CN113275078A - Loofah sponge taking and shell breaking process - Google Patents
Loofah sponge taking and shell breaking process Download PDFInfo
- Publication number
- CN113275078A CN113275078A CN202110611695.7A CN202110611695A CN113275078A CN 113275078 A CN113275078 A CN 113275078A CN 202110611695 A CN202110611695 A CN 202110611695A CN 113275078 A CN113275078 A CN 113275078A
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- loofah
- shaft
- roller
- sides
- sliding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C4/00—Crushing or disintegrating by roller mills
- B02C4/02—Crushing or disintegrating by roller mills with two or more rollers
- B02C4/08—Crushing or disintegrating by roller mills with two or more rollers with co-operating corrugated or toothed crushing-rollers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/12—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis
- B26D1/14—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter
- B26D1/143—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter rotating about a stationary axis
- B26D1/147—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter rotating about a stationary axis with horizontal cutting member
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/27—Means for performing other operations combined with cutting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B9/00—Presses specially adapted for particular purposes
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Food Science & Technology (AREA)
- Crushing And Pulverization Processes (AREA)
Abstract
The invention relates to a loofah sponge taking process, in particular to a loofah sponge taking and shell breaking process. The invention provides a loofah sponge taking and breaking process, which comprises a base, a mounting seat, a motor, a bin plate, a bin hopper, a first shaft lever, a multi-groove belt wheel, a second shaft lever, a large belt wheel, a first belt, a gear and the like; base one side fixedly connected with mount pad installs the motor on the mount pad, has first axostylus axostyle through the coupling joint on the output shaft of motor, installs a pair of storehouse board on the base. According to the shell breaking device, the loofah is placed in the bin, the loofah passes through the buffer conveying roller to form a first shell breaking process, the loofah passes through the rotary circular blade to achieve a second shell breaking process, the loofah passes through the bearing sliding plate, and the pressure plate is used for approaching the bearing sliding plate, so that a third shell breaking process is achieved, the surface of the loofah meets the shell breaking requirements through the three shell breaking processes of the surface of the loofah, and the loofah can be soaked to rot the surface of the loofah conveniently.
Description
Technical Field
The invention relates to a loofah sponge taking process, in particular to a loofah sponge taking and shell breaking process.
Background
The loofah sponge is mainly in a long round shape formed by criss-cross vascular bundles, the two ends of the loofah sponge are slightly thin, the diameter of the loofah sponge is 5-10 cm, the loofah sponge has different lengths, the surface of the loofah sponge is yellowish-white and rough, residual peels and pulps can be seen sometimes, the loofah sponge is light in weight, tough in quality and rich in elasticity, 3 cavities are formed in the cross section, and residual black seeds can be seen occasionally. Light smell, bland taste. The seeds are preferably big, complete, clean, tough, yellowish white and without seeds.
Generally, the standard of picking is that the melon body becomes hard from soft, the melon handle turns yellow, the melon base becomes soft and has a yellow ring belt, a slight sudden crack sound can be heard when the melon base is pinched by hands, and the concavity of the melon base gradually increases. Peeling, picking fructus Luffae, and peeling to obtain retinervus Luffae fructus; peeling is carried out by breaking peel of fresh melon with stick or cutting peel, soaking in river for several days, removing peel, spreading for drying, and removing seed to obtain retinervus Luffae fructus.
Before the loofah is soaked in sponge water, workers need to break the loofah skin and cut the loofah skin through a stick so that the loofah skin can be soaked and rotten more easily.
Aiming at the loofah skin breaking process in the loofah sponge taking process at present, a device for replacing manual loofah skin breaking process for quickly breaking the loofah skin and scraping the loofah skin to break the loofah skin is specially developed.
Disclosure of Invention
The invention aims to overcome the defects that the current mode of knocking loofah by using a stick needs to knock and move loofah, more manpower is wasted for crushing the loofah epidermis in batches, and the efficiency of manually knocking the loofah epidermis is low, so that the loofah epidermis is not suitable for batch operation.
The technical scheme is as follows: a loofah sponge taking and shell breaking process comprises a base, a mounting seat, a motor, bin plates, bin hoppers, a first shaft rod, a multi-groove belt wheel, a second shaft rod, large belt wheels, a first belt, gears, a buffer conveying roller and a loofah sponge skin cutting mechanism, wherein the mounting seat is fixedly connected to one side of the base, the motor is mounted on the mounting seat, a first shaft rod is connected to an output shaft of the motor through a coupler, a pair of bin plates are mounted on the base, the first shaft rod is rotatably connected with the bin plates on two sides, the bin hoppers are connected to the bin plates on two sides, the multi-groove belt wheel is connected to the first shaft rod, a pair of second shaft rods are rotatably connected to the bin plates on two sides, one side, close to the multi-groove belt wheel, of one second shaft rod is connected with the large belt wheel, the first belt is wound between the large belt wheel and the multi-groove belt wheel, one sides, close to the large belt wheels, of the two second shaft rods are respectively connected with the gears, the two sides are meshed with the buffer conveying roller, the chamber plates at two sides are connected with a loofah sponge skin cutting mechanism, and the loofah sponge skin cutting mechanism is connected with a multi-groove belt wheel of the motor.
Optionally, the buffer conveying roller comprises a roller, slide bars, arc friction plates and a first spring, the roller is fixedly connected to the second shaft lever, the roller is slidably connected to a plurality of slide bars, an arc friction plate is fixedly connected to the top end of each row of slide bars, a first spring is sleeved on each slide bar, one end of each first spring is connected to the roller, the other end of each first spring is connected to the arc friction plate, and the arc friction plates can slide towards the center of the roller through the slide bars.
Optionally, the mechanism for cutting the loofah sponge skin comprises a third shaft rod, a small belt wheel, circular blades and a second belt, the third shaft rod is rotatably connected to the bin plates on the two sides, the third shaft rod is close to the small belt wheel fixedly connected to one side of the multi-groove belt wheel, the second belt is wound on the small belt wheel and the multi-groove belt wheel, the third shaft rod is uniformly and fixedly connected with the circular blades at intervals, and the circular blades are close to the buffer conveying roller below the circular blades.
Optionally, the base is further provided with a bracket and special-shaped guide rods, the bracket is fixedly connected to the lower portion of the buffering conveying roller on the base, a plurality of special-shaped guide rods are connected to the bracket at even intervals, the other ends of the special-shaped guide rods are arranged between the blades, and the special-shaped guide rods are located between the circular blades and the lower buffering conveying roller.
Optionally, the device further comprises a bearing sliding plate, a sliding block, a guide rod, a second spring and a pressing plate, wherein the bearing sliding plate is fixedly connected with the two side bin plates in an inclined mode, one side of the bearing sliding plate is close to the special-shaped guide rod, sliding grooves are formed in the two side bin plates, the sliding blocks are connected in the sliding grooves, the right guide rod is fixedly connected in the sliding grooves in a vertical mode, the guide rod is connected with the sliding block in a sliding mode, the second spring is sleeved on the guide rod and located below the sliding block, and the pressing plate is connected to the inner sides of the sliding blocks on the two sides.
Optionally, the device further comprises a cam, an L-shaped rod and a roller, the cam is connected to the first shaft rod, the L-shaped rods are fixedly connected to the lower portions of the two side sliding blocks, the roller is rotatably connected to the other end of each L-shaped rod, and the roller is in contact with the cam.
The invention has the beneficial effects that: according to the shell breaking device, the loofah is placed in the bin, the loofah passes through the buffer conveying roller to form a first shell breaking process, the loofah passes through the rotary circular blade to achieve a second shell breaking process, the loofah passes through the bearing sliding plate, and the pressure plate is used for approaching the bearing sliding plate, so that a third shell breaking process is achieved, the surface of the loofah meets the shell breaking requirements through the three shell breaking processes of the surface of the loofah, and the loofah can be soaked to rot the surface of the loofah conveniently.
Drawings
Fig. 1 is a schematic perspective view of the present invention.
Fig. 2 is a schematic perspective view of the power unit of the present invention.
Fig. 3 is a schematic perspective view of the buffer transfer roller according to the present invention.
Fig. 4 is a schematic perspective view of the mechanism for cutting the vegetable sponge skin according to the present invention.
Fig. 5 is a schematic perspective view of the interior of the present invention.
The parts are labeled as follows: 1: base, 2: mount pad, 3: motor, 4: a deck, 401: hopper, 5: first shaft, 6: multiple groove belt wheel, 7: second shaft, 8: large belt pulley, 9: first belt, 10: gear, 11: buffer transport roller, 1101: roller, 1102: slide bar, 1103: arc-shaped friction plate, 1104: first spring, 12: third shaft, 13: small pulley, 14: circular blade, 15: second belt, 16: bracket, 17: shaped guide bar, 18: cam, 19: load-bearing skid, 402: chute, 20: slider, 21: guide rod, 22: second spring, 23: platen, 24: l-shaped rod, 25: and a roller.
