CN113235248B - Yarn production equipment and production process thereof - Google Patents
Yarn production equipment and production process thereof Download PDFInfo
- Publication number
- CN113235248B CN113235248B CN202110613225.4A CN202110613225A CN113235248B CN 113235248 B CN113235248 B CN 113235248B CN 202110613225 A CN202110613225 A CN 202110613225A CN 113235248 B CN113235248 B CN 113235248B
- Authority
- CN
- China
- Prior art keywords
- yarn
- sizing
- adjusting
- slurry
- yarns
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 34
- 238000004513 sizing Methods 0.000 claims abstract description 95
- 239000002002 slurry Substances 0.000 claims abstract description 61
- 238000009736 wetting Methods 0.000 claims abstract description 37
- 239000007788 liquid Substances 0.000 claims abstract description 33
- 238000001035 drying Methods 0.000 claims abstract description 22
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 15
- 238000000265 homogenisation Methods 0.000 claims description 37
- 238000005507 spraying Methods 0.000 claims description 20
- 238000001125 extrusion Methods 0.000 claims description 15
- 238000007667 floating Methods 0.000 claims description 12
- 238000009499 grossing Methods 0.000 claims description 12
- 238000007599 discharging Methods 0.000 claims description 7
- 239000007921 spray Substances 0.000 claims description 7
- 239000003795 chemical substances by application Substances 0.000 claims description 6
- 238000004804 winding Methods 0.000 claims description 6
- 230000009977 dual effect Effects 0.000 claims description 4
- 238000000034 method Methods 0.000 claims description 4
- 238000007781 pre-processing Methods 0.000 claims description 4
- 230000008569 process Effects 0.000 claims description 4
- 230000000712 assembly Effects 0.000 claims description 2
- 238000000429 assembly Methods 0.000 claims description 2
- 229920006395 saturated elastomer Polymers 0.000 abstract description 3
- 238000007654 immersion Methods 0.000 abstract description 2
- 238000009434 installation Methods 0.000 description 10
- 230000000694 effects Effects 0.000 description 5
- 230000001105 regulatory effect Effects 0.000 description 5
- 238000010276 construction Methods 0.000 description 3
- 239000004753 textile Substances 0.000 description 3
- 238000009941 weaving Methods 0.000 description 3
- 238000010521 absorption reaction Methods 0.000 description 2
- 230000009471 action Effects 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 238000007790 scraping Methods 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000002337 anti-port Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000010790 dilution Methods 0.000 description 1
- 239000012895 dilution Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 238000009940 knitting Methods 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 210000004911 serous fluid Anatomy 0.000 description 1
- 238000002791 soaking Methods 0.000 description 1
- 238000009955 starching Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/04—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of yarns, threads or filaments
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/04—Carriers or supports for textile materials to be treated
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
- D06B23/205—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation for adding or mixing constituents of the treating material
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention relates to the technical field of yarn sizing, and discloses yarn production equipment and a production process thereof. The yarn is immersed in water through the wetting roller in the wetting tank drying chamber, the yarn can quickly absorb the liquid when absorbing the slurry through the immersion of the water, and when the yarn is separated from the water surface in the wetting tank drying chamber, the squeezing roller drying chamber is driven by the rotating shaft of the motor drying chamber to synchronously and reversely rotate under the cooperation of the gear drying chamber, so that the squeezing of the moisture in the yarn is realized, the yarn is only kept in a wet and loose state, the phenomenon that the slurry is diluted by the moisture in the yarn is avoided, and meanwhile, the yarn is close to a saturated state due to the fact that the moisture in the yarn is two in the yarn, and the slurry cannot be effectively absorbed.
Description
Technical Field
The invention relates to the technical field of yarn sizing, in particular to yarn production equipment and a production process thereof.
Background
The yarn is a textile, is processed into products with certain fineness by various textile fibers, is used for weaving, rope making, thread making, knitting, embroidery and the like, and is divided into staple fiber yarn, continuous filament yarn and the like. With the development of textiles, the quality requirement of people on fabrics is higher and higher, sizing is a key technology for weaving production, yarns are treated by sizing, the strength of the yarns can be enhanced, broken ends of the yarns during weaving are reduced, and the working efficiency is improved.
In order to improve the sizing rate of the surface of the yarn in the production process of the yarn, the time of the yarn in the size is usually changed to improve the sizing rate, and meanwhile, after the yarn is sized, a sizing device is usually additionally arranged to avoid the excessive size on the yarn, but the setting of the sizing device can cause the phenomenon that the size on the yarn is completely scraped, so that the sizing effect of the yarn cannot be effectively ensured.
An effective solution to the problems in the related art has not been proposed yet.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides yarn production equipment and a production process thereof, which have the advantages of double-channel sizing, slurry compensation, uniform sizing and the like, and solve the problem that the setting of a slurry scraping device can cause the phenomenon that the slurry on the yarn is completely scraped, and the sizing effect of the yarn cannot be effectively ensured.
(II) technical scheme
In order to solve the technical problems that the setting of a scraping device can cause the phenomenon that the serous fluid on the yarn is completely scraped and the sizing effect of the yarn cannot be effectively ensured, the invention provides the following technical scheme:
example 1
A yarn production device and a production process thereof comprise an installation bottom plate, wherein a pretreatment device, a tension adjusting device, a yarn sizing device and a drying chamber are fixedly installed on the upper surface of the installation bottom plate in sequence, and a slurry compensating device is arranged on the yarn sizing device;
the pretreatment device comprises a mounting seat, a wetting tank and two extrusion rollers which are arranged in a tangent mode and are used for preliminarily wetting yarns and discharging water;
the tension adjusting device comprises a lifting frame, the lifting frame is movably connected with an adjusting roller, and the adjusting roller is used for adjusting the height of the yarn at the position of the tension adjusting device to adjust the tension of the yarn during sizing;
the yarn sizing device comprises a sizing assembly and an adjusting assembly, wherein the sizing assembly is in the prior art, the adjusting assembly comprises two angle adjusting rollers, and the angle adjusting rollers are used for adjusting the angle between yarns and a pulp plane when the yarns enter the pulp and leave the pulp;
the slurry compensation device comprises two groups of symmetrically arranged homogenization components, wherein the slurry compensation components are arranged between the homogenization components, each homogenization component comprises a first floating plate, a second floating plate and a guide roller, the first floating plates and the second floating plates are respectively used for carrying out slurry homogenization treatment on the upper surface and the lower surface of yarns, the guide rollers are used for adjusting the direction of the yarns in the feeding process, and each slurry compensation component comprises a conveying pipe, a liquid pump and a spraying disc and is used for spraying and sizing the yarns.
Preferably, among the preprocessing device mount pad fixed connection be in on the mounting plate, the wetting pond is placed the upper surface of mount pad, the inside in wetting pond is provided with the wetting roller, the wetting roller is used for passing through the yarn inside the wetting pond, the upper surface both sides in wetting pond all are provided with the extrusion frame, the extrusion frame rotates to be connected with the squeeze roll, the one end fixedly connected with gear of squeeze roll, one of them the one end of squeeze roll is connected with the rotation axis of motor, motor fixed mounting be in one side in wetting pond.
Preferably, a lifting frame in the tension adjusting device is fixedly installed on the installation bottom plate, a lifting assembly is installed in the lifting frame, and the lifting assembly is rotatably connected with the adjusting roller.
Preferably, the lifting component is including installing the step motor in crane one side, step motor's output shaft fixedly connected with pivot, the pivot is rotated and is connected crane upper portion, the both ends of pivot are run through and the first helical gear of fixedly connected with, first helical gear meshing has the second helical gear, second helical gear fixedly connected with screw rod, the screw rod rotates to be connected the inside both sides of crane, the screw rod runs through and the thread toothing has the screw thread piece, one side of screw thread piece is rotated and is connected with the regulating roll.
Preferably, yarn sizing apparatus is still including installing thick liquid pond on the mounting plate, among the yarn sizing apparatus adjusting part still includes two and installs electronic guide rail mounting bracket on the mounting plate, one side upper portion fixed mounting of electronic guide rail mounting bracket has electronic guide rail, electronic guide rail is used for adjusting the Y axle height of angle adjusting roller, fixed mounting has X axle regulation seat on the slider of electronic guide rail, the middle part fixed mounting of X axle regulation seat has dual output axle motor, the output shaft fixedly connected with adjusting screw of dual output axle motor, adjusting screw thread engagement has the regulating block, the regulating block with X axle regulation seat sliding connection, one side of regulating block is rotated and is connected with the angle adjusting roller.
Preferably, the homogenizing assemblies in the slurry compensating device are distributed in a triangular shape, and the first smoothing plate, the second smoothing plate and the guide roller are sequentially arranged in the feeding direction of the yarn, the first smoothing plate is vertically arranged downwards and used for homogenizing the upper part of the yarn and removing redundant slurry, and the second smoothing plate is vertically arranged upwards and used for homogenizing the lower part of the yarn and removing redundant slurry.
Preferably, the slurry compensation device further comprises a compensation bin, the compensation bin is fixedly connected to one side of the upper surface of the slurry pool, the homogenization component and the slurry compensation component are both arranged inside the compensation bin, the upper surface of the compensation bin is fixedly connected with a liquid pump, a liquid inlet and a liquid outlet of the liquid pump are respectively connected with the slurry pool and a spraying disc through conveying pipes, the spraying disc is fixedly installed inside the compensation bin, and a plurality of spray heads are arranged on the lower surface of the spraying disc.
Preferably, the drying chamber is connected with a hot air system, the hot air system mainly adopts an electromagnetic heater and an air pump to provide hot air for the drying chamber, and the hot air system is in the prior art and is not described herein again.
A yarn sizing production process comprises the following steps:
s1: wetting the yarns by a pretreatment device and preliminarily discharging water to enable the yarns to be in a wet state;
s2: the yarn wetted by the pretreatment device is subjected to preliminary sizing by a yarn sizing device;
s3: the yarn subjected to primary sizing enters a sizing agent compensation device, primary homogenization treatment is carried out on the yarn through a homogenization assembly, secondary sizing is carried out on the yarn through the sizing agent compensation assembly in a spraying mode, homogenization treatment is carried out on the yarn through the homogenization assembly again after secondary sizing, and secondary sizing on the yarn is completed;
s4: after the yarn is subjected to secondary sizing, the yarn enters a drying chamber to be dried;
s5: and winding the yarn dried by the drying chamber through a winding drum.
(III) advantageous effects
Compared with the prior art, the invention provides yarn production equipment and a production process thereof, and the yarn production equipment and the production process have the following beneficial effects:
1. according to the invention, the yarn is in a wet state by wetting the yarn through the pretreatment device and preliminarily discharging water, then the yarn wetted by the pretreatment device is preliminarily sized through the yarn sizing device, the primarily sized yarn enters the slurry compensation device, after primary homogenization treatment is carried out through the homogenization component, secondary sizing is carried out on the yarn in a spraying mode through the slurry compensation component, and homogenization treatment is carried out again through the homogenization component after secondary sizing, so that secondary sizing on the yarn is completed, the phenomenon that slurry on the yarn is completely scraped by the sizing device is avoided through wetting, double channels and secondary sizing on the yarn, and the sizing effect of the yarn is effectively ensured through the mode.
2. The yarn is immersed in water through the wetting roller in the wetting tank, the yarn can quickly absorb liquid when absorbing slurry through water immersion, and when the yarn is separated from the water surface in the wetting tank, the rotating shaft of the motor drives the extrusion roller to synchronously and reversely rotate under the matching action of the gear, so that the moisture in the yarn is extruded, the yarn is only kept in a wet and loose state, the phenomenon that the slurry is diluted due to the moisture in the yarn is avoided, and meanwhile, the yarn is prevented from approaching a saturated state due to the moisture in the yarn and being incapable of effectively absorbing the slurry.
3. According to the invention, the Y-axis height of the angle adjusting roller is adjusted through the electric guide rail, and the motor with double output shafts is matched to rotate, so that the output shafts of the motor with double output shafts drive the adjusting screw to rotate, and further drive the adjusting block to move on the X-axis adjusting seat, the movement of the angle adjusting roller in the X-axis direction is realized, the stay time and the sliding path of yarns in a slurry pool are adjusted through the movement of the angle adjusting roller in the X, Y axis direction, and further the sizing rate of the yarns is adjusted.
Drawings
FIG. 1 is a perspective view of the present invention;
FIG. 2 is a schematic cross-sectional view of the present invention;
FIG. 3 is a view showing the construction of a pretreatment apparatus according to the present invention;
FIG. 4 is a view showing the construction of a tension adjusting apparatus according to the present invention;
FIG. 5 is an exploded view of the tensioning device of the present invention;
FIG. 6 is a view of the structure of a yarn sizing apparatus of the present invention;
FIG. 7 is a view showing the construction of a slurry compensating device of the present invention;
FIG. 8 is a process flow diagram of the present invention.
In the figure: 1. mounting a bottom plate; 2. a pretreatment device; 201. a mounting seat; 202. a wetting tank; 203. a squeeze roll; 204. an extrusion frame; 205. a gear; 206. a motor; 3. a tension adjusting device; 301. a lifting frame; 302. a regulating roller; 303. a stepping motor; 304. a rotating shaft; 305. a first helical gear; 306. a second helical gear; 307. a screw; 308. a thread block; 4. a yarn sizing device; 401. an angle adjusting roller; 402. an electric rail mounting frame; 403. an electric rail; 404. an X-axis adjusting seat; 405. a motor with double output shafts; 406. adjusting the screw rod; 407. an adjusting block; 408. a slurry tank; 5. a slurry compensation device; 501. a first troweling plate; 502. a second troweling plate; 503. a guide roller; 504. a delivery pipe; 505. a liquid pump; 506. a spray tray; 507. a compensation bin; 508. a spray head; 6. a drying chamber.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As described in the background of the invention, the prior art is not sufficient, and in order to solve the above technical problems, the present application proposes a yarn production apparatus and a production process thereof.
