CN113249185A - Walking type automatic steamer feeding and feeding integrated device - Google Patents
Walking type automatic steamer feeding and feeding integrated device Download PDFInfo
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- CN113249185A CN113249185A CN202110670950.5A CN202110670950A CN113249185A CN 113249185 A CN113249185 A CN 113249185A CN 202110670950 A CN202110670950 A CN 202110670950A CN 113249185 A CN113249185 A CN 113249185A
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- 230000007246 mechanism Effects 0.000 claims abstract description 51
- 239000000463 material Substances 0.000 claims abstract description 43
- 238000001514 detection method Methods 0.000 claims abstract description 20
- 235000013339 cereals Nutrition 0.000 claims description 26
- 238000003860 storage Methods 0.000 claims description 24
- 238000009826 distribution Methods 0.000 claims description 14
- 230000005540 biological transmission Effects 0.000 claims description 4
- 230000000903 blocking effect Effects 0.000 claims description 3
- 230000002093 peripheral effect Effects 0.000 claims description 3
- 241000209094 Oryza Species 0.000 claims 4
- 235000007164 Oryza sativa Nutrition 0.000 claims 4
- 235000009566 rice Nutrition 0.000 claims 4
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 238000002360 preparation method Methods 0.000 abstract description 4
- 238000007599 discharging Methods 0.000 abstract description 3
- 238000004140 cleaning Methods 0.000 abstract description 2
- 238000012544 monitoring process Methods 0.000 abstract description 2
- 238000000034 method Methods 0.000 description 24
- 230000008569 process Effects 0.000 description 16
- 239000004744 fabric Substances 0.000 description 3
- 240000006394 Sorghum bicolor Species 0.000 description 1
- 235000011684 Sorghum saccharatum Nutrition 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 238000000149 argon plasma sintering Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000004821 distillation Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000003892 spreading Methods 0.000 description 1
- 230000007480 spreading Effects 0.000 description 1
- 230000001960 triggered effect Effects 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12H—PASTEURISATION, STERILISATION, PRESERVATION, PURIFICATION, CLARIFICATION OR AGEING OF ALCOHOLIC BEVERAGES; METHODS FOR ALTERING THE ALCOHOL CONTENT OF FERMENTED SOLUTIONS OR ALCOHOLIC BEVERAGES
- C12H6/00—Methods for increasing the alcohol content of fermented solutions or alcoholic beverages
- C12H6/02—Methods for increasing the alcohol content of fermented solutions or alcoholic beverages by distillation
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- General Engineering & Computer Science (AREA)
- General Health & Medical Sciences (AREA)
- Genetics & Genomics (AREA)
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Abstract
The invention relates to a walking type automatic steamer feeding and feeding integrated device, and belongs to the technical field of white spirit brewing equipment. According to the invention, the traveling mechanism at the bottom of the feeding rack drives the retort loading and distributing device to move to the area of the wine retort inner cavity or return to the preparation position, the lifting mechanism is responsible for driving the retort loading and distributing device to ascend or descend in the area of the wine retort inner cavity, the upper distributing device is used for leveling the vinasse in the distributing bin, the accuracy of the vinasse addition amount can be ensured by matching with the material level detection sensor, the temperature detection sensor arranged at the bottom of the screen plate is responsible for monitoring the steam leap-up condition in the wine retort, the lower distributing device is responsible for extruding and discharging, and the vinasse is uniformly distributed in the wine retort through the bottom screen plate of the retort loading and distributing device. According to the invention, the feeding device and the retort loading device are connected into a whole, so that good connection of feeding and retort loading is realized, the failure rate of equipment can be effectively reduced, and the cleaning strength of operators can be reduced. The invention has simple mechanism, stability, reliability and low manufacturing cost.
Description
Technical Field
The invention relates to a walking type automatic steamer feeding and feeding integrated device, and belongs to the technical field of white spirit brewing equipment.