Detailed Description
Embodiments of the present invention will be described below with reference to the drawings.
Example 1
A loofah sponge taking and breaking process comprises a base 1, a mounting seat 2, a motor 3, bin plates 4, a bin hopper 401, a first shaft lever 5, a multi-groove belt wheel 6, a second shaft lever 7, a large belt wheel 8, a first belt 9, a gear 10, a buffer conveying roller 11 and a loofah sponge skin cutting mechanism, wherein the mounting seat 2 is fixedly connected to one side of the base 1, the motor 3 is mounted on the mounting seat 2, the first shaft lever 5 is connected to an output shaft of the motor 3 through a coupler, a pair of bin plates 4 are mounted on the base 1, the first shaft lever 5 is rotatably connected with the bin plates 4 on two sides, the bin plates 4 on two sides are connected with the bin hopper 401, the multi-groove belt wheel 6 is connected to the first shaft lever 5, a pair of second shaft levers 7 is rotatably connected to the bin plates 4 on two sides, one side of one second shaft lever 7 close to the multi-groove belt wheel 6 is connected with the large belt wheel 8, and the first belt 9 is wound between the large belt wheel 8 and the multi-groove belt wheel 6, two second axostylus axostyle 7 are close to big band pulley 8 one side and all are connected with a gear 10, and both sides gear 10 meshes, are connected with buffering transfer drum 11 on two second axostylus axostyle 7, are connected with cutting luffa vegetable sponge crust mechanism on the storehouse board 4 of both sides, and cutting luffa vegetable sponge crust mechanism is connected with the multislot band pulley 6 of motor 3.
When the device is used for breaking the shell of the loofah, the loofah is placed in the bin 401, the motor 3 is started, the motor 3 drives the large belt wheel 8 to rotate through the multi-groove belt wheel 6, the large belt wheel 8 drives the second shaft rod 7 to rotate, gears 10 on the second shaft rods 7 on two sides are meshed, the buffer conveying rollers 11 clamp the loofah sliding in the bin 401 to move towards the loofah sponge skin cutting mechanism, the loofah deforms and splits the portion of the loofah shell through the two buffer conveying rollers 11, a loofah shell breaking process with a certain effect is achieved, seven cracks are formed in the loofah skin through the rotating loofah sponge skin cutting mechanism, and the loofah after the shell breaking is finished is placed in water to be soaked.
Example 2
Based on the embodiment 1, as shown in fig. 3, the buffer conveying roller 11 includes a roller 1101, a sliding rod 1102, an arc-shaped friction plate 1103 and a first spring 1104, the roller 1101 is fixedly connected to the second shaft 7, a plurality of sliding rods 1102 are slidably connected to the roller 1101, an arc-shaped friction plate 1103 is fixedly connected to a top end of each row of sliding rods 1102, a first spring 1104 is sleeved on each sliding rod 1102, one end of the first spring 1104 is connected to the roller 1101, the other end of the first spring 1104 is connected to the arc-shaped friction plate 1103, and the arc-shaped friction plate 1103 can slide toward a central portion of the roller 1101 through the sliding rod 1102.
When loofah passes through the two side buffering conveying rollers 11, the arc-shaped friction plates 1103 clamping loofah at two sides press the sliding rod 1102 to move towards the rolling shaft 1101, at the moment, the first spring 1104 is compressed, the buffered arc-shaped friction plates 1103 can be suitable for loofah with different thicknesses, when the arc-shaped friction plates 1103 clamping loofah at two sides are separated from the clamping state, the first spring 1104 rebounds and resets, and at the moment, the arc-shaped friction plates 1103 also reset.
Example 3
On the basis of embodiment 2, as shown in fig. 4, the mechanism for cutting the loofah sponge skin comprises a third shaft 12, a small belt pulley 13, a circular blade 14 and a second belt 15, the third shaft 12 is rotatably connected to the bin plates 4 at two sides, the small belt pulley 13 is fixedly connected to one side of the third shaft 12 close to the multi-groove belt pulley 6, the second belt 15 is wound on the small belt pulley 13 and the multi-groove belt pulley 6, the circular blades 14 are fixedly connected to the third shaft 12 at regular intervals, and the circular blade 14 is close to the lower buffer conveying roller 11.
When the motor 3 rotates, the multi-groove belt wheel 6 on the motor drives the small belt wheel 13 to rotate through the second belt 15, the small belt wheel 13 rotates to drive the third shaft rod 12 to rotate, the third shaft rod 12 drives the circular blade 14 to rotate, the loofah conveyed in the buffer conveying roller 11 from two sides passes through the circular blade 14, and the rotating circular blade 14 cuts the surface of the loofah.
The special-shaped buffer conveying device is characterized by further comprising a bracket 16 and special-shaped guide rods 17, the bracket 16 is fixedly connected to the lower portion of the buffer conveying roller 11 on the base 1, a plurality of special-shaped guide rods 17 are evenly connected to the bracket 16 at intervals, the other ends of the special-shaped guide rods 17 are arranged between the blades, and the special-shaped guide rods 17 are located between the circular blades 14 and the lower portion buffer conveying roller 11.
The towel gourd passes through the two side buffering conveying rollers 11 and then is conveyed to the circular blade 14 through the special-shaped guide rod 17, the special-shaped guide rod 17 plays a role in guiding the towel gourd, the towel gourd is prevented from falling from a gap of the circular blade 14 through the two side buffering conveying rollers 11, and the depth of the circular blade 14 for cutting the towel gourd epidermis can be limited.
As shown in fig. 5, the device further comprises a bearing sliding plate 19, a sliding block 20, a guide rod 21, a second spring 22 and a pressing plate 23, the bearing sliding plate 19 is fixedly connected in the bin plates 4 on the two sides in an inclined manner, one side of the bearing sliding plate 19 is close to the special-shaped guide rod 17, sliding grooves 402 are formed in the bin plates 4 on the two sides, the sliding block 20 is connected in the sliding grooves 402 in a sliding manner, the right guide rod 21 is fixedly connected in the sliding grooves 402 in a vertical manner, the guide rod 21 is connected with the sliding block 20 in a sliding manner, the second spring 22 is sleeved on the guide rod 21 and located below the sliding block 20, and the pressing plate 23 is connected on the inner sides of the sliding blocks 20 on the two sides.
The towel gourd with the skin cut off slides down to the bearing sliding plate 19 from the special-shaped guide rod 17 in the circular blade 14, at the moment, the pressing plate 23 moves downwards, and the pressing plate 23 flattens the towel gourd on the bearing sliding plate 19, so that the function of breaking the skin is realized.
The device further comprises a cam 18, an L-shaped rod 24 and a roller 25, the cam 18 is connected to the first shaft lever 5, the L-shaped rods 24 are fixedly connected to the lower portions of the sliders 20 on the two sides, the roller 25 is rotatably connected to the other end of each L-shaped rod 24, and the roller 25 is in contact with the cam 18.
When the first shaft lever 5 drives the cam 18 to rotate, the cam 18 contacts with the roller 25, the cam 18 presses the roller 25 downwards, the roller 25 drives the L-shaped rod 24 to move downwards, the L-shaped rod 24 drives the sliding block 20 to move downwards, the sliding block 20 presses the second spring 22 downwards, the second spring 22 is compressed at the moment, the sliding block 20 drives the pressing plate 23 to move downwards to crush the loofah on the bearing sliding plate 19, and when the cam 18 is separated from the roller 25, the second spring 22 rebounds, and the sliding block 20 and the pressing plate 23 reset.
The above description is only an embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications of equivalent structures and equivalent processes, which are made by the present specification, or directly or indirectly applied to other related technical fields, are included in the scope of the present invention.
Claims (6)
1. A loofah sponge taking and shell breaking process is characterized by comprising a base (1), a mounting seat (2), a motor (3), chamber plates (4), a chamber hopper (401), a first shaft lever (5), a multi-groove belt wheel (6), a second shaft lever (7), a large belt wheel (8), a first belt (9), a gear (10), a buffer conveying roller (11) and a loofah sponge skin cutting mechanism, wherein the mounting seat (2) is fixedly connected to one side of the base (1), the motor (3) is installed on the mounting seat (2), the first shaft lever (5) is connected to an output shaft of the motor (3) through a coupler, a pair of chamber plates (4) are installed on the base (1), the first shaft lever (5) is rotatably connected with the chamber plates (4) on two sides, the chamber plates (4) on two sides are connected with the chamber hopper (401), the multi-groove belt wheel (6) is connected to the first shaft lever (5), the chamber plates (4) on two sides are rotatably connected with the second shaft lever (7), one side of one of the second shaft levers (7) close to the multi-groove belt wheel (6) is connected with a large belt wheel (8), a first belt (9) is wound between the large belt wheel (8) and the multi-groove belt wheel (6), one side of the two second shaft levers (7) close to the large belt wheel (8) is connected with a gear (10), the gears (10) on the two sides are meshed, the two second shaft levers (7) are connected with a buffer conveying roller (11), the bin plates (4) on the two sides are connected with a loofah sponge skin cutting mechanism, and the loofah sponge skin cutting mechanism is connected with the multi-groove belt wheel (6) of the motor (3).
