JP5519379B2 - Tea leaf processing method and processed tea leaf product obtained thereby - Google Patents

Description

  The present invention relates to a method for processing tea leaves that can improve the nutritional value of tea leaves, and a processed tea leaf product obtained thereby.

  Conventionally, tea leaves used for drinking or the like are produced by boiling the fresh tea leaves that have been picked through a steamer, then squeezing them and then drying them (for example, Patent Document 1 below). Such tea leaves start with the first tea that is picked at the beginning of the season depending on the time of harvest, and then the second and third teas are produced in sequence.

JP 05-123107 A

  However, the first tea picked at an early time has soft leaves, but the later the harvest, the harder the leaves. In addition, the nutritional value contained in the tea leaves changes depending on the harvest time. For this reason, the actual value is that the later the harvest time, the lower the value of the product. However, there have been almost no attempts so far to improve the nutritional value of tea leaves or improve the product value of late harvested tea leaves by means of processing methods. is there.

  This invention is made | formed in view of such a situation, and it aims at provision of the processing method of the tea leaf which can improve the various nutritional value contained in a tea leaf, and the tea leaf processed product obtained by it .

In order to achieve the above object, the tea leaf processing method of the present invention covers the tea leaf with a cloth-like sheet so that the superheated steam does not directly contact the tea leaf when the tea leaf is heated with the superheated steam,
Tea leaves containing a predetermined moisture, so to reliably suppress the drying of moisture in the heat treatment, after heat treatment of 30 seconds to 240 seconds at 120 ° C. to 500 ° C. of superheated steam, passing the strainer without dry completely and gist the TURMERIC row crushing processed into puree or paste by.

Further, the tea leaves processed article of the present invention, tea leaves are covered with a cloth-like sheet so that the superheated steam is not in direct contact with the tea leaves, tea leaf including a predetermined moisture, so to reliably suppress the drying of moisture in the heat treatment, 120 ° C. is 30 seconds to 240 seconds heat treatment at to 500 ° C. of superheated steam, completely summarized in that which is crushed into pureed or paste by passing the strainer without drying.

That is, the present invention does not completely dry tea leaves containing a predetermined amount of water after heat treatment with superheated steam at 120 ° C. to 500 ° C. for 30 seconds to 240 seconds so as to reliably suppress drying of the water during the heat treatment. By passing the strainer as it is, it is crushed into a puree or paste.
As described above, the heat treatment is performed on the tea leaf containing water with superheated steam to surely suppress the drying of the water, thereby increasing glutamic acid and polyphenol, which are nutrient values contained in the tea leaf. The tea leaves are crushed into a puree or paste by passing through a strainer without being completely dried. Such pureed or pasty processed tea leaves containing water can be used for drinking simply by diluting with hot water, without the trouble of using a teapot. Further, it can be used for food as it is, and can be used as it is for addition to sweets and the like. Moreover, most of the general living bacteria on the tea leaf surface can be killed by the bactericidal effect of superheated steam. Therefore, even soft and highly fluid pureed or pasty processed tea leaves are very storable, the need for adding antioxidants is extremely low, and there is a sufficient shelf life. It can be secured. Furthermore, superheated steam has a higher energy content than normal steam and can be heat-sterilized in a short time, and can be heat-sterilized in an oxygen-free state, so there is very little change in the quality of tea leaves such as color, aroma, and taste. .

Moreover, when heat-treating the tea leaves with superheated steam, so that the superheated steam is not in direct contact with the tea leaves, to cover the tea leaves in the cloth-like sheet, reliably suppressing the drying of moisture in the heat treatment, it ensures the subsequent crushing process It can be pureed or pasted.

  When fresh tea leaves are used as the tea leaves containing the predetermined moisture, pure or pasty processed tea leaf products are obtained using the moisture contained in the fresh tea leaves as they are. By doing in this way, the flavor which tea leaves have is not impaired, but it can be set as the puree or paste-like processed product which provided the quality, such as a color, a scent, and taste which the original tea leaves had as it is.

In the case of using tea leaves obtained by immersing and drying tea leaves dried in water as the tea leaves containing the predetermined moisture, the tea leaves dried and dried can be processed into a puree or paste-like processed product. At this time, for example, even hard tea leaves such as No. 4 tea and No. 5 tea, which had little commercial value in the past, should be processed into a puree or paste-like processed product with sufficient flavor such as color, aroma and taste. Can do.

It is a figure which shows the process of the manufacturing method of the processed tea leaf product of this invention. It is a figure which shows the structure of the heating apparatus which performs a heat processing process. It is a figure which shows the structure of a strainer mill. It is a figure which shows the structure of a strainer mill. The external appearance state of an Example is shown. The external appearance state of an Example is shown. The measurement result of a nutrient component is shown.

  Next, the best mode for carrying out the present invention will be described.

  FIG. 1 is a process diagram showing the tea leaf processing method of the present invention. In this method, tea leaves containing a predetermined amount of water are heat-treated with superheated steam so that the moisture does not dry, and then passed through a strainer without being dried so as to be crushed into a puree or paste.

  (A) is a first example, in which fresh tea leaves are used as the tea leaves containing the predetermined moisture. Fresh tea leaves can be used as they are.

  First, the raw tea leaves are subjected to rough cleaning to remove attached dust and dirt.

  Next, a heat treatment is performed to heat the raw tea leaves containing the predetermined moisture with superheated steam so that the moisture does not dry. When this raw tea leaf is heated with superheated steam, the tea leaf is covered with a cloth-like sheet so that the superheated steam does not directly contact the tea leaf.

  Next, the heat-treated fresh tea leaves are crushed into a puree or paste by passing through a strainer without being dried (crushing treatment).

  Thereafter, the fresh tea leaves crushed into puree or paste are packed in a bag, cooled and frozen.

  (B) is a second example in which tea leaves obtained by immersing and drying tea leaves that have been brewed and dried in water are used as the tea leaves containing the predetermined moisture.

  First, the dried and dried tea leaves are subjected to rough cleaning to remove adhering dust and dirt.

  Next, the tea leaves are immersed in water and swollen to obtain a state containing a predetermined amount of moisture.

  Next, a heat treatment is performed by heat-treating tea leaves containing a predetermined amount of water by swelling with superheated steam so that the water does not dry. When this tea leaf is heated with superheated steam, the tea leaf is covered with a cloth-like sheet so that the superheated steam does not directly contact the tea leaf.

  Next, the heat-treated tea leaves are crushed into a puree or paste by passing through a strainer without being dried (crushing treatment).

  Thereafter, the tea leaves crushed into puree or paste are packed in a bag, cooled and frozen.

  Hereafter, each said process is demonstrated in detail.

  In the rough cleaning step, fresh tea leaves or dried tea leaves are washed with water, and then spinning or air showering is performed in a basket to rotate, and the rough water is blown away without drying the tea leaves. This removes dust and dirt adhering to the tea leaves with moisture remaining on the tea leaves.

  In the case of fresh tea leaves after the rough washing process, it contains a certain amount of moisture, so it is sent directly to the heat treatment process. On the other hand, in the case of the dried and dried tea leaves, they are immersed in water and swollen to contain a predetermined amount of water, and the swollen returned tea leaves are spun in a basket and rotated or air showered, and the returned tea leaves are removed. After drying the rough water without drying, it is sent to the heat treatment step.

  Next, the raw tea leaves or the return tea leaves are subjected to heat treatment with superheated steam so that moisture does not dry.

  FIG. 2 is a diagram illustrating an example of a heat treatment apparatus used in the heat treatment step.

  The heat treatment apparatus includes a heating tank 2 and a superheated steam generator 1 that generates superheated steam to be fed to the heating tank 2. The heating tank 2 has a rectangular box shape, and is provided with an inlet for a tea leaf that is a heating object on one end side (left side in this figure) and an outlet for tea leaf on the other end side (right side in this figure). A conveyor 3 is provided from the entrance to the exit, and when tea leaves are placed on the conveyor 3 exiting from the entrance, the conveyor 3 passes through the heating tank 2 and is discharged from the exit.

  During the heat treatment, when the tea leaves are heat-treated with superheated steam, the tea leaves are covered with a cloth sheet so that the superheated steam does not directly contact the tea leaves. Specifically, a tea leaf is placed on a fine metal mesh tray or a metal tray, and a cloth or nonwoven fabric wet with water is placed on the tea leaf to prevent drying.

  Superheated steam is introduced into the heating tank 2 from the superheated steam generator 1, and the interior of the tank is heated to a predetermined temperature. Moreover, while the mesh-shaped conveyor 3 is used for the said conveyor 3, the spray tank of superheated steam is provided in the heating tank 2 above and below the said conveyor 3, and with respect to the tea leaf mounted on the conveyor 3 Heating is performed by jetting superheated steam from above and below. The superheated steam is steam obtained by further heating saturated steam at 100 ° C., and is set to an appropriate temperature depending on conditions such as tea leaf characteristics (raw tea leaves or return tea leaves), types, input amount, and the like. As for the heating method, for example, high-frequency heating is used, but it is not particularly limited.

  In the heat treatment step, the superheated steam sprayed onto the tea leaves is preferably in the temperature range of about 120 ° C to 500 ° C, more preferably 230 ° C to 280 ° C. If the temperature is 120 ° C. or lower, the sufficient effect of superheated steam on heating cannot be obtained. If the temperature exceeds 500 ° C., the tea leaves may be heated too much to be denatured.

  In the heat treatment step, the heating time of the tea leaves by the superheated steam is set to a time of about 30 seconds to 240 seconds from the viewpoint of obtaining a sufficient effect of the superheated steam for heating and preventing the tea leaves from being overheated and denatured. However, it is set as appropriate depending on the amount of tea leaves to be processed and the characteristics of tea leaves (raw tea leaves or return tea leaves). This time adjustment is performed by adjusting the conveyor speed.

  The heat-treated raw tea leaves or returned tea leaves are passed through a strainer without being dried, thereby performing a crushing process for crushing into a puree or paste.

  3 and 4 are diagrams illustrating an example of a crushing apparatus for performing the crushing process.

  In this crushing device, a plurality (two in this example) of rotation cases 5 are arranged at equal intervals on the revolution table 4.

  As shown in FIG. 3, the revolution table 4 has a disk shape, and the revolution table 4 itself rotates on the base 6 by a rotation driving device (not shown) in the base 6, and two rotation shafts 9. Are each spinning. Therefore, in the crushing apparatus, the rotation case 5 rotates while revolving. The rotation shaft 9 is rotationally driven in a state where it is inclined 45 degrees inward as employed in a general centrifugal separator.

  As shown in FIG. 4, the rotation case 5 has a bottomed cylindrical shape, and a cylindrical can 13 is accommodated therein. A plurality (two in this example) of fitting recesses 11 are formed at the bottom of the rotating case 5, and a protrusion 12 that fits into the fitting recess 11 is also formed at the bottom of the can 13. . As described above, when the can 13 is housed in the rotation case 5, the protrusion 12 is fitted into the fitting recess 11, so that when the rotation case 5 rotates and revolves, the can 13 idles in the rotation case. To prevent it.

  A strainer 14 is accommodated in the can 13. The strainer 14 has a bottomed cylindrical shape and is provided with a flange 17 extending in the horizontal direction at the upper edge, and the flange 17 is locked to the opening edge of the can 13 so that the strainer 14 is positioned. . In this state, the strainer 14 is substantially concentric with the can 13, and the bottom portion of the strainer 14 is disposed at a predetermined distance from the lower portion of the can 13, and the strainer 14 is located at the center of the inner space of the can 13. It is like that. In the drawing, the upper opening of the can 13 in which the strainer 14 is set is covered with a lid 15, and the lid 15 is fixed with a stopper 16.

  With this device, tea leaves are crushed as follows. The tea leaves that have undergone the heat treatment process are put into a strainer 14 set in a can 13, covered with a lid 15, and fixed with a stopper 16. By driving the rotation driving device in this state, the can 13 revolves along with the rotation case 5 along with the rotation of the revolution table 4, and rotates along with the rotation of the rotation case 5. At this time, the acceleration due to the revolution and the rotation and the acceleration due to the rotation are applied to the tea leaves, and a strong centrifugal force is applied to pass through the strainer 14 to be crushed. The tea leaves that have passed through the strainer 14 reach the gap between the strainer 14 and the can 13, but here too, by undergoing the action of revolution and rotation, they undergo a strong kneading action and pass through the strainer 14. Thus, kneading of tea leaves crushed to an appropriate size is performed.

  When crushing tea leaves by crushing with the crushing device, only the tea leaves are crushed into a paste and foreign matter such as branches mixed during mechanical harvesting etc. remains without passing through the strainer 14, so the obtained paste There is almost no foreign matter mixed in. Moreover, since it rotates and revolves in the state inclined 45 degrees to the inside, the paste that has passed through the strainer 14 accumulates at the bottom of the rotation case 5 so that the paste after crushing can be easily taken out. .

  In the above crushing apparatus, the size of the tea leaves to be crushed can be set as appropriate by changing the opening size of the mesh of the strainer 14, and crushing to an appropriate size according to the type and use of the tea leaves. Can do. As a result, it is possible to easily change the texture or apply it to a new application of crushed tea leaves. In addition, as the strainer 14, those in various forms such as a mesh shape or a punching metal shape can be used according to the type and use of the tea leaves.

  Since the tea leaves are crushed by passing through the strainer 14, the crushed pieces of the tea leaves remain in a certain lump without destroying the cells, and the sizes thereof are uniform, and high quality crushed tea leaves can be obtained. In addition, since a good kneading effect is also obtained, it is possible to obtain a tea leaf paste in which a plurality of types of tea leaves are crushed to an appropriate size and uniformly blended by simply putting a plurality of tea leaves into the strainer 14 and crushing them. it can. The crushed tea leaf paste is removed from the can 13 with the lid 15 and the strainer 14 removed.

  Thereafter, the fresh tea leaves crushed into puree or paste are packed in a bag, cooled, and frozen as necessary.

  In the crushed processed food obtained as described above, glutamic acid and polyphenol, which are nutrient values contained in tea leaves, are increased by heat-treating the tea leaves containing water with superheated steam so that the water is not dried. The tea leaves are crushed into puree or paste by passing through a strainer without drying. Such pureed or pasty processed tea leaves containing water can be used for drinking simply by diluting with hot water, without the trouble of using a teapot. Further, it can be used for food as it is, and can be used as it is for addition to sweets and the like. In addition, most of the general living bacteria on the tea leaf surface can be killed by the bactericidal effect of superheated steam. Therefore, even soft and highly fluid pureed or pasty processed tea leaves are very storable, the need for adding antioxidants is extremely low, and there is a sufficient shelf life. It can be secured. Furthermore, superheated steam has a higher energy content than normal steam and can be heat-sterilized in a short time, and can be heat-sterilized in an oxygen-free state, so there is very little change in the quality of tea leaves such as color, aroma, and taste. .

  When heat-treating tea leaves with superheated steam, when covering the tea leaves with a cloth-like sheet so that the superheated steam does not directly contact the tea leaves, the drying of moisture during the heat treatment is reliably suppressed, and subsequent crushing processing is ensured. It can be pureed or pasted.

  When fresh tea leaves are used as the tea leaves containing the predetermined moisture, pure or pasty processed tea leaf products are obtained using the moisture contained in the fresh tea leaves as they are. By doing in this way, the flavor which tea leaves have is not impaired, but it can be set as the puree or paste-like processed product which provided the quality, such as a color, a scent, and taste which the original tea leaves had as it is.

  In the case of using tea leaves obtained by immersing and drying tea leaves dried in water as the tea leaves containing the predetermined moisture, the tea leaves dried and dried can be processed into a puree or paste-like processed product. At this time, for example, even hard tea leaves such as No. 4 tea and No. 5 tea, which had little commercial value in the past, should be processed into a puree or paste-like processed product with sufficient flavor such as color, aroma and taste. Can do.

  Next, examples will be described.

  First, 22.3 kg of fresh tea leaves (yame tea) were prepared as raw materials, and after rough washing, heat treatment was performed for 7 minutes with 250 ° C. superheated steam. By this heat treatment, the weight of the tea leaves was reduced to 14.68 kg.

  Then, the crushing process was performed with the crushing apparatus shown to FIG. 3 and FIG. The crushing conditions were 1100 rpm × 180 seconds. The weight of the tea leaves that were crushed into a puree or paste through the strainer 14 by the crushing process was 8.72 kg, and the residue that did not pass through the strainer 14 was 5.50 kg.

  The yield from raw tea leaves as raw materials was 39.1%, and the yield from heat-treated tea leaves was 59.4%.

FIG. 5 shows the tea leaves (left side in the drawing) crushed into puree or paste as described above and the residue.
FIG. 6 shows a state in which tea leaves crushed into puree or paste are packed in a bag.

  First, 1 kg of dried and dried tea leaves (green tea) were prepared as raw materials, and after rough washing, they were immersed in 4 liters (4000 g) of immersion water having a water temperature of 15 ° C. for 15 minutes to swell. Next, the swelled tea leaves were placed on a basket covered with cloth, and the cloth was further covered, followed by heat treatment with superheated steam at 250 ° C. for 7 minutes. Then, the crushing process was performed with the crushing apparatus shown to FIG. 3 and FIG. The crushing conditions were 1100 rpm × 180 seconds.

  About Example 1, it measured about the nutrient component.

  FIG. 7 shows the results of measuring the content of polyphenol, glutamic acid, sugar, and ascorbic acid (vitamin C) in Example 1. The same measurement was performed for untreated fresh tea leaves as Comparative Example 1 and for pure tea leaves without heat treatment as Comparative Example 2.

The polyphenol content is about 2.5 times that of the untreated comparative example 1, and the glutamic acid content is about 2.7 times that of the untreated comparative example 1. These nutritional components are heat-treated with superheated steam and It turns out that it is concentrated 2 times or more by the crushing process. In addition, although the sugar content is inferior to the untreated comparative example 1, the content of 1.8 times is recognized as compared with the comparative example 2 in which the heat treatment was not performed, and it is better to carry out the heat treatment without performing the heat treatment. The sugar was found to be concentrated. Ascorbic acid (vitamin C) is generally known to be a nutrient lost by heating, processing, etc., but it is inferior to untreated (non-heated) Comparative Example 1, but the heat treatment was not performed. Compared to Example 2, a large content was observed. The total ascorbic acid was 2.2 times, and the reduced ascorbic acid was 1.7 times.

DESCRIPTION OF SYMBOLS 1 Superheated steam generator 2 Heating tank 3 Conveyor 4 Revolving table 5 Rotating case 6 Base 9 Rotating shaft 11 Fitting recessed part 12 Protrusion 13 Can 14 Strainer 15 Lid 16 Stopper 17 Flange

Claims (4)

When heat-treating tea leaves with superheated steam, cover the tea leaves with a cloth sheet so that the superheated steam does not contact the tea leaves directly,
Tea leaves containing a predetermined moisture, so to reliably suppress the drying of moisture in the heat treatment, after heat treatment of 30 seconds to 240 seconds at 120 ° C. to 500 ° C. of superheated steam, passing the strainer without dry completely method for processing tea leaves, wherein the TURMERIC row crushing processed into puree or paste by.   The method for processing tea leaves according to claim 1, wherein fresh tea leaves are used as the tea leaves containing the predetermined moisture.   2. The method for processing tea leaves according to claim 1, wherein the tea leaves containing the predetermined moisture are tea leaves obtained by immersing and drying tea leaves that have been brewed and dried. Tea leaves are covered with a cloth-like sheet so that the superheated steam is not in direct contact with the tea leaves, tea leaf including a predetermined moisture, so to reliably suppress the drying of moisture in the heat treatment, 30 seconds at 120 ° C. to 500 ° C. superheated steam Processed tea leaves characterized by being heat-treated for ~ 240 seconds and crushed into puree or paste by passing through a strainer without being completely dried.