CN113306234A - 一种超强隔音建筑装饰材料的制备方法及其生产设备 - Google Patents

一种超强隔音建筑装饰材料的制备方法及其生产设备 Download PDF

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CN113306234A
CN113306234A CN202110686143.2A CN202110686143A CN113306234A CN 113306234 A CN113306234 A CN 113306234A CN 202110686143 A CN202110686143 A CN 202110686143A CN 113306234 A CN113306234 A CN 113306234A
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薛子凡
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Abstract

本发明涉及一种超强隔音建筑装饰材料的制备方法，包括以下施工步骤：A.制备隔音金属层；B.在隔音金属层的内部涂覆隔音粘性层；C.在隔音粘性层上粘结隔音纤维布层；D.在隔音纤维布层的上部浇注隔音芯层；E.在待隔音芯层凝固的过程中，制备隔音板层；F.在隔音板层的上表面涂覆隔音粘性层；G.在步骤F的隔音粘性层上粘结装饰层；H.在隔音板层的下表面涂覆隔音粘性层；I.将隔音板层的下表面通过隔音粘性层与凝固的隔音芯层粘结。本发明还涉及用于制备超强隔音建筑装饰材料的生产设备。本发明的制备方法步骤简单、效率高；生产设备结构简单、操作方便，生产效率高，降低了人工使用成本。

Description

一种超强隔音建筑装饰材料的制备方法及其生产设备
技术领域
本发明涉及建筑材料的制备技术领域，具体地，涉及一种超强隔音建筑装饰材料的制备方法及其生产设备。
背景技术
随着建筑科技的迅速发展，生活水平的提升，人们对建筑材料的要求越来越高。人们不再仅仅要求建筑材料具有高强度和装饰性能，而且要求其具有功能性，例如非常好的隔音性能等。
此外，在建筑材料加工生产工艺中，隔音装饰材料都不是直接拿来使用的，之前都需要利用机械对隔音装饰材料进行加工制造处理，但是现有的加工制造处理设备非常费时费力，反而增加了工人成本，不利于企业发展。
由于上述问题的存在，当前仍需研发一种既能实现良好装饰效果，又能满足功能性需求的室内装饰解决方案。
发明内容
为解决现有技术中存在的上述问题，本发明提供了一种超强隔音建筑装饰材料的制备方法及其生产设备。本发明的制备方法步骤简单、效率高，生产的建筑装饰材料在保证强度和装饰性的前提下还具有显著的超强隔音效果和其他附加功能性。本发明中的生产设备结构简单、操作方便，生产效率高，降低了人工使用成本，生产过程中几乎不产生垃圾，实现绿色施工；并且对超强隔音建筑装饰材料不会造成破坏。
为实现上述目的，本发明提供了一种超强隔音建筑装饰材料的制备方法，包括以下施工步骤：
A.制备隔音金属层；所述隔音金属层为上部开口且具有四周挡壁和底部的矩形盒子形状，通过轧制工艺整体成型；
B.在所述隔音金属层的内部涂覆隔音粘性层；所述隔音粘性层由包括树脂在内的粘性材料组成，涂覆在所述隔音金属层的内底部表面和四周挡壁的内部表面，涂覆的高度为隔音纤维布层的厚度；