Background
A very important process is provided in the production process of brewing white spirit by the traditional process, namely, the fermented mother lees are mixed with moistened sorghum, then the mixture is uniformly and finely filled into a retort barrel, and then distillation is carried out. The professional term of the process is called 'retort feeding', and the wine yield of the vinasse is directly influenced by the quality of the retort feeding process. The process requirement of the retort loading process is 'light scattering and uniform spreading, steam probing and retort loading'. And as the steam rises in the vinasse which is put into the retort barrel, the vinasse is lightly sprinkled on the vinasse layer in the retort barrel by using a dustpan. In the process, steam cannot penetrate through the vinasse layer, and the steam leap height is ensured to be within 10 centimeters below the vinasse surface in the caldron barrel. Some white spirit enterprises are in the traditional process of returning to the retort on the horse, and the traditional process is actually a unique skill action combination achieved by manual retort feeding. However, the ordinary people need to learn the retort process for at least half a year, and need to learn the retort process for at least three years, i.e., to be bitter and even longer. With the aging of the population in China, the labor cost is continuously increased, and certain loss is caused by errors of manual operation, so that the production cost of enterprises is increased under the conditions.
At present, some white spirit enterprises already manufacture and use automatic brewing equipment, and the traditional manpower is replaced by the mechanization of retort feeding and feeding. However, the prior art is of a split structure, namely, the process is realized by adopting separate equipment for the feeding and the retort feeding respectively, so that the connection of the feeding and the retort feeding process is not natural and the failure rate is higher in the use process, the maintenance cost of the equipment is increased, and the production efficiency of wine production is reduced.
Disclosure of Invention
The technical problem to be solved by the invention is as follows: the walking type automatic steamer feeding and feeding integrated device can meet the process requirements of automatic continuous steamer feeding and uniform steamer feeding, and reduces the failure rate.
In order to solve the technical problems, the invention adopts the technical scheme that: the walking type automatic loading and feeding integrated device comprises a bottom pot and a wine retort, wherein the wine retort is installed on the bottom pot, a feeding device is arranged beside the wine retort and comprises a feeding rack and a fermented grain temporary storage box body, a walking mechanism is arranged at the bottom of the feeding rack, a material conveying mechanism is arranged at the bottom of the fermented grain temporary storage box body, the fermented grain temporary storage box body and the material conveying mechanism thereof are installed at the top of the feeding rack, and a cantilever beam is fixedly connected to the side wall of the fermented grain temporary storage box body; one end of the cantilever beam, which is far away from the fermented grain temporary storage box body, is provided with an upper retort machine frame through a lifting mechanism, an upper retort distributing device is arranged on the upper retort machine frame and comprises a horizontally arranged screen plate, a bin wall is arranged in the peripheral direction of the screen plate, the screen plate and the bin wall are combined to form a distributing bin, and the discharge end of the material conveying mechanism is positioned at the upper part or above the distributing bin; an upper distributing device is arranged at the upper part of an inner cavity of the distributing bin, the upper distributing device comprises an upper rotating paddle and a power mechanism for driving the upper rotating paddle to operate, a lower distributing device is arranged at the lower part of the inner cavity of the distributing bin, the lower distributing device comprises a lower rotating paddle and a power mechanism for driving the lower rotating paddle to operate, and a rotating shaft of the upper rotating paddle and a rotating shaft of the lower rotating paddle are both vertically arranged; a material level detection sensor is arranged at the upper part of the inner cavity of the material distribution bin, and a temperature detection sensor is arranged at the bottom of the screen plate; under the drive of the traveling mechanism at the bottom of the feeding rack, the distributing bin has a first state of moving to the area where the wine retort inner cavity is located and a second state of moving to the area outside the wine retort.
Further, the method comprises the following steps: the travelling mechanism at the bottom of the feeding rack comprises travelling wheels and rails which are matched with each other, the travelling wheels are symmetrically arranged at two sides of the feeding rack, the travelling wheels at the two sides are connected in a one-to-one correspondence manner through driving shafts, and at least one driving shaft is provided with a driving motor; the walking mechanism is provided with a photoelectric detection sensor or a travel switch for controlling the moving travel of the feeding device.
Further, the method comprises the following steps: one end of the cantilever beam far away from the fermented grain temporary storage box body is connected with the upper steamer machine frame through a hydraulic lifting device.
Further, the method comprises the following steps: the material conveying mechanism is a chain plate conveyor or a belt conveyor; the chain plate of the chain plate conveyor or the feeding conveying belt of the belt conveyor is used as a material supporting bottom plate of the fermented grain temporary storage box body.
Further, the method comprises the following steps: the both sides of material transmission mechanism set and keep off the material curb plate.
Further, the method comprises the following steps: the power mechanism of the upper distributing device is an upper distributing motor, and the power mechanism of the lower distributing device is a lower distributing motor.
The invention has the beneficial effects that: during the use, the traveling mechanism at the bottom of the feeding rack drives the retort feeding and distributing device to move to the area of the inner cavity of the wine retort or return to the preparation position of the outer area of the wine retort, the lifting mechanism is responsible for driving the retort feeding and distributing device to ascend or descend in the area of the inner cavity of the wine retort, the upper distributing device is used for leveling the vinasse in the distributing bin, the accuracy of the vinasse adding amount can be ensured by matching with the material level detection sensor, the temperature detection sensor arranged at the bottom of the screen plate is responsible for monitoring the steam leap-up condition in the wine retort, the lower distributing device is responsible for extruding and discharging, and the vinasse is uniformly distributed in the wine retort through the bottom screen plate of the retort feeding and distributing device. According to the invention, the feeding device and the retort loading device are connected into a whole, so that good connection of feeding and retort loading is realized, the failure rate of equipment can be effectively reduced, and the cleaning strength of operators can be reduced. The invention has simple mechanism, stability, reliability and low manufacturing cost.
Drawings
Fig. 1 is a schematic view of the structure of the present invention in use.
The labels in the figure are: the method comprises the following steps of 1-a photoelectric detection sensor, 2-a track, 3-a driving shaft, 4-a chain, 5-a driving motor, 6-a feeding rack, 7-a feeding conveying belt, 8-a material blocking side plate, 9-a fermented grain temporary storage box body, 10-a feeding driving motor, 11-a hydraulic lifting device, 12-an upper retort rack, 13-an upper distribution motor, 14-a lower distribution motor, 15-a material level detection sensor, 16-an upper distribution device, 17-a lower distribution device, 18-a screen plate, 19-a temperature detection sensor, 20-a wine retort and 21-a bottom pot.
Detailed Description
The invention is further explained below with reference to the drawings and examples.
As shown in fig. 1, the wine retort comprises a bottom pot 21 and a wine retort 20, wherein the wine retort 20 is installed on the bottom pot 21, a feeding device is arranged beside the wine retort 20 and comprises a feeding rack 6 and a fermented grain temporary storage tank body 9, a traveling mechanism is arranged at the bottom of the feeding rack 6, a material conveying mechanism is arranged at the bottom of the fermented grain temporary storage tank body 9, a fermented grain temporary storage tank body 8 and the material conveying mechanism thereof are installed at the top of the feeding rack 6, and a cantilever beam is fixedly connected to the side wall of the fermented grain temporary storage tank body 8; one end of the cantilever beam far away from the fermented grain temporary storage box body 8 is provided with an upper retort machine frame 12 through a lifting mechanism, an upper retort distributing device is arranged on the upper retort machine frame 12 and comprises a horizontally arranged screen plate 18, a bin wall is arranged in the peripheral direction of the screen plate 18, the screen plate 18 and the bin wall form a distributing bin in a combined mode, and the discharge end of the material conveying mechanism is located at the upper portion or above the distributing bin; an upper distributing device 16 is arranged at the upper part of an inner cavity of the distributing bin, the upper distributing device 16 comprises an upper rotating paddle and a power mechanism for driving the upper rotating paddle to operate, a lower distributing device 17 is arranged at the lower part of the inner cavity of the distributing bin, the lower distributing device 17 comprises a lower rotating paddle and a power mechanism for driving the lower rotating paddle to operate, and a rotating shaft of the upper rotating paddle and a rotating shaft of the lower rotating paddle are both vertically arranged; a material level detection sensor 15 is arranged at the upper part of the inner cavity of the material distribution bin, and a temperature detection sensor 19 is arranged at the bottom of the screen plate 18; under the drive of the traveling mechanism at the bottom of the feeding rack 6, the distributing bin has a first state of moving to the area where the inner cavity of the wine retort 20 is located and a second state of moving to the area outside the wine retort 18. The cloth holes of the screen plate 18 may be in any shape, and the invention uses a square hole net.
It can be understood that the running mechanism and the power mechanism can be selected at will in the prior art, in order to make the structure simple and reliable, the running mechanism at the bottom of the feeding frame 6 of the invention includes the running wheels and the tracks 2 that are matched, the running wheels are symmetrically arranged at both sides of the feeding frame 6, the running wheels at both sides are connected through the driving shafts 3 in a one-to-one correspondence way, wherein at least one driving shaft 3 is provided with the driving motor 5, the transmission mechanism between the driving motor 5 and the driving shaft 3 can be selected in various ways, the chain 4 is adopted in the invention to realize the transmission connection; the walking mechanism is provided with a photoelectric detection sensor 1 or a travel switch for controlling the moving travel of the feeding device. One end of the cantilever beam far away from the fermented grain temporary storage box body 8 is connected with a machine frame 12 of the retort loading machine through a hydraulic lifting device 11. The power mechanism of the upper distributing device 16 is an upper distributing motor 13, and the power mechanism of the lower distributing device 17 is a lower distributing motor 14.
