CN115467108B - Continuous basalt fiber dip-dyeing equipment convenient for dip-sizing and manufacturing method - Google Patents
Continuous basalt fiber dip-dyeing equipment convenient for dip-sizing and manufacturing method Download PDFInfo
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- CN115467108B CN115467108B CN202211050591.4A CN202211050591A CN115467108B CN 115467108 B CN115467108 B CN 115467108B CN 202211050591 A CN202211050591 A CN 202211050591A CN 115467108 B CN115467108 B CN 115467108B
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- sizing
- lifting
- movable block
- dyeing
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- 238000004043 dyeing Methods 0.000 title claims abstract description 66
- 238000004513 sizing Methods 0.000 title claims abstract description 38
- 229920002748 Basalt fiber Polymers 0.000 title claims abstract description 27
- 238000004519 manufacturing process Methods 0.000 title abstract description 12
- 238000007598 dipping method Methods 0.000 claims abstract description 14
- 230000005540 biological transmission Effects 0.000 claims abstract description 11
- 238000001035 drying Methods 0.000 claims description 31
- 238000004804 winding Methods 0.000 claims description 31
- 230000007246 mechanism Effects 0.000 claims description 23
- 238000000034 method Methods 0.000 claims description 6
- 238000003825 pressing Methods 0.000 claims description 6
- 239000007788 liquid Substances 0.000 claims description 5
- 238000004321 preservation Methods 0.000 claims description 5
- 230000001360 synchronised effect Effects 0.000 claims description 3
- 239000011120 plywood Substances 0.000 claims description 2
- 238000005096 rolling process Methods 0.000 claims description 2
- 239000004973 liquid crystal related substance Substances 0.000 claims 5
- 230000000694 effects Effects 0.000 abstract description 6
- 230000007812 deficiency Effects 0.000 abstract 1
- 230000009977 dual effect Effects 0.000 abstract 1
- 239000000975 dye Substances 0.000 description 27
- 230000008569 process Effects 0.000 description 5
- 230000006835 compression Effects 0.000 description 4
- 238000007906 compression Methods 0.000 description 4
- 238000007654 immersion Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 239000002002 slurry Substances 0.000 description 2
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000003733 fiber-reinforced composite Substances 0.000 description 1
- 239000002657 fibrous material Substances 0.000 description 1
- 239000002783 friction material Substances 0.000 description 1
- 229920006253 high performance fiber Polymers 0.000 description 1
- 239000012774 insulation material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000009210 therapy by ultrasound Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/04—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of yarns, threads or filaments
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H59/00—Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators
- B65H59/10—Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators by devices acting on running material and not associated with supply or take-up devices
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/02—Rollers
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/04—Carriers or supports for textile materials to be treated
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B13/00—Machines and apparatus for drying fabrics, fibres, yarns, or other materials in long lengths, with progressive movement
- F26B13/001—Drying and oxidising yarns, ribbons or the like
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B13/00—Machines and apparatus for drying fabrics, fibres, yarns, or other materials in long lengths, with progressive movement
- F26B13/10—Arrangements for feeding, heating or supporting materials; Controlling movement, tension or position of materials
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B13/00—Machines and apparatus for drying fabrics, fibres, yarns, or other materials in long lengths, with progressive movement
- F26B13/10—Arrangements for feeding, heating or supporting materials; Controlling movement, tension or position of materials
- F26B13/14—Rollers, drums, cylinders; Arrangement of drives, supports, bearings, cleaning
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
- Y02P40/57—Improving the yield, e-g- reduction of reject rates
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses continuous basalt fiber dip dyeing equipment convenient for sizing and a manufacturing method thereof, which comprise a dipping device main body, wherein a dye pool is arranged in the dipping device main body, an adjusting movable seat is arranged between a dyeing press roller and the side wall of the dipping device main body, the lower end of an adjusting movable block is fixedly connected with the dye pool, the dyeing press roller forms a lifting adjusting structure at the side edge of the adjusting movable block, an adjusting slide block is arranged above the adjusting movable block, an elastic supporting structure is formed between the adjusting movable block and the adjusting slide block through a supporting spring, and the adjusting slide block forms an active lifting adjusting structure at the side edge of the dipping device main body through screw transmission. This continuous basalt fiber dip-dyeing equipment convenient to sizing makes things convenient for continuous stable sizing operation, and the cooperation adjusts the dual adjustment of movable block department, makes things convenient for basalt fiber to keep good submergence effect and avoids tension deficiency to lead to not hard up influence stable sizing.
Description
Technical Field
The invention relates to the technical field related to basalt fiber processing, in particular to continuous basalt fiber dip-dyeing equipment convenient for sizing and a manufacturing method thereof.
Background
The basalt fiber is a continuous fiber which is drawn from natural basalt, is a novel inorganic environment-friendly green high-performance fiber material, has high strength, has various excellent performances such as electric insulation, corrosion resistance, high temperature resistance and the like, has little waste generated in the production and processing process, has little environmental pollution, can be directly degraded in the environment after being abandoned, is a good environment-friendly material, and is widely applied to various aspects such as fiber reinforced composite materials, friction materials, shipbuilding materials, heat insulation materials, automobile industry, high-temperature filter fabrics, protection fields and the like.
In order to meet various use demands, the basalt fiber needs to be dip-dyed during production, the traditional dip-dyeing device for basalt fiber processing is a dip-dyeing barrel with a simple structure, the dip-dyeing effect is poor, the efficiency is low, feeding looseness is easy to occur due to tension and other problems in the continuous feeding and conveying process, the sizing is inconvenient to stabilize, part of the tension adjusting mechanisms are also adjusted only by adjusting the rotating speed of a feeding motor, corresponding variable frequency motors are needed to be used, certain auxiliary tension adjusting mechanisms are absent, and meanwhile, the sizing effect is also easy to influence due to the lack of corresponding adjustment along with the change of the liquid level of a dip-dyeing tank in the dip-dyeing processing.
Aiming at the problems, the novel dyeing device is innovatively designed on the basis of the original dip dyeing device for basalt fiber dyeing.
Disclosure of Invention
The invention aims to provide continuous basalt fiber dip-dyeing equipment convenient for sizing and a manufacturing method thereof, which are used for solving the problems that in the background art, a dip-dyeing device for dyeing basalt fibers is easy to loosen due to tension problems, and the sizing effect of the sizing is affected by uneven contact of basalt fibers with leaf surfaces.
In order to achieve the above purpose, the present invention provides the following technical solutions: a continuous basalt fiber dip-dyeing device convenient for dip-sizing comprises a dip-sizing device main body;
a dye pool is arranged in the gumming device main body, basalt yarns enter the dye pool from the left side of the dye pool, and sizing yarns are removed from the right side of the dye pool;
a yarn feeding guide roller is arranged on the left side of the gumming device main body, a dyeing press roller is arranged above the middle part of the dye pool, a yarn guide roller is arranged between the yarn feeding guide roller and the dyeing press roller, and a control panel is arranged on the outer side of the gumming device main body;
an adjusting movable seat is arranged between the dyeing press roller and the side wall of the main body of the gumming device, the lower end of the adjusting movable block is fixedly connected with the dye pond, and the dyeing press roller forms a lifting adjusting structure at the side edge of the adjusting movable block;
an adjusting sliding block is arranged above the adjusting movable block, an elastic supporting structure is formed between the adjusting movable block and the adjusting sliding block through a supporting spring, and the adjusting sliding block forms an active lifting adjusting structure on the side edge of the gum dipping device main body through screw rod transmission.
And a drying bin and a winding mechanism are sequentially arranged on the right side of the gumming device main body.
Preferably, a lifting chute is formed in the adjusting movable block, and the dyeing press roller forms a lifting adjusting structure along the lifting chute;
the middle part of the lifting chute is vertically provided with a lifting screw, a side end supporting piece of the dyeing press roller forms a threaded lifting driving structure through the lifting screw, and the side end of the lifting screw is provided with a lifting motor at the bottom of the adjusting movable block for driving.
Preferably, an adjusting guide rail is arranged at the joint of the adjusting movable block and the inner wall of the gumming device main body, and the adjusting movable block, the adjusting sliding block and the supporting spring are integrally arranged in the adjusting guide rail to form a lifting structure;
the upper end and the lower end of the supporting spring are welded and fixed on the surfaces of the adjusting sliding block and the adjusting movable block respectively, and the central axis of the supporting spring and the central axis of the adjusting guide rail are mutually overlapped.
Preferably, an adjusting screw is vertically arranged in the adjusting guide rail, and the central axis of the adjusting screw is overlapped with the central axis of the supporting spring;
the adjusting screw is in threaded connection with the adjusting slide block, and an adjusting motor is fixedly arranged at the top of the adjusting screw at the upper end of the adjusting guide rail for driving.
Preferably, the left and right sides of stoving storehouse have offered yarn inlet and yarn outlet respectively, and the inboard of yarn inlet and yarn outlet all is provided with the yarn cylinder.
Preferably, the bottom of stoving storehouse is fixed for oven base structure, and the top of stoving storehouse is provided with oven apron heat preservation to the inner wall evenly distributed in stoving storehouse has the heat preservation plywood.
Preferably, the oven heaters are symmetrically installed on the front and back of the inner side wall of the drying bin, an inner circulation air channel is formed in the drying bin through a fan, and a temperature controller is arranged outside the drying bin.
Preferably, the bottom of the winding mechanism is a base plate, a frame disc is arranged above the base plate, and winding machine heads are distributed on the surface of the frame disc in an array manner;
the back of the frame disc is provided with a constant-speed motor, and a synchronous transmission structure is kept between the winding machine heads through the constant-speed motor and a transmission belt.
Preferably, the left side of winding mechanism is provided with the through wires hole, and the panel department of winding mechanism still corresponds and installs meter number locator, tension adjuster and speed limiter and carries out the rolling control to the coiling aircraft nose.
A manufacturing method of continuous basalt fiber dip-dyeing equipment convenient for sizing is provided, and the manufacturing process is as follows:
s1, preparing sizing
The main body of the dipping device, the drying bin and the winding mechanism are integrally arranged on the horizontal ground, a power supply is connected, the lifting screw is driven by the lifting motor to drive the dyeing press roller to lift relative to the dye pond, so that basalt yarns can conveniently bypass the dyeing press roller and then press down the dyeing press roller to adjust the height of leaf surfaces in the dye pond;
s2, tension adjustment
When basalt yarns are continuously sized through the dye pool, the liquid level height in the dye pool is kept to be suitable by the real-time lifting adjustment of the dyeing press roller, meanwhile, the adjusting motor further drives the adjusting screw to drive the adjusting slide block to lift and adjust, and the supporting spring is matched for adjusting the whole downward pressing of the dyeing press roller and the adjusting movable block, so that the downward pressing tension of the basalt yarns is maintained;
s3, drying and winding
The sizing yarn after sizing is further dried and wound through a drying bin and a winding mechanism.
Compared with the prior art, the invention has the beneficial effects that: according to the continuous basalt fiber dip dyeing equipment and the manufacturing method, continuous stable dip sizing operation is facilitated, double adjustment of the movable block is matched, good dipping effect of basalt fibers is facilitated to be maintained, and the problem that loosening is caused due to insufficient tension is avoided, so that stable dip sizing is influenced.
1. The height of the immersion dyeing liquid level can be flexibly adjusted by adjusting the lifting sliding chute at the inner side of the movable block and the lifting screw rod, in the using process of the device, the lifting screw rod is driven by the lifting motor to carry out screw rod transmission lifting adjustment on the dyeing press roller, and the distance between the dyeing press roller and the dye pond is changed, so that the immersion height of the dyeing press roller can be flexibly adjusted by adapting to the leaf surface height of the slurry in the dye pond, and the good immersion dyeing effect is maintained;
2. the adjusting slide block and the adjusting guide rail on the outer side of the adjusting movable block are matched to further flexibly adjust the feeding tension, in the using process of the device, the adjusting slide block and the adjusting guide rail are matched to adjust the screw rod and the adjusting motor to further integrally lift and adjust when the adjusting movable block is flexibly adjusted through the adjusting movable block inner side lifting mechanism, in the using process of the device, the adjusting motor drives the adjusting screw rod to directly drive the adjusting slide block to lift and adjust along the adjusting guide rail, the adjusting slide block and the adjusting movable block are elastically connected through the supporting spring, and therefore the basalt is conveniently and flexibly pressed down through the integral lifting and adjusting to limit, stable tension is maintained, and the processing flow is more convenient and stable.
Drawings
FIG. 1 is a schematic view of a front cross-sectional structure of a main body of a gumming device of the present invention;
FIG. 2 is an enlarged schematic view of the structure of FIG. 1 a according to the present invention;
FIG. 3 is a schematic view of the structure of the adjusting movable block and the adjusting sliding block of the invention;
FIG. 4 is a schematic diagram showing a top-down structure of a drying bin according to the present invention;
FIG. 5 is a schematic view of a winding mechanism according to the present invention;
fig. 6 is a schematic diagram of the overall structure of the present invention.
In the figure: 1. a gumming device body; 2. a dye pool; 3. basalt yarn; 4. sizing the yarn; 5. a yarn feeding guide roller; 6. dyeing press rolls; 7. yarn guiding stick; 8. a control panel; 9. adjusting the movable block; 10. an adjusting slide block; 11. a support spring; 12. lifting sliding grooves; 13. lifting screw rods; 14. a lifting motor; 15. adjusting the guide rail; 16. adjusting a screw; 17. adjusting a motor; 18. a drying bin; 19. a yarn inlet; 20. a yarn outlet; 21. a yarn drum; 22. a base structure of the oven; 23. an oven cover plate heat preservation layer; 24. a thermal insulation laminate; 25. an oven heater; 26. an internal circulation air duct; 27. a temperature controller; 28. a winding mechanism; 29. a machine base plate; 30. a rack plate; 31. a winding machine head; 32. a constant speed motor; 33. a drive belt; 34. a threading hole; 35. a meter number positioner; 36. a tension regulator; 37. a speed limiting regulator.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-6, the present invention provides a technical solution: the utility model provides a continuous basalt fiber dip equipment convenient to sizing, including dipping device main part 1, the inside of dipping device main part 1 is provided with dyestuff pond 2, dyestuff pond 2 department cooperation intermittent type nature ultrasonic treatment, set up the frequency and be 20KHz, the power is 20W, work intermittent time is 10s, and basalt yarn 3 gets into dyestuff pond 2 from dyestuff pond 2 left side, and sizing yarn 4 shifts out from dyestuff pond 2 right side, the yarn deflector roll 5 is installed in dipping device main part 1 left side, and the middle part top of dyestuff pond 2 is provided with dyeing compression roller 6, and be provided with the yarn guide rod 7 between yarn deflector roll 5 and the dyeing compression roller 6, control panel 8 is installed in the outside of dipping device main part 1, be provided with between dyeing compression roller 6 and the dipping device main part 1 lateral wall and adjust movable seat 9, and the lower extreme and the dyestuff pond 2 fixed connection of adjusting movable block 9, and dyeing compression roller 6 constitutes the lift adjustment structure at the side of adjusting movable block 9, and adjust the top of movable block 9 and shift out from dyestuff pond 2 right side, constitute elastic support structure through supporting spring 11 between adjusting movable block 9 and the adjusting block 10, and adjust the side that the main part 1 passes through the guide rod 7 is provided with in proper order in the drying storehouse of adjusting mechanism of drying device main part 18, the side of drying device main part 1 is set up and down in proper order to the side of drying device main part 18.
As shown in fig. 1-3, the lifting chute 12 is formed in the adjusting movable block 9, the dyeing press roller 6 forms a lifting adjustment structure along the lifting chute 12, the lifting screw 13 is vertically arranged in the middle of the lifting chute 12, a side end supporting piece of the dyeing press roller 6 forms a threaded lifting driving structure through the lifting screw 13, the lifting motor 14 is installed at the bottom of the adjusting movable block 9 at the side end of the lifting screw 13, the adjusting guide rail 15 is formed at the joint of the adjusting movable block 9 and the inner wall of the gumming device main body 1, the adjusting movable block 9, the adjusting slide block 10 and the supporting spring 11 are integrally formed in the adjusting guide rail 15, the upper end and the lower end of the supporting spring 11 are respectively welded and fixed on the surfaces of the adjusting slide block 10 and the adjusting movable block 9, the central axis of the supporting spring 11 is mutually overlapped with the central axis of the adjusting guide rail 15, the adjusting screw 16 is vertically arranged in the inner part of the adjusting guide rail 15, the central axis of the adjusting screw 16 is mutually overlapped with the central axis of the supporting spring 11, the adjusting screw 16 is in threaded connection with the adjusting slide block 10, and the top of the adjusting screw 16 is fixedly provided with the adjusting motor 17 on the upper end of the adjusting guide rail 15 for driving.
In the use of the device, the lifting motor 14 drives the lifting screw 13 to carry out screw transmission lifting adjustment on the dyeing press roller 6, the distance between the dyeing press roller 6 and the dye pond 2 is changed, so that the submergence height of the dyeing press roller 6 can be flexibly adjusted according to the leaf surface height of the slurry in the dye pond 2, the adjusting screw 16 can be directly driven by the adjusting motor 17 to directly drive the adjusting slide block 10 to carry out lifting adjustment along the adjusting guide rail 15, the elastic connection between the adjusting slide block 10 and the adjusting movable block 9 is kept through the supporting spring 11, and the basalt is flexibly pressed down through integral lifting adjustment to be limited, so that stable tension is kept.
As shown in fig. 4 and 6, the left and right sides of the drying bin 18 are respectively provided with a yarn inlet 19 and a yarn outlet 20, the inner sides of the yarn inlet 19 and the yarn outlet 20 are respectively provided with a yarn roller 21, the bottom of the drying bin 18 is fixed to be an oven base structure 22, the top of the drying bin 18 is provided with an oven cover plate heat-insulating layer 23, the inner walls of the drying bin 18 are uniformly distributed with heat-insulating layers 24, the inner side walls of the drying bin 18 are provided with oven heaters 25 in a front-back symmetrical manner, the inner side of the drying bin 18 is provided with an inner circulation air duct 26 through a fan, and the outer part of the drying bin 18 is provided with a temperature controller 27.
Referring to fig. 5-6, the bottom of the winding mechanism 28 is a machine base plate 29, a machine frame plate 30 is arranged above the machine base plate 29, winding heads 31 are distributed on the surface of the machine frame plate 30 in an array, a constant-speed motor 32 is mounted on the back surface of the machine frame plate 30, a synchronous transmission structure is kept between the winding heads 31 through the constant-speed motor 32 and a transmission belt 33, a threading hole 34 is formed in the left side of the winding mechanism 28, and a meter number positioner 35, a tension regulator 36 and a speed limiting regulator 37 are correspondingly mounted on a panel of the winding mechanism 28 to control winding of the winding heads 31.
A manufacturing method of continuous basalt fiber dip-dyeing equipment convenient for sizing is provided, and the manufacturing process is as follows:
s1, preparing sizing
The dipping device main body 1, the drying bin 18 and the winding mechanism 28 are integrally placed on the horizontal ground, a power supply is connected, the lifting screw 13 is driven by the lifting motor 14 to drive the dyeing press roller 6 to lift relative to the dye pond 2, and basalt yarns 3 can conveniently bypass the dyeing press roller 6 and then press down the dyeing press roller 6 to adjust the height of the leaf surface in the dye pond 2;
s2, tension adjustment
When basalt yarns 3 are continuously sized by the dye pool 2, the liquid level height in the dye pool 2 is kept to be suitable by the real-time lifting adjustment of the dyeing press roller 6, meanwhile, the adjusting motor 17 further drives the adjusting screw 16 to drive the adjusting slide block 10 to lift and adjust, the supporting spring 11 is matched to adjust the whole downward pressing of the dyeing press roller 6 and the adjusting movable block 9, and the downward pressing tension of the basalt yarns 3 is maintained;
s3, drying and winding
The sized yarn 4 sized by the gumming device body 1 is further dried and wound by the drying bin 18 and the winding mechanism 28.
While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations may be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (7)
1. Continuous basalt fiber dip-dyeing equipment convenient to sizing, including gumming device main part (1), its characterized in that:
a dye pool (2) is arranged in the gumming device main body (1), basalt yarns (3) enter the dye pool (2) from the left side of the dye pool (2), and sizing yarns (4) move from the right side of the dye pool (2);
a yarn feeding guide roller (5) is arranged on the left side of the gumming device main body (1), a dyeing press roller (6) is arranged above the middle of the dye pond (2), a yarn guiding roller (7) is arranged between the yarn feeding guide roller (5) and the dyeing press roller (6), and a control panel (8) is arranged on the outer side of the gumming device main body (1);
an adjusting movable block (9) is arranged between the dyeing press roller (6) and the side wall of the gumming device main body (1), the lower end of the adjusting movable block (9) is fixedly connected with the dye pool (2), and the dyeing press roller (6) forms a lifting adjusting structure at the side edge of the adjusting movable block (9);
an adjusting sliding block (10) is arranged above the adjusting movable block (9), an elastic supporting structure is formed between the adjusting movable block (9) and the adjusting sliding block (10) through a supporting spring (11), and the adjusting sliding block (10) forms an active lifting adjusting structure on the side edge of the gumming device main body (1) through screw transmission;
a lifting chute (12) is formed in the adjusting movable block (9), and the dyeing press roller (6) forms a lifting adjusting structure along the lifting chute (12);
the middle part of the lifting chute (12) is vertically provided with a lifting screw (13), a side end supporting piece of the dyeing press roller (6) forms a threaded lifting driving structure through the lifting screw (13), and the side end of the lifting screw (13) is provided with a lifting motor (14) at the bottom of the adjusting movable block (9) for driving;
an adjusting guide rail (15) is arranged at the joint of the adjusting movable block (9) and the inner wall of the gumming device main body (1), and the adjusting movable block (9), the adjusting sliding block (10) and the supporting spring (11) are integrally arranged in the adjusting guide rail (15) to form a lifting structure;
the upper end and the lower end of the supporting spring (11) are respectively welded and fixed on the surfaces of the adjusting sliding block (10) and the adjusting movable block (9), and the central axis of the supporting spring (11) and the central axis of the adjusting guide rail (15) are mutually overlapped;
an adjusting screw (16) is vertically arranged in the adjusting guide rail (15), and the central axis of the adjusting screw (16) and the central axis of the supporting spring (11) are mutually overlapped;
the adjusting screw (16) is in threaded connection with the adjusting slide block (10), and an adjusting motor (17) is fixedly arranged at the top of the adjusting screw (16) on the upper end of the adjusting guide rail (15) for driving;
the right side of the gumming device main body (1) is provided with a drying bin (18) and a winding mechanism (28) in sequence.
2. A continuous basalt fiber impregnating apparatus for facilitating sizing of a liquid crystal according to claim 1, wherein: the left side and the right side of the drying bin (18) are respectively provided with a yarn inlet (19) and a yarn outlet (20), and yarn rollers (21) are arranged on the inner sides of the yarn inlet (19) and the yarn outlet (20).
3. A continuous basalt fiber impregnating apparatus for facilitating sizing of a liquid crystal according to claim 2, wherein: the bottom of stoving storehouse (18) is fixed for oven base structure (22), and the top of stoving storehouse (18) is provided with oven apron heat preservation (23) to the inner wall evenly distributed in stoving storehