CN113247565B - Novel combined type full-automatic unstacking and conveying system and conveying method - Google Patents
Novel combined type full-automatic unstacking and conveying system and conveying method Download PDFInfo
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- CN113247565B CN113247565B CN202110736943.0A CN202110736943A CN113247565B CN 113247565 B CN113247565 B CN 113247565B CN 202110736943 A CN202110736943 A CN 202110736943A CN 113247565 B CN113247565 B CN 113247565B
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- 238000000034 method Methods 0.000 title claims abstract description 12
- 239000000463 material Substances 0.000 claims abstract description 138
- 238000007599 discharging Methods 0.000 claims abstract description 5
- 230000007246 mechanism Effects 0.000 claims description 144
- 239000000178 monomer Substances 0.000 claims description 44
- 230000005540 biological transmission Effects 0.000 claims description 30
- 238000004064 recycling Methods 0.000 claims description 19
- 230000007306 turnover Effects 0.000 claims description 7
- 150000001875 compounds Chemical class 0.000 claims description 5
- 238000011065 in-situ storage Methods 0.000 claims 1
- 230000003028 elevating effect Effects 0.000 description 13
- 230000000712 assembly Effects 0.000 description 5
- 238000000429 assembly Methods 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 238000012423 maintenance Methods 0.000 description 4
- 230000008901 benefit Effects 0.000 description 2
- 230000036541 health Effects 0.000 description 2
- 230000013011 mating Effects 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000007774 longterm Effects 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000005012 migration Effects 0.000 description 1
- 238000013508 migration Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G37/00—Combinations of mechanical conveyors of the same kind, or of different kinds, of interest apart from their application in particular machines or use in particular manufacturing processes
- B65G37/02—Flow-sheets for conveyor combinations in warehouses, magazines or workshops
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
- B65G47/26—Devices influencing the relative position or the attitude of articles during transit by conveyors arranging the articles, e.g. varying spacing between individual articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G57/00—Stacking of articles
- B65G57/30—Stacking of articles by adding to the bottom of the stack
- B65G57/301—Stacking of articles by adding to the bottom of the stack by means of reciprocatory or oscillatory lifting and holding or gripping devices
- B65G57/303—Stacking of articles by adding to the bottom of the stack by means of reciprocatory or oscillatory lifting and holding or gripping devices the stack being lowered by mobile grippers or holders onto added articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G59/00—De-stacking of articles
- B65G59/02—De-stacking from the top of the stack
- B65G59/04—De-stacking from the top of the stack by suction or magnetic devices
- B65G59/045—De-stacking from the top of the stack by suction or magnetic devices with a stepwise upward movement of the stack
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G60/00—Simultaneously or alternatively stacking and de-stacking of articles
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- De-Stacking Of Articles (AREA)
Abstract
A novel combined type full-automatic unstacking and conveying system and a conveying method belong to the field of conveying and logistics machinery. The invention solves the problems that a great deal of labor force is needed to work when the whole stack of materials are split, and the labor intensity and the working efficiency of the whole stack of materials splitting mode are high. The invention comprises a feeding lifting unit, an unstacking unit, a conveying unit and a material arranging unit, wherein the unstacking unit is arranged at the lifting end of the feeding lifting unit, the material arranging unit is arranged at the discharging end of the unstacking unit, and the discharging end of the unstacking unit is connected with the feeding section of the material arranging unit through the conveying unit. By the full-automatic unstacking system, a large amount of labor force is saved, the manual labor intensity is greatly reduced, the unstacking working efficiency is improved, and the connection with a downstream equipment operation system is ensured.
Description
Technical Field
The invention relates to an automatic unstacking system, and belongs to the field of conveying and logistics machinery.
Background
In the production enterprises such as chemical industry, grain and oil, food, light industry, medicine, need store whole buttress material split into single independent packet form with the storehouse and adorn the car in carrying out automatic loading to goods, the whole buttress material split mode that is current is general adopts artifical split or helping hand equipment to assist artifical split, and this kind of whole buttress material split mode has following several problems at present:
1. the manual splitting mode is adopted to split the whole stack of materials, so that the working period is long, the working efficiency is low, a large amount of manpower is required for long-term manual splitting, the labor intensity is high, and certain harm is caused to the health of operators in a severe working environment;
2. Most of existing whole-stack material splitting assisting equipment is integrated equipment, and the splitting of the whole-stack materials can be completed only by manual assistance, so that the integrated equipment is difficult to disassemble and assemble, the time required for daily maintenance and maintenance of the equipment is long, and the working progress and efficiency are affected;
3. The existing whole-stack material splitting power assisting equipment is used for manually combing and integrating the unstacked single materials after splitting the whole-stack materials, and the tray for bearing the whole-stack materials is also required to be manually tidied, so that the labor intensity is reduced greatly compared with a manual splitting mode.
In view of the foregoing, there is a need for a fully automatic unstacking and conveying system that reduces labor intensity, has high working efficiency, and can be ensured to be engaged with a downstream equipment operating system.
Disclosure of Invention
The invention solves the problems that a large amount of labor force is needed for working when the whole stack of materials is split at present, and the whole stack of materials is split in a mode of high labor intensity and low working efficiency, and further discloses a novel compound full-automatic unstacking and conveying system and a conveying method. The following presents a simplified summary of the invention in order to provide a basic understanding of some aspects of the invention. It should be understood that this summary is not an exhaustive overview of the invention. It is not intended to identify key or critical elements of the invention or to delineate the scope of the invention.
The technical scheme of the invention is as follows:
The utility model provides a novel combined type full-automatic conveying system that breaks a jam, includes feeding elevating unit, the unit of breaking a jam, conveying unit and reason material unit, the output of feeding elevating unit is connected with the input of the unit of breaking a jam, and the output of the unit of breaking a jam is connected with the input of reason material unit through one or more conveying unit.
