CN113243524A - Production process and processing equipment of freeze-dried edible bird's nest - Google Patents

Production process and processing equipment of freeze-dried edible bird's nest Download PDF

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Publication number
CN113243524A
CN113243524A CN202110644621.3A CN202110644621A CN113243524A CN 113243524 A CN113243524 A CN 113243524A CN 202110644621 A CN202110644621 A CN 202110644621A CN 113243524 A CN113243524 A CN 113243524A
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China
Prior art keywords
cubilose
impurity
freeze
rake
inverted buckle
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CN202110644621.3A
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CN113243524B (en
Inventor
蒋珏
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Beijing Yanxiaonuo Food Technology Co ltd
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Beijing Yanxiaonuo Food Technology Co ltd
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L33/00Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L5/00Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L5/00Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
    • A23L5/10General methods of cooking foods, e.g. by roasting or frying
    • A23L5/13General methods of cooking foods, e.g. by roasting or frying using water or steam
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L5/00Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
    • A23L5/20Removal of unwanted matter, e.g. deodorisation or detoxification
    • B08B1/30
    • B08B1/32

Abstract

The invention discloses a production process and processing equipment of freeze-dried cubilose, which comprises an impurity remover integral structure, wherein the impurity remover integral structure comprises an impurity removal inverted buckle plate, the top surface of the impurity removal inverted buckle plate is provided with cubilose anti-skidding bulges, a cubilose pressing cover is arranged above the impurity removal inverted buckle plate corresponding to the cubilose anti-skidding bulges, a gland fixing screw penetrates through the cubilose pressing cover and the impurity removal inverted buckle plate, the bottom surface of the impurity removal inverted buckle plate is uniformly provided with a sucking disc mounting head, the outer side of the sucking disc mounting head is nested with an impurity remover sucking disc, and the top end of the gland fixing screw is nested with a gland limiting nut. The cleaning efficiency of the cubilose is improved, and the deep processing of cubilose freeze-drying is more convenient.

Description

Production process and processing equipment of freeze-dried edible bird's nest
Technical Field
The invention belongs to the technical field of cubilose processing equipment, and particularly relates to a production process and processing equipment of freeze-dried cubilose.
Background
The freeze-dried food is short for vacuum freeze-dried food and is also called FD food. Due to the special freeze-drying treatment process, the color, the flavor, the nutrient content, the appearance and the shape of the original fresh food can be kept to the maximum extent; in addition, the freeze-dried product can be preserved for more than 5 years at normal temperature without preservatives, and the finished product has light weight and is convenient to carry and transport, thus being a good method for processing travel, leisure and convenient foods. Freeze-dried food, this honorable aristocrat honorable as astronaut food, nowadays quietly got into people's life. In supermarkets, the colors of freeze-dried green fruit slices, freeze-dried convenient instant soup, freeze-dried dehydrated seafood, vegetables and the like are seen everywhere. The varieties of agricultural products which can be processed by adopting the freeze-drying technology are more than hundreds of varieties theoretically, but the varieties which are really accepted by the market are relatively limited due to the limitation of various factors, and the market of most varieties is abroad.
The principle of the freeze-drying technology is as follows: by utilizing the principle of ice crystal sublimation, under the high-vacuum environment, the moisture of frozen food materials is directly sublimated into steam from ice solids without ice melting, the moisture in common vacuum drying materials is converted into steam in a liquid state to dry the food, and therefore, the freeze drying is also called freeze sublimation drying.
The freeze-dried edible bird's nest is processed into a freeze-dried product, and the processing steps are as follows: pre-treating, filtering, separating, dissolving sugar, injecting slurry, stewing, quickly freezing, vacuum drying, packaging, warehousing and the like; the preliminary treatment is to soak the edible bird's nest raw materials and wash, contains impurity such as more feather in the raw and other materials of edible bird's nest, needs to clear up impurity such as the inside feather of edible bird's nest before freeze-drying process, mostly uses instruments such as razor, tweezers at present to detach impurity and feather, clears up inefficiency, and the practicality is relatively poor.
Disclosure of Invention
The invention aims to provide a production process and processing equipment of freeze-dried cubilose, which aim to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: a freeze-drying cubilose processing device comprises an impurity remover integral structure, wherein the impurity remover integral structure comprises an impurity removal inverted buckle plate, the top surface of the impurity removal inverted buckle plate is provided with cubilose anti-skidding protrusions, a cubilose pressing cover is arranged above the impurity removal inverted buckle plate corresponding to the cubilose anti-skidding protrusions, a gland fixing screw penetrates between the cubilose pressing cover and the impurity removal inverted buckle plate, the bottom surface of the impurity removal inverted buckle plate is uniformly provided with a sucker mounting head, the outer side of the sucker mounting head is nested with an impurity remover sucker, the top end of the gland fixing screw is nested with a gland limiting nut, the top end of the gland fixing screw is provided with a scraping harrow placing hole, an impurity scraping harrow is inserted into the scraping harrow placing hole and comprises a harrow rod, the top end of the harrow rod is provided with a harrow plate, one side of the harrow plate is symmetrically provided with a mounting frame base, and one end of the harrow plate is uniformly provided with cubilose scraping teeth, one side top of tooth is scraped to the bird's nest evenly is provided with impurity peg, two install the cleaning roller mounting bracket between the mounting bracket base, and run through between mounting bracket base and the cleaning roller mounting bracket and have the mounting bracket pivot, the outside nestification of mounting bracket pivot has the torsional spring, the internally mounted of cleaning roller mounting bracket has impurity cleaning roller, the outside of impurity cleaning roller evenly is provided with impurity collection brush hair, and impurity cleaning roller and cleaning roller mounting bracket pass through the spacing connection of pivot.
Preferably, the length of the impurity hanging rod is half of the distance between the adjacent cubilose scraping teeth, and the impurity hanging rod is of a cylindrical structure.
Preferably, one end of the torsion spring is in contact with the rake plate, and the other end of the torsion spring is in contact with the cleaning roller mounting frame.
Preferably, the cubilose pressing cover and the impurity removal inverted buckle plate are extruded and limited to be fixed through a gland limiting nut, and the gland limiting nut and the gland fixing screw are screwed and fixed through threads.
Preferably, the impurity scraping rake is connected with the gland fixing screw rod through a rake rod, and the rake rod is matched with the scraping rake placing hole in size.
Preferably, the use method of the freeze-dried cubilose processing equipment comprises the following steps:
step 1: firstly, soaking the bird's nest raw material in water for 20-30 minutes;
step 2: taking out the cubilose soaked in the step, removing a cubilose net in the cubilose, and then flatly paving the cubilose on cubilose anti-slip bulges arranged on the upper surface of the impurity removal inverted buckle disc;
and step 3: covering and buckling the cubilose above the impurity removal inverted buckle plate, screwing and screwing a gland limiting nut, and fixing and flatly paving the cubilose on the upper surface of the impurity removal inverted buckle plate;
and 4, step 4: taking down the impurity scraping harrow, holding a harrow rod by hand, and scraping and flattening the cubilose laid on the upper surface of the impurity removing inverted buckle disc from top to bottom through cubilose scraping teeth arranged at one end of a harrow plate;
and 5: washing impurities with water after scraping each time, scraping off the harrow, taking down the cubilose after cleaning, putting the cleaned cubilose into a filter drier for centrifugal filter drying, wherein the rotating speed of the centrifuge is 300-500r/min, and the filter drying time is 5-10 min;
step 6: taking out the bird's nest which is dried by filtration in the step 5, putting the bird's nest into a sugar melting furnace for melting sugar, filtering sugar water, and injecting the filtered sugar water into a material distribution mold through an automatic grouting machine;
and 7: putting the cubilose put into the mould in the step 6 into a boiler, cooking for 25-30min at the temperature of 90-95 ℃, taking out the cooked cubilose, and naturally cooling;
and 8: and (4) putting the naturally cooled cubilose in the step (7) into a freeze dryer, setting the temperature to be-35 to-40 ℃, quickly freezing for 6-12h, putting the cubilose into a drying furnace after quick freezing, and performing vacuum drying for 22-24h, namely taking out the cubilose which is subjected to freeze drying, and sealing and packaging to obtain the cubilose.
Preferably, in the step 6, the sugar is sucrose, and the weight ratio of the sucrose to the cubilose raw material is 1: 10.
Preferably, the moisture content of the finished product after vacuum drying in the step 8 is 3-10%.
Compared with the prior art, the invention has the beneficial effects that: the invention changes the previous mode of cleaning the cubilose, firstly fixes the cubilose on the impurity removal inverted buckle plate, then cleans the cubilose through the impurity scraping harrow with the function of scraping and collecting impurities, can clean the cubilose fixed on the upper surface of the impurity removal inverted buckle plate in sequence, improves the cleaning efficiency of the cubilose, is more convenient for deep processing of cubilose freeze-drying, and has stronger practicability.
Drawings
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a schematic illustration of an explosive structure according to the present invention;
FIG. 3 is a bottom perspective view of the inverted buckle tray for removing impurities according to the present invention;
fig. 4 is a schematic perspective view of the impurity scraping rake according to the present invention;
fig. 5 is a schematic perspective view of the impurity scraping rake after the cleaning roller mounting frame is removed according to the present invention;
FIG. 6 is a perspective view of the cleaning roller mounting bracket of the present invention;
in the figure: 1. the integral structure of the impurity remover; 101. removing impurities and reversing the disc; 102. a screw is fixed by a gland; 103. pressing and covering the edible bird's nest; 104. a gland limiting nut; 105. the edible bird's nest has antiskid lugs; 106. scraping the harrow placing hole; 107. a cleaner sucker; 108. a suction cup mounting head; 2. impurity scraping rake; 201. raking a plate; 202. a harrow bar; 203. a mounting frame base; 204. scraping teeth from edible bird's nest; 205. an impurity hanging rod; 206. cleaning roller mounting frames; 207. a mounting frame rotating shaft; 208. a torsion spring; 209. collecting bristles by impurities; 210. impurity cleaning roller.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.
Referring to fig. 1-6, the present invention provides the following technical solutions: a freeze-drying cubilose processing device comprises an impurity remover overall structure 1, the impurity remover overall structure 1 comprises an impurity removal inverted buckle plate 101, the top surface of the impurity removal inverted buckle plate 101 is provided with cubilose anti-skidding bulges 105, a cubilose pressing cover 103 is arranged above the impurity removal inverted buckle plate 101 corresponding to the cubilose anti-skidding bulges 105, a gland fixing screw 102 penetrates between the cubilose pressing cover 103 and the impurity removal inverted buckle plate 101, the bottom surface of the impurity removal inverted buckle plate 101 is uniformly provided with sucking disc mounting heads 108, the outer sides of the sucking disc mounting heads 108 are nested with impurity remover sucking discs 107, the top end of the gland fixing screw 102 is nested with a gland limiting nut 104, the top end of the gland fixing screw 102 is provided with a scraping rake placing hole 106, an impurity scraping rake 2 is inserted into the scraping rake placing hole 106, the impurity scraping rake 2 comprises rake rods 202, the top end of the rake rods 202 is provided with rake plates 201, one side of the rake plates 201 is symmetrically provided with mounting frames 203, and the one end of rake board 201 evenly is provided with the cubilose and scrapes tooth 204, one side top of cubilose scraping tooth 204 evenly is provided with impurity peg 205, install cleaning roller mounting bracket 206 between two mounting bracket bases 203, and it has mounting bracket pivot 207 to run through between mounting bracket base 203 and the cleaning roller mounting bracket 206, the outside nestification of mounting bracket pivot 207 has torsional spring 208, the internally mounted of cleaning roller mounting bracket 206 has impurity cleaning roller 210, the outside of impurity cleaning roller 210 evenly is provided with impurity collection brush hair 209, and impurity cleaning roller 210 and cleaning roller mounting bracket 206 are through pivot spacing connection.
In order to enable the impurity hanging rod 205 to scrape off part of impurities and to cause less damage to the bird's nest, in the embodiment, it is preferable that the length of the impurity hanging rod 205 is half of the distance between the adjacent bird's nest scraping teeth 204, and the impurity hanging rod 205 is of a cylindrical structure.
In order to enable the cleaning roller mounting frame 206 to be tightly attached to the cubilose and clean impurities on the surface of the cubilose, in the embodiment, preferably, one end of the torsion spring 208 is in contact with the rake plate 201, and the other end of the torsion spring 208 is in contact with the cleaning roller mounting frame 206.
In order to enable the cubilose to be extruded and fixed between the cubilose pressing cover 103 and the impurity removal inverted buckle plate 101, in the embodiment, preferably, the cubilose pressing cover 103 and the impurity removal inverted buckle plate 101 are extruded, limited and fixed through the gland limiting nut 104, and the gland limiting nut 104 and the gland fixing screw 102 are screwed and fixed through threads.
In order to facilitate storage of the impurity scraping rake 2 when not in use, in the present embodiment, it is preferable that the impurity scraping rake 2 and the gland fixing screw 102 are connected by a rake lever 202, and the size of the rake lever 202 and the rake placement hole 106 are adapted.
In order to realize the above-mentioned purpose, in this embodiment, preferably, the method for using the freeze-dried edible bird's nest processing equipment includes the following steps:
step 1: firstly, soaking a cubilose raw material in water for 20-30 minutes, wherein the cubilose is soft in texture and has better toughness, and an impurity removal inverted buckle plate 101 is adsorbed and fixed on the table top of a workbench through an impurity remover sucker 107;
step 2: taking out the cubilose soaked in the step 1, removing a cubilose net in the cubilose, and then flatly paving the cubilose on cubilose anti-skid protrusions 105 arranged on the upper surface of the impurity removal inverted buckle plate 101, wherein the cubilose covers about one half of the length of the cubilose anti-skid protrusions 105;
and step 3: covering a cubilose pressing cover 103 above the impurity removal inverted buckle plate 101, screwing and screwing a gland limiting nut 104, and fixing and flatly paving the cubilose on the upper surface of the impurity removal inverted buckle plate 101;
and 4, step 4: the impurity scraping rake 2 is taken down, the rake rod 202 is held by hands, the cubilose which is laid on the upper surface of the impurity removing inverted buckle 101 is scraped flatly from top to bottom through the cubilose scraping tooth 204 which is arranged at one end of the rake plate 201, when the cubilose scraping tooth 204 scrapes the cubilose, the impurity hanging rod 205 can scrape the impurities in the cubilose, and the impurity cleaning roller 210 which is pressed on the upper surface of the cubilose can be adhered with the scraped impurities through the impurity collecting brush hairs 209;
and 5: washing impurities with water after scraping each time, scraping off the bird's nest after cleaning, putting the cleaned bird's nest into a draining machine for centrifugal draining, wherein the rotating speed of the centrifugal machine is 300r/min, and the draining time is 10 min;
step 6: taking out the bird's nest which is dried by filtration in the step 5, putting the bird's nest into a sugar melting furnace for melting sugar, filtering the sugar water, injecting the filtered sugar water into a material distribution mold through an automatic grouting machine, wherein the weight ratio of the sugar to the bird's nest raw material is 1: 10;
and 7: putting the cubilose put into the mould in the step 6 into a boiler, cooking for 30min at the temperature of 90 ℃, taking out the cooked cubilose, and naturally cooling;
and 8: and (4) putting the naturally cooled cubilose in the step (7) into a freeze dryer, setting the temperature to be-35 ℃, quickly freezing for 12 hours, quickly freezing, then putting into a drying furnace, vacuum drying for 24 hours, and taking out the cubilose which is subjected to freeze drying to seal a film and package to obtain the product.
In order to ensure the storage time of the freeze-dried edible bird's nest, the moisture content of the finished product subjected to vacuum drying in the step 8 is preferably 3-10%.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims (9)

1. The utility model provides a freeze-drying edible bird's nest processing equipment, includes shaker overall structure (1), its characterized in that: the impurity remover overall structure (1) comprises an impurity removing inverted buckle plate (101), a cubilose anti-skid protrusion (105) is arranged on the top surface of the impurity removing inverted buckle plate (101), a cubilose pressing cover (103) is arranged above the impurity removing inverted buckle plate (101) corresponding to the cubilose anti-skid protrusion (105), a gland fixing screw (102) penetrates through the cubilose pressing cover (103) and the impurity removing inverted buckle plate (101), a suction disc mounting head (108) is uniformly arranged on the bottom surface of the impurity removing inverted buckle plate (101), an impurity remover suction disc (107) is nested on the outer side of the suction disc mounting head (108), a gland limiting nut (104) is nested at the top end of the gland fixing screw (102), a scraping rake placing hole (106) is formed in the top end of the gland fixing screw (102), an impurity scraping rake (2) is inserted into the scraping rake placing hole (106), and the impurity scraping rake (2) comprises a rake rod (202), the top of rake arm (202) is provided with rake board (201), one side symmetry of rake board (201) is provided with mounting bracket base (203), and the one end of rake board (201) evenly is provided with the cubilose and scrapes tooth (204), one side top of cubilose scraping tooth (204) evenly is provided with impurity peg (205), two install cleaning roller mounting bracket (206) between mounting bracket base (203), and it has mounting bracket pivot (207) to run through between mounting bracket base (203) and cleaning roller mounting bracket (206), the outside nestification of mounting bracket pivot (207) has torsional spring (208), the internally mounted of cleaning roller mounting bracket (206) has impurity cleaning roller (210), the outside of impurity cleaning roller (210) evenly is provided with impurity collection brush hair (209), and impurity cleaning roller (210) and cleaning roller (206) are through pivot limit connection.
2. The processing equipment of the freeze-dried cubilose according to claim 1, characterized in that: the length of the impurity hanging rod (205) is half of the distance between the adjacent cubilose scraping teeth (204), and the impurity hanging rod (205) is of a cylindrical structure.
3. The processing equipment of the freeze-dried cubilose according to claim 1, characterized in that: one end of the torsion spring (208) is in contact with the harrow plate (201), and the other end of the torsion spring (208) is in contact with the cleaning roller mounting frame (206).
4. The processing equipment of the freeze-dried cubilose according to claim 1, characterized in that: the cubilose pressing cover (103) and the impurity removal inverted buckle plate (101) are extruded, limited and fixed through a gland limiting nut (104), and the gland limiting nut (104) and a gland fixing screw (102) are screwed and fixed through threads.
5. The processing equipment of the freeze-dried cubilose according to claim 1, characterized in that: the impurity scraping rake (2) is connected with the gland fixing screw rod (102) through a rake rod (202), and the size of the rake rod (202) is matched with that of the scraping rake placing hole (106).
6. The use method of the freeze-dried cubilose processing equipment as claimed in claim 1 is characterized by comprising the following steps:
step 1: firstly, soaking the bird's nest raw material in water for 20-30 minutes;
step 2: taking out the cubilose soaked in the step 1, removing a cubilose net in the cubilose, and then flatly paving the cubilose on cubilose anti-slip bulges (105) arranged on the upper surface of the impurity removal inverted buckle plate (101);
and step 3: covering a cubilose pressing cover (103) above the impurity removal inverted buckle plate (101), screwing a gland limiting nut (104) tightly, and fixing the cubilose which is paved on the upper surface of the impurity removal inverted buckle plate (101);
and 4, step 4: the impurity scraping harrow (2) is taken down, a harrow rod (202) is held by hands, and the cubilose spread on the upper surface of the impurity removing inverted buckle disc (101) is scraped from top to bottom through cubilose scraping teeth (204) arranged at one end of a harrow plate (201);
and 5: after scraping, washing impurities with water to scrape the harrow (2) each time, taking down the cubilose after cleaning, and putting the cleaned cubilose into a draining machine for centrifugal draining;
step 6: taking out the bird's nest which is dried by filtration in the step 5, putting the bird's nest into a sugar melting furnace for melting sugar, filtering sugar water, and injecting the filtered sugar water into a material distribution mold through an automatic grouting machine;
and 7: putting the cubilose put into the mould in the step 6 into a boiler, cooking for 25-30min at the temperature of 90-95 ℃, taking out the cooked cubilose, and naturally cooling;
and 8: and (4) putting the naturally cooled cubilose in the step (7) into a freeze dryer, setting the temperature to be-35 to-40 ℃, quickly freezing for 6-12h, putting the cubilose into a drying furnace after quick freezing, and performing vacuum drying for 22-24h, namely taking out the cubilose which is subjected to freeze drying, and sealing and packaging to obtain the cubilose.
7. The use method of the freeze-dried cubilose processing equipment as claimed in claim 6, wherein the rotation speed of the draining machine in the step 5 is 300-500r/min, and the draining time is 5-10 min.
8. The use method of the processing equipment for the freeze-dried edible bird's nest as claimed in claim 6, wherein in the step 6, the sugar is sucrose, and the weight ratio of the sucrose to the edible bird's nest raw material is 1: 10.
9. The use method of the processing equipment for the freeze-dried cubilose as claimed in claim 6, wherein the moisture content of the finished product subjected to vacuum drying in the step 8 is 3-10%.
CN202110644621.3A 2021-06-09 2021-06-09 Production process and processing equipment of freeze-dried edible bird's nest Active CN113243524B (en)

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CN110897154A (en) * 2019-12-10 2020-03-24 厦门市燕之屋丝浓食品有限公司 Instant calendula-shaped freeze-dried cubilose product and preparation method thereof
CN212533328U (en) * 2020-05-13 2021-02-12 阜阳天娇智能纺织服饰有限公司 Textile dust removing device on textile fabric
CN211552290U (en) * 2020-06-11 2020-09-22 海南大洲金丝燕产业集团有限公司 Bird's nest production is with choosing hair design drying device
CN112471567A (en) * 2020-11-27 2021-03-12 山东农业工程学院 Circulating bird's nest unhairing device and method

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