected with framework, convenient production, and transportation and installation, increase the solid of product, strengthens firm.2, special customized fastener for surrounding, convenient once fixing, for amateur workmen provides more direct installation method.3, solid highlights the material as larger in peony equal-volume of part and adopts back drill and base plate boring company to wear the fixing means of one, guarantees greatly to have strengthened time attractive in appearance robustness and durability.4, picture adopts seamless spliced treatment technology, and area is connected after seamless spliced at more than 8 square metres " jade colored carving ", seems more perfect.5, selection sizing, after finished product making tentatively completes, can provide guest to examine goods, and if any dissatisfied, can confer modification pattern, meets guest.Due to, general embossment be take 50mm heavy-gauge sheeting as raw material, by picture requirement processing, machines rear shape in its surface, size, position, height can not change, in processing, transportation, if any damage, whole works will be scrapped, thereby greatly increase the risk that finished product is made transportation.And the jade colored carving of our factory's development can fundamentally change the status quo, this product can be revised pattern according to customer requirement, after finished product tentatively completes, can notify guest to examine goods, if any dissatisfied, also can revise then and there, especially stacking general in building blocks, reach after the requirement that guest is desirable, just carry out last operation location, allow guest can participate in the creation of finished product.6, colour match can first match needed color stone material in product design, then just processes and other operations, must make picture more vivid.7, the design of single material can realize the processing combination of many colors.
The present invention has utilized High-Pressure Water cutting technique to carry out stone mosaic, guarantee that cut edge is more concordant than the smooth seam of stage property, during cutting, do not produce heat and harmful substance, material is without fuel factor (cold conditions cutting), after cutting, do not need or be easy to secondary operations, safety, environmental protection, cost is low, speed is fast, efficiency is high, can realize the cutting processing of arbitrary curve, convenient, flexible, yield rate is high, production cost is low, has greatly improved the added value of converted products.Combine the present invention of multiple technologies, not only can improve the grade of stone culture, enrich the product of stone decoration classification, increase the kind of household class mural painting, and can persist and be not subject to the infringement of objective environment to mural painting.Improve the drawback of traditional household class mural painting, as jaundice, variable color, come off, damage by worms, inflammable etc.Make it to become collectibles, greatly improved service life and the scope of this product.Novel form, meets the esthetic requirement of modern's stage construction, windy lattice.Promote ancient stone material industry to the environmental protection recycling economy future development of high culture, high added value, high-grade, low energy consumption.
Should be understood that, application of the present invention is not limited to above-mentioned giving an example, and for those of ordinary skills, can be improved according to the above description or convert, and all these improvement and conversion all should belong to the protection domain of claims of the present invention.
Claims (5)
1. a manufacture craft for three-dimensional jade colored carving product, is characterized in that, comprises the following steps:
Step 1: manuscript is inputted to computer, and in finished product ratio output pattern-making;
Step 2: according to design producing backplane level and material module;
Step 3: utilize water cutting to dig out room on base plate, by the room in the middle of the material Module-embedding backplane level of producing;
Step 4: wrap frame and reinforce the connection being equiped with the base plate of material module;
In described step 3, the manufacture craft in material Module-embedding backplane level is also specifically comprised the following steps:
Step 31: location pattern, determine material module position;
Step 32: utilization drawing software is delineating at the enterprising line bar of base plate according to the profile of material module;
Step 33: delineate and rear base plate is carried out to water cutting processing;
Step 34: fill with material module according to the content of design at the vacant position after cutting, carries out obtaining backplane level after seamless processing;
Described step 3 also further comprises the material module of producing is embedded in to backplane level surface;
The manufacture craft that material module is embedded in to backplane level surface also specifically comprises the following steps:
Step 321: determine material pattern, the lines that use drawing software to carry out material module profile are delineated;
Step 322: print drawing, and carry out the color matching selection of stone material material according to pattern content;
Step 323: processing engraving material;
Step 324: adopt the mode of drum vibration to polish and polishing;
Step 325: with backplane level contraposition, then inlay;
Step 326: product is carried out to seamless processing.
2. the manufacture craft of three-dimensional jade colored carving product according to claim 1, it is characterized in that, in step 34, use parquets, picture mosaic, collage, line engraving, sandblast, mosaic, shadow carving, intaglio, inlay, be caught, fix, squeegee, grinding and buffing technique combines various materials and base plate together, becomes a backplane level.
3. the manufacture craft of three-dimensional jade colored carving product according to claim 1, it is characterized in that, the mode that described material module is pasted by glue is embedded in backplane level surface or loads onto screw rod in material module bottom, and the mode connecting by screw rod is embedded in backplane level surface by material module.
4. the manufacture craft of three-dimensional jade colored carving product according to claim 1, is characterized in that, the drum mode of oscillation described in step 324 is that the article of need polishing are put in drum, and matches in proportion carborundum and water, then passes to drum.
5. the manufacture craft of three-dimensional jade colored carving product according to claim 1, it is characterized in that, seamless processing described in step 326 refers to: first at picture, find the scene anyhow connecting, be defined as the piece of picture, picture is cut, after view picture picture installs, then the scenery of seam crossing is sticked with material edge.
Priority Applications (1)
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| CN201210234817.6A CN102729709B (en) | 2012-07-06 | 2012-07-06 | Manufacture process of three-dimensional jade colored sculptured product |
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| CN201210234817.6A CN102729709B (en) | 2012-07-06 | 2012-07-06 | Manufacture process of three-dimensional jade colored sculptured product |
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| CN102729709B true CN102729709B (en) | 2014-08-20 |
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Families Citing this family (6)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN103568687B (en) * | 2013-09-29 | 2016-04-20 | 苏州秉创科技有限公司 | The preparation method of artificial transparent stone relief |
| CN103615082B (en) * | 2013-11-06 | 2016-03-23 | 苏州金螳螂建筑装饰股份有限公司 | Studding shell to marble Mosaic board |
| CN107399193B (en) * | 2017-09-12 | 2019-10-08 | 成都再建装饰材料有限公司 | A kind of 3D water knife mosaic processing technology |
| CN108544880B (en) * | 2018-04-04 | 2019-10-11 | 华侨大学 | A kind of method and system of robot Carving Machining solid irregular stone |
| CN112606614A (en) * | 2020-12-11 | 2021-04-06 | 王江 | Three-dimensional color carving processing technology for stone |
| CN113199901A (en) * | 2021-05-25 | 2021-08-03 | 南京璞返新材料科技有限公司 | Novel decorative composite drawing board and manufacturing process thereof |
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Address after: 527300 Guangdong City, Yunfu Province mountain source Relief Technology Co., Ltd. Patentee after: Kong Lingli Patentee after: Kong Xiangxiong Address before: 527300 Guangdong province Yunfu City Johor source relief Craft Factory Patentee before: Kong Lingli Patentee before: Kong Xiangxiong |
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