Preferably, the material conveying mechanism is a chain plate conveyor or a belt conveyor; the chain plate of the chain plate conveyor or the feeding conveying belt 7 of the belt conveyor is used as a material supporting bottom plate of the fermented grain temporary storage box body 9. Therefore, the discharging structure design of the fermented grain temporary storage box body 9 can be simplified, and an additional bin valve does not need to be designed.
The level detecting sensor 15 may be a photoelectric sensor or a mechanical sensor (e.g., a travel switch), and in order to make the structure simple and reliable, the present invention employs the mechanical sensor. After the lees enter the material distribution bin, the top is in a state that the middle is high and the periphery is low, and then the lees in the material distribution bin are distributed flatly by the material distribution device. The mechanical sensor is arranged at the top of the side wall of the material distribution bin, a space is reserved between the mechanical sensor and the vinasse at first, and when the conveyed vinasse reaches a set material level, the mechanical sensor is triggered to generate a sensing signal so as to correspondingly control the feeding device to stop feeding.
In order to avoid the fermented grains from spilling in the conveying process, two sides of the material conveying mechanism are provided with material blocking side plates 8.
When the method is implemented, the method can be realized by the following steps:
firstly, pouring materials into the wine retort 20, and returning the materials to the bottom pot 21. Secondly, the distribution of the fermented grains in the fermented grain temporary storage box body 9 is finished, the integrated device is positioned at a preparation position, and the hydraulic lifting device 11 is positioned at the highest point. And the driving motor 5 drives the driving shaft 3 and the travelling wheels to rotate through the chain 4, so that the horizontal movement of the feeding device on the track 2 is realized, the feeding device stops to the upper retort position after being detected by the photoelectric detection sensor 1, and the center of the wine retort 20 is ensured to be coincided with the center of the upper retort machine frame 12 (namely, coincided with the center of the material distribution bin). And fourthly, the whole upper retort distributing device is lowered to the bottom point through the hydraulic lifting device 11. And fifthly, starting the upper distributing device 16 and synchronously starting the feeding driving motor 10 to drive the feeding conveying belt 7 to rotate so as to realize uniform feeding to the upper retort distributing device, and leveling the vinasse distribution through the upper distributing device 16. After the material level detection sensor 15 detects that the material is paved to a set height, the material feeding device 16 and the feeding driving motor 10 are stopped. When the temperature detecting sensor 19 at the bottom detects that the temperature change in the vinasse reaches a specified value, after the integrated device is lifted to a certain height, the lower distributing device 17 is started to uniformly distribute the materials into the wine retort 20 through the screen 18 at the bottom. Repeating the fifth step and the sixth step after the cloth is finished until the cloth reaches the set height. Seventhly, after the retort feeding is finished, the whole retort feeding and distributing device is lifted to the top point through the hydraulic lifting device 11. Driving motor 5 drives driving shaft 3 and walking wheel to rotate through chain 4, realizes the horizontal movement of feeder on track 2, stops to the preparation position after the detection of photoelectric detection sensor 1.