Further, the feed elevating unit includes feed conveying mechanism and feed elevating system, and feed conveying mechanism installs on the conveying mechanism frame, and feed conveying mechanism's bottom is provided with feed elevating system, and feed conveying mechanism's both sides are provided with the tray deflector, and the tray passes through the tray deflector and carries on feed conveying mechanism, has placed whole buttress material on the tray, feed conveying mechanism includes driving motor, drive sprocket, drive chain, transmission shaft, drive sprocket and drive chain, and driving motor installs on the conveying mechanism frame, and drive sprocket installs the output at driving motor, and the transmission shaft rotates and installs on the conveying mechanism frame, and the transmission shaft passes through drive chain and is connected with drive sprocket, and the transmission shaft passes through drive chain to be connected with drive sprocket, and drive sprocket sets up on the conveying mechanism frame, and drive chain passes through drive sprocket setting on the conveying mechanism frame, feed elevating system includes base, actuating cylinder, elevating arm and elevating layer board, installs actuating cylinder's piston rod and elevating arm and articulates through the connecting axle on the base, is provided with the elevating layer board on the elevating arm, and the elevating layer board sets up in the transmission bottom.
Further, the unstacking unit comprises an unstacking frame, an unstacking motor, a transmission mechanism, a moving assembly, an unstacking clamping jaw assembly, a cylinder assembly, a sucker assembly and a material receiving conveyor, wherein the unstacking motor is installed on the unstacking frame, the moving assembly is connected with the unstacking motor through the transmission mechanism, the unstacking clamping jaw assembly is installed on the moving assembly, the cylinder assembly is installed on the unstacking frame, the sucker assembly is arranged at the output end of the cylinder assembly, and the sucker assembly is arranged above the unstacking clamping jaw assembly, and the material receiving conveyor is arranged at the bottom of the unstacking clamping jaw assembly.
Further, the material arranging unit comprises a rotating mechanism and a bag pushing mechanism, and the discharging end of the rotating mechanism is connected with the feeding end of the bag pushing mechanism through a conveying unit.
Further, rotary mechanism includes rotary driving mechanism, rotary mechanism support and rotatory mechanism that opens and shuts, and rotary driving mechanism installs on the rotary mechanism support, rotary driving mechanism's output and rotatory mechanism that opens and shuts are connected, rotary driving mechanism includes servo motor, first gear and second gear, and servo motor's output and first gear are connected, and first gear and second gear engagement, rotatory mechanism that opens and shuts includes gear motor, drive chain, rotating baffle, gear motor mounting panel and articulated lever, and the gear motor mounting panel passes through the connecting axle and is connected with the second gear, and gear motor installs on the gear motor mounting panel, and gear motor's output and articulated lever pass through the drive chain and are connected, and articulated lever symmetrical arrangement is on the gear motor mounting panel, is connected with rotating baffle on two articulated levers respectively, and rotating baffle sets up in gear motor mounting panel bottom, and gear motor mounting panel and second gear pass through the connecting axle and are connected.
Further, the bag pushing mechanism comprises a bag pushing plate assembly, a traveling mechanism and a bag pushing mechanism frame body, the bag pushing plate assembly is arranged on the bag pushing mechanism frame body through the traveling mechanism, the bag pushing plate assembly comprises a driving push plate cylinder, a cylinder connecting vertical plate, a push plate frame body, a push plate rotating shaft and a turnover push plate, the driving push plate cylinder is fixedly arranged on the push plate frame body through the cylinder connecting vertical plate, the output end of the driving push plate cylinder is connected with the push plate rotating shaft, the push plate rotating shaft is rotatably arranged on the push plate frame body, and the push plate rotating shaft is connected with the turnover push plate.
Further, the automatic feeding device also comprises a tray conveying unit and a tray recycling unit, wherein the input end of the tray conveying unit is connected with the output end of the feeding lifting unit, and the output end of the tray conveying unit is connected with the tray recycling unit.
Further, the tray recycling unit comprises a main frame, an auxiliary frame, a movable frame, a lifting driving motor, a horizontal movement driving motor and a driving assembly, wherein the lifting driving motor is arranged on the main frame, the output end of the lifting driving motor is connected with the auxiliary frame, the horizontal movement driving motor is arranged on the auxiliary frame, the horizontal movement driving motor is connected with the driving assembly, and the movable frame is arranged on the auxiliary frame through the driving assembly.
Further, be provided with first motor mount pad and vertical slide on the main frame, lift driving motor installs on first motor mount pad, has the lifting roller on the auxiliary frame, and the lifting roller of auxiliary frame slidable mounting on the vertical slide of main frame is provided with second motor mount pad and horizontal slide on the auxiliary frame, and horizontal migration driving motor installs on the second motor mount pad, is provided with the removal walking wheel on the removal frame, and the removal walking wheel of removal frame slidable mounting on the horizontal slide of auxiliary frame is provided with flexible fork on the removal frame.