2. The loofah sponge removing and breaking process according to claim 1, characterized in that the buffer conveying roller (11) comprises a roller (1101), sliding rods (1102), an arc-shaped friction plate (1103) and a first spring (1104), the roller (1101) is fixedly connected to the second shaft (7), a plurality of sliding rods (1102) are slidably connected to the roller (1101), an arc-shaped friction plate (1103) is fixedly connected to the top end of each row of sliding rods (1102), a first spring (1104) is sleeved on each sliding rod (1102), one end of each first spring (1104) is connected to the roller (1101), the other end of each first spring (1104) is connected to the arc-shaped friction plate (1103), and the arc-shaped friction plate (1103) can slide towards the central part close to the roller (1101) through the sliding rods (1102).
3. The loofah sponge taking and breaking process according to claim 2, characterized in that the loofah sponge skin cutting mechanism comprises a third shaft rod (12), a small belt pulley (13), a circular blade (14) and a second belt (15), the third shaft rod (12) is rotatably connected to the bin plates (4) on the two sides, the small belt pulley (13) is fixedly connected to one side of the third shaft rod (12) close to the multi-groove belt pulley (6), the second belt (15) is wound on the small belt pulley (13) and the multi-groove belt pulley (6), the circular blades (14) are fixedly connected to the third shaft rod (12) at uniform intervals, and the circular blades (14) are close to the lower buffer conveying roller (11).
4. The loofah sponge taking and breaking process according to claim 3, characterized by further comprising a bracket (16) and special-shaped guide rods (17), wherein the bracket (16) is fixedly connected below the buffer conveying roller (11) on the base (1), the bracket (16) is connected with a plurality of special-shaped guide rods (17) at uniform intervals, the other ends of the special-shaped guide rods (17) are arranged between the blades, and the special-shaped guide rods (17) are positioned between the circular blades (14) and the lower buffer conveying roller (11).
5. The loofah sponge taking and breaking process according to claim 4, characterized by further comprising a bearing sliding plate (19), a sliding block (20), a guide rod (21), a second spring (22) and a pressing plate (23), wherein the bearing sliding plate (19) is fixedly connected in the bin plates (4) on the two sides in an inclined manner, one side of the bearing sliding plate (19) is close to the special-shaped guide rod (17), sliding grooves (402) are formed in the bin plates (4) on the two sides, the sliding block (20) is connected in the sliding grooves (402), the right guide rod (21) is fixedly connected in the sliding grooves (402) in a vertical manner, the guide rod (21) is connected with the sliding block (20) in a sliding manner, the second spring (22) is sleeved on the guide rod (21), the second spring (22) is located below the sliding block (20), and the pressing plates (23) are connected to the inner sides of the sliding blocks (20) on the two sides.
6. The loofah sponge taking and breaking process according to claim 5, characterized by further comprising a cam (18), an L-shaped rod (24) and a roller (25), wherein the cam (18) is connected to the first shaft lever (5), the L-shaped rod (24) is fixedly connected to the lower portions of the sliders (20) on the two sides, the roller (25) is rotatably connected to the other end of the L-shaped rod (24), and the roller (25) is in contact with the cam (18).
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| CN202110611695.7A CN113275078B (en) | 2021-06-02 | 2021-06-02 | Loofah sponge taking and shell breaking process |
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| CN202110611695.7A CN113275078B (en) | 2021-06-02 | 2021-06-02 | Loofah sponge taking and shell breaking process |
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Effective date of registration: 20221209 Address after: 405803 No. 2-7, Zhulin Road, Wenfeng Town, Wuxi County, Chongqing Applicant after: Chongqing Hehang Shoes Co.,Ltd. Address before: 730071 No. 27, qiujiawan, Anning District, Lanzhou City, Gansu Province (Room 201, unit 3, comprehensive building of Experimental Middle School of Northwest Normal University) Applicant before: Hou Yang |