Referring to fig. 1-7, a yarn production device and a production process thereof, comprising an installation base plate 1, wherein the upper surface of the installation base plate 1 is fixedly provided with a pretreatment device 2, a tension adjusting device 3, a yarn sizing device 4 and a drying chamber 6 in sequence, and the yarn sizing device 4 is provided with a slurry compensating device 5;
the pretreatment device 2 comprises a mounting seat 201, a wetting tank 202 and two extrusion rollers 203 which are arranged in a tangent mode and are used for preliminarily wetting yarns and discharging water;
the tension adjusting device 3 comprises a lifting frame 301, the lifting frame 301 is movably connected with an adjusting roller 302, and the adjusting roller 302 is used for adjusting the height of the yarn at the tension adjusting device 3 to adjust the tension of the yarn during sizing;
the yarn sizing device 4 comprises a sizing assembly and an adjusting assembly, the sizing assembly is in the prior art, the adjusting assembly comprises two angle adjusting rollers 401, and the angle adjusting rollers 401 are used for adjusting the angle between the yarn and the plane of the sizing liquid when the yarn enters the sizing liquid and when the yarn leaves the sizing liquid;
the slurry compensation device 5 comprises two groups of symmetrically arranged homogenization components, slurry compensation components are arranged between the homogenization components, each homogenization component comprises a first floating plate 501, a second floating plate 502 and a guide roller 503, the first floating plate 501 and the second floating plate 502 are respectively used for carrying out slurry homogenization treatment on the upper surface and the lower surface of yarns, the guide rollers 503 are used for adjusting the direction of the yarns in the feeding process, and each slurry compensation component comprises a conveying pipe 504, a liquid pump 505 and a spraying disc 506 and is used for spraying and sizing the yarns.
Further, the mounting base 201 in the pretreatment device 2 is fixedly connected to the mounting base plate 1, the wetting tank 202 is placed on the upper surface of the mounting base 201, a wetting roller is arranged inside the wetting tank 202, the wetting roller is used for passing yarns through the inside of the wetting tank, two sides of the upper surface of the wetting tank 202 are respectively provided with an extrusion frame 204, the extrusion frame 204 is rotatably connected with the extrusion rollers 203, one end of each extrusion roller 203 is fixedly connected with a gear 205, one end of one extrusion roller 203 is connected with a rotating shaft of a motor 206, and the motor 206 is fixedly mounted on one side of the wetting tank 202;
thereby immerse the yarn in aqueous through the moist roller in the moist pond 202, soaking through water makes the yarn when adsorbing the thick liquid, absorption that can be quick is with liquid, and when the yarn breaks away from the water surface in the moist pond 202, the rotation axis through motor 206 drives squeeze roll 203 and carries out synchronous antiport under gear 205's mating reaction, the realization is to the extrusion of moisture in the yarn, make the yarn only keep moist lax state, it causes the dilution phenomenon to the thick liquid to have moisture in the yarn to avoid, it causes the yarn to be close the saturated condition to avoid simultaneously containing moisture two in the yarn, can't carry out effectual absorption to the thick liquid.
Further, a lifting frame 301 in the tension adjusting device 3 is fixedly installed on the installation base plate 1, a lifting assembly is installed in the lifting frame 301, and the lifting assembly is rotatably connected with the adjusting roller 302;
the lifting assembly comprises a stepping motor 303 arranged on one side of a lifting frame 301, an output shaft of the stepping motor 303 is fixedly connected with a rotating shaft 304, the rotating shaft 304 is rotatably connected to the upper part of the lifting frame 301, two ends of the rotating shaft 304 penetrate through and are fixedly connected with first bevel gears 305, the first bevel gears 305 are meshed with second bevel gears 306, the second bevel gears 306 are fixedly connected with screw rods 307, the screw rods 307 are rotatably connected to two sides of the interior of the lifting frame 301, the screw rods 307 penetrate through and are in threaded meshing with thread blocks 308, and one side of each thread block 308 is rotatably connected with the adjusting roller 302;
thereby drive dancer 302 through lifting unit and realize reciprocating, and then reach and carry out the regulation of height to dancer 302 to change the yarn tension when getting into yarn sizing apparatus 4, avoid producing folding phenomenon, cause the starching incomplete.