A novel combined type full-automatic unstacking and conveying method comprises the following steps:
Step one: placing the tray carrying the whole stack of materials on a feed conveying mechanism of a feed lifting unit, and conveying the tray to the feed lifting mechanism by the feed conveying mechanism;
step two: the driving oil cylinder at the bottom of the feeding lifting mechanism works to drive the whole stack of materials to be upward step by step, and the unstacking baffle plate of the receiving conveyor props against the materials below the first monomer material of the whole stack of materials;
Step three: the cylinder assembly of the unstacking unit pushes out the sucker assembly, the sucker assembly is adsorbed on the uppermost monomer material, the cylinder assembly contracts to lift the monomer material, the unstacking clamping jaw assembly clamps the monomer material on the sucker assembly, the sucker assembly releases the adsorbed material, the unstacking motor drives the moving assembly through the transmission mechanism to enable the unstacking clamping jaw assembly clamped with the monomer material to contract, and when the unstacking clamping jaw assembly contracts to the position above the track of the material receiving conveyor, the clamping jaw assembly is opened to place the clamped monomer material on the material receiving conveyor, and the monomer material is conveyed to the material arranging unit through the material receiving conveyor and the conveying unit;
Step four: the single material is conveyed to the bottom of a rotating mechanism of the material arranging unit, a gear motor drives hinged rods at two sides of the gear motor to rotate through a transmission belt, a rotating baffle plate is closed to fix the single material, and a servo motor operates to drive the single material to rotate and shape and then is conveyed to the bottom of the bag pushing mechanism through a conveying unit;
Step five: the driving push plate cylinder of the bag pushing mechanism stretches out to drive the push plate rotating shaft to rotate, so that the overturning push plate is in a vertical state and is in contact with the single material, the traveling mechanism drives the overturning push plate to push the single material forward, after the single material is pushed to the next station, the driving push plate cylinder contracts to enable the overturning push plate to be in a parallel state, and the overturning push plate is driven to the original position by the traveling mechanism to wait for the next single material;
Step six: repeating the second step until the whole stack of materials on the tray is completely split and conveyed to the next station;
Step seven: the tray conveying unit conveys empty trays to the tray recycling unit, the horizontal movement driving motor of the tray recycling unit drives the telescopic forks of the movable frame to be inserted into forklift mounting holes on the side walls of the empty trays, the lifting driving motor drives the auxiliary frame to move upwards to a designated position to wait for the next empty tray to be conveyed to the position right below the lifting tray, the lifting driving motor drives the auxiliary frame to place the empty tray on the conveyed tray, the horizontal movement driving motor drives the telescopic forks of the movable frame to retract from the tray and descend to the initial position, then stretches out and inserts the bottommost tray to lift to the designated position to wait for the next empty tray to be conveyed to the position right below, and then the lifted empty tray is placed on the next empty tray, and the whole stack tray is taken away by the forklift after repeated placement for a plurality of times.
The invention has the beneficial effects that:
1. According to the novel combined type full-automatic unstacking and conveying system and the conveying method, full-automatic unstacking of the whole stack of materials is achieved, the working efficiency is effectively improved, the labor intensity and the number of operators are reduced, any severe working environment can be adapted, and the damage to the health of the operators is avoided;
2. The novel combined type full-automatic unstacking and conveying system is simple in composition, high in working efficiency, flexible in operation, convenient to disassemble and assemble, and less in time for daily maintenance and maintenance, and economic benefit and splitting efficiency are improved to a great extent;
3. According to the novel combined type full-automatic unstacking and conveying system and the conveying method, trays bearing the whole stack of materials can be recovered and tidied, the whole is connected with a downstream equipment operation system to normally operate, and the detached single materials and trays are matched with the downstream loading system to operate, so that the labor staff are reduced, and the working efficiency is improved.
Drawings
FIG. 1 is a schematic diagram of the overall structure of a novel compound fully automatic destacking conveyor system;
FIG. 2 is a schematic view of a feed lift unit;
FIG. 3 is a schematic view of a feed lift mechanism;
Fig. 4 is a front view of the feed elevating unit;
FIG. 5 is a schematic diagram of the structure of the tray recycling unit and the tray conveying unit;
FIG. 6 is a schematic view of a tray recycling unit;
FIG. 7 is a schematic view of a main frame structure;
FIG. 8 is a schematic view of a secondary frame structure;
FIG. 9 is a schematic diagram of a moving frame structure;
FIG. 10 is a schematic view of the unstacking unit structure;
FIG. 11 is a schematic illustration of the mating relationship of the cylinder assembly and the chuck assembly;
FIG. 12 is a schematic diagram of the mating relationship of the material handling unit and the conveying unit;
FIG. 13 is a schematic view of a receiving conveyor;
FIG. 14 is a schematic view of a rotation mechanism;
FIG. 15 is a schematic view of the internal structure of the rotary mechanism;
FIG. 16 is a schematic view of a rotary opening and closing mechanism;
FIG. 17 is a schematic view of a bag pushing mechanism;
Fig. 18 is a schematic view of a bag pushing plate assembly.