C.在所述隔音粘性层上粘结隔音纤维布层；粘结隔音纤维布层的过程中可适当加压；
D.在所述隔音纤维布层的上部浇注隔音芯层；浇注完之后静置，待所述隔音芯层凝固；
E.在待所述隔音芯层凝固的过程中，制备隔音板层；
F.在所述隔音板层的上表面涂覆隔音粘性层；该步骤中的隔音粘性层与步骤B中的隔音粘性层相同；
G.在步骤F的所述隔音粘性层上粘结装饰层；粘结装饰层的过程中可适当加压；
H.在所述隔音板层的下表面涂覆隔音粘性层；该步骤中的隔音粘性层与步骤B中的隔音粘性层相同；
I.将所述隔音板层的下表面通过隔音粘性层与凝固的隔音芯层粘结；粘结装饰层的过程中可适当加压。
优选的，所述隔音金属层是由泡沫铝制成，具体是将石蜡颗粒、小苏打和铝粉充分混合均匀，模压成坯块，经高温烧结至石蜡颗粒、小苏打至挥发，留下孔隙，形成泡沫铝，并轧制成型；石蜡颗粒、小苏打和铝粉的质量比为2-3:1:10-11。
在上述任一方案中优选的是，所述隔音粘性层包括以下重量份的组分：不饱和聚酯树脂70-80、硫酸钡颗粒40-50、环氧树脂30-35、PVC树脂25-30、高压聚乙烯20-30、滑石粉20-30、氢氧化镁20-30、纳米粘土10-20、FB阻燃剂10-20、气凝胶粒10-15、矽酸钙10-15、甜菜糖蜜滓8-10、聚异氰酸酯6-8、苯基甲烷5-7、增塑剂5-6、稳定剂4-5和高分子蜡3-5。
在上述任一方案中优选的是，所述隔音纤维布层是由三层纤维布并在相邻纤维布之间夹有纤维网格和吸音颗粒构成，所述纤维布由聚酯纤维和聚丙烯纤维混合制成，两者的重量比为2:1，纤维网格为尼龙材质，吸音颗粒为密胺发泡颗粒。
在上述任一方案中优选的是，所述隔音芯层包括以下重量份的组分：硅酸盐水泥90-100、改性坡缕石粉25-30、锰白云石20-25、石灰15-20份、CPE12-15、硅酸凝胶10-15、聚苯乙烯泡沫10-15、聚丙烯酰胺5-8、十八酸钙盐3-5、羟丙基纤维素钠1.5-2、聚丙烯纤维1-1.5、减水剂0.5-1、水35-40。
在上述任一方案中优选的是，所述隔音板层是由三层石膏板并在相邻石膏板之间涂覆聚脲弹性体构成，所述石膏板中掺有钢纤维和矿渣；每层石膏板厚度为3-5cm，聚脲弹性体厚度为1-2cm，钢纤维和矿渣分别占石膏板总重量的15-20％、5-10％。
此外，为实现上述目的，本发明还提供了一种用于制备超强隔音建筑装饰材料的生产设备，该生产设备呈T字形，T字形水平方向的一端向中间方向依次设置有轧制单元、抓取和涂覆单元、浇筑单元，T字形水平方向的另一端向中间方向依次设置有制备单元、抓取和涂覆单元、粘贴和涂覆单元，T字形水平方向的中间向竖直方向设置有加压固定单元。
本发明的有益效果为：
1.本发明的制备方法步骤简单、效率高，生产的建筑装饰材料在保证强度和装饰性的前提下还具有显著的超强隔音效果和其他附加功能性。
2.本发明中的生产设备结构简单、操作方便，生产效率高，降低了人工使用成本，生产过程中几乎不产生垃圾，实现绿色施工；并且对超强隔音建筑装饰材料不会造成破坏。
3.本发明的隔音金属层能提高金属组织的密度与强度，以及隔热性(即防火性)、隔音性等，因此具备高度技术的利用价值。
4.本发明的隔音粘性层适用于各种不同材料之间的粘接，粘结性能强，并且具有优异的隔音效果；声波在隔音粘性层中传播时发生多次反射、散射、折射和绕射实现能量耗散，赋予了材料突出的高隔声性能和高劲度。适度粘弹性和良好界面既增大了材料阻尼，抑制了共振频率和共振区的上限，提高了材料在低频率区的隔声量，又赋予材料较高的拉伸性能、撕裂性能和韧性。
