CN113307019B - Automatic stacking equipment of concrete sample that suitable curing room was used - Google Patents
Automatic stacking equipment of concrete sample that suitable curing room was used Download PDFInfo
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- CN113307019B CN113307019B CN202110658372.3A CN202110658372A CN113307019B CN 113307019 B CN113307019 B CN 113307019B CN 202110658372 A CN202110658372 A CN 202110658372A CN 113307019 B CN113307019 B CN 113307019B
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- lifting
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- bearing plate
- vertical rail
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/90—Devices for picking-up and depositing articles or materials
- B65G47/902—Devices for picking-up and depositing articles or materials provided with drive systems incorporating rotary and rectilinear movements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
- B28B11/245—Curing concrete articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G35/00—Mechanical conveyors not otherwise provided for
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G61/00—Use of pick-up or transfer devices or of manipulators for stacking or de-stacking articles not otherwise provided for
Abstract
The invention discloses automatic stacking equipment for concrete samples, which is suitable for a curing room and belongs to the technical field of concrete sample stacking devices. The equipment comprises two transverse rails which are arranged in an up-down coplanar manner, a servo motor arranged at the same end of the two transverse rails, a driven belt wheel arranged at the other end of the two transverse rails, a synchronous belt wound between a power output end of the servo motor and the driven belt wheel, an integral trolley which is of a frame structure and consists of an upper horizontal walking frame, a lower horizontal walking frame, a left vertical rail, a middle vertical rail and a right vertical rail which are vertically arranged side by side, a limiting cylinder horizontally arranged between the middle vertical rail and the right vertical rail in an up-down interval manner, a lifting vehicle sleeved on the left vertical rail, a grabbing lifting mechanism arranged on the lifting vehicle in a relative lifting manner, and a clamping and taking and placing mechanism arranged on the grabbing lifting mechanism in a relative horizontal moving manner; the automatic stacking device can automatically stack concrete samples in the curing room, and has the advantages of stable movement, stable placement, labor saving and safe production.
Description
Technical Field
The invention belongs to the technical field of concrete sample stacking devices, and particularly relates to automatic concrete sample stacking equipment suitable for a curing room.
Background
In the standard of concrete physical mechanical property test, the concrete sample has higher maintenance requirement regulation, which is embodied as follows: 1. the concrete sample is prevented from being shocked and impacted in the maintenance process so as to avoid the segregation and damage of the test piece; 2. the temperature requirement of the curing room is 20 +/-3 ℃, and the humidity requirement is 90%; 3. the maintenance age is 1 day, 3 days, 7 days, 28 days, 56 days or 60 days, 84 days or 90 days, 180 days and the like. Curing of concrete samples generally requires that curing be performed in a curing room. At present, a common curing room is a closed space and is matched with a goods shelf, an air conditioner and a humidifier for use, and although the curing requirement can be met, the following defects still exist: 1. manually stacking concrete samples, wherein the doors need to be opened and closed ceaselessly, so that the environment in a curing room is greatly influenced; 2. the manual stacking of the concrete samples not only needs to consume larger manpower, but also has more uncertainty compared with a mechanical stacking mechanism in manual operation, and is difficult to ensure the stable movement and the stable placement of the concrete samples; 3. the inner cavity of the maintenance room is a high-temperature high-humidity environment which is not an ideal working environment of the electrical components, and circuit faults are easy to occur if the electrical components are located in the maintenance room for a long time to work. Therefore, the automatic stacking device for the concrete samples is suitable for a curing room.
Disclosure of Invention
The invention aims to provide the automatic concrete sample stacking equipment suitable for the curing room aiming at the defects in the prior art. The automatic stacking device can realize automatic stacking of concrete samples in the curing room, overcomes the defects of high labor consumption, difficulty in ensuring stable movement and stable placement and great influence on the environment in the curing room in the traditional manual stacking of concrete samples, and has the advantages of stable movement, stable placement and labor saving; meanwhile, the electrical separation layout of the invention ensures that electrical elements are kept away from the high-temperature and high-humidity environment in the inner cavity of the curing chamber, thereby greatly reducing the probability of circuit failure and greatly improving the production safety.
The object of the invention can be achieved by the following technical measures:
the automatic stacking equipment for the concrete samples suitable for the curing room comprises two transverse rails (as a guide rail for horizontal movement of the whole trolley), a servo motor and a driven pulley (wherein the servo motor is arranged on the upper transverse rail and the lower transverse rail which are arranged at the same end of the upper transverse rail and the lower transverse rail respectively, the upper transverse rail and the lower transverse rail are respectively fixed on the inner roof of the curing room and the ground of the curing room, and adverse effects of high-humidity environment in the curing room on the servo motor and a circuit can be effectively reduced), a synchronous belt (the servo motor provides driving force for horizontal movement of the whole trolley) is wound between a power output end of the servo motor and the driven pulley, the synchronous horizontal movement of the upper horizontal walking frame and the lower horizontal walking frame at the same speed can be realized by the synchronous belt), and the automatic stacking equipment for the concrete samples comprises an upper horizontal walking frame, a lower horizontal walking frame, a left vertical horizontal movement and horizontal movement, The lifting vehicle is sleeved on the left vertical rail (the lifting vehicle can drive the grabbing lifting mechanism and the clamping taking and placing mechanism to vertically lift along the left vertical rail under the driving of the first pneumatic motor and the meshing action of the lifting travelling wheels and the vertical rack), the grabbing lifting mechanism is arranged on the lifting vehicle in a relative lifting mode (the grabbing lifting mechanism can vertically lift in a small range relative to the lifting vehicle under the driving of the lifting cylinder), and the clamping taking and placing mechanism is arranged on the grabbing lifting mechanism in a relative horizontal movement mode (the grabbing lifting mechanism can drive the second pneumatic motor and the second driving gear and the vertical rack to vertically lift in a small range relative to the lifting vehicle) Under the occlusion action of the horizontal rack, the clamping, taking and placing mechanism can horizontally move relative to the grabbing and lifting mechanism); the lift truck is a lift truck frame (as a lift truck framework) which is formed by enclosing flat plates into a quadrangular structure, wherein the lift truck frame provides an installation base for accessories in the lift truck, eight lifting travelling wheels which are arranged at the upper end and the lower end of the four surfaces of the lift truck frame in an embedded mode (the lifting travelling wheels can roll along the surface of a left vertical rail), and meanwhile, the lifting travelling wheels are arranged on the four surfaces of the upper end and the lower end, so that the moving freedom degree of the horizontal direction is limited, the lifting travelling wheels vertically penetrate through an inner cavity of the lift truck frame and are meshed with vertical racks (meshed with the lifting travelling wheels) fixed on the back surface of the left vertical rail, a first pneumatic motor (providing lifting driving force for the lift truck) arranged at the middle part of the back surface of the lift truck frame, a first driving gear (transmitting lifting power) which is connected with the output end of the first pneumatic motor and is meshed with the vertical racks after penetrating through the flat plates of the lift truck frame in the embedded mode, The lifting frame comprises a first bearing plate (providing a mounting base for a first slide rail, a horizontal limiting plate and a horizontal supporting plate) fixed on the front surface of the lifting frame, two first slide rails (matched with a first slide block and providing a guide for vertical lifting of a grabbing lifting mechanism) vertically arranged on the front surface of the first bearing plate, a rectangular hole is formed in the middle of the first bearing plate, the horizontal limiting plate (limiting the upward moving position of a horizontal hanging plate, namely limiting the upper limit position of the grabbing lifting mechanism relative to the small-range vertical lifting of the lifting frame) is fixed on the front surface of the rectangular hole, and the horizontal supporting plate (supporting the bottom of a lifting cylinder) is fixed on the lower edge of the front surface of the rectangular hole; the grabbing and lifting mechanism comprises a second bearing plate (providing an installation base for accessories in the grabbing and lifting mechanism), an upper second sliding rail and a lower second sliding rail which are horizontally fixed on the front surface of the second bearing plate, a horizontal rack (the second sliding rail is matched with a second sliding block and provides a guide for the horizontal movement of the grabbing and lifting mechanism, the horizontal rack is meshed with a second driving gear to transmit the horizontal movement power of the grabbing and lifting mechanism), four first sliding blocks (matched with the first sliding rails and provides a guide for the vertical lifting of the grabbing and lifting mechanism) which are fixed on the back surface of the second bearing plate and matched with the first sliding rails, the lifting device comprises a horizontal hanging plate (providing an installation base for a lifting cylinder) which is fixed on the back surface of the second bearing plate and extends outwards to penetrate through a rectangular hole in the middle of the first bearing plate, and a lifting cylinder (providing a driving force for a grabbing lifting mechanism to vertically lift relative to the lift truck) which is hung and fixed below the horizontal hanging plate; the clamping, taking and placing mechanism comprises an L-shaped bearing plate (providing an installation base for accessories in the clamping, taking and placing mechanism), an upper second sliding block and a lower second sliding block which are fixed on the back surface of the L-shaped bearing plate and matched with a second sliding rail (matched with the second sliding rail and used for providing guidance for the horizontal movement of the clamping, taking and placing mechanism), a second pneumatic motor (providing horizontal movement driving force for the clamping, taking and placing mechanism) fixed on the upper part of the front surface of the L-shaped bearing plate, a second driving gear (meshed with the horizontal rack and used for transmitting the horizontal movement power of the clamping, taking and placing mechanism) connected with the output end of the second pneumatic motor and penetrating through the L-shaped bearing plate in an embedded mode, a rotary cylinder (providing horizontal rotation driving force for the clamping, taking and placing mechanism) arranged on the upper surface of the lower folding section of the L-shaped bearing plate, and a horizontal supporting plate (providing an installation base for a pneumatic clamp on one hand, on the other hand, the horizontal rotating force is transmitted), and a pneumatic clamp (used for clamping concrete samples to shift and stack) is arranged on the bottom surface of the other end of the horizontal supporting plate.
The horizontal walking frame comprises a walking frame base body (used as a framework support of the horizontal walking frame), a front horizontal walking wheel and a rear horizontal walking wheel (the horizontal walking frame is arranged on the top of the horizontal walking frame and is in contact with the bottom surface of a transverse rail at the upper part to be matched with the bottom surface of the transverse rail at the upper part, can roll along the transverse rail at the upper part, the horizontal walking frame is arranged at the bottom of the horizontal walking frame and is in contact with the top surface of the transverse rail at the lower part to be matched with the top surface of the transverse rail at the lower part, and the front limiting wheel and the rear limiting wheel (the four limiting wheels clamp two groove side surfaces of the transverse rail to roll and can limit the horizontal walking frame not to deviate in the walking process); the synchronous belt horizontally and longitudinally penetrates through the inner cavity of the walking frame base body.
The bottom of the lifting cylinder is arranged on a horizontal supporting plate (the bottom of the lifting cylinder is supported) of the lifting car, and the horizontal hanging plate is arranged under a horizontal limiting plate of the lifting car (so that the horizontal limiting plate can limit the upward moving position of the horizontal hanging plate, namely the upper limit position of the grabbing lifting mechanism relative to the small-range vertical lifting of the lifting car).
The horizontal rack is arranged between the upper second sliding rail and the lower second sliding rail (the power transmission part is arranged in the middle, so that the power transmission is uniform).
The number of the pneumatic clamps is three (according to the standard requirement, the number of each group of concrete block samples in each age is three, three samples are sequentially placed on the sample rack, and the pneumatic clamps can simultaneously clamp three samples in a group of samples).
The design principle of the invention is as follows:
the automatic stacking device is provided with the multi-stage transmission mechanism capable of horizontally moving, vertically lifting and rotating and the pneumatic clamp capable of automatically clamping, so that the automatic stacking of concrete samples in the curing chamber is realized by replacing manpower, the defects that the traditional manual stacking of concrete samples is large in manpower consumption, difficult to ensure stable moving and stable placing and large in influence on the environment in the curing chamber are overcome, and the automatic stacking device has the advantages of being stable in moving, stable in placing and capable of saving manpower. More specifically, the invention relates to a multi-stage transmission mechanism, which is provided with an integral trolley which moves horizontally along a transverse rail under the drive of a servo motor and the drive of a synchronous belt; the whole trolley is also provided with a lifting trolley which is driven by a first pneumatic motor and can vertically lift along the left vertical rail by matching with the meshing transmission of the lifting travelling wheel and the vertical rack, and the lifting trolley drives a grabbing lifting mechanism and a clamping, taking and placing mechanism which are sequentially connected to vertically lift together; the invention is also provided with a grabbing lifting mechanism which is driven by the lifting cylinder to vertically lift relative to the lift car in a small range, and simultaneously drives the clamping and taking mechanism to vertically lift together; the clamping, taking and placing mechanism can accurately and horizontally move to a required accurate position relative to the grabbing and lifting mechanism under the driving of the second pneumatic motor and in cooperation with the meshing transmission of the second driving gear and the horizontal rack; the invention also designs a rotary cylinder which can drive the horizontal supporting plate and the pneumatic clamp to rotate to the position of the corresponding grid of the sample rack. Meanwhile, the driving elements of the multistage transmission mechanism are in an electrical separation layout, most of the driving elements are pneumatic elements, only the servo motor is an electrical element, the servo motor is arranged on the upper transverse rail and the lower transverse rail, and the upper transverse rail and the lower transverse rail are respectively fixed on the inner roof of the curing room and the ground of the curing room, so that the adverse effects of a high-humidity environment in the curing room on the servo motor and circuits can be effectively reduced, the probability of circuit faults is greatly reduced, and the production safety is greatly improved.
The invention has the following beneficial technical effects:
the automatic stacking device can realize automatic stacking of concrete samples in the curing room, overcomes the defects of high labor consumption, difficulty in ensuring stable movement and stable placement and great influence on the environment in the curing room in the traditional manual stacking of concrete samples, and has the advantages of stable movement, stable placement and labor saving; meanwhile, the electrical separation layout of the invention ensures that electrical elements are kept away from the high-temperature and high-humidity environment in the inner cavity of the curing chamber, thereby greatly reducing the probability of circuit failure and greatly improving the production safety.
Drawings
Fig. 1 is a schematic view of the installation position of the present invention.
Fig. 2 is a front view of the present invention.
Fig. 3 is a partially enlarged view of a portion a in fig. 2.
Fig. 4 is a perspective view of the lift car and the gripping and lifting mechanism portion.
Fig. 5 is a front view of the lift car and the grasping lift mechanism portion.
Fig. 6 is a perspective view of the gripping and picking mechanism and a portion combined with the gripping and lifting mechanism.
Fig. 7 is a front view of the gripping and pick-and-place mechanism and a portion combined with the gripping and lifting mechanism.
The sequence numbers in the figures illustrate: 1. 1-1 parts of transverse rail, 1-2 parts of servo motor, 1-3 parts of driven belt wheel and synchronous belt; 2. a left vertical rail, 2', a middle vertical rail, 2 ", a right vertical rail; 3. 3-1 parts of a horizontal walking frame, 3-2 parts of a walking frame base body, 3-3 parts of horizontal walking wheels and 3-3 parts of limiting wheels; 4. a limiting cylinder; 5. 5-1 of a lifting vehicle, 5-2 of a lifting vehicle frame, 5-3 of lifting traveling wheels, 5-4 of a first driving gear, 5-5 of a first pneumatic motor, 5-5 of a vertical rack, 5-6 of a first bearing plate, 5-6-1 of a rectangular hole, 5-6-2 of a horizontal limiting plate, 5-6-3 of a horizontal supporting plate, 5-7 of a first sliding rail; 6. the device comprises a grabbing lifting mechanism 6-1, a lifting cylinder 6-2, a second bearing plate 6-3, a second sliding rail 6-4, a horizontal rack 6-5, a first sliding block 6-6 and a horizontal hanging plate; 7. 7-1 parts of a clamping and taking mechanism, 7-2 parts of a second pneumatic motor, 7-2 parts of a second sliding block, 7-3 parts of a second driving gear, 7-4 parts of an L-shaped bearing plate, 7-5 parts of a rotary cylinder, 7-6 parts of a horizontal supporting plate, 7-7 parts of a pneumatic clamp, 8 parts of a sample rack.
Detailed Description
The invention is further described below with reference to the accompanying drawings:
as shown in fig. 1 to 7, the automatic stacking device for concrete samples suitable for a curing room of the present invention comprises two transverse rails 1 (as a guide rail for horizontal movement of an integral trolley) disposed in a coplanar manner, a servo motor 1-1 respectively installed at the same end of the two transverse rails 1, and a driven pulley 1-2 installed at the other end (the servo motor 1-1 is disposed on the two transverse rails 1, and the two transverse rails 1 are respectively fixed on the inner roof of the curing room and the ground of the curing room, so as to effectively reduce the adverse effect of high humidity environment in the curing room on the servo motor 1-1 and the line), a synchronous belt 1-3 wound between the power output end of the servo motor and the driven pulley (the servo motor 1-1 provides driving force for horizontal movement of the integral trolley, and the synchronous horizontal movement of the two horizontal traveling frames 3 at the same speed can be realized by means of the synchronous belt 1-3), the whole trolley (the whole trolley is a framework main body of the invention and is also an installation base of a limiting cylinder 4, a lifting truck 5, a grabbing lifting mechanism 6 and a clamping taking and placing mechanism 7), a plurality of limiting cylinders 4 (the lifting height of the lifting truck 5 is limited after the limiting cylinders 4 are extended) are horizontally arranged between the middle vertical rail 2 'and the right vertical rail 2' in an up-down interval mode, the lifting truck 5 (under the driving of a first pneumatic motor 5-4 and the meshing action of the lifting travelling wheels 5-2 and vertical racks 5-5, the lifting truck 5 can drive the grabbing lifting mechanism 6 and the clamping taking and placing mechanism 7 to vertically lift together along the left vertical rail 2), and the grabbing lifting mechanism 6 (the grabbing lifting mechanism 6 is arranged on the lifting truck 6 in the lifting cylinder 6 and the clamping lifting mechanism 6 in a relative lifting mode 1 can vertically lift and descend a small range relative to the lift truck 5), and a clamping and picking mechanism 7 which is arranged on the grabbing and lifting mechanism in a relative horizontal movement mode (under the driving of a second pneumatic motor 7-1 and the meshing action of a second driving gear 7-3 and a horizontal rack 6-4, the clamping and picking mechanism 7 can horizontally move relative to the grabbing and lifting mechanism 6); the lift truck 5 is a lift truck frame 5-1 (as a framework of the lift truck 5, providing an installation base for accessories in the lift truck 5) with a quadrangular prism structure formed by enclosing flat plates, eight lifting traveling wheels 5-2 (the lifting traveling wheels 5-2 can roll along the surface of the left vertical rail 2, and meanwhile, the lifting traveling wheels 5-2 are arranged on four surfaces of the upper end and the lower end, the moving freedom degree of the horizontal direction is also limited), the lift truck 5 vertically penetrates through an inner cavity of the lift truck frame and is meshed with a vertical rack 5-5 (meshed with the lifting traveling wheels 5-2 to transmit lifting power) fixed on the back of the left vertical rail, a first pneumatic motor 5-4 (providing lifting driving force for the lift truck 5) arranged on the middle part of the back of the lift truck frame, is connected with an output end of the first pneumatic motor, penetrates through the flat plates of the lift truck frame in an embedding manner and is meshed with the vertical rack 5-5 A first driving gear 5-3 (for transmitting lifting power), a first bearing plate 5-6 (for providing a mounting base for a first sliding rail 5-7, a horizontal limiting plate 5-6-2 and a horizontal supporting plate 5-6-3) fixed on the front surface of the lifting frame, two first sliding rails 5-7 (matched with a first sliding block 6-5 and used for providing guidance for vertical lifting of the grabbing lifting mechanism 6) vertically arranged on the front surface of the first bearing plate 5-6, a rectangular hole 5-6-1 is arranged in the middle of the first bearing plate 5-6, a horizontal limiting plate 5-6-2 (for limiting the upward moving position of the horizontal hanging plate 6-6, namely limiting the upper limit position of the grabbing lifting mechanism 6 for vertical lifting in a small range relative to the lifting frame 5) is fixed on the front surface of the rectangular hole 5-6-1, a horizontal support plate 5-6-3 (supporting the bottom of the lifting cylinder 6-1) is fixed on the lower edge of the front surface of the rectangular hole 5-6-1; the grabbing and lifting mechanism 6 comprises a second bearing plate 6-2 (providing an installation base for accessories in the grabbing and lifting mechanism 6), an upper second sliding rail 6-3 and a lower second sliding rail 6-4 which are horizontally fixed on the front surface of the second bearing plate, a horizontal rack 6-4 (the second sliding rail 6-3 is matched with a second sliding block 7-2 and used for providing a guide for the horizontal movement of the clamping and taking and placing mechanism 7), a horizontal rack 6-4 which is meshed with a second driving gear 7-3 to transmit the horizontal movement power of the clamping and taking and placing mechanism 7, four first sliding blocks 6-5 (matched with first sliding rails 5-7 and used for providing a guide for the vertical lifting of the grabbing and lifting mechanism 6) which are fixed on the back surface of the second bearing plate and extend outwards to penetrate through a rectangular hole in the middle of the first bearing plate, a horizontal hanging plate 6-6 (providing an installation base for a lifting cylinder 6-1) which is fixed on the back surface of the second bearing plate and extends outwards through a rectangular hole in the middle of the first bearing plate, A lifting cylinder 6-1 fixed below the horizontal hanging plate in a hanging manner (providing a driving force for the grabbing lifting mechanism 6 to vertically lift relative to the lifting vehicle 5); the clamping and taking and placing mechanism 7 comprises an L-shaped bearing plate 7-4 (providing an installation base for accessories in the clamping and taking and placing mechanism 7), an upper second sliding block 7-2 and a lower second sliding block 7-2 (matched with a second sliding rail 6-3 and used for guiding the horizontal movement of the clamping and taking and placing mechanism 7) which are fixed on the back surface of the L-shaped bearing plate and matched with the second sliding rail, a second pneumatic motor 7-1 (providing horizontal movement driving force for the clamping and taking and placing mechanism 7) which is fixed on the upper part of the front surface of the L-shaped bearing plate, a second driving gear 7-3 (meshed with the horizontal rack 6-4 to transmit the horizontal movement power of the clamping and placing mechanism 7) which is connected with the output end of the second pneumatic motor, penetrates through the L-shaped bearing plate in an embedded mode and then is meshed with the horizontal rack 6-4, and a rotary cylinder 7-5 (providing horizontal rotary driving force for the clamping and taking and placing mechanism 7) which is installed on the upper surface of the lower folding section of the L-shaped bearing plate, A horizontal supporting plate 7-6 (on one hand, providing a mounting base for the pneumatic clamp 7-7 and on the other hand, transmitting horizontal rotating force) with one end connected with the output shaft of the rotating cylinder in a hinged mode, and a pneumatic clamp 7-7 (used for clamping concrete samples to shift and stack) arranged on the bottom surface of the other end of the horizontal supporting plate.
The horizontal walking frame 3 comprises a walking frame base body 3-1 (used as a framework support of the horizontal walking frame 3), a front horizontal walking wheel 3-2 and a rear horizontal walking wheel 3-2, wherein the front horizontal walking wheel 3-2 is arranged on the top surface or the bottom surface of the walking frame base body (the horizontal walking frame 3 is arranged on the top of the horizontal walking frame 3 and is matched with the bottom surface of the upper transverse rail 1 in a contact way and can roll along the upper transverse rail 1; the horizontal walking frame 3 is arranged at the bottom of the horizontal walking frame 3 and is matched with the top surface of the lower transverse rail 1 in a contact way and can roll along the lower transverse rail 1), and the front limiting wheel 3-3 and the rear limiting wheel 3-3 are arranged on two side surfaces of the walking frame base body (the four limiting wheels 3-3 clamp two groove side surfaces of the transverse rail 1 to roll, so that the horizontal walking frame 3 can be limited not to shift in the walking process); the synchronous belt 1-3 horizontally and longitudinally penetrates through the inner cavity of the walking frame base body 3-1.
The bottom of the lifting cylinder 6-1 is seated on a horizontal supporting plate 5-6-3 (supporting the bottom of the lifting cylinder 6-1) of the lift truck, and the horizontal hanging plate 6-6 is located right below a horizontal limiting plate 5-6-2 of the lift truck (so that the horizontal limiting plate 5-6-2 can limit the upward moving position of the horizontal hanging plate 6-6, namely the upper limit position of the grabbing lifting mechanism 6 relative to the lift truck 5 in a small-range vertical lifting mode).
The horizontal rack 6-4 is arranged between the upper second sliding rail 6-3 and the lower second sliding rail 6-3 (the power transmission part is arranged in the middle, so that the power transmission is uniform).
The number of the pneumatic clamps 7-7 is three (according to the standard requirement, the number of each group of concrete block samples in each age is three, three samples are sequentially placed on the sample rack, and the pneumatic clamps can simultaneously clamp three samples in one group).
The specific use cases of the invention are as follows:
the present invention is assembled according to the above structural description and the accompanying drawings, wherein the upper cross rail 1 is fixed to the inner roof of the curing chamber, the lower cross rail 1 is fixed to the floor of the curing chamber, and the present invention is disposed at the intermediate position of the two sample holders 8.
When concrete samples need to be stacked on the sample rack, firstly, the servo motor 1-1 is started to provide driving force, and the driving force transmitted by the synchronous belt 1-3 drives the whole trolley to rapidly and horizontally move to an approximate position needing to be stacked along the transverse rail 1; then, starting a first pneumatic motor 5-4, driving a lifting travelling wheel 5-2 to be meshed with a vertical rack 5-5, so that the lifting vehicle 5 is vertically lifted along the left vertical rail 2, and meanwhile, the lifting vehicle 5 drives a grabbing lifting mechanism 6 and a clamping and picking and placing mechanism 7 which are sequentially connected to vertically lift together; when the clamping, taking and placing mechanism 7 vertically ascends to the height of the preset layer lattice of the sample rack 8 along with the grabbing and lifting mechanism 6 and the lifting car 5, the clamping, taking and placing mechanism 7 contacts the limit cylinder 4 which corresponds to the height position and is provided with the limit switch in the outward extending and opening state, then the limit switch of the limit cylinder 4 is closed, and meanwhile, the first pneumatic motor 5-4 stops running; then, starting the lifting cylinder 6-1, driving the grabbing lifting mechanism 6 to vertically lift in a small range relative to the lifting car 5, and simultaneously driving the clamping and taking-out mechanism 7 to vertically lift together; then, starting a second pneumatic motor 7-1 to drive a second driving gear 7-3 to be meshed with a horizontal rack 6-4, so that the clamping, taking and placing mechanism 7 can horizontally move to a required accurate position relative to the grabbing and lifting mechanism 6; then, starting a rotary cylinder 7-5 to drive a horizontal supporting plate 7-6 and a pneumatic clamp 7-7 on the bottom surface of the horizontal supporting plate to rotate to the middle of the corresponding layer lattice position of the sample frame, and adjusting the placing position of the concrete sample by presetting to enable the pneumatic clamp 7-7 to be positioned right above the concrete sample; at the moment, the lifting cylinder 6-1 is closed, the lifting cylinder (6-1) returns to the original position to unload force, the grabbing lifting mechanism 6 is put down, and the grabbing lifting mechanism 6 drives the clamping and taking-out mechanism 7 to fall to the lower limit height, namely the clamping height; then, loosening the pneumatic clamp 7-7, and placing the clamped concrete sample 8 to the position of the corresponding grid; starting the lifting cylinder 6-1 again, and lifting the pneumatic clamp 7-7 to a position right above the concrete sample 8 in a small range; then, the rotary cylinder 7-5 is started again to drive the pneumatic clamp 7-7 to rotate to the direction parallel to the transverse rail 1, and the clamping and stacking work is completed; and finally, driving the servo motor 1-1 to drive the whole trolley to rapidly and horizontally move along the transverse rail 1 for homing.
When a concrete sample on the sample rack needs to be taken away, firstly, the servo motor 1-1 is started to provide driving force, and the driving force transmitted by the synchronous belt 1-3 drives the whole trolley to rapidly and horizontally move to an approximate position where stacking is needed along the transverse rail 1; then, starting a first pneumatic motor 5-4, driving a lifting travelling wheel 5-2 to be meshed with a vertical rack 5-5, so that the lifting vehicle 5 is vertically lifted along the left vertical rail 2, and meanwhile, the lifting vehicle 5 drives a grabbing lifting mechanism 6 and a clamping and picking and placing mechanism 7 which are sequentially connected to vertically lift together; when the clamping, taking and placing mechanism 7 vertically ascends to the height of the preset layer lattice of the sample rack 8 along with the grabbing and lifting mechanism 6 and the lifting car 5, the clamping, taking and placing mechanism 7 contacts the limit cylinder 4 which corresponds to the height position and is provided with the limit switch in the outward extending and opening state, then the limit switch of the limit cylinder 4 is closed, and meanwhile, the first pneumatic motor 5-4 stops running; then, starting the lifting cylinder 6-1, driving the grabbing and lifting mechanism 6 to vertically lift in a small range relative to the lift truck 5, and simultaneously driving the clamping, picking and placing mechanism 7 to vertically lift together; then, starting a second pneumatic motor 7-1 to drive a second driving gear 7-3 to be meshed with a horizontal rack 6-4, so that the clamping, taking and placing mechanism 7 can horizontally move to a required accurate position relative to the grabbing and lifting mechanism 6; then, starting a rotary cylinder 7-5 to drive a horizontal supporting plate 7-6 and a pneumatic clamp 7-7 on the bottom surface of the horizontal supporting plate to rotate to the middle of the corresponding grid position of the sample rack, and adjusting the placing position of the concrete sample by presetting to enable the pneumatic clamp 7-7 to be positioned right above the concrete sample; at the moment, the lifting cylinder 6-1 is closed, the lifting cylinder (6-1) returns to the original position to unload force, the grabbing lifting mechanism 6 is put down, and the grabbing lifting mechanism 6 drives the clamping and taking-out mechanism 7 to fall to the lower limit height, namely the clamping height; then, starting the pneumatic clamp 7-7 to clamp the concrete sample; starting the lifting cylinder 6-1 again, and lifting the concrete sample to separate from the corresponding grid of the sample rack; then, the rotary air cylinder 7-5 is started again to drive the pneumatic clamp 7-7 to rotate to the direction parallel to the transverse rail 1, and the clamping, taking and placing work is completed; and finally, driving the servo motor 1-1 to drive the whole trolley to rapidly and horizontally move along the transverse rail 1 for homing.
Claims (5)
1. The utility model provides an automatic stacking equipment of concrete sample that suitable curing room was used which characterized in that: the equipment comprises two transverse rails (1) which are arranged in a coplanar manner from top to bottom, a servo motor (1-1) which is respectively arranged at the same end of the two transverse rails (1) and a driven belt wheel (1-2) which is arranged at the other end, a synchronous belt (1-3) which is wound between the power output end of the servo motor and the driven belt wheel, and an integral trolley which is of a frame structure and consists of an upper horizontal walking frame (3) and a lower horizontal walking frame (3) which move along the transverse rails, a left vertical rail (2), a middle vertical rail (2 ') and a right vertical rail (2') which are vertically arranged side by side, a plurality of limit cylinders (4) horizontally arranged between the middle vertical rail (2 ') and the right vertical rail (2') in an up-down interval mode, a lifting vehicle (5) sleeved on the left vertical rail (2), a grabbing lifting mechanism (6) arranged on the lifting car in a relative lifting mode, and a clamping and taking and placing mechanism (7) arranged on the grabbing lifting mechanism in a relative horizontal moving mode; the lifting vehicle (5) is a lifting vehicle frame (5-1) which is formed by enclosing flat plates into a quadrangular prism structure, eight lifting travelling wheels (5-2) which are arranged at the upper end and the lower end of the four surfaces of the lifting vehicle frame in an embedded mode, a vertical rack (5-5) which vertically penetrates through an inner cavity of the lifting vehicle frame and is fixed on the back surface of a left vertical rail, a first pneumatic motor (5-4) which is arranged at the middle part of the back surface of the lifting vehicle frame, a first driving gear (5-3) which is connected with an output end of the first pneumatic motor and is meshed with the vertical rack (5-5) after penetrating through the flat plates of the lifting vehicle frame in an embedded mode, a first bearing plate (5-6) which is fixed on the front surface of the lifting vehicle frame, two first sliding rails (5-7) which are vertically arranged on the front surface of the first bearing plate (5-6), and a rectangular hole (5-6-1) is formed in the middle part of the first bearing plate (5-6), a horizontal limiting plate (5-6-2) is fixed on the front edge of the rectangular hole (5-6-1), and a horizontal supporting plate (5-6-3) is fixed on the lower edge of the front surface of the rectangular hole (5-6-1); the grabbing lifting mechanism (6) comprises a second bearing plate (6-2), an upper second sliding rail (6-3) and a lower second sliding rail (6-4) which are horizontally fixed on the front surface of the second bearing plate, a horizontal rack (6-4), four first sliding blocks (6-5) which are fixed on the back surface of the second bearing plate and matched with the first sliding rails, a horizontal hanging plate (6-6) which is fixed on the back surface of the second bearing plate and extends outwards to penetrate through a rectangular hole in the middle of the first bearing plate, and a lifting cylinder (6-1) which is hung and fixed below the horizontal hanging plate, wherein the horizontal supporting plate (5-6-3) supports the bottom of the lifting cylinder (6-1); the lifting cylinder (6-1) is positioned in a space formed by the lifting frame (5-1), the first bearing plate (5-6), the horizontal support plate (5-6-3) and the horizontal limiting plate (5-6-2); the clamping, taking and placing mechanism (7) comprises an L-shaped bearing plate (7-4), an upper second sliding block (7-2) which is fixed on the back surface of the L-shaped bearing plate and matched with a second sliding rail, a second pneumatic motor (7-1) which is fixed on the upper portion of the front surface of the L-shaped bearing plate, a second driving gear (7-3) which is connected with the output end of the second pneumatic motor and meshed with a horizontal rack (6-4) after penetrating through the L-shaped bearing plate in an embedded mode, a rotary cylinder (7-5) which is installed on the upper surface of the lower folding section of the L-shaped bearing plate, a horizontal supporting plate (7-6) of which one end is connected with the output shaft of the rotary cylinder in a hinged mode, and a pneumatic clamp (7-7) which is installed on the bottom surface of the other end of the horizontal supporting plate.
2. An automatic stacking apparatus for concrete samples suitable for a curing room as claimed in claim 1, wherein: the horizontal walking frame (3) comprises a walking frame base body (3-1), a front horizontal walking wheel (3-2) and a rear horizontal walking wheel (3-2) which are arranged on the top surface or the bottom surface of the walking frame base body, and a front limiting wheel and a rear limiting wheel (3-3) which are arranged on two side surfaces of the walking frame base body; the synchronous belt (1-3) horizontally and longitudinally penetrates through the inner cavity of the walking frame base body (3-1).
3. An automatic stacking apparatus for concrete samples suitable for a curing room as claimed in claim 1, wherein: the bottom of the lifting cylinder (6-1) is seated on a horizontal supporting plate (5-6-3) of the lift truck, and the horizontal hanging plate (6-6) is located right below a horizontal limiting plate (5-6-2) of the lift truck.
4. An automatic stacking apparatus for concrete samples suitable for a curing room as claimed in claim 1, wherein: the horizontal rack (6-4) is arranged between the upper second sliding rail (6-3) and the lower second sliding rail (6-3).
5. An automatic stacking apparatus for concrete samples suitable for a curing room as claimed in claim 1, wherein: the number of the pneumatic clamps (7-7) is three.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110658372.3A CN113307019B (en) | 2021-06-15 | 2021-06-15 | Automatic stacking equipment of concrete sample that suitable curing room was used |
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| CN202110658372.3A CN113307019B (en) | 2021-06-15 | 2021-06-15 | Automatic stacking equipment of concrete sample that suitable curing room was used |
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| CN113307019A CN113307019A (en) | 2021-08-27 |
| CN113307019B true CN113307019B (en) | 2022-09-16 |
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| CN114955577A (en) * | 2022-05-11 | 2022-08-30 | 中钢集团郑州金属制品研究院股份有限公司 | Automatic change bunching device and have its curing chamber |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN209467850U (en) * | 2018-12-29 | 2019-10-08 | 宁波圣达智能科技有限公司 | A kind of bunching device of Full-automatic safe deposit box |
| CN211545800U (en) * | 2019-12-13 | 2020-09-22 | 金鹏装配式建筑有限公司 | Damping mechanism of prefabricated building |
| CN111517247A (en) * | 2020-04-20 | 2020-08-11 | 福建亿瑞电力科技有限公司 | Switch cabinet circuit breaker transfer trolley |
| CN212221338U (en) * | 2020-05-29 | 2020-12-25 | 厦门市未来亚特科技有限公司 | Novel tunnel piling car |
| CN112279138B (en) * | 2020-10-14 | 2021-11-12 | 苏州富士德物流设备有限公司 | Stacker with multi-gear lifting mechanism |
| CN112407718B (en) * | 2020-10-30 | 2022-04-08 | 西安航天精密机电研究所 | Electronic container for storing electronic devices |
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Address after: No.26, Huahua Road, high tech Development Zone, Zhengzhou, Henan Province, 450001 Applicant after: Sinosteel Zhengzhou metal products Research Institute Co.,Ltd. Applicant after: SINOSTEEL GROUP NANJING NEW MATERIAL RESEARCH INSTITUTE Co.,Ltd. Applicant after: Jilin Zhengda traffic construction testing Co.,Ltd. Address before: No.26, Huahua Road, high tech Development Zone, Zhengzhou, Henan Province, 450001 Applicant before: SINOSTEEL ZHENGZHOU RESEARCH INSTITUTE OF STEEL WIRE & STEEL PRODUCTS Co.,Ltd. Applicant before: SINOSTEEL GROUP NANJING NEW MATERIAL RESEARCH INSTITUTE Co.,Ltd. Applicant before: Jilin Zhengda traffic construction testing Co.,Ltd. |
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