In the figure, a 1-feeding lifting unit, a 2-tray conveying unit, a 3-tray recycling unit, a 4-unstacking unit, a 5-conveying unit, a 6-sorting unit, a 7-platform, an 8-tray, a 9-whole pile of materials, a 1-1-feeding conveying mechanism, a 1-2-feeding lifting mechanism, a 1-3 conveying mechanism frame, a 1-4-tray guide plate, a 1-1-1-driving motor, a 1-1-2-driving sprocket, a 1-1-3-driving chain, a 1-1-4-transmission shaft, a 1-1-5 driving sprocket, a 1-1-6-driving chain, a 1-2-1-base, a 1-2-2-driving cylinder, a 1-2-3-lifting arm, a 1-2-4-connecting shaft, a 1-2-5-lifting supporting plate, a 3-1-main frame, a 3-2-auxiliary frame, a 3-3-moving frame, a 3-4-lifting driving motor, a 3-5-horizontal movement driving motor, a 3-6-driving motor, a 3-7-motor, a 1-1-3-mounting base, a first lifting seat, a second lifting seat, a 2-3-mounting seat, a second lifting seat, a first lifting seat, a second lifting seat, a third lifting seat, a horizontal lifting seat and a second lifting seat, 3-3-1-moving travelling wheels, 3-3-2-telescopic forks, 4-1-unstacking frames, 4-2-unstacking motors, 4-3-transmission mechanisms, 4-4-moving assemblies, 4-5-unstacking clamping jaw assemblies, 4-6-cylinder assemblies, 4-7-sucker assemblies, 4-8-receiving conveyors, 5-1-cylinders, 5-2-guide rails, 5-3-conveyor frame bodies, 5-4-unstacking baffles, 5-5-linear bearings, 6-1-rotation mechanisms, 6-2-bag pushing mechanisms, 6-1-1-rotation driving mechanisms, 6-1-2-rotation mechanism brackets, 6-1-3-rotation opening and closing mechanisms, 6-1-1-1-servo motors, 6-1-1-2-first gears, 6-1-1-3-second gears, 6-1-3-1-speed reducing motors, 6-1-3-2-transmission chains, 6-1-3-rotation baffles, 6-1-3-motors, 6-1-3-4-1-1-rotation driving mechanisms, 6-1-1-3-speed reducing plates, 6-1-2-rotation mechanisms, 6-1-2-1-3-rotation mechanisms, 6-1-1-1-3-speed reducing plates, 6-1-2-frame bodies, 6-1-2-moving assemblies, the device comprises a 6-2-1-1-driven push plate cylinder, a 6-2-1-2-cylinder connecting vertical plate, a 6-2-1-3-push plate frame body, a 6-2-1-4-push plate rotating shaft and a 6-2-1-5-turnover push plate.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the present invention more apparent, the present invention is described below by means of specific embodiments shown in the accompanying drawings. It should be understood that the description is illustrative and not intended to limit the scope of the invention. In the following description, descriptions of well-known structures and techniques are omitted so as not to unnecessarily obscure the present invention.
The first embodiment is as follows: the novel combined type full-automatic unstacking and conveying system of the embodiment is described with reference to fig. 1, and comprises a feeding lifting unit 1, an unstacking unit 4, a conveying unit 5 and a material arranging unit 6, wherein the output end of the feeding lifting unit 1 is connected with the input end of the unstacking unit 4, the output end of the unstacking unit 4 is connected with the input end of the material arranging unit 6 through one or more conveying units 5, the unstacking unit 4 and the material arranging unit 6 are respectively arranged on two sides of the feeding lifting unit 1, the feeding lifting unit 1 is used for conveying a tray 8, the tray 8 is provided with a whole pile of materials 9, the unstacking unit 4, the conveying unit 5 and the material arranging unit 6, the feeding lifting unit 1 conveys the whole pile of materials 9 to the unstacking unit 4, the whole pile of materials 9 are separated into single materials by the feeding lifting unit 1, then are conveyed to the material arranging unit 6 on the conveying unit 5, and the single materials are conveyed to the next station through the conveying unit 5 after being processed by the material arranging unit 6.
The second embodiment is as follows: the novel combined type full-automatic unstacking and conveying system in this embodiment is described with reference to fig. 1-4, the feeding and lifting unit 1 comprises a feeding and conveying mechanism 1-1 and a feeding and lifting mechanism 1-2, the feeding and lifting mechanism 1-1 is installed on a conveying mechanism frame 1-3, the feeding and lifting mechanism 1-2 is arranged at the bottom of the feeding and conveying mechanism 1-1, tray guide plates 1-4 are arranged at two sides of the feeding and conveying mechanism 1-1, a tray 8 is conveyed on the feeding and conveying mechanism 1-1 through the tray guide plates 1-4, a whole stack of materials 9 is placed on the tray 8, the feeding and lifting unit 1 comprises two parts of conveying and lifting, the tray 8 bearing the whole stack of materials 9 is firstly conveyed to the feeding and lifting mechanism 1-2 through the feeding and conveying mechanism 1-1, a driving motor 1-1 of the feeding and conveying mechanism 1-1 is started, the driving motor 1-1 is installed at the output end of the driving motor 1-1-1 through a driving sprocket 1-2 and a driving chain wheel 1-1-1-1 and a driving chain wheel 1-3 which is installed at the output end of the driving motor 1-1-1, when the tray 8 is conveyed on the feeding and lifting mechanism 1-1-1-1 is stably arranged on the tray 1-1-1, the tray 8 is placed on the tray 1-1 through the driving chain, the driving chain 1-1-1-1 and the driving chain is stably arranged on the driving chain 1-1-1-1 and the driving chain 4, and the tray 8 is stably conveyed on the tray 1 through the driving chain 1-1 and the driving chain 1-4 to the driving chain 1 through the driving chain 1-4, the driving oil cylinder 1-2-2 of the feeding lifting mechanism 1-2 pushes out to drive the lifting arm 1-2-3 to ascend, so that the lifting supporting plate 1-2-5 is driven to move upwards, and the whole stack of materials 9 above the lifting supporting plate 1-2-5 moves upwards to the unstacking unit 4 to be split into single materials.
