CN113305049A - Flaky material defective product and sample separation and collection device and removing device - Google Patents
Flaky material defective product and sample separation and collection device and removing device Download PDFInfo
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- CN113305049A CN113305049A CN202010125760.0A CN202010125760A CN113305049A CN 113305049 A CN113305049 A CN 113305049A CN 202010125760 A CN202010125760 A CN 202010125760A CN 113305049 A CN113305049 A CN 113305049A
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- sample
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- defective product
- storage box
- separating
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/38—Collecting or arranging articles in groups
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- Separation, Sorting, Adjustment, Or Bending Of Sheets To Be Conveyed (AREA)
Abstract
The invention discloses a device for separating and collecting defective flaky material and a sample and a rejecting device; the separation and collection device comprises a separation box, a defective product storage box, a sample storage box, a partition plate and a partition plate switching device; the removing device comprises a transmission mechanism, a removing channel, a removing mechanism and the separating and collecting device. The invention realizes the separate collection of the inferior-quality products and the samples, and can not cause confusion.
Description
Technical Field
The invention relates to the technical field of production of flat printed products, packaging bags, paper and other flaky materials, in particular to a separation and collection device and an eliminating device for defective products and samples of flaky materials.
Background
After sheet materials such as plane presswork, packaging bags, paper and the like are produced, the subsequent processes such as stacking, finishing, packaging, bundling and the like are required, the production process is ended, and the product can be delivered from a factory at any time.
If automatic and mechanical stacking arrangement and packaging are adopted to bundle the sheet materials, defective products are often required to be removed and sampling detection is often required. The applicant of the present invention previously filed an invention patent with application number CN201910528708.7, and the disclosed rejecting device can automatically reject the defective products. In addition, in actual production, the rejecting device can be used for sampling and detecting samples, the rejecting mechanism executes rejecting motion when sampling is needed according to a set program, and rejected sheet materials are sampling samples.
However, the rejecting device is not provided with a separating and collecting device for the inferior-quality products and the samples, when the rejecting device is used for rejecting the inferior-quality products and sampling and detecting, the rejected inferior-quality products and the samples are mixed together below the rejecting channel, and the defective products and the samples cannot be distinguished from the samples.
Disclosure of Invention
The invention aims to provide a device for separating and collecting inferior-quality products and samples of sheet materials and a removing device, which can separate and collect the removed inferior-quality products and the samples without confusion.
In order to achieve the above purpose, the invention adopts the technical scheme that:
the invention discloses a separation and collection device for defective products and samples of flaky materials, which comprises a separation box, a defective product storage box, a sample storage box, a partition plate and a partition plate switching device, wherein the separation box is arranged on the separation box; the separation box is positioned above the defective product storage box and the sample storage box, a sheet material inlet is formed in the upper portion of the separation box, a sheet material outlet is formed in the lower portion of the separation box, a defective product inlet is formed in the upper portion of the defective product storage box, and a sample inlet is formed in the upper portion of the sample storage box; the separator is arranged in the separation box, and the separator switching device is used for driving the separator to switch between a defective product collection position and a sample collection position; in the defective product collecting position, the partition plate guides the sheet material outlet of the separating box to a defective product inlet of the defective product storage box; in the sample collection position, the baffle directs the sheet material outlet of the separator box to the sample inlet of the sample storage box.
Preferably, the partition plate switching device includes a partition plate swinging mechanism for driving the partition plate to swing between the defective product collecting position and the sample collecting position.
As a preferred technical scheme, a rotating shaft is arranged on the partition plate, and the end part of the rotating shaft is connected with the output end of the partition plate swinging mechanism.
According to a preferable technical scheme, the partition plate swinging mechanism is a swinging air cylinder, a swinging hydraulic cylinder or a swinging electric cylinder.
According to a preferable technical scheme, the partition plate swinging mechanism comprises a crank connecting rod mechanism, a crank of the crank connecting rod mechanism is connected with the rotating shaft, and a connecting rod of the crank connecting rod mechanism is connected with the telescopic device.
According to a preferable technical scheme, a defective product taking port is formed in the defective product storage box, and a sample taking port is formed in the sample storage box.
The invention also discloses a defective flaky material and sample removing device which comprises a transmission mechanism, a removing channel, a removing mechanism and the separating and collecting device, wherein the removing channel comprises a gap on the transmission mechanism, the removing mechanism is positioned above the removing channel, the removing mechanism is used for removing flaky materials downwards from the removing channel, the separating and collecting device is positioned below the removing channel, and a flaky material inlet of the separating box is opposite to the removing channel.
As an optimized technical scheme, the transmission mechanism comprises a first-stage transmission mechanism and a second-stage transmission mechanism, the discharge end of the first-stage transmission mechanism is connected with the feed end of the second-stage transmission mechanism, and a clearance between the discharge end of the first-stage transmission mechanism and the feed end of the second-stage transmission mechanism forms a rejection channel.
As a preferred technical scheme, the removing mechanism comprises a removing executing device, the removing executing device comprises a pressing module and/or a guiding module, the removing executing device is positioned above the removing channel, and the removing executing device can move up and down; when the removing execution device extends downwards, the guide module is used for guiding the flaky materials to the removing channel, and the pressing module is used for pressing the flaky materials downwards towards the removing channel.
As a preferable technical scheme, the surface of the guide module facing the transmission mechanism is an arc surface or an inclined surface, and when the removing execution device extends downwards, the arc surface or the inclined surface of the guide module extends to the removing channel from the rear upper part of the removing channel; when the removing execution device extends downwards, the pressing module extends into the removing channel from the upper part of the removing channel.
As a preferred technical scheme, the removing mechanism further comprises a removing driving device, and the removing driving device is used for driving the removing executing device to move up and down; the removing driving device is a cylinder, a hydraulic cylinder, an electric cylinder, a linear motor, a gear-rack transmission mechanism, a nut-screw mechanism or a motor belt transmission mechanism, and a moving part of the removing driving device is connected with the removing executing device.
The invention has the beneficial effects that:
the invention designs a special inferior-quality product and sample separation and collection device, the separation and collection device is provided with a partition plate capable of switching positions, and the partition plate switches between the inferior-quality product collection position and the sample collection position according to an instruction of a control system; when the partition plate is at the defective product collecting position, the rejected flaky materials fall into the separation box and fall into the defective product storage box from the flaky material outlet along the channel communicated with the partition plate; when the partition plate is at the sample collecting position, the rejected flaky materials fall into the separation box and then fall into the sample storage box from the flaky material outlet along the channel communicated with the partition plate; therefore, the invention realizes the separate collection of the inferior products and the samples without causing confusion.
Drawings
FIG. 1 is a schematic view showing the construction of a defective piece goods and sample separating and collecting apparatus in example 1;
FIG. 2 is a schematic view showing the construction of the inferior and sample separating and collecting apparatus for sheet materials according to example 1 (with a side panel of the separating box removed and the partition plate in the inferior collecting position);
FIG. 3 is a schematic view showing the construction of the inferior and sample separating and collecting apparatus for sheet materials according to example 1 (with a side panel of the separating box removed and the partition plate in the sample collecting position);
FIG. 4 is a schematic view showing the construction of a defective piece goods and sample separating and collecting apparatus in example 2;
FIG. 5 is a schematic view showing the construction of the inferior and sample separating and collecting apparatus for sheet materials according to example 2 (with a side panel of the separating box removed and the partition plate in the inferior collecting position);
FIG. 6 is a schematic view showing the structure of a defective sheet material and sample removing apparatus according to example 3 (only one set of removing mechanisms is shown).
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described with reference to the accompanying drawings.
The sheet material can be various forms of sheet materials such as plane printed matters, packaging bags, paper and the like, and is suitable for the invention.
The connection means that the two mechanisms are contacted or close to each other, so that the sheet materials of the upstream mechanism can be smoothly conveyed to the downstream mechanism.
The defective products of the present invention generally refer to defective products occurring in the manufacturing process of the sheet-like materials, such as cutting errors, printing errors, defective heat-sealed edges, and the like. Under special conditions, the defective products can also comprise a small amount of piled and scattered sheet materials caused by conveying pause and the like in the transmission process, and the defective products are removed to avoid influencing the operation of subsequent working sections.
The front direction refers to the forward direction of the conveying mechanism for conveying the sheet materials, and the rear direction refers to the forward direction of the conveying mechanism for conveying the sheet materials. The rear upper part of the invention means that a part of the arc-shaped surface or the inclined surface of the guide module is positioned above the removing channel in the vertical direction and is positioned behind the removing channel in the horizontal direction.
According to the invention, the removing executing device can only comprise the pressing module, the guiding module, the pressing module and the guiding module.
Example 1
The inferior-quality and sample separating and collecting device for sheet materials of example 1 is shown in fig. 1 to 3, and comprises a separating box 1, a inferior-quality storing box 2, a sample storing box 3, a partition plate 4 and a partition plate switching device 5; the separation box 1 is positioned above the defective product storage box 2 and the sample storage box 3, a sheet material inlet 1a is formed in the upper portion of the separation box 1, a sheet material outlet 1b is formed in the lower portion of the separation box 1, a defective product inlet 2a is formed in the upper portion of the defective product storage box 2, and a sample inlet 3a is formed in the upper portion of the sample storage box 3; the partition plate 4 is arranged in the separation box 1, and the partition plate switching device 5 is used for driving the partition plate 4 to switch between a defective product collecting position and a sample collecting position; in the defective product collecting position, the partition plate 4 guides the sheet material outlet 1b of the separation tank 1 to the defective product inlet 2a of the defective product storage tank 2; in the sample collection position, the partition 4 directs the sheet material outlet 1b of the separator tank 1 to the sample inlet 3a of the sample storage tank 3.
When finding inferior-quality sheet materials and preparing to execute inferior-quality product removing action, the controller instructs the partition plate switching device 5 to drive the partition plate 4 to switch to a inferior-quality product collecting position, and the removed sheet materials fall into the separating box 1 from the sheet material inlet 1a and then fall into the inferior-quality product storage box 2 from the sheet material outlet 1b along a channel communicated with the partition plate 4; when a sampling and rejecting action is to be performed (a program can be set to be counting sampling, timing sampling or manual sampling), the controller instructs the partition plate switching device 5 to drive the partition plate 4 to switch to the sample collecting position, and rejected sheet materials fall into the separation box 1 from the sheet material inlet 1a and then fall into the sample storage box 3 from the sheet material outlet 1b along a channel communicated with the partition plate 4. Therefore, the separate collection of the inferior products and the samples is realized, and no confusion is caused.
As one of the way of the separator switching position, the separator switching device 5 includes a separator swinging mechanism 6, the separator swinging mechanism 6 being for driving the separator 4 to swing between the inferior-quality product collecting position and the sample collecting position; the partition plate 4 is provided with a rotating shaft, and the end part of the rotating shaft is connected with the output end of the partition plate swinging mechanism 6; the partition swing mechanism 6 may be a swing cylinder, a swing hydraulic cylinder, a swing electric cylinder, or other devices capable of performing a swing motion.
The defective product storage box 2 is provided with a defective product taking port 2b, and the sample storage box 3 is provided with a sample taking port 3b for taking out a defective product and a sample respectively.
Example 2
The inferior and sample separating and collecting device of example 2 is shown in fig. 4 to 5, and the separating and collecting device is different from example 1 in that: the baffle 4 is provided with a rotating shaft, the baffle swinging mechanism 6 comprises a crank connecting rod mechanism, a crank 6a of the crank connecting rod mechanism is connected with the rotating shaft, and a connecting rod 6b of the crank connecting rod mechanism is connected with a telescopic device 6 c. In this embodiment, the expansion device 6c is a cylinder. The telescopic motion of the telescopic device 6c is converted into the rotary motion of the rotating shaft through the crank link mechanism, so that the partition plate 4 is driven to swing between the defective product collecting position and the sample collecting position.
Example 3
The defective sheet material and sample removing device according to example 3 is shown in fig. 6, and the removing device includes a conveying mechanism 7, a removing channel 8, a removing mechanism, and the separating and collecting device according to example 1, where the removing channel 8 includes a gap on the conveying mechanism 7, the removing mechanism is located above the removing channel 8, the removing mechanism is used to remove the sheet material from the removing channel 8 downward, the separating and collecting device is located below the removing channel 8, and the sheet material inlet of the separation box 1 faces the removing channel 8.
The rejecting mechanism can be used for executing a defective product rejecting action and a sampling rejecting action, rejected sheet materials fall into the separating box 1 from the rejecting channel 8, then the defective products fall into the defective product storage box 2 through the separating action of the separating box 1 in the embodiment 1, and samples fall into the sample storage box 3.
In this embodiment, the transmission mechanism 7 includes a first-stage transmission mechanism 7a and a second-stage transmission mechanism 7b, the discharge end of the first-stage transmission mechanism 7a is connected with the feed end of the second-stage transmission mechanism 7b, and a clearance between the discharge end of the first-stage transmission mechanism 7a and the feed end of the second-stage transmission mechanism 7b forms a rejection channel 8. Of course, other design ideas can be adopted for the removing channel, for example, a slit gap is formed in the middle of the transmission mechanism, and the slit forms the removing channel.
As one of the structural forms of the removing mechanism, the removing mechanism comprises a removing executing device 9, the removing executing device 9 comprises a pressing module and/or a guiding module, the removing executing device 9 is positioned above the removing channel 8, and the removing executing device 9 can move up and down; when the removing executing device 9 extends downwards, the guiding module is used for guiding the sheet materials to the removing channel 8, and the pressing module is used for pressing the sheet materials downwards towards the removing channel 8.
As one of the structural forms of the guiding module, the surface of the guiding module facing the transmission mechanism is an arc surface or an inclined surface, and when the removing executing device 9 extends downwards, the arc surface or the inclined surface of the guiding module extends to the removing channel 8 from the rear upper part of the removing channel 8.
As one of the structural forms of the downward pressing module, when the removing executing device 9 extends downward, the downward pressing module extends into the removing channel 8 from above the removing channel 8.
The removing executing device can only comprise a pressing module or only comprise a guiding module, and the removing purpose can be achieved. When the removing execution device comprises the pressing module and the guiding module at the same time, the removing execution device is a preferable scheme, in the embodiment, the guiding module is located behind the pressing module, and the guiding module and the pressing module are integrally arranged.
As one of the up-and-down moving modes of the removing executing device, the removing mechanism further comprises a removing driving device 10, and the removing driving device 10 is used for driving the removing executing device 9 to move up and down; the removing driving device 10 can be various devices capable of performing vertical reciprocating motion, such as an air cylinder, a hydraulic cylinder, an electric cylinder, a linear motor, a gear-rack transmission mechanism, a nut-screw mechanism, a motor-belt transmission mechanism and the like, a moving part of the removing driving device 10 is connected with the removing executing device 9, and the air cylinder is adopted in the embodiment.
The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (11)
1. The utility model provides a flaky material substandard product and sample separation collection device which characterized in that: the separation and collection device comprises a separation box, a defective product storage box, a sample storage box, a partition plate and a partition plate switching device;
the separation box is positioned above the defective product storage box and the sample storage box, a sheet material inlet is formed in the upper portion of the separation box, a sheet material outlet is formed in the lower portion of the separation box, a defective product inlet is formed in the upper portion of the defective product storage box, and a sample inlet is formed in the upper portion of the sample storage box;
the separator is arranged in the separation box, and the separator switching device is used for driving the separator to switch between a defective product collection position and a sample collection position; in the defective product collecting position, the partition plate guides the sheet material outlet of the separating box to a defective product inlet of the defective product storage box; in the sample collection position, the baffle directs the sheet material outlet of the separator box to the sample inlet of the sample storage box.
2. The inferior product and sample separating and collecting device of claim 1, wherein: the partition plate switching device comprises a partition plate swinging mechanism which is used for driving the partition plate to swing between a defective product collecting position and a sample collecting position.
3. The inferior product and sample separating and collecting device of claim 2, wherein: the baffle is provided with a rotating shaft, and the end part of the rotating shaft is connected with the output end of the baffle swinging mechanism.
4. The inferior product and sample separating and collecting device of claim 3, wherein: the partition plate swinging mechanism is a swinging air cylinder, a swinging hydraulic cylinder or a swinging electric cylinder.
5. The inferior product and sample separating and collecting device of claim 3, wherein: the baffle swing mechanism comprises a crank connecting rod mechanism, a crank of the crank connecting rod mechanism is connected with the rotating shaft, and a connecting rod of the crank connecting rod mechanism is connected with the telescopic device.
6. The inferior product and sample separating and collecting device of claim 1, wherein: and a defective product material taking port is arranged on the defective product storage box, and a sample material taking port is arranged on the sample storage box.
7. The utility model provides a slice material substandard product and sample removing devices which characterized in that: the removing device comprises a conveying mechanism, a removing channel, a removing mechanism and the separating and collecting device of any one of claims 1 to 6, wherein the removing channel comprises a gap on the conveying mechanism, the removing mechanism is positioned above the removing channel, the removing mechanism is used for removing the sheet materials downwards from the removing channel, the separating and collecting device is positioned below the removing channel, and the sheet material inlet of the separating box is opposite to the removing channel.
8. The defective and sample removing apparatus as claimed in claim 7, wherein: the conveying mechanism comprises a first-stage conveying mechanism and a second-stage conveying mechanism, the discharge end of the first-stage conveying mechanism is connected with the feed end of the second-stage conveying mechanism, and a clearance between the discharge end of the first-stage conveying mechanism and the feed end of the second-stage conveying mechanism forms a rejection channel.
9. The defective and sample removing apparatus as claimed in claim 7, wherein: the removing mechanism comprises a removing executing device, the removing executing device comprises a pressing module and/or a guiding module, the removing executing device is positioned above the removing channel, and the removing executing device can move up and down; when the removing execution device extends downwards, the guide module is used for guiding the flaky materials to the removing channel, and the pressing module is used for pressing the flaky materials downwards towards the removing channel.
10. The defective and sample removing apparatus as claimed in claim 9, wherein: the surface of the guide module facing the transmission mechanism is an arc surface or an inclined surface, and when the removing execution device extends downwards, the arc surface or the inclined surface of the guide module extends to the removing channel from the rear upper part of the removing channel; when the removing execution device extends downwards, the pressing module extends into the removing channel from the upper part of the removing channel.
11. The defective and sample removing apparatus as claimed in claim 9, wherein: the removing mechanism also comprises a removing driving device, and the removing driving device is used for driving the removing executing device to move up and down; the removing driving device is a cylinder, a hydraulic cylinder, an electric cylinder, a linear motor, a gear-rack transmission mechanism, a nut-screw mechanism or a motor belt transmission mechanism, and a moving part of the removing driving device is connected with the removing executing device.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010125760.0A CN113305049A (en) | 2020-02-27 | 2020-02-27 | Flaky material defective product and sample separation and collection device and removing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010125760.0A CN113305049A (en) | 2020-02-27 | 2020-02-27 | Flaky material defective product and sample separation and collection device and removing device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN113305049A true CN113305049A (en) | 2021-08-27 |
Family
ID=77370422
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010125760.0A Pending CN113305049A (en) | 2020-02-27 | 2020-02-27 | Flaky material defective product and sample separation and collection device and removing device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN113305049A (en) |
-
2020
- 2020-02-27 CN CN202010125760.0A patent/CN113305049A/en active Pending
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