Claims (6)
1. Automatic integrative device of rice steamer feed of going up of walking, including end pot (21) and wine rice steamer (20), wine rice steamer (20) are installed on end pot (21), and the side of wine rice steamer (20) sets feeding device, its characterized in that: the feeding device comprises a feeding rack (6) and a fermented grain temporary storage box body (9), a traveling mechanism is arranged at the bottom of the feeding rack (6), a material conveying mechanism is arranged at the bottom of the fermented grain temporary storage box body (9), the fermented grain temporary storage box body (8) and the material conveying mechanism are arranged at the top of the feeding rack (6), and a cantilever beam is fixedly connected to the side wall of the fermented grain temporary storage box body (8); one end of the cantilever beam, which is far away from the fermented grain temporary storage box body (8), is provided with a retort loading machine frame (12) through a lifting mechanism, the retort loading machine frame (12) is provided with a retort loading distributing device, the retort loading distributing device comprises a horizontally arranged screen plate (18), the peripheral direction of the screen plate (18) is provided with a bin wall, the screen plate (18) and the bin wall are combined to form a distributing bin, and the discharge end of the material transmission mechanism is positioned at the upper part or above the distributing bin; an upper distributing device (16) is arranged at the upper part of an inner cavity of the distributing bin, the upper distributing device (16) comprises an upper rotating paddle and a power mechanism for driving the upper rotating paddle to operate, a lower distributing device (17) is arranged at the lower part of the inner cavity of the distributing bin, the lower distributing device (17) comprises a lower rotating paddle and a power mechanism for driving the lower rotating paddle to operate, and a rotating shaft of the upper rotating paddle and a rotating shaft of the lower rotating paddle are both vertically arranged; a material level detection sensor (15) is arranged at the upper part of the inner cavity of the material distribution bin, and a temperature detection sensor (19) is arranged at the bottom of the screen plate (18); under the drive of the traveling mechanism at the bottom of the feeding rack (6), the distributing bin has a first state of moving to the area where the inner cavity of the wine retort (20) is located and a second state of moving to the area outside the wine retort (18).
2. The walking type automatic retort feeding and feeding integrated device as claimed in claim 1, wherein: the travelling mechanism at the bottom of the feeding rack (6) comprises travelling wheels and rails (2) which are matched with each other, the travelling wheels are symmetrically arranged on two sides of the feeding rack (6), the travelling wheels on the two sides are correspondingly connected through driving shafts (3) one by one, and at least one driving shaft (3) is provided with a driving motor (5); the walking mechanism is provided with a photoelectric detection sensor (1) or a travel switch for controlling the moving travel of the feeding device.
3. The walking type automatic retort feeding and feeding integrated device as claimed in claim 1, wherein: one end of the cantilever beam far away from the fermented grain temporary storage box body (8) is connected with a machine frame (12) of the retort loading machine through a hydraulic lifting device (11).
4. The walking type automatic retort feeding and feeding integrated device as claimed in claim 1, wherein: the material conveying mechanism is a chain plate conveyor or a belt conveyor; the chain plate of a chain plate conveyor or the feeding conveying belt (7) of a belt conveyor is used as a material supporting bottom plate of the fermented grain temporary storage box body (9).
5. The walking type automatic retort feeding and feeding integrated device as claimed in claim 4, wherein: both sides of the material conveying mechanism are provided with material blocking side plates (8).
6. The walking type automatic retort feeding integrated device as claimed in any one of claims 1 to 5, wherein: the power mechanism of the upper distributing device (16) is an upper distributing motor (13), and the power mechanism of the lower distributing device (17) is a lower distributing motor (14).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110670950.5A CN113249185A (en) | 2021-06-17 | 2021-06-17 | Walking type automatic steamer feeding and feeding integrated device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110670950.5A CN113249185A (en) | 2021-06-17 | 2021-06-17 | Walking type automatic steamer feeding and feeding integrated device |
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| Publication Number | Publication Date |
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| CN113249185A true CN113249185A (en) | 2021-08-13 |
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| CN202110670950.5A Pending CN113249185A (en) | 2021-06-17 | 2021-06-17 | Walking type automatic steamer feeding and feeding integrated device |
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Citations (6)
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|---|---|---|---|---|
| US20030198543A1 (en) * | 2002-04-18 | 2003-10-23 | Connor Buddy Wiley | Cargo loading apparatus |
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-
2021
- 2021-06-17 CN CN202110670950.5A patent/CN113249185A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20030198543A1 (en) * | 2002-04-18 | 2003-10-23 | Connor Buddy Wiley | Cargo loading apparatus |
| CN205471717U (en) * | 2016-04-07 | 2016-08-17 | 四川理工学院 | Portable automatic visit rice steamer device in vapour flexibility |
| CN205708972U (en) * | 2016-06-24 | 2016-11-23 | 常德天厦建材有限公司 | Material distributing machine |
| CN211282948U (en) * | 2019-12-12 | 2020-08-18 | 泸州品创科技有限公司 | Material distributing machine |
| CN111115305A (en) * | 2020-01-09 | 2020-05-08 | 泸州老窖股份有限公司 | A go up rice steamer cloth machine for white spirit distillation |
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Non-Patent Citations (1)
| Title |
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| 梁少林;何涛;仇进;王;: "一种新型旋转布料装置在大型矿热炉中的运用", 铁合金, no. 04, 28 April 2015 (2015-04-28), pages 37 - 39 * |
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