And a third specific embodiment: referring to fig. 1 and 10-13, a novel combined type full-automatic unstacking and conveying system in this embodiment is described, the unstacking unit 4 includes an unstacking frame 4-1, an unstacking motor 4-2, a transmission mechanism 4-3, a moving component 4-4, an unstacking clamping jaw component 4-5, a cylinder component 4-6, a sucker component 4-7 and a material receiving conveyor 4-8, the unstacking motor 4-2 is mounted on the unstacking frame 4-1, the moving component 4-4 is connected with the unstacking motor 4-2 through the transmission mechanism 4-3, the moving component 4-4 is mounted with the unstacking clamping jaw component 4-5, the cylinder component 4-6 is mounted on the unstacking frame 4-1, the output end of the cylinder component 4-6 is provided with the sucker component 4-7, the sucker component 4-7 is arranged above the unstacking clamping jaw component 4-5, the bottom of the unstacking clamping jaw component 4-5 is provided with a material receiving conveyor 4-8, the unstacking motor 4-2 operates to drive the transmission mechanism 4-3, so as to drive the moving component 4-3 to move the moving component 4-6 to make the single clamping jaw component 4-6 to be adsorbed on the single clamping jaw component 4-6, and then the single clamping jaw component 4-4 is pulled up by the sucker component 4-6 to be fixed, and the single clamping jaw component 4 is pulled up by the material component 4-to be lifted by the sucker component, and the single component 4-to be fixed by the sucker component 4, the unstacking clamping jaw assembly 4-5 and the sucker assembly 4-7 are used for clamping and adsorbing, the monomer materials fall onto the receiving conveyor 4-8 and are conveyed to the next procedure, the receiving conveyor 4-8 and the conveying unit 5 are existing crawler-type conveyors, the unstacking baffle 5-4 is hinged to the side wall of the receiving conveyor 4-8, the air cylinder 5-1 is mounted on the conveyor frame body 5-3 of the receiving conveyor 4-8, the air cylinder 5-1 is connected with the guide rails 5-2 on the two sides of the air cylinder, the guide rails 5-2 are mounted on the side wall of the conveyor frame body 5-3 through the linear bearings 5-5, the guide rails 5-2 are driven to move forwards when the air cylinder 5-1 works, the guide rails 5-2 penetrate through the conveyor frame body 5-3 to push the unstacking baffle 5-4 on the other side to pay out, materials below the first monomer materials in the whole stack 9 are blocked, and the unstacking clamping jaw assembly 4-5 is prevented from clamping excessive materials in the clamping process, and the unstacking effect is prevented.
The specific embodiment IV is as follows: referring to fig. 1 and 14-18, a novel combined type full-automatic unstacking and conveying system in this embodiment is described, the material arranging unit 6 includes a rotating mechanism 6-1 and a bag pushing mechanism 6-2, a discharging end of the rotating mechanism 6-1 is connected with a feeding end of the bag pushing mechanism 6-2 through a conveying unit 5, the rotating mechanism 6-1 rotationally shapes monomer materials and then conveys the monomer materials into the bag pushing mechanism 6-2, the bag pushing mechanism 6-2 pushes the shaped materials to a next station, when the monomer materials are conveyed to the bottom of the rotating mechanism 6-1 through the conveying unit 5, a speed reducing motor 6-1-3-1 works to drive a transmission chain 6-1-3-2, the transmission chain 6-1-3-2 is respectively connected with the hinging rods 6-1-3-5 at two sides, so that the hinging rods 6-1-3-5 at two sides are driven to rotate, the hinging rods 6-1-3-5 rotate to drive the rotating baffle plates 6-1-3-3 to be closed so as to clamp monomer materials at the bottom, the servo motor 6-1-1-1 at the top works to drive the first gear 6-1-1-2 to rotate, the second gear 6-1-1-3 meshed with the first gear 6-1-2 rotates, the second gear 6-1-1-3 is fixedly connected with the gear motor mounting plate 6-1-3-4 through a connecting shaft, so that the materials clamped at the bottom can be adjusted to be shaped in a rotating way, after the material is rotationally shaped to a fixed position, the servo motor 6-1-3-1 is closed to stop rotating, the gear motor 6-1-3-1 drives the transmission chain 6-1-3-2 to reversely rotate the hinged rods 6-1-3-5 at two sides, the hinged rods 6-1-3-5 at two sides drive the rotary baffles 6-1-3-3 at two sides to open, and the material is conveyed to the bottom of the bag pushing mechanism 6-2 along with the conveying unit 5;
After the monomer materials are conveyed to the bottom of the bag pushing mechanism 6-2, if the excessive monomer materials on the conveying unit 5 can cause material accumulation and blocking, a push plate cylinder 6-2-1-1 driven by the bag pushing mechanism 6-2 works to push a push plate rotating shaft 6-2-1-4 connected with the bag pushing mechanism to rotate, so that a turnover push plate 6-2-1-5 connected with the push plate rotating shaft 6-2-1-4 is driven to rotate and vertically placed to one side of the monomer materials, then the bag pushing plate assembly 6-2-1 is driven to move through the travelling mechanism 6-2, after the monomer materials are pushed to move forwards to the next station by the turnover push plate 6-2-1-5 at the bottom, the push plate cylinder 6-2-1-1 is driven to shrink at the top, the push plate rotating shaft 6-2-1-4 drives the turnover push plate 6-2-1-5 to be placed in parallel, and then the turnover push plate 6-2-2 moves backwards to the original position to wait for the next material and pushes.
Fifth embodiment: the novel combined type full-automatic unstacking and conveying system in this embodiment is described by combining fig. 1 and 5-9, further comprising a tray conveying unit 2 and a tray recycling unit 3, wherein the input end of the tray conveying unit 2 is connected with the output end of the feeding lifting unit 1, the output end of the tray conveying unit 2 is connected with the tray recycling unit 3, after the whole stack material 9 on the tray 8 is detached, the tray 8 is conveyed to the tray recycling unit 3 through the tray conveying unit 2, the main frame 3-1 of the tray recycling unit 3 is used for installing the auxiliary frame 3-2, the auxiliary frame 3-2 can translate up and down on the main frame 3-1, the movable frame 3-3 is installed on the auxiliary frame 3-2 and can translate back and forth on the auxiliary frame 3-2, the top of the auxiliary frame 3-2 is provided with a shield 3-7, the shield 3-7 is used for protecting a horizontal movable driving motor 3-5, the movable frame 3-3 is provided with a telescopic fork 3-2, the telescopic fork 3-3-2 is inserted into a forklift mounting hole on the side wall of the tray 8, the movable frame 3-2 is lifted by the lifting motor 3-4 and the lifting motor 3-2 is matched with the tray 3-2 to be lifted one by one, the number of the assigned and the tray 3-2 is lifted by the lifting frame 3-2, and the number is stored by the empty stacking and the tray 3-2 is stored by the assigned and the lifting assembly 3-3.
Specific embodiment six: the present embodiment is described with reference to fig. 1 to 18, and a novel combined type full-automatic unstacking and conveying method according to the present embodiment includes the following steps:
Step one: placing the tray 8 carrying the whole stack of materials 9 on the feed conveying mechanism 1-1 of the feed lifting unit 1, and conveying the tray to the feed lifting mechanism 1-2 by the feed conveying mechanism 1-1;
Step two: the driving oil cylinder 1-2-2 at the bottom of the feeding lifting mechanism 1-2 works to drive the whole stack of materials 9 to be upward step by step, and the unstacking baffle 5-4 of the receiving conveyor 4-8 butts against the materials below the first monomer material of the whole stack of materials 9;
Step three: the cylinder assembly 4-6 of the unstacking unit 4 pushes out the sucker assembly 4-7, the sucker assembly 4-7 is adsorbed on the uppermost monomer material, the cylinder assembly 4-6 contracts to lift the monomer material, the unstacking clamping jaw assembly 4-5 clamps the monomer material on the sucker assembly 4-7, the sucker assembly 4-7 releases the adsorbed material, the unstacking motor 4-2 drives the moving assembly 4-4 through the transmission mechanism 4-3 to enable the unstacking clamping jaw assembly 4-5 clamped with the monomer material to contract, and when the unstacking clamping jaw assembly 4-5 contracts to be above the track of the receiving conveyor 4-8, the clamped monomer material is placed on the receiving conveyor 4-8, and is conveyed to the material arranging unit 6 by the receiving conveyor 4-8 and the conveying unit;
Step four: the monomer materials are conveyed to the bottom of a rotating mechanism 6-1 of a material arranging unit 6, a gear motor 6-1-3-1 drives hinged rods 6-1-3-5 on two sides to rotate through a transmission chain 6-1-3-2, a rotating baffle plate 6-1-3-3 is closed to fix the monomer materials, and a servo motor 6-1-1-1 operates to drive the monomer materials to rotate and shape and then is conveyed to the bottom of a bag pushing mechanism 6-2 through a conveying unit 5;
Step five: the driving push plate cylinder 6-2-1-1 of the bag pushing mechanism 6-2 stretches out to drive the push plate rotating shaft 6-2-1-4 to rotate, so that the overturning push plate 6-2-1-5 is in a vertical state and is in contact with the monomer materials, the travelling mechanism 6-2-2 drives the overturning push plate 6-2-1-5 to push the monomer materials forwards, after the monomer materials are pushed to the next station, the driving push plate cylinder 6-2-1-1 contracts to enable the overturning push plate 6-2-1-5 to be in a parallel state, and the overturning push plate 6-2-1-5 is driven to the original position by the travelling mechanism 6-2-2 to wait for the next monomer materials;
step six: repeating the second step until the whole stack of materials 9 on the tray 8 is completely detached and conveyed to the next station;
Step seven: the tray conveying unit 2 conveys the empty tray 8 to the tray recycling unit 3, the horizontal movement driving motor 3-5 of the tray recycling unit 3 drives the telescopic fork 3-3-2 of the movable frame 3-3 to be inserted into a forklift mounting hole on the side wall of the empty tray 8, the lifting driving motor 3-4 drives the auxiliary frame 3-2 to move upwards to a designated position, after the next empty tray is conveyed to the position right below the lifting tray, the lifting driving motor 3-4 drives the auxiliary frame 3-2 to place the empty tray on the conveyed tray, the horizontal movement driving motor 3-5 drives the telescopic fork 3-3-2 of the movable frame 3-3 to retract from the tray and descend to the initial position, then extend out and insert the bottommost tray to rise to the designated position to wait for the next empty tray to be conveyed to the position right below, the lifted empty tray is placed on the next empty tray, and the forklift is repeatedly placed for a plurality of times, and the stack is taken away.
The present embodiment is only exemplary of the present patent, and does not limit the scope of protection thereof, and those skilled in the art may also change the part thereof, so long as the spirit of the present patent is not exceeded, and the present patent is within the scope of protection thereof.