Further, the yarn sizing device 4 further comprises a size pool 408 installed on the installation base plate 1, the adjusting assembly in the yarn sizing device 4 further comprises two electric guide rail installation frames 402 installed on the installation base plate 1, an electric guide rail 403 is fixedly installed on the upper portion of one side of each electric guide rail installation frame 402, each electric guide rail 403 is used for adjusting the height of the Y axis of the angle adjusting roller 401, an X axis adjusting seat 404 is fixedly installed on a sliding block of each electric guide rail 403, a double output shaft motor 405 is fixedly installed in the middle of each X axis adjusting seat 404, an adjusting screw 406 is fixedly connected to an output shaft of each double output shaft motor 405, each adjusting screw 406 is in threaded engagement with an adjusting block 407, each adjusting block 407 is in sliding connection with the X axis adjusting seat 404, and one side of each adjusting block 407 is rotatably connected with the angle adjusting roller 401;
therefore, the height of the Y axis of the angle adjusting roller 401 is adjusted through the electric guide rail 403, and the angle adjusting roller is matched with a motor with double output shafts to rotate, so that the output shafts of the motor with double output shafts drive the adjusting screw 406 to rotate, and further drive the adjusting block 407 to move on the X-axis adjusting seat, the movement of the angle adjusting roller 401 in the X-axis direction is realized, the stay time and the sliding path of yarns in a size pool are adjusted through the movement of the angle adjusting roller 401 in the X, Y axis direction, and the sizing rate of the yarns is adjusted.
Further, the homogenizing components in the slurry compensating device 5 are distributed in a triangular shape, and sequentially comprise a first smoothing plate 501, a second smoothing plate 502 and a guide roller 503 according to the feeding direction of the yarn, wherein the first smoothing plate 501 is vertically arranged downwards and is used for homogenizing the upper part of the yarn and removing the redundant slurry, and the second smoothing plate 502 is vertically arranged upwards and is used for homogenizing the lower part of the yarn and removing the redundant slurry;
the slurry compensation device 5 further comprises a compensation bin 507, the compensation bin 507 is fixedly connected to one side of the upper surface of the slurry pool 408, the homogenization component and the slurry compensation component are both arranged inside the compensation bin 507, the upper surface of the compensation bin 507 is fixedly connected with a liquid pump 505, a liquid inlet and a liquid outlet of the liquid pump 505 are respectively connected with the slurry pool 408 and a spraying disc 506 through a conveying pipe 504, the spraying disc 506 is fixedly arranged inside the compensation bin 507, and a plurality of spray heads 508 are arranged on the lower surface of the spraying disc 506;
the yarn passes through the first troweling plate 501 to trowel the slurry on the upper portion of the yarn, simultaneously scrape the excess slurry on the upper portion, then pass through the second troweling plate 502 to trowel the lower portion of the yarn by the second troweling plate 502, simultaneously scrape the excess slurry on the lower portion, then under the action of the guide roller 503, the yarn is kept horizontally fed, during horizontal feeding, the slurry in the slurry tank 408 is injected into the spraying disc 506 through the liquid pump 505 and the conveying pipe 504 and is sprayed out through the spraying head 508, the slurry is secondarily attached to the surface of the yarn in a spraying mode, secondary slurry compensation on the yarn is achieved, and when the yarn passes through the compensation bin 507, the homogenization component passes through the homogenization component again to trowel the slurry on the surface of the yarn, and the slurry is uniformly attached to the surface of the yarn.
Further, the drying chamber 6 is externally connected with a hot air system, the hot air system mainly adopts an electromagnetic heater and an air pump to provide hot air for the drying chamber 6, and the hot air system is the prior art and is not described herein again.
The working principle is as follows: carry out the yarn through preprocessing device moist and preliminary discharge moisture, make the yarn be in moist state, then make the yarn after preprocessing device is moist carry out preliminary sizing through yarn sizing apparatus, yarn after preliminary sizing gets into thick liquid compensation arrangement, carry out first homogenization treatment back through the homogenization subassembly, carry out secondary sizing through the form that thick liquid compensation subassembly was with spraying to the yarn, and carry out homogenization treatment through the homogenization subassembly again after secondary sizing, accomplish the secondary sizing to the yarn, carry out secondary sizing to the yarn, in the yarn entering drying chamber, carry out the stoving of thick liquid.