5.隔音纤维布层的三维网格结构，使得声波能迅速有效的进入孔隙的内部并转变为孔隙的震动被消耗，从而消除反射声能，吸音效果大大提高；吸音颗粒之间不规则的在纤维网格里形成更细微的空隙，增加了空隙内空气粘滞阻力，使得声波能量被有效的吸收，提高了吸音降噪效果。隔音芯层可获得良好的减震吸音、隔热保温效果，大幅减低了室内热量的快速散失，特别适合对噪音和室温舒适性均有较高要求的室内装饰空间。隔音板层具有良好的隔音效果，且具有施工方便、安全环保等特点。
6.本发明制备的产品利用多层不同结构的隔音层的隔音属性的组合，大大提高了产品的隔音性能。
附图简要说明
图1是根据本发明超强隔音建筑装饰材料的制备方法所制备的超强隔音建筑装饰材料的结构示意图。
具体实施方式
下面将结合本申请的附图和具体实施方式对本申请的技术方案进行详细的说明，但如下实施例仅是用以理解本发明，本申请中的实施例及实施例中的特征可以相互组合，本申请可以由权利要求限定和覆盖的多种不同方式实施。
实施例1
参见图1，一种超强隔音建筑装饰材料的制备方法，包括以下施工步骤：
A.制备隔音金属层1,；所述隔音金属层1为上部开口且具有四周挡壁和底部的矩形盒子形状，通过轧制工艺整体成型；
B.在所述隔音金属层1的内部涂覆隔音粘性层2；所述隔音粘性层2由包括树脂在内的粘性材料组成，涂覆在所述隔音金属层1的内底部表面和四周挡壁的内部表面，涂覆的高度为隔音纤维布层3的厚度；
C.在所述隔音粘性层2上粘结隔音纤维布层3；粘结隔音纤维布层3的过程中可适当加压；
D.在所述隔音纤维布层3的上部浇注隔音芯层4；浇注完之后静置，待所述隔音芯层4凝固；
E.在待所述隔音芯层4凝固的过程中，制备隔音板层5；
F.在所述隔音板层5的上表面涂覆隔音粘性层6；该步骤中的隔音粘性层6与步骤B中的隔音粘性层2相同；
G.在步骤F的所述隔音粘性层6上粘结装饰层7；粘结装饰层7的过程中可适当加压；
H.在所述隔音板层5的下表面涂覆隔音粘性层8；该步骤中的隔音粘性层8与步骤B中的隔音粘性层2相同；
I.将所述隔音板层5的下表面通过隔音粘性层8与凝固的隔音芯层4粘结；粘结装饰层7的过程中可适当加压。
所述隔音金属层1是由泡沫铝制成，具体是将石蜡颗粒、小苏打和铝粉充分混合均匀，模压成坯块，经高温烧结至石蜡颗粒、小苏打至挥发，留下孔隙，形成泡沫铝，并轧制成型；石蜡颗粒、小苏打和铝粉的质量比为2-3:1:10-11。
所述隔音粘性层2,6,8包括以下重量份的组分：不饱和聚酯树脂70-80、硫酸钡颗粒40-50、环氧树脂30-35、PVC树脂25-30、高压聚乙烯20-30、滑石粉20-30、氢氧化镁20-30、纳米粘土10-20、FB阻燃剂10-20、气凝胶粒10-15、矽酸钙10-15、甜菜糖蜜滓8-10、聚异氰酸酯6-8、苯基甲烷5-7、增塑剂5-6、稳定剂4-5和高分子蜡3-5。
所述隔音纤维布层3是由三层纤维布并在相邻纤维布之间夹有纤维网格和吸音颗粒构成，所述纤维布由聚酯纤维和聚丙烯纤维混合制成，两者的重量比为2:1，纤维网格为尼龙材质，吸音颗粒为密胺发泡颗粒。
所述隔音芯层4包括以下重量份的组分：硅酸盐水泥90-100、改性坡缕石粉25-30、锰白云石20-25、石灰15-20份、CPE12-15、硅酸凝胶10-15、聚苯乙烯泡沫10-15、聚丙烯酰胺5-8、十八酸钙盐3-5、羟丙基纤维素钠1.5-2、聚丙烯纤维1-1.5、减水剂0.5-1、水35-40。
所述隔音板层5是由三层石膏板并在相邻石膏板之间涂覆聚脲弹性体构成，所述石膏板中掺有钢纤维和矿渣；每层石膏板厚度为3-5cm，聚脲弹性体厚度为1-2cm，钢纤维和矿渣分别占石膏板总重量的15-20％、5-10％。
实施例2
参见图1，一种超强隔音建筑装饰材料的制备方法，包括以下施工步骤：
A.制备隔音金属层1,；所述隔音金属层1为上部开口且具有四周挡壁和底部的矩形盒子形状，通过轧制工艺整体成型；
B.在所述隔音金属层1的内部涂覆隔音粘性层2；所述隔音粘性层2由包括树脂在内的粘性材料组成，涂覆在所述隔音金属层1的内底部表面和四周挡壁的内部表面，涂覆的高度为隔音纤维布层3的厚度；
C.在所述隔音粘性层2上粘结隔音纤维布层3；粘结隔音纤维布层3的过程中可适当加压；
D.在所述隔音纤维布层3的上部浇注隔音芯层4；浇注完之后静置，待所述隔音芯层4凝固；
E.在待所述隔音芯层4凝固的过程中，制备隔音板层5；
F.在所述隔音板层5的上表面涂覆隔音粘性层6；该步骤中的隔音粘性层6与步骤B中的隔音粘性层2相同；
G.在步骤F的所述隔音粘性层6上粘结装饰层7；粘结装饰层7的过程中可适当加压；
H.在所述隔音板层5的下表面涂覆隔音粘性层8；该步骤中的隔音粘性层8与步骤B中的隔音粘性层2相同；
I.将所述隔音板层5的下表面通过隔音粘性层8与凝固的隔音芯层4粘结；粘结装饰层7的过程中可适当加压。
所述隔音金属层1是由泡沫铝制成，具体是将石蜡颗粒、小苏打和铝粉充分混合均匀，模压成坯块，经高温烧结至石蜡颗粒、小苏打至挥发，留下孔隙，形成泡沫铝，并轧制成型；石蜡颗粒、小苏打和铝粉的质量比为2-3:1:10-11。
所述隔音粘性层2,6,8包括以下重量份的组分：不饱和聚酯树脂70-80、硫酸钡颗粒40-50、环氧树脂30-35、PVC树脂25-30、高压聚乙烯20-30、滑石粉20-30、氢氧化镁20-30、纳米粘土10-20、FB阻燃剂10-20、气凝胶粒10-15、矽酸钙10-15、甜菜糖蜜滓8-10、聚异氰酸酯6-8、苯基甲烷5-7、增塑剂5-6、稳定剂4-5和高分子蜡3-5。
所述隔音纤维布层3是由三层纤维布并在相邻纤维布之间夹有纤维网格和吸音颗粒构成，所述纤维布由聚酯纤维和聚丙烯纤维混合制成，两者的重量比为2:1，纤维网格为尼龙材质，吸音颗粒为密胺发泡颗粒。
所述隔音芯层4包括以下重量份的组分：硅酸盐水泥90-100、改性坡缕石粉25-30、锰白云石20-25、石灰15-20份、CPE12-15、硅酸凝胶10-15、聚苯乙烯泡沫10-15、聚丙烯酰胺5-8、十八酸钙盐3-5、羟丙基纤维素钠1.5-2、聚丙烯纤维1-1.5、减水剂0.5-1、水35-40。
所述隔音板层5是由三层石膏板并在相邻石膏板之间涂覆聚脲弹性体构成，所述石膏板中掺有钢纤维和矿渣；每层石膏板厚度为3-5cm，聚脲弹性体厚度为1-2cm，钢纤维和矿渣分别占石膏板总重量的15-20％、5-10％。
为了进一步提高本发明的技术效果，该实施例中，所述隔音粘性层2,6,8通过以下方法制备：
(1)将纳米粘土、矽酸钙、气凝胶粒、滑石粉和硫酸钡颗粒依次通过管道送入高压反应装置中，充入氮气至压力为1MPa，机械搅拌10-15min后，取出混合物，进行干燥；
(2)向步骤(1)的产品中依次加入不饱和聚酯树脂、环氧树脂和PVC树脂，升温至50-60℃，500-600r/min搅拌10-15min；升温至70℃，缓慢加入剩余其它组分，400-500r/min搅拌10-15min，自然冷却后得最终的产品。
本发明的方法制得的隔音粘性层除了具有上述优点之外，还保持良好的力学性能、隔音性能，还可以保持较低的导热系数，保温隔热。
实施例3
参见图1，一种超强隔音建筑装饰材料的制备方法，包括以下施工步骤：
A.制备隔音金属层1,；所述隔音金属层1为上部开口且具有四周挡壁和底部的矩形盒子形状，通过轧制工艺整体成型；
B.在所述隔音金属层1的内部涂覆隔音粘性层2；所述隔音粘性层2由包括树脂在内的粘性材料组成，涂覆在所述隔音金属层1的内底部表面和四周挡壁的内部表面，涂覆的高度为隔音纤维布层3的厚度；
C.在所述隔音粘性层2上粘结隔音纤维布层3；粘结隔音纤维布层3的过程中可适当加压；
D.在所述隔音纤维布层3的上部浇注隔音芯层4；浇注完之后静置，待所述隔音芯层4凝固；
E.在待所述隔音芯层4凝固的过程中，制备隔音板层5；
F.在所述隔音板层5的上表面涂覆隔音粘性层6；该步骤中的隔音粘性层6与步骤B中的隔音粘性层2相同；
G.在步骤F的所述隔音粘性层6上粘结装饰层7；粘结装饰层7的过程中可适当加压；
H.在所述隔音板层5的下表面涂覆隔音粘性层8；该步骤中的隔音粘性层8与步骤B中的隔音粘性层2相同；
I.将所述隔音板层5的下表面通过隔音粘性层8与凝固的隔音芯层4粘结；粘结装饰层7的过程中可适当加压。
所述隔音金属层1是由泡沫铝制成，具体是将石蜡颗粒、小苏打和铝粉充分混合均匀，模压成坯块，经高温烧结至石蜡颗粒、小苏打至挥发，留下孔隙，形成泡沫铝，并轧制成型；石蜡颗粒、小苏打和铝粉的质量比为2-3:1:10-11。
所述隔音粘性层2,6,8包括以下重量份的组分：不饱和聚酯树脂70-80、硫酸钡颗粒40-50、环氧树脂30-35、PVC树脂25-30、高压聚乙烯20-30、滑石粉20-30、氢氧化镁20-30、纳米粘土10-20、FB阻燃剂10-20、气凝胶粒10-15、矽酸钙10-15、甜菜糖蜜滓8-10、聚异氰酸酯6-8、苯基甲烷5-7、增塑剂5-6、稳定剂4-5和高分子蜡3-5。
所述隔音纤维布层3是由三层纤维布并在相邻纤维布之间夹有纤维网格和吸音颗粒构成，所述纤维布由聚酯纤维和聚丙烯纤维混合制成，两者的重量比为2:1，纤维网格为尼龙材质，吸音颗粒为密胺发泡颗粒。
所述隔音芯层4包括以下重量份的组分：硅酸盐水泥90-100、改性坡缕石粉25-30、锰白云石20-25、石灰15-20份、CPE12-15、硅酸凝胶10-15、聚苯乙烯泡沫10-15、聚丙烯酰胺5-8、十八酸钙盐3-5、羟丙基纤维素钠1.5-2、聚丙烯纤维1-1.5、减水剂0.5-1、水35-40。
所述隔音板层5是由三层石膏板并在相邻石膏板之间涂覆聚脲弹性体构成，所述石膏板中掺有钢纤维和矿渣；每层石膏板厚度为3-5cm，聚脲弹性体厚度为1-2cm，钢纤维和矿渣分别占石膏板总重量的15-20％、5-10％。
为了进一步提高本发明的技术效果，该实施例中，所述各隔音粘性层2,6,8、隔音纤维布层3、隔音芯层4和隔音板层5的厚度和等于隔音金属层1的矩形盒子的深度。
所述气凝胶粒为褐藻胶包裹机制砂的气凝胶粒。
所述隔音芯层4通过以下方法制备：
