CN103963529A - Numerical control carving machine with electromagnetic chuck - Google Patents
Numerical control carving machine with electromagnetic chuck Download PDFInfo
- Publication number
- CN103963529A CN103963529A CN201410201118.0A CN201410201118A CN103963529A CN 103963529 A CN103963529 A CN 103963529A CN 201410201118 A CN201410201118 A CN 201410201118A CN 103963529 A CN103963529 A CN 103963529A
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- carving machine
- table top
- magnechuck
- digital
- slideway
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Abstract
A numerical control carving machine with an electromagnetic chuck is provided with a rack. A table board is mounted on the rack, the table board is the electromagnetic chuck which is electrically connected with a controller, the table board is provided with a plurality of iron seats, the iron seats are respectively provided with a plurality of locating pins, and all the iron seats are connected with the table board through magnetic lines. Sliding ways are arranged on the two sides of the table board, and the sliding ways are fixedly connected with the rack and are provided with a plurality of workpiece clamping devices. The workpiece clamping devices are provided with bases movably connected with the sliding ways, fixed clamp bodies and stretching cylinders are arranged on the bases, movable clamp bodies fixedly connected with the stretching cylinders are opposite to the fixed clamp bodies, and marks used for locating are arranged on the table board and the sliding ways. The numerical control carving machine with the electromagnetic chuck is capable of machining and forming a line buckle bar at a time, the finished product of the line buckle bar is accurate, machining efficiency is high, machining cost is low, working environment is safe, and heavy losses of the country, enterprises and individuals are avoided.
Description
Technical field
The invention provides a kind of carpenter's digital-controlled carving machine, be specially a kind of digital-controlled carving machine with magnechuck.
Background technology
The surface of Solid Door, furniture door and cupboard door is embedded with the button lines of different modeling, and button lines can make timber specious, and the method for tradition processing button lines is to adopt to engrave milling machine or vertical milling machine, and its shortcoming is:
One, the precision of button lines finished product is inaccurate: add man-hour, first to make backup plate, in order to control cost, backup plate adopts density board to make more, there is certain machining tolerance as the backup plate itself of controlling feed path use, in the process of its use, backup plate edge all the time with the continuous extrusion friction of locating piece of metal, can make backup plate that a certain amount of wearing and tearing occur, cause tolerance overproof, fixed position when backup plate combines with button lines stock simultaneously also has a certain amount of error, comprehensive above-mentioned reason, can cause the finished product accuracy of detaining lines to be forbidden, make to detain and between lines and timber, produce gap and differ with the adjacent button lines height connecting, directly affect presentation quality and the selling price of timber, need to reprocess, time-consuming taking a lot of work.
Two, the working (machining) efficiency of button lines is low, cost is high: along with demand and the variation in market, Solid Door, in furniture door and cupboard door, the pattern of the button lines of European curve is many, button lines are as the vitals that plays apparent U.S. on timber, also along with moulding is constantly being upgraded in client's requirement and turn of the market, with engraving milling machine or vertical milling machined button lines, first want the feed path of snap-fastener lines first to process several backup plates, and then backup plate and button lines stock are fixed together, after processing, also backup plate to be separated with button lines finished product, the loaded down with trivial details working (machining) efficiency that causes of process is low, backup plate in use has wearing and tearing, can only abandon, need constantly to make new backup plate and meet need of production, and backup plate all can only be regarded waste disposal after product process finishing, backup plate is also one of processing cost of button lines, add because of the inaccurate waste product producing of machining accuracy, the reasons such as labour cost and button lines working (machining) efficiency are low, the cost that makes to detain lines is higher, this cost is finally counted in the selling price of timber, make the price of timber high, the market competitiveness is low.
Three, milling machine is engraved in use or vertical milling machined button lines have certain potential safety hazard to operator: limit by processing mode, engrave milling machine and vertical milling rounding machine cutter is outside exposed, workman needs offhand on the cutter of High Rotation Speed, to carry out process operation, workman should be noted that power high concentration, slightly divert attention security incident just may occur, therefore, enterprise is that skilled operation degree or the requirement of awareness of safety are all very high to the workman of processing button lines, but in actual job, workman's health and the state of mind change at any time, the fatigue that work produces can make its notice weaken, add the vibrations that occur after the rhabdion that may occur in little timber contacts with cutter with slight crack or burst apart, these uncontrollable factors have all been buried hidden danger to safety in production, even if enterprise constantly carries out safety education and training to workman, but there is the big or small industrial accident causing because of dispersion attention or misoperation or workpiece mutation, workman endures to the fullest extent grieved time and also allows country and enterprise suffer huge economic loss.
Carpenter can process plank according to data signal with digital-controlled carving machine, the precision of its processing is high, speed is fast, obtain consistent accreditation in the industry, wood-worker engraving machine has and vacuumizes hole on table top, this hole is communicated with vacuum pumping pump by pipeline, can be required plank complete by the plank of vacuum suction, rule and to have certain surface long-pending, on complete plank, directly lines are buckled in processing, because of the cross section of moulding cutter very wide, will cause the significant wastage of material, Gu unmanned the method that adopts in industry, various shapes of button lines, the most elongate curved of its stock, so cannot be fixed on table top by the mode of vacuum suction, even if select common jig clip lines, the whole surface of button lines is all model curved surface, the jig that hinders cutter path can not be set, so can only fix the two ends of buckleing lines with jig, but because button lines have certain strain, adding man-hour, button lines can be subject to Tool in Cutting power and thrust to produce displacement or distortion under self strain, and the button lines finished product accuracy after processing is low, and because the table top of engraving machine is close in the bottom surface of stock, cutter cannot enter, can only process another side by the method for upset stock, shortcoming is impossible accurately stock is put back to original position, need reorientation cutter, process, so just cannot ensure to detain the relative position between model curved surface and the rabbet of lines, making to be assemblied in the model curved surface between adjacent button lines on timber can not accurately coincide.So existing this carpenter cannot process button lines with digital-controlled carving machine, therefore timber factory, Furniture Factory and cabinet factory are still used and engrave milling machine or lines are buckled in vertical milling machined.
Summary of the invention
The object of this invention is to provide a kind of digital-controlled carving machine with magnechuck, engraving function of the present invention is processed the button lines of various bending mouldings, and the efficiency of processing button lines is high, precision is accurate.
Technical scheme of the present invention is: with the digital-controlled carving machine of magnechuck, there is the frame of digital-controlled carving machine, it is characterized in that: table top is housed in frame, this table top is magnechuck, magnechuck is electrically connected with controller, on table top, be equipped with several iron seats, above each iron seat, be respectively equipped with several locating pins, each iron seat is connected by the magnetic line of force with table top.
Described table top both sides are provided with slideway, and slideway and frame are connected, and several Workpiece clamping devices are housed on slideway;
Described Workpiece clamping device has base, fixed clamp, telescoping cylinder and moving caliper, wherein fixed clamp, telescoping cylinder and base are connected, fixed clamp is provided with workpiece location-plate or workpiece alignment pin, the god of moving caliper one end and telescoping cylinder contracts to hold and is connected, the jaw of the moving caliper other end is relative with the jaw of fixed clamp, described telescoping cylinder is Pneumatic extension cylinder or electric expansion cylinder or hydraulically extensible cylinder, and described base is flexibly connected with slideway by bolt;
Described table top and slideway are provided with the mark for locating.
The digital-controlled carving machine of band magnechuck of the present invention, advantage is: the curve trend of snap-fastener lines is put iron seat, make the stock of the pilot pin clip lines on iron seat, be fixed on table top unsettled stock, for further fixing stock, the two ends of stock can be sandwiched in Workpiece clamping device, utilize the machining accuracy of digital-controlled carving machine and one-time positioning can accurately repeat the feature of machining locus, model curved surface and the rabbet of make-up lines are processed, the moulding of energy time processing, can ensure to detain the finished product accuracy standard of lines, the button lines of machining accuracy standard coordinate with Solid Door closely, see in appearance both one integrated mass, significantly improve the class of timber, consumer acceptance's degree is high, production marketing is good, use engraving machine processing button lines, do not need prefabricated backup plate, improve the working (machining) efficiency of button lines, reduce production costs, with respect to the working environment of engraving milling machine or vertical milling machine, the working environment of engraving machine is safer, can avoid industrial accident, guarantee safe production, avoid country and enterprise therefore to suffer great economic loss.
Brief description of the drawings
Fig. 1 is the structural representation of the digital-controlled carving machine of band magnechuck of the present invention;
Fig. 2 is the use state diagram of the digital-controlled carving machine of band magnechuck of the present invention.
1 frame, 2 magnechucks, 3 iron seats, 4 locating pins, 5 stocks, 6 cutters, 7 moving calipers, 8 location-plates, 9 fixed clamps, 10 telescoping cylinders, 11 bases, 12 slideways, 13 electric wires, 14 controllers in figure.
Detailed description of the invention
With the digital-controlled carving machine of magnechuck, engraving machine of the present invention belongs to a kind of breakthrough technological invention to original wood-worker engraving machine, it comprises the frame 1 of digital-controlled carving machine, table top is housed in frame, table top is connected by bolt and support and frame, this table top is magnechuck 2, magnechuck is electrically connected with controller 14 by electric wire 13, controller can be arranged separately in frame, also can combine with the controller of digital-controlled carving machine, magnechuck and controller thereof are existing mature technology, belong to commercially available prod, wherein the size of magnechuck can customize by demand, on described table top, be equipped with several iron seats 3, iron seat is provided with several locating pins 4, the quantity of locating pin is preferably three, arrange by the form of isosceles triangle, locating pin and nail seat one are connected, and also can install arrangement for adjusting height between the two additional, as Rotary rod type arrangement for adjusting height etc., iron seat is connected by the magnetic line of force with table top, i.e. controller control magnechuck produces the magnetic line of force, and table top absorption iron seat is fixed, closing controller, the magnetic line of force of table top disappears, and iron toilet can move freely, be provided with slideway 12 in the both sides of table top, slideway and frame are connected, and several Workpiece clamping devices are housed on slideway, and the convenient position of adjusting Workpiece clamping device of many slideways can be set.
Described Workpiece clamping device has base 11, fixed clamp 9, telescoping cylinder 10 and moving caliper 7, wherein fixed clamp, telescoping cylinder and base are connected, fixed clamp is provided with workpiece location-plate 8 or workpiece alignment pin, be convenient to detain the location of lines stock 5, the god of moving caliper one end and telescoping cylinder contracts to hold and is connected, the jaw of the moving caliper other end is relative with the jaw of fixed clamp, described telescoping cylinder is Pneumatic extension cylinder or electric expansion cylinder or hydraulically extensible cylinder, because carpenter generally carries air pump with engraving machine, so preferably use Pneumatic extension cylinder, Pneumatic extension cylinder is connected with the motive power of air pump of engraving machine by airduct, airduct is provided with electric control valve, this valve is electrically connected with the console of engraving machine by electric wire, next selects electronic compression cylinder, and electric expansion cylinder is connected with power supply and the console of engraving machine by electric wire, hydraulically extensible cylinder is connected with hydraulic pump power by hydraulic oil pipe, and hydraulic pump is connected with power supply and the console of engraving machine with electric wire by control line, described base is flexibly connected with slideway by bolt, the one end that is bolt is fixed with card through the chute of slideway, the other end of bolt is connected with the whorl of base of Workpiece clamping device, swivel bolt promote card to chute crimping, complete the fixing of Workpiece clamping device.If in order to reduce costs, also can adopt the Workpiece clamping device of hand, be also manual, belong to the commercially available prod of prior art, can save power source, identical with other Workpiece clamping device, the base of the Workpiece clamping device of hand is to be also connected by bolt and slideway.
In the time of manufacturing batch product, in order to increase work efficiency, often on table top, fix multiple stocks, allow engraving machine time processing go out to detain lines, so just need to adjust the Workpiece clamping device of a lot of iron seats and table top periphery, so be provided with the mark for locating on table top and slideway, this mark is generally sprayed coating or paint quarter, described mark refers to size indication line, iron seat and Workpiece clamping device are provided with mark that can be corresponding with mark, iron seat and the workpiece clamp device of a stock are adjusted like this, just can be with reference to the size indication line on table top and slideway, locate the iron seat of next stock and the position of Workpiece clamping device by identical displacement, carry out by that analogy the location of multiple iron seats and Workpiece clamping device, can save process time, improve working (machining) efficiency.
When use, to detain lines stock under the reference of workpiece location-plate or workpiece alignment pin, insert in the jaw of Workpiece clamping device, press the trend of stock curve modeling, can on table top, move arbitrarily iron seat, press the curve trend of stock, make several locating pins be positioned at stock below, make magnechuck produce the magnetic line of force by controller, the fixing iron seat of absorption, knock stock with rubber hammer again, locating pin on iron seat is thrust in stock, fix stock, as Workpiece clamping device being housed both sides, now operate Workpiece clamping device to clamping position, moulding cutter in mounting cutter 6, on engraving machine console, select model curved surface processing order to carry out model curved surface processing to stock, after processing, need not dismantle stock, only need to change after rabbet cutter, on engraving machine console, select rabbet processing order to carry out rabbet processing to stock, the button lines of machining accuracy standard have been obtained, as shown in drawings, what the present embodiment adopted is the wood-worker engraving machine of double end motor, object is in the time of the model curved surface of processing button lines and rabbet, two double end motors can be installed respectively moulding cutter and rabbet cutter, set numerical control program, can, once by the machine-shaping of button lines, can exempt the operation of changing cutter midway.
The digital-controlled carving machine of band magnechuck of the present invention, utilize digital-controlled carving machine one-time positioning can accurately repeat the high feature of machining accuracy of machining locus, model curved surface and the rabbet of make-up lines are processed, can ensure to detain the finished product accuracy standard of lines, the button lines of machining accuracy standard coordinate with Solid Door closely, see in appearance both one integrated mass, have significantly improved the class of timber, consumer acceptance's degree is high, and production marketing is good.
Claims (4)
1. the digital-controlled carving machine with magnechuck, there is the frame of digital-controlled carving machine, it is characterized in that: table top is housed in frame, this table top is magnechuck, magnechuck is electrically connected with controller, on table top, be equipped with several iron seats, above each iron seat, be respectively equipped with several locating pins, each iron seat is connected by the magnetic line of force with table top.
2. the digital-controlled carving machine with magnechuck according to claim 1, is characterized in that: described table top both sides are provided with slideway, and slideway and frame are connected, and several Workpiece clamping devices are housed on slideway.
3. the digital-controlled carving machine with magnechuck according to claim 1 and 2, it is characterized in that: described Workpiece clamping device has base, fixed clamp, telescoping cylinder and moving caliper, wherein fixed clamp, telescoping cylinder and base are connected, fixed clamp is provided with workpiece location-plate or workpiece alignment pin, the god of moving caliper one end and telescoping cylinder contracts to hold and is connected, the jaw of the moving caliper other end is relative with the jaw of fixed clamp, described telescoping cylinder is Pneumatic extension cylinder or electric expansion cylinder or hydraulically extensible cylinder, and described base is flexibly connected with slideway by bolt.