Claims (5)
1. Novel combined type full-automatic destacking conveying system, its characterized in that: the automatic unstacking device comprises a feeding lifting unit (1), an unstacking unit (4), a conveying unit (5) and a material arranging unit (6), wherein the output end of the feeding lifting unit (1) is connected with the input end of the unstacking unit (4), and the output end of the unstacking unit (4) is connected with the input end of the material arranging unit (6) through one or more conveying units (5);
The feeding lifting unit (1) comprises a feeding conveying mechanism (1-1) and a feeding lifting mechanism (1-2), the feeding conveying mechanism (1-1) is arranged on a conveying mechanism frame (1-3), the feeding lifting mechanism (1-2) is arranged at the bottom of the feeding conveying mechanism (1-1), tray guide plates (1-4) are arranged on two sides of the feeding conveying mechanism (1-1), a tray (8) is conveyed on the feeding conveying mechanism (1-1) through the tray guide plates (1-4), a whole stack of materials (9) is placed on the tray (8), the feeding conveying mechanism (1-1) comprises a driving motor (1-1-1), a driving sprocket (1-1-2), a driving chain (1-1-3), a transmission shaft (1-1-4), a transmission sprocket (1-1-5) and a transmission chain (1-1-6), the driving motor (1-1) is arranged on the conveying mechanism frame (1-3), the driving sprocket (1-1-2) is arranged on the output end of the driving mechanism (1-1-1) and the transmission shaft (1-1-1) is arranged on the output end of the driving mechanism (1-1-3), the transmission shaft (1-1-4) is connected with the driving chain wheel (1-1-2) through the driving chain (1-1-3), the transmission shaft (1-1-4) is connected with the driving chain wheel (1-1-5) through the driving chain (1-1-6), the driving chain wheel (1-1-5) is arranged on the conveying mechanism frame (1-3), the driving chain (1-1-6) is arranged on the conveying mechanism frame (1-3) through the driving chain wheel (1-1-5), the feeding lifting mechanism (1-2) comprises a base (1-2-1), a driving oil cylinder (1-2-2), a lifting arm (1-2-3) and a lifting supporting plate (1-2-5), the driving oil cylinder (1-2-3) and the lifting arm (1-2-3) are arranged on the base (1-2-1), a piston rod of the driving oil cylinder (1-2-2) is hinged with the lifting arm (1-2-3) through the connecting shaft (1-2-4), the lifting arm (1-2-3) is arranged on the lifting arm (1-2-3), the lifting supporting plate (1-2-5) is arranged at the bottom of the transmission chain (1-1-6);
The unstacking unit (4) comprises an unstacking frame (4-1), an unstacking motor (4-2), a transmission mechanism (4-3), a moving assembly (4-4), an unstacking clamping jaw assembly (4-5), an air cylinder assembly (4-6), a sucking disc assembly (4-7) and a receiving conveyor (4-8), wherein the unstacking motor (4-2) is arranged on the unstacking frame (4-1), the moving assembly (4-4) is connected with the unstacking motor (4-2) through the transmission mechanism (4-3), the unstacking clamping jaw assembly (4-5) is arranged on the moving assembly (4-4), the air cylinder assembly (4-6) is arranged on the unstacking frame (4-1), the output end of the air cylinder assembly (4-6) is provided with the sucking disc assembly (4-7), the sucking disc assembly (4-7) is arranged above the unstacking clamping jaw assembly (4-5), and the receiving conveyor (4-8) is arranged at the bottom of the unstacking clamping jaw assembly (4-5);
The material arranging unit (6) comprises a rotating mechanism (6-1) and a bag pushing mechanism (6-2), and the discharging end of the rotating mechanism (6-1) is connected with the feeding end of the bag pushing mechanism (6-2) through a conveying unit (5);
The rotary mechanism (6-1) comprises a rotary driving mechanism (6-1-1), a rotary mechanism support (6-1-2) and a rotary opening and closing mechanism (6-1-3), the rotary driving mechanism (6-1-1) is arranged on the rotary mechanism support (6-1-2), the output end of the rotary driving mechanism (6-1-1) is connected with the rotary opening and closing mechanism (6-1-3), the rotary driving mechanism (6-1-1) comprises a servo motor (6-1-1-1), a first gear (6-1-1-2) and a second gear (6-1-1-3), the output end of the servo motor (6-1-1-1) is connected with the first gear (6-1-1-2), the first gear (6-1-1-2) is meshed with the second gear (6-1-1-3), the rotary opening and closing mechanism (6-1-3) comprises a speed reducing motor (6-1-3-1), a transmission chain (6-1-3), and a rotary baffle (6-1-3) The gear motor mounting plate (6-1-3-4) and the hinging rod (6-1-3-5), the gear motor mounting plate (6-1-3-4) is connected with the second gear (6-1-1-3) through a connecting shaft, the gear motor (6-1-3-1) is mounted on the gear motor mounting plate (6-1-3-4), the output end of the gear motor (6-1-3-1) is connected with the hinging rod (6-1-3-5) through a transmission chain (6-1-3-2), the hinging rod (6-1-3-5) is symmetrically arranged on the gear motor mounting plate (6-1-3-4), the two hinging rods (6-1-3-5) are respectively connected with the rotating baffle plate (6-1-3-3), the rotating baffle plate (6-1-3-3) is arranged at the bottom of the gear motor mounting plate (6-1-3-4), and the gear motor mounting plate (6-1-3-4) is connected with the second gear (6-1-1-3) through the connecting shaft;
The automatic feeding device further comprises a tray conveying unit (2) and a tray recycling unit (3), wherein the input end of the tray conveying unit (2) is connected with the output end of the feeding lifting unit (1), and the output end of the tray conveying unit (2) is connected with the tray recycling unit (3).
2. The novel compound fully automatic unstacking and conveying system according to claim 1, wherein: the bag pushing mechanism (6-2) comprises a bag pushing plate assembly (6-2-1), a traveling mechanism (6-2-2) and a bag pushing mechanism frame body (6-2-3), the bag pushing plate assembly (6-2-1) is arranged on the bag pushing mechanism frame body (6-2-3) through the traveling mechanism (6-2-2), the bag pushing plate assembly (6-2-1) comprises a driving push plate cylinder (6-2-1-1), a cylinder connecting vertical plate (6-2-1-2), a push plate frame body (6-2-1-3), a push plate rotating shaft (6-2-1-4) and a turnover push plate (6-2-1-5), the driving push plate cylinder (6-2-1) is fixedly arranged on the push plate frame body (6-2-1-3) through the cylinder connecting vertical plate (6-2-1-1), the output end of the driving push plate cylinder (6-2-1-1) is connected with the push plate rotating shaft (6-2-1-4), the push plate rotating shaft (6-2-1-1) is arranged on the push plate frame body (6-2-1-5), the push plate rotating shaft (6-2-1-4) is connected with the overturning push plate (6-2-1-5).
3. A novel compound fully automatic destacking conveyor system as in claim 2 wherein: the tray recycling unit (3) comprises a main frame (3-1), an auxiliary frame (3-2), a movable frame (3-3), a lifting driving motor (3-4), a horizontal movement driving motor (3-5) and a driving assembly (3-6), wherein the lifting driving motor (3-4) is arranged on the main frame (3-1), the output end of the lifting driving motor (3-4) is connected with the auxiliary frame (3-2), the horizontal movement driving motor (3-5) is arranged on the auxiliary frame (3-2), the horizontal movement driving motor (3-5) is connected with the driving assembly (3-6), and the movable frame (3-3) is arranged on the auxiliary frame (3-2) through the driving assembly (3-6).
4. A novel compound fully automatic destacking conveyor system as in claim 3 wherein: the lifting type lifting frame is characterized in that a first motor mounting seat (3-1-1) and a longitudinal slideway (3-1-2) are arranged on the main frame (3-1), a lifting driving motor (3-4) is arranged on the first motor mounting seat (3-1-1), a lifting roller (3-2-1) is arranged on the auxiliary frame (3-2), the lifting roller (3-2-1) of the auxiliary frame (3-2) is slidably arranged on the longitudinal slideway (3-1-2) of the main frame (3-1), a second motor mounting seat (3-2-2) and a transverse slideway (3-1-3) are arranged on the auxiliary frame (3-2), a horizontal movement driving motor (3-5) is arranged on the second motor mounting seat (3-2-3), a movable travelling wheel (3-3-1) is arranged on the movable travelling wheel (3-3), the movable travelling wheel (3-1) of the movable frame (3-3) is slidably arranged on the transverse slideway (3-1-3) of the auxiliary frame (3-1), and a telescopic fork (3-2) is arranged on the movable frame (3-3-2).
5. A novel combined type full-automatic unstacking and conveying method, which is realized by the novel combined type full-automatic unstacking and conveying system according to claim 4, and is characterized by comprising the following steps:
step one: placing a tray (8) carrying the whole stack of materials (9) on a feed conveying mechanism (1-1) of a feed lifting unit (1), and conveying the tray to the feed lifting mechanism (1-2) by the feed conveying mechanism (1-1);
Step two: the driving oil cylinder (1-2-2) at the bottom of the feeding lifting mechanism (1-2) works to drive the whole stack of materials (9) to be upward step by step, and the unstacking baffle (5-4) of the receiving conveyor (4-8) props against the materials below the first monomer material of the whole stack of materials (9);
Step three: the cylinder assembly (4-6) of the unstacking unit (4) pushes out the sucker assembly (4-7), the sucker assembly (4-7) is adsorbed on the uppermost monomer material, the cylinder assembly (4-6) contracts to lift the monomer material, the unstacking clamping jaw assembly (4-5) clamps the monomer material on the sucker assembly (4-7), the sucker assembly (4-7) releases the adsorbed material, the unstacking motor (4-2) drives the moving assembly (4-4) through the transmission mechanism (4-3) to enable the unstacking clamping jaw assembly (4-5) clamped with the monomer material to contract, and when the sucker assembly contracts to the position above the caterpillar of the receiving conveyor (4-8), the unstacking clamping jaw assembly (4-5) opens to place the clamped monomer material on the receiving conveyor (4-8), and the monomer material is conveyed to the material arranging unit (6) by the receiving conveyor (4-8) and the conveying unit;
step four: the monomer materials are conveyed to the bottom of a rotating mechanism (6-1) of a material arranging unit (6), a reducing motor (6-1-3-1) drives hinged rods (6-1-3-5) at two sides to rotate through a transmission chain (6-1-3-2), a rotating baffle (6-1-3) is used for closing and fixing the monomer materials, and a servo motor (6-1-1-1) operates to drive the monomer materials to rotate and shape and then is conveyed to the bottom of a bag pushing mechanism (6-2) through a conveying unit (5);
Step five: the driving push plate cylinder (6-2-1-1) of the bag pushing mechanism (6-2) stretches out to drive the push plate rotating shaft (6-2-1-4) to rotate, so that the overturning push plate (6-2-1-5) is in a vertical state and is in contact with the monomer materials, the travelling mechanism (6-2-2) drives the overturning push plate (6-2-1-5) to push the monomer materials forwards, after the monomer materials are pushed to the next station, the driving push plate cylinder (6-2-1-1) contracts to enable the overturning push plate (6-2-1-5) to be in a parallel state, and the travelling mechanism (6-2-2) drives the overturning push plate to be in situ to wait for the next monomer materials;
Step six: repeating the second step until the whole stack of materials (9) on the tray (8) is completely detached and conveyed to the next station;
Step seven: the tray conveying unit (2) conveys empty trays (8) to the tray recycling unit (3), a horizontal movement driving motor (3-5) of the tray recycling unit (3) drives a telescopic fork (3-3-2) of the moving frame (3-3) to be inserted into a forklift mounting hole on the side wall of the empty tray (8), a lifting driving motor (3-4) drives an auxiliary frame (3-2) to move upwards to a designated position, after the next empty tray is conveyed to the position right below a lifting tray, the lifting driving motor (3-4) drives the auxiliary frame (3-2) to place the empty tray on the conveyed tray, the horizontal movement driving motor (3-5) drives the telescopic fork (3-3-2) of the moving frame (3-3) to retract from the tray and descend to the initial position and then stretch out and insert the bottommost tray to rise to the designated position to wait for the next empty tray to be conveyed to the position right below the next empty tray, and after repeated placement, the lifted empty tray is placed on the next empty tray, and the whole tray is removed by the forklift.
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| CN113942711A (en) * | 2021-09-30 | 2022-01-18 | 象山大宇机械设备有限公司 | Automatic listen to a system |
| CN114030903B (en) * | 2021-12-10 | 2023-04-07 | 焦作力普智能装备有限公司 | Unstacking device for bagged products |
| CN117104898B (en) * | 2023-09-12 | 2024-02-23 | 宁波天鱼机械有限公司 | High-speed cardboard buttress machine of unloading of manipulator |
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