Example 2:
referring to fig. 8, a yarn sizing production process:
s1: wetting the yarns by a pretreatment device and preliminarily discharging water to enable the yarns to be in a wet state;
s2: the yarn wetted by the pretreatment device is subjected to preliminary sizing by a yarn sizing device;
s3: the yarn subjected to primary sizing enters a sizing agent compensation device, primary homogenization treatment is carried out on the yarn through a homogenization assembly, secondary sizing is carried out on the yarn through the sizing agent compensation assembly in a spraying mode, homogenization treatment is carried out on the yarn through the homogenization assembly again after secondary sizing, and secondary sizing on the yarn is completed;
s4: after the yarn is subjected to secondary sizing, the yarn enters a drying chamber to be dried;
s5: and winding the yarn dried by the drying chamber through a winding drum.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (9)
1. A yarn production device, comprising a mounting base plate (1), characterized in that: the upper surface of the mounting bottom plate (1) is fixedly provided with a pretreatment device (2), a tension adjusting device (3), a yarn sizing device (4) and a drying chamber (6) in sequence, and the yarn sizing device (4) is provided with a slurry compensating device (5);
the pretreatment device (2) comprises a mounting seat (201), a wetting tank (202) and two extrusion rollers (203) which are arranged in a tangent mode and used for preliminarily wetting yarns and discharging water;
the tension adjusting device (3) comprises a lifting frame (301), the lifting frame (301) is movably connected with an adjusting roller (302), and the adjusting roller (302) is used for adjusting the height of the yarn at the position of the tension adjusting device (3) to adjust the tension of the yarn during sizing;
the yarn sizing device (4) comprises a sizing assembly and an adjusting assembly, wherein the sizing assembly is in the prior art, the adjusting assembly comprises two angle adjusting rollers (401), and the angle adjusting rollers (401) are used for adjusting the angle between the yarn and the plane of the sizing liquid when the yarn enters the sizing liquid and when the yarn leaves the sizing liquid;
the slurry compensation device (5) comprises two groups of symmetrically arranged homogenization components, wherein the slurry compensation components are arranged between the homogenization components, each homogenization component comprises a first floating plate (501), a second floating plate (502) and a guide roller (503), the first floating plate (501) and the second floating plate (502) are respectively used for carrying out slurry homogenization treatment on the upper surface and the lower surface of yarns, the guide rollers (503) are used for adjusting the direction of the yarns in the feeding process, and each slurry compensation component comprises a conveying pipe (504), a liquid pump (505) and a spraying disc (506) and is used for spraying and sizing the yarns.
2. A yarn production apparatus as claimed in claim 1, wherein: among preprocessing device (2) mount pad (201) fixed connection be in on mounting plate (1), wetting bath (202) are placed the upper surface of mount pad (201), the inside of wetting bath (202) is provided with the moist roller, the moist roller is used for passing through the yarn inside the wetting bath, the upper surface both sides of wetting bath (202) all are provided with extrusion frame (204), extrusion frame (204) rotate be connected with squeeze roll (203), the one end fixedly connected with gear (205) of squeeze roll (203), one of them the one end of squeeze roll (203) is connected with the rotation axis of motor (206), motor (206) fixed mounting be in one side of wetting bath (202).
3. A yarn production apparatus as claimed in claim 1, wherein: lifting frame (301) fixed mounting in tension adjusting device (3) is in on mounting plate (1), install lifting unit in lifting frame (301), lifting unit rotates and is connected with dancer roll (302).
4. A yarn production apparatus as claimed in claim 3, wherein: the lifting component comprises a stepping motor (303) arranged on one side of a lifting frame (301), an output shaft of the stepping motor (303) is fixedly connected with a rotating shaft (304), the rotating shaft (304) is rotatably connected to the upper portion of the lifting frame (301), two ends of the rotating shaft (304) are penetrated through and fixedly connected with a first bevel gear (305), the first bevel gear (305) is meshed with a second bevel gear (306), the second bevel gear (306) is fixedly connected with a screw rod (307), the screw rod (307) is rotatably connected to two sides of the interior of the lifting frame (301), the screw rod (307) is penetrated through and threadedly engaged with a thread block (308), and one side of the thread block (308) is rotatably connected with the adjusting roller (302).
5. A yarn production apparatus as claimed in claim 1, wherein: yarn sizing apparatus (4) are still including installing thick liquid pond (408) on mounting plate (1), in yarn sizing apparatus (4) adjusting part still includes two and installs electronic guide rail mounting bracket (402) on mounting plate (1), one side upper portion fixed mounting of electronic guide rail mounting bracket (402) has electronic guide rail (403), electronic guide rail (403) are used for adjusting the Y axle height of angle adjusting roller (401), fixed mounting has X axle regulation seat (404) on the slider of electronic guide rail (403), the middle part fixed mounting of X axle regulation seat (404) has dual output axle motor (405), the output shaft fixedly connected with adjusting screw (406) of dual output axle motor (405), adjusting screw (406) thread engagement has adjusting block (407), adjusting block (407) with seat (404) sliding connection is adjusted to the X axle, one side of adjusting block (407) is rotated and is connected with angle adjusting roller (401).
6. A yarn production apparatus as claimed in claim 1, wherein: the homogenizing assemblies in the slurry compensating device (5) are distributed in a triangular shape, the first smoothing plate (501), the second smoothing plate (502) and the guide roller (503) are arranged in sequence according to the feeding direction of the yarns, the first smoothing plate (501) is vertically arranged downwards and used for homogenizing the upper parts of the yarns and removing redundant slurry, and the second smoothing plate (502) is vertically arranged upwards and used for homogenizing the lower parts of the yarns and removing redundant slurry.
7. A yarn production apparatus as claimed in claim 5, wherein: slurry compensation arrangement (5) are still including compensating storehouse (507), compensating storehouse (507) fixed connection is in slurry pond (408) upper surface one side, homogenization subassembly and slurry compensation subassembly all set up the inside in compensating storehouse (507), the last fixed surface in compensating storehouse (507) is connected with liquid pump (505), the inlet and the liquid outlet of liquid pump (505) all are connected with respectively through conveyer pipe (504) slurry pond (408) and spray plate (506), spray plate (506) fixed mounting be in inside compensating storehouse (507), spray plate (506) lower surface has seted up a plurality of shower nozzles (508).
8. A yarn production apparatus as claimed in claim 1, wherein: the hot air system is externally connected with the drying chamber (6), the hot air system mainly adopts an electromagnetic heater and an air pump to provide hot air for the drying chamber (6), and the hot air system is the prior art and is not described again herein.
9. A yarn sizing production process using a yarn production apparatus according to any one of claims 1 to 8, characterized in that:
s1: wetting the yarns by a pretreatment device and preliminarily discharging water to enable the yarns to be in a wet state;
s2: the yarn wetted by the pretreatment device is subjected to preliminary sizing by a yarn sizing device;
s3: the yarn subjected to primary sizing enters a sizing agent compensation device, primary homogenization treatment is carried out on the yarn through a homogenization assembly, secondary sizing is carried out on the yarn through the sizing agent compensation assembly in a spraying mode, homogenization treatment is carried out on the yarn through the homogenization assembly again after secondary sizing, and secondary sizing on the yarn is completed;
s4: after the yarns are subjected to secondary sizing, the yarns enter a drying chamber to be dried;
s5: and winding the yarn dried by the drying chamber through a winding drum.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110613225.4A CN113235248B (en) | 2021-06-02 | 2021-06-02 | Yarn production equipment and production process thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110613225.4A CN113235248B (en) | 2021-06-02 | 2021-06-02 | Yarn production equipment and production process thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN113235248A CN113235248A (en) | 2021-08-10 |
| CN113235248B true CN113235248B (en) | 2023-02-24 |
Family
ID=77136345
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110613225.4A Active CN113235248B (en) | 2021-06-02 | 2021-06-02 | Yarn production equipment and production process thereof |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN113235248B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113737362A (en) * | 2021-10-20 | 2021-12-03 | 绍兴汀冉纺织品有限公司 | Threading device for rapier loom |
| CN115161906B (en) * | 2022-07-28 | 2023-07-04 | 扬州市明盛化纤新材料科技有限公司 | High count yarn pendulum type yarn sizing device and working method thereof |
Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102912571A (en) * | 2012-10-29 | 2013-02-06 | 吴江市科时达纺织有限公司 | Sizing machine with even sizing |
| CN105624951A (en) * | 2015-12-21 | 2016-06-01 | 嵊州市意海电机配件厂 | Sizing machine |
| CN205295697U (en) * | 2015-11-13 | 2016-06-08 | 吴江达飞织造厂 | Even dresser starches |
| CN107287793A (en) * | 2017-08-21 | 2017-10-24 | 长兴德弘机械有限公司 | It is a kind of that there is the efficient homogenate equipment for scraping slurry collecting function |
| CN107675388A (en) * | 2017-08-31 | 2018-02-09 | 杭州依翰丝绸文化创意有限公司 | A kind of Yarn dresser for being capable of uniform starching |
| WO2019012856A1 (en) * | 2017-07-10 | 2019-01-17 | 東レ株式会社 | Method for manufacturing carbon fiber bundles with sizing agent applied |
| CN109338625A (en) * | 2018-11-03 | 2019-02-15 | 段文忠 | A kind of weaving working method of yarn sizing device |
| CN112176587A (en) * | 2020-09-29 | 2021-01-05 | 孙凯 | Even sizing setting device of weaving yarn |
| CN112481860A (en) * | 2020-12-01 | 2021-03-12 | 代燕燕 | Textile yarn sizing machine |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB960150A (en) * | 1963-04-11 | 1964-06-10 | Inst Textilmaschinen | Improvements in or relating to apparatus for sizing warp threads |
| US4793035A (en) * | 1987-09-28 | 1988-12-27 | E. I. Du Pont De Nemours And Company | Dynamic control of textile warp size add-on on a running slasher |
| CN101122080A (en) * | 2007-09-05 | 2008-02-13 | 盐城市宏华纺织机械有限公司 | Sizing machine size box sizing control method |
| CN104562495B (en) * | 2014-12-30 | 2016-08-31 | 宁波大千纺织品有限公司 | A kind of starching machine |
| CN108893896A (en) * | 2018-06-29 | 2018-11-27 | 江南大学 | A kind of online starching spinning machine of cellulose fibre spun yarn room temperature and method for sizing |
-
2021
- 2021-06-02 CN CN202110613225.4A patent/CN113235248B/en active Active
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102912571A (en) * | 2012-10-29 | 2013-02-06 | 吴江市科时达纺织有限公司 | Sizing machine with even sizing |
| CN205295697U (en) * | 2015-11-13 | 2016-06-08 | 吴江达飞织造厂 | Even dresser starches |
| CN105624951A (en) * | 2015-12-21 | 2016-06-01 | 嵊州市意海电机配件厂 | Sizing machine |
| WO2019012856A1 (en) * | 2017-07-10 | 2019-01-17 | 東レ株式会社 | Method for manufacturing carbon fiber bundles with sizing agent applied |
| CN107287793A (en) * | 2017-08-21 | 2017-10-24 | 长兴德弘机械有限公司 | It is a kind of that there is the efficient homogenate equipment for scraping slurry collecting function |
| CN107675388A (en) * | 2017-08-31 | 2018-02-09 | 杭州依翰丝绸文化创意有限公司 | A kind of Yarn dresser for being capable of uniform starching |
| CN109338625A (en) * | 2018-11-03 | 2019-02-15 | 段文忠 | A kind of weaving working method of yarn sizing device |
| CN112176587A (en) * | 2020-09-29 | 2021-01-05 | 孙凯 | Even sizing setting device of weaving yarn |
| CN112481860A (en) * | 2020-12-01 | 2021-03-12 | 代燕燕 | Textile yarn sizing machine |
Also Published As
| Publication number | Publication date |
|---|---|
| CN113235248A (en) | 2021-08-10 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN113235248B (en) | Yarn production equipment and production process thereof | |
| CN109267267B (en) | Yarn sizing device for spinning | |
| CN109338625B (en) | Working method of yarn sizing device for spinning | |
| CN211498129U (en) | Textile sizing and dyeing machine capable of realizing automatic tension adjustment | |
| CN210151380U (en) | Drying device for textile printing and dyeing | |
| CN212223324U (en) | Padding device for producing knitted fabrics | |
| CN115467108B (en) | Continuous basalt fiber dip-dyeing equipment convenient for dip-sizing and manufacturing method | |
| CN216712460U (en) | Discharging and cleaning device of alkali deweighting machine | |
| DE4118076A1 (en) | Low temp. sizing of warps - uses starch and/or protein derivs. at over 40 per cent concn. at working temp. of 40 deg. C | |
| CN112981776B (en) | Sizing machine for cloth processing | |
| CN113373623A (en) | Homogenizing equipment for production and processing of chemical fiber fabric textile fabric and using method thereof | |
| CN115233405A (en) | Stretch heat setting device of greige cloth | |
| CN114318720A (en) | Softening equipment for bath towel production | |
| CN209652588U (en) | A kind of padding machine | |
| CN209854364U (en) | Loose fiber continuous washing finishing machine | |
| CN215856725U (en) | Printing and dyeing washing equipment for antibacterial linen-cotton interwoven fabric | |
| CN206188943U (en) | Silk bundle winder | |
| CN217298281U (en) | Pre-wetting equipment for spinning | |
| CN220099396U (en) | Sizing machine | |
| CN117144600B (en) | Textile production and processing equipment for optimizing fabric sizing quality | |
| CN220887992U (en) | Impregnating device of glass fiber cloth for copper-clad plate | |
| CN219951426U (en) | Alkali dyeing equipment for pure cotton knitted fabric | |
| CN103643331A (en) | Spinning process of high-speed spinning machine with active winding device | |
| CN220318153U (en) | Grey cloth desizing device | |
| CN214328144U (en) | Fabric washing equipment |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |