CN113319002B

CN113319002B - Detection apparatus with auxiliary installation function for mask sorting

Info

Publication number: CN113319002B
Application number: CN202110627993.5A
Authority: CN
Inventors: 陈子轩
Original assignee: Jiangsu Weiyao Medical Technology Co ltd
Current assignee: Jiangsu Weiyao Medical Technology Co ltd
Priority date: 2021-06-05
Filing date: 2021-06-05
Publication date: 2023-03-24
Anticipated expiration: 2041-06-05
Also published as: CN113319002A

Abstract

The invention relates to the technical field of mask production, in particular to a detection device with an auxiliary installation function for mask sorting, which comprises a first conveyor, a detection mechanism and a second conveyor, wherein the detection mechanism is fixed at one end of the first conveyor and comprises a detection table, a support table is fixed on the outer surface of the detection table, a detection beam, a detection computer and an indicator lamp are fixed on the outer surface of the support table, the upper surface of the detection table is connected with a linear sliding table in a sliding manner, an adsorption cylinder is fixed on the inner wall of the linear sliding table, an auxiliary installation mechanism is fixed at one end of the detection table, which is far away from the first conveyor, the auxiliary installation mechanism comprises an installation box, the installation box is fixedly connected with the detection table, an outlet is formed in one end of the installation box, which is far away from the first conveyor, and a linking assembly is movably connected inside the outlet. The invention has an auxiliary stacking mechanism, assists the installation of the packaging machine and improves the overall efficiency.

Description

Detection apparatus with auxiliary installation function for mask sorting

Technical Field

The invention relates to the technical field of mask production, in particular to a detection device with an auxiliary installation function for mask sorting.

Background

The automatic production line of the mask mainly comprises a mask processing machine, an ear belt pressing machine, a detection machine and a packaging machine, and the mask is a safety protection tool, so that the mask which is qualified in daily wearing can prevent droplet infection, and the mask detection is particularly important.

The current gauze mask detection device mainly utilizes picture contrast technique to detect, takes the positive photo of gauze mask down through the camera to utilize picture processing technique, adjust the picture and put right, contrast with the standard picture in the database again, judge the size of gauze mask, the width position between the ear area fixed point is whether qualified, detect and send qualified gauze mask into the baling press again and pack, and unable supplementary baling press is direct to be installed in detection machine department.

Therefore, it is desirable to design a detecting device with an auxiliary mounting function for mask sorting to solve the above problems.

Disclosure of Invention

The invention aims to provide a detection device with an auxiliary installation function for mask sorting, which aims to solve the problem that the prior art cannot assist a packaging machine to be directly installed at a detection machine.

In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides a gauze mask letter sorting is with detection device who has supplementary installation function, includes first conveyer, detection mechanism and second conveyer, the one end of first conveyer is fixed with detection mechanism, detection mechanism is including examining test table, the external fixed surface who examines test table has a supporting bench, the external fixed surface who examines test table has detection roof beam, detection computer and pilot lamp, the last sliding surface who examines test table has sharp slip table, the inner wall of sharp slip table is fixed with adsorbs the cylinder, and examines the one end that the test table deviates from first conveyer and be fixed with supplementary installation mechanism, supplementary installation mechanism includes the install bin, the install bin is connected fixedly with examining test table, the export has been seted up to the one end that the install bin deviates from first conveyer, the inside swing joint of export has the linking subassembly, and the one end that the linking subassembly deviates from the install bin is contradicted and has the second conveyer.

Preferably, first conveyer includes curb plate, conveyer belt and first servo motor, the both ends of conveyer belt all are provided with the deflector roll, and the surface cover of two deflector rolls is equipped with the curb plate, and the both sides of deflector roll all rotate with the curb plate through the pivot and are connected, first servo motor fixes on the curb plate, the overall structure of second conveyer and first conveyer is the same.

Preferably, the detection roof beam is "L" shape, the one end of detecting the roof beam is fixed with the last surface connection of a supporting bench, and the other end lower surface of detecting the roof beam is embedded to have a camera, and the camera passes through the wire and detects computer electric connection, the last fixed surface of a supporting bench has the pilot lamp, and the output that detects the computer passes through wire and pilot lamp electric connection.

Preferably, the surface of install bin rotates through the hinge and is connected with the access door, the top swing joint of install bin has the saddle, the both sides of saddle all are provided with first position detector, and first position detector fixes the top at the install bin.

Preferably, the saddle includes the bracket, the even swing joint of upper surface of bracket has the conveying roller, the one end of conveying roller passes through sprocket and chain linkage, and the other end of conveying roller is connected with second servo motor, the both sides of bracket all sliding connection have the guide arm, the both ends of guide arm all are fixed with the inner wall connection of install bin.

Preferably, the both sides of bracket all are provided with the second driving medium, the second driving medium comprises two sprockets and chain, and the both ends of bracket are fixed on the chain, and the sprocket distributes at the chain both ends and rotates through the inner wall of pivot with the install bin to be connected, the bottom inside of install bin is fixed with the motor, the output of motor is fixed with first transmission piece, first transmission piece comprises two belt pulleys and belt, and two belt pulleys are fixed with the output and the sprocket of motor respectively, and the sprocket passes through first driving medium and motor linkage, the both sides of second driving medium all are provided with the position detection subassembly.

Preferably, the position detection assembly comprises a connecting block, a second position detector and an electric push rod, the connecting block is embedded in the mounting box, a sliding block is connected to one end, deviating from the mounting box, of the connecting block in a sliding mode, the sliding block is fixedly connected with the output end of the electric push rod, the electric push rod is embedded in the connecting block, and the second position detector is fixed to the sliding block.

Preferably, it includes baffle and connecting axle to link up the subassembly, the both ends of baffle all rotate with the install bin through the connecting axle and be connected, the one end of connecting axle is fixed with the shifting block, and the other end of connecting axle has stop nut through threaded connection, the surface cover of connecting axle is equipped with the spring, the both ends of spring are contradicted with install bin and stop nut respectively.

Compared with the prior art, the invention has the beneficial effects that: this gauze mask letter sorting has supplementary pile up mechanism with detection device who has supplementary installation function, and the installation of supplementary baling press improves overall efficiency.

Through installing supplementary installation mechanism between detection mechanism and second conveyer, the gauze mask that has detected through detection mechanism can be put on the saddle, whether there is the gauze mask on can detecting the saddle through first position detector, every detects a slice of gauze mask, motor work is once, roll through first driving medium drive second driving medium, make the saddle descend a check on the guide arm, so reciprocal, until the saddle descends to second position detector position, by the back that second position detector detected, explain the gauze mask piles up packing quantity, motor direct work drive saddle to linking subassembly department this moment, rethread saddle work will pile up the gauze mask that the good and slide to the second conveyer through linking subassembly and send away, after getting into the baling press, can the direct mount packing, improve whole machining efficiency.

Drawings

FIG. 1 is a schematic view of the entire structure of the present invention;

FIG. 2 is a schematic structural overview of the auxiliary mounting mechanism of FIG. 1 in accordance with the present invention;

FIG. 3 is a front cross-sectional view of the auxiliary mounting mechanism of FIG. 2 in accordance with the present invention;

FIG. 4 is a schematic cross-sectional side view of the second conveyor of FIG. 2 according to the present invention;

FIG. 5 is a schematic front view of the position detecting assembly shown in FIG. 3 according to the present invention.

In the figure: 1. a first conveyor; 11. a side plate; 12. a conveyor belt; 13. a first servo motor; 2. a detection mechanism; 21. a detection table; 22. a support table; 23. detecting a beam; 24. detecting a computer; 25. an indicator light; 3. a linear sliding table; 4. an adsorption cylinder; 5. an auxiliary mounting mechanism; 51. installing a box; 52. an access door; 53. a saddle; 531. a bracket; 532. a conveying roller; 54. a first position detector; 55. an outlet; 56. an engagement assembly; 561. a guide plate; 562. a connecting shaft; 563. shifting blocks; 564. a limit nut; 565. a spring; 57. a guide bar; 58. a motor; 59. a first transmission member; 510. a second transmission member; 511. a position detection component; 5111. connecting blocks; 5112. a slider; 5113. a second position detector; 5114. an electric push rod; 6. a second conveyor.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without making any creative effort based on the embodiments in the present invention, belong to the protection scope of the present invention.

Referring to fig. 1-5, an embodiment of the present invention is shown: a detection device with an auxiliary installation function for mask sorting comprises a first conveyor 1, a detection mechanism 2 and a second conveyor 6, wherein the detection mechanism 2 is fixed at one end of the first conveyor 1, the detection mechanism 2 comprises a detection table 21, a support table 22 is fixed on the outer surface of the detection table 21, a detection beam 23, a detection computer 24 and an indicator lamp 25 are fixed on the outer surface of the support table 22, the detection computer 24 is used for judging whether a mask is qualified, and the detection beam 23 is used for collecting and recording the influence of the mask, which is the prior art and is not explained herein;

the upper surface of the detection table 21 is connected with a linear sliding table 3 in a sliding mode, an adsorption cylinder 4 is fixed on the inner wall of the linear sliding table 3, the adsorption cylinder 4 is used for adsorbing a mask, the adsorption cylinder 4 consists of a cylinder and a sucker, the sucker is fixed on the output end of the cylinder, the cylinder drives the sucker to lift and touch the mask, the sucker works to adsorb the mask, and the mask can be driven to move left and right through the left and right sliding of the linear sliding table 3, so that the prior art is provided, and the description is omitted;

and detect the one end that platform 21 deviates from first conveyer 1 and be fixed with supplementary installation mechanism 5, supplementary installation mechanism 5 includes install bin 51, install bin 51 is connected fixedly with detecting platform 21, install bin 51 has deviated from the one end of first conveyer 1 and has seted up export 55, the inside swing joint of export 55 has linking subassembly 56, the gauze mask is seen off through export 55 after piling up well in install bin 51, and it has second conveyer 6 to link up the one end conflict that subassembly 56 deviates from install bin 51, second conveyer 6 and first conveyer 1 all are used for carrying the gauze mask.

Further, as shown in fig. 1, the first conveyor 1 includes a side plate 11, a conveying belt 12 and a first servo motor 13, guide rollers are disposed at two ends of the conveying belt 12, the side plate 11 is sleeved on outer surfaces of the two guide rollers, two sides of each guide roller are rotatably connected with the side plate 11 through a rotating shaft, the first servo motor 13 is fixed on the side plate 11, the second conveyor 6 is identical to the first conveyor 1 in overall structure, the guide rollers are driven to rotate through the first servo motor 13, the guide rollers can drive the conveying belt 12 to roll, and the mask is driven to convey.

Preferably, detect roof beam 23 and be "L" shape, the one end of detecting roof beam 23 is fixed with the upper surface connection of brace table 22, and the other end lower surface of detecting roof beam 23 is embedded to have a camera, and the camera passes through the wire and detects computer 24 electric connection, and the upper surface of brace table 22 is fixed with pilot lamp 25, and the output that detects computer 24 passes through wire and pilot lamp 25 electric connection.

Further, as shown in fig. 2, an access door 52 is rotatably connected to the outer surface of the installation box 51 through a hinge, the maintenance and adjustment of the components in the installation box 51 can be performed by opening the access door 52, a tray 53 is movably connected to the top end of the installation box 51, first position detectors 54 are arranged on two sides of the tray 53, the first position detectors 54 are fixed to the top end of the installation box 51, and the first position detectors 54 are used for detecting whether masks are on the tray 53.

Further, as shown in fig. 2-3, the pallet 53 includes a bracket 531, the upper surface of the bracket 531 is uniformly and movably connected with conveying rollers 532, one end of the conveying rollers 532 is linked with a chain through a chain wheel, the other end of the conveying rollers 532 is connected with a second servo motor, both sides of the bracket 531 are connected with guide rods 57 in a sliding manner, both ends of the guide rods 57 are fixed with the inner wall of the installation box 51, the second servo motor drives one of the conveying rollers 532, the conveying rollers 532 are linked with each other through the chain wheel and the chain, and the stacked masks can be conveyed away through the rolling of the conveying rollers 532.

Further, as shown in fig. 3, the two sides of the bracket 531 are provided with second transmission members 510, each second transmission member 510 is composed of two chain wheels and a chain, the two ends of the bracket 531 are fixed on the chains, the chain wheels are distributed at the two ends of the chains and are rotatably connected with the inner wall of the installation box 51 through rotating shafts, a motor 58 is fixed inside the bottom end of the installation box 51, the output end of the motor 58 is fixed with a first transmission member 59, the first transmission member 59 is composed of two belt wheels and a belt, the two belt wheels are fixed with the output end of the motor 58 and the chain wheels respectively, the chain wheels are linked with the motor 58 through the first transmission member 59, the motor 58 drives the first transmission member 59 to drive the chain wheels to rotate, so that the chain rolls, and the pallet 53 is driven to lift.

Further, as shown in fig. 5, position detecting components 511 are disposed on two sides of the second transmission member 510, each position detecting component 511 includes a connection block 5111, a second position detector 5113, and an electric push rod 5114, the connection block 5111 is embedded inside the installation box 51, one end of the connection block 5111, which is far away from the installation box 51, is slidably connected with a slider 5112, the slider 5112 is fixedly connected with an output end of the electric push rod 5114, the electric push rod 5114 is embedded inside the connection block 5111, the second position detector 5113 is fixed on the slider 5112, and the electric push rod 5114 can drive the slider 5112 to lift and adjust the height in the connection block 5111, and adjust the initial height of the second position detector 5113, so as to adjust the height of the detection tray 53 and control the stacking height of the mask.

Further, as shown in fig. 4, the linking assembly 56 includes a guide plate 561 and a connecting shaft 562, both ends of the guide plate 561 are rotatably connected with the installation box 51 through the connecting shaft 562, one end of the connecting shaft 562 is fixed with a shifting block 563, the plate-moving shifting block 563 is favorable for driving the connecting shaft 562 to rotate, the other end of the connecting shaft 562 is connected with a limit nut 564 through a thread, the outer surface of the connecting shaft 562 is sleeved with a spring 565, both ends of the spring 565 are respectively abutted against the installation box 51 and the limit nut 564, the rotation resistance between the connecting shaft 562 and the installation box 51 is improved, and the guide plate 561 is enabled to rotate to any position and can be stably maintained.

The working principle is as follows: during the use, through external power supply, make this gauze mask letter sorting be in the on state with detection device who has supplementary installation function, the gauze mask is put on conveyer belt 12, rotates through first servo motor 13 drive deflector roll, drives conveyer belt 12 and rolls, carries the gauze mask to examine test table 21 on, after the gauze mask carries examine test table 21 on, detects the gauze mask through the third position detector on detecting roof beam 23, and camera work is shot.

Take the positive photo of gauze mask down through the camera to utilize picture processing technology, adjust the picture and put right, compare with the standard picture in the database again, judge the size of gauze mask, the width position between the ear area fixed point, whether qualified, detect the back, adsorb the gauze mask on detecting the platform 21 through adsorbing 4 work of cylinder, rethread straight line slip table 3 horizontal slip, drive adsorb cylinder 4 and take the gauze mask to send to on the saddle 53.

Then, whether a mask is on the supporting platform 53 can be detected through the first position detector 54, when each mask is detected, the motor 58 works once, the second transmission piece 510 is driven to roll through the first transmission piece 59, the supporting platform 53 descends on the guide rod 57 for one grid, the operation is repeated in such a way until the supporting platform 53 descends to the position of the second position detector 5113, after the mask is detected by the second position detector 5113, the packaging quantity of the masks is indicated, at the moment, the motor 58 directly works to drive the supporting platform 53 to the connecting component 56, and the stacked masks slide to the second conveyor 6 through the connecting component 56 to be conveyed through the operation of the supporting platform 53.

It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.

Claims

1. The utility model provides a gauze mask letter sorting is with detection device who has supplementary installation function, includes first conveyer (1), detection mechanism (2) and second conveyer (6), its characterized in that: the detection device is characterized in that a detection mechanism (2) is fixed at one end of the first conveyor (1), the detection mechanism (2) comprises a detection table (21), a support table (22) is fixed on the outer surface of the detection table (21), a detection beam (23), a detection computer (24) and an indicator lamp (25) are fixed on the outer surface of the support table (22), the upper surface of the detection table (21) is connected with a linear sliding table (3) in a sliding manner, an adsorption cylinder (4) is fixed on the inner wall of the linear sliding table (3), an auxiliary installation mechanism (5) is fixed at one end, deviating from the first conveyor (1), of the detection table (21), the auxiliary installation mechanism (5) comprises an installation box (51), the installation box (51) is fixedly connected with the detection table (21), an outlet (55) is formed in one end, deviating from the first conveyor (1), of the installation box (51), a linking assembly (56) is movably connected inside the outlet (55), and a second conveyor (6) is abutted to one end, deviating from the installation box (51);

the outer surface of the installation box (51) is rotatably connected with an access door (52) through a hinge, the top end of the installation box (51) is movably connected with a supporting platform (53), two sides of the supporting platform (53) are provided with first position detectors (54), and the first position detectors (54) are fixed at the top end of the installation box (51);

the supporting platform (53) comprises a bracket (531), the upper surface of the bracket (531) is uniformly and movably connected with conveying rollers (532), one ends of the conveying rollers (532) are linked with a chain through chain wheels, the other ends of the conveying rollers (532) are connected with second servo motors, guide rods (57) are connected to two sides of the bracket (531) in a sliding mode, and two ends of each guide rod (57) are fixedly connected with the inner wall of the installation box (51);

the two sides of the bracket (531) are provided with second transmission parts (510), each second transmission part (510) consists of two chain wheels and a chain, the two ends of the bracket (531) are fixed on the chains, the chain wheels are distributed at the two ends of the chains and are rotationally connected with the inner wall of the installation box (51) through rotating shafts, a motor (58) is fixed inside the bottom end of the installation box (51), a first transmission part (59) is fixed at the output end of the motor (58), each first transmission part (59) consists of two belt pulleys and a belt, the two belt pulleys are respectively fixed with the output end of the motor (58) and the chain wheels, the chain wheels are linked with the motor (58) through the first transmission part (59), and the two sides of each second transmission part (510) are provided with position detection assemblies (511);

the position detection assembly (511) comprises a connecting block (5111), a second position detector (5113) and an electric push rod (5114), the connecting block (5111) is embedded in the installation box (51), one end, deviating from the installation box (51), of the connecting block (5111) is connected with a sliding block (5112) in a sliding mode, the sliding block (5112) is fixedly connected with the output end of the electric push rod (5114), the electric push rod (5114) is embedded in the connecting block (5111), and the second position detector (5113) is fixed on the sliding block (5112);

link up subassembly (56) and include baffle (561) and connecting axle (562), the both ends of baffle (561) are all rotated with install bin (51) through connecting axle (562) and are connected, the one end of connecting axle (562) is fixed with shifting block (563), and the other end of connecting axle (562) has stop nut (564) through threaded connection, the surface cover of connecting axle (562) is equipped with spring (565), the both ends of spring (565) are contradicted with install bin (51) and stop nut (564) respectively.

2. The detecting device with auxiliary mounting function for mask sorting according to claim 1, wherein: first conveyer (1) is including curb plate (11), conveyer belt (12) and first servo motor (13), the both ends of conveyer belt (12) all are provided with the deflector roll, and the surface cover of two deflector rolls is equipped with curb plate (11), and the both sides of deflector roll all rotate through pivot and curb plate (11) and be connected, first servo motor (13) are fixed on curb plate (11), second conveyer (6) are the same with the overall structure of first conveyer (1).

3. The detecting device with auxiliary mounting function for mask sorting according to claim 1, wherein: detect roof beam (23) and be "L" shape, the one end that detects roof beam (23) is fixed with the upper surface connection of brace table (22), and the other end lower surface of detecting roof beam (23) is embedded to have a camera, and the camera passes through the wire and detects computer (24) electric connection, the last fixed surface of brace table (22) has pilot lamp (25), and detects the output of computer (24) and pass through wire and pilot lamp (25) electric connection.