4. the digital-controlled carving machine with magnechuck according to claim 1 and 2, is characterized in that: described table top and slideway are provided with the mark for locating.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410201118.0A CN103963529B (en) | 2014-05-13 | 2014-05-13 | Digital-controlled carving machine with magnechuck |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410201118.0A CN103963529B (en) | 2014-05-13 | 2014-05-13 | Digital-controlled carving machine with magnechuck |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN103963529A true CN103963529A (en) | 2014-08-06 |
| CN103963529B CN103963529B (en) | 2016-06-08 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201410201118.0A Expired - Fee Related CN103963529B (en) | 2014-05-13 | 2014-05-13 | Digital-controlled carving machine with magnechuck |
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| CN (1) | CN103963529B (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104191886A (en) * | 2014-09-04 | 2014-12-10 | 南通跃通数控设备有限公司 | Double-faced carving machine for wooden door leaf |
| CN106347007A (en) * | 2016-11-10 | 2017-01-25 | 苏州亨达尔工业材料有限公司 | Decoration plate carving transmission device |
| CN106364242A (en) * | 2016-11-04 | 2017-02-01 | 苏州亨达尔工业材料有限公司 | Locating device of carving machine |
| CN107264156A (en) * | 2017-07-27 | 2017-10-20 | 德清县海纳木业有限公司 | A kind of cooling mechanism for wooden door carving |
| TWI644771B (en) * | 2018-01-30 | 2018-12-21 | 林遂銘 | Woodworking suction cup fixing device |
| CN109203810A (en) * | 2018-10-24 | 2019-01-15 | 安徽昊盛木业有限公司 | A kind of plank fixed platform of carving machine |
| CN111469586A (en) * | 2019-01-24 | 2020-07-31 | 安徽华安六和家居科技有限公司 | Woodwork carving machine |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2051877U (en) * | 1989-02-24 | 1990-01-31 | 北京人民机器总厂 | Multi-functional large-scale strong disk device |
| CN203266214U (en) * | 2013-01-28 | 2013-11-06 | 东莞市宝则发机械设备有限公司 | Electromagnetic chuck for eliminating vacuum absorption |
| CN103862305A (en) * | 2014-03-31 | 2014-06-18 | 万世泰金属工业（昆山）有限公司 | Milling jig |
| CN203854395U (en) * | 2014-05-13 | 2014-10-01 | 吴明臣 | Numerical control engraving machine with electromagnetic chuck |
-
2014
- 2014-05-13 CN CN201410201118.0A patent/CN103963529B/en not_active Expired - Fee Related
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2051877U (en) * | 1989-02-24 | 1990-01-31 | 北京人民机器总厂 | Multi-functional large-scale strong disk device |
| CN203266214U (en) * | 2013-01-28 | 2013-11-06 | 东莞市宝则发机械设备有限公司 | Electromagnetic chuck for eliminating vacuum absorption |
| CN103862305A (en) * | 2014-03-31 | 2014-06-18 | 万世泰金属工业（昆山）有限公司 | Milling jig |
| CN203854395U (en) * | 2014-05-13 | 2014-10-01 | 吴明臣 | Numerical control engraving machine with electromagnetic chuck |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104191886A (en) * | 2014-09-04 | 2014-12-10 | 南通跃通数控设备有限公司 | Double-faced carving machine for wooden door leaf |
| CN106364242A (en) * | 2016-11-04 | 2017-02-01 | 苏州亨达尔工业材料有限公司 | Locating device of carving machine |
| CN106347007A (en) * | 2016-11-10 | 2017-01-25 | 苏州亨达尔工业材料有限公司 | Decoration plate carving transmission device |
| CN107264156A (en) * | 2017-07-27 | 2017-10-20 | 德清县海纳木业有限公司 | A kind of cooling mechanism for wooden door carving |
| TWI644771B (en) * | 2018-01-30 | 2018-12-21 | 林遂銘 | Woodworking suction cup fixing device |
| CN109203810A (en) * | 2018-10-24 | 2019-01-15 | 安徽昊盛木业有限公司 | A kind of plank fixed platform of carving machine |
| CN111469586A (en) * | 2019-01-24 | 2020-07-31 | 安徽华安六和家居科技有限公司 | Woodwork carving machine |
| CN111469586B (en) * | 2019-01-24 | 2022-04-01 | 安徽华安六和家居科技有限公司 | Woodwork carving machine |
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| Publication number | Publication date |
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| CN103963529B (en) | 2016-06-08 |
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Granted publication date: 20160608 Termination date: 20190513 |