(1)按照重量份，称取硅酸盐水泥、改性坡缕石粉、锰白云石、石灰、CPE、硅酸凝胶、聚苯乙烯泡沫、聚丙烯酰胺、十八酸钙盐、羟丙基纤维素钠、聚丙烯纤维和减水剂；
(2)将各组分混合搅拌均匀后，加水搅拌得到浇注料，将浇注料进行浇注即可。
本发明的方法制得的隔音芯层除了具有上述优点之外，还能够增强隔音效果和防火性能。
实施例4
一种用于制备超强隔音建筑装饰材料的生产设备，该生产设备呈T字形，T字形水平方向的一端向中间方向依次设置有轧制单元、抓取和涂覆单元、浇筑单元，T字形水平方向的另一端向中间方向依次设置有制备单元、抓取和涂覆单元、粘贴和涂覆单元，T字形水平方向的中间向竖直方向设置有加压固定单元。
其中，轧制单元用于将所述隔音金属层1轧制为矩形盒子形状。抓取和涂覆单元用于将涂覆隔音粘性层2并放置隔音纤维布层3。浇筑单元用于浇注隔音芯层4。在待所述隔音芯层4凝固的过程中，制备单元开始工作，制备隔音板层5。另一抓取和涂覆单元用于在所述隔音板层5的上表面涂覆隔音粘性层6。粘贴和涂覆单元用于在所述隔音粘性层6上粘结装饰层7。最后，凝固后的隔音芯层4与粘结了装饰层7的隔音板层5一同被送至加压固定单元，由此在凝固后的隔音芯层4上通过隔音粘性层8粘接隔音板层5，并加压固定，最终制成超强隔音建筑装饰材料。
此外，为了保证本发明的技术效果，可将上述实施例的技术方案进行合理组合。
由上述实施例可知，本发明的制备方法步骤简单、效率高，生产的建筑装饰材料在保证强度和装饰性的前提下还具有显著的超强隔音效果和其他附加功能性。
本发明中的生产设备结构简单、操作方便，生产效率高，降低了人工使用成本，生产过程中几乎不产生垃圾，实现绿色施工；并且对超强隔音建筑装饰材料不会造成破坏。
本发明的隔音金属层能提高金属组织的密度与强度，以及隔热性(即防火性)、隔音性等，因此具备高度技术的利用价值。
本发明的隔音粘性层适用于各种不同材料之间的粘接，粘结性能强，并且具有优异的隔音效果；声波在隔音粘性层中传播时发生多次反射、散射、折射和绕射实现能量耗散，赋予了材料突出的高隔声性能和高劲度。适度粘弹性和良好界面既增大了材料阻尼，抑制了共振频率和共振区的上限，提高了材料在低频率区的隔声量，又赋予材料较高的拉伸性能、撕裂性能和韧性。
隔音纤维布层的三维网格结构，使得声波能迅速有效的进入孔隙的内部并转变为孔隙的震动被消耗，从而消除反射声能，吸音效果大大提高；吸音颗粒之间不规则的在纤维网格里形成更细微的空隙，增加了空隙内空气粘滞阻力，使得声波能量被有效的吸收，提高了吸音降噪效果。隔音芯层可获得良好的减震吸音、隔热保温效果，大幅减低了室内热量的快速散失，特别适合对噪音和室温舒适性均有较高要求的室内装饰空间。隔音板层具有良好的隔音效果，且具有施工方便、安全环保等特点。
本发明制备的产品利用多层不同结构的隔音层的隔音属性的组合，大大提高了产品的隔音性能。
以上所述，仅是本发明的较佳实施例而已，并非是对本发明作其它形式的限制，任何熟悉本专业的技术人员可能利用上述揭示的技术内容加以变更或改型为等同变化的等效实施例。但是凡是未脱离本发明技术方案内容，依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化与改型，仍属于本发明技术方案的保护范围。

Claims (7)

1.一种超强隔音建筑装饰材料的制备方法，其特征在于，包括以下施工步骤：
A.制备隔音金属层(1)；所述隔音金属层(1)为上部开口且具有四周挡壁和底部的矩形盒子形状，通过轧制工艺整体成型；
B.在所述隔音金属层(1)的内部涂覆隔音粘性层(2)；所述隔音粘性层(2)由包括树脂在内的粘性材料组成，涂覆在所述隔音金属层(1)的内底部表面和四周挡壁的内部表面，涂覆的高度为隔音纤维布层(3)的厚度；
C.在所述隔音粘性层(2)上粘结隔音纤维布层(3)；粘结隔音纤维布层(3)的过程中可适当加压；
D.在所述隔音纤维布层(3)的上部浇注隔音芯层(4)；浇注完之后静置，待所述隔音芯层(4)凝固；
E.在待所述隔音芯层(4)凝固的过程中，制备隔音板层(5)；
F.在所述隔音板层(5)的上表面涂覆隔音粘性层(6)；该步骤中的隔音粘性层(6)与步骤B中的隔音粘性层(2)相同；
G.在步骤F的所述隔音粘性层(6)上粘结装饰层(7)；粘结装饰层(7)的过程中可适当加压；
H.在所述隔音板层(5)的下表面涂覆隔音粘性层(8)；该步骤中的隔音粘性层(8)与步骤B中的隔音粘性层(2)相同；
I.将所述隔音板层(5)的下表面通过隔音粘性层(8)与凝固的隔音芯层(4)粘结；粘结装饰层(7)的过程中可适当加压。
2.根据权利要求1所述的制备方法，其特征在于，所述隔音金属层(1)是由泡沫铝制成，具体是将石蜡颗粒、小苏打和铝粉充分混合均匀，模压成坯块，经高温烧结至石蜡颗粒、小苏打至挥发，留下孔隙，形成泡沫铝，并轧制成型；石蜡颗粒、小苏打和铝粉的质量比为2-3:1:10-11。
3.根据权利要求1-2所述的制备方法，其特征在于，所述隔音粘性层(2,6,8)包括以下重量份的组分：不饱和聚酯树脂70-80、硫酸钡颗粒40-50、环氧树脂30-35、PVC树脂25-30、高压聚乙烯20-30、滑石粉20-30、氢氧化镁20-30、纳米粘土10-20、FB阻燃剂10-20、气凝胶粒10-15、矽酸钙10-15、甜菜糖蜜滓8-10、聚异氰酸酯6-8、苯基甲烷5-7、增塑剂5-6、稳定剂4-5和高分子蜡3-5。
4.根据权利要求3所述的制备方法，其特征在于，所述隔音纤维布层(3)是由三层纤维布并在相邻纤维布之间夹有纤维网格和吸音颗粒构成，所述纤维布由聚酯纤维和聚丙烯纤维混合制成，两者的重量比为2:1，纤维网格为尼龙材质，吸音颗粒为密胺发泡颗粒。
5.根据权利要求3-4所述的制备方法，其特征在于，所述隔音芯层(4)包括以下重量份的组分：硅酸盐水泥90-100、改性坡缕石粉25-30、锰白云石20-25、石灰15-20份、CPE12-15、硅酸凝胶10-15、聚苯乙烯泡沫10-15、聚丙烯酰胺5-8、十八酸钙盐3-5、羟丙基纤维素钠1.5-2、聚丙烯纤维1-1.5、减水剂0.5-1、水35-40。
6.根据权利要求5所述的制备方法，其特征在于，所述隔音板层(5)是由三层石膏板并在相邻石膏板之间涂覆聚脲弹性体构成，所述石膏板中掺有钢纤维和矿渣；每层石膏板厚度为3-5cm，聚脲弹性体厚度为1-2cm，钢纤维和矿渣分别占石膏板总重量的15-20％、5-10％。
7.一种用于制备超强隔音建筑装饰材料的生产设备，其特征在于，该生产设备呈T字形，T字形水平方向的一端向中间方向依次设置有轧制单元、抓取和涂覆单元、浇筑单元，T字形水平方向的另一端向中间方向依次设置有制备单元、抓取和涂覆单元、粘贴和涂覆单元，T字形水平方向的中间向竖直方向设置有加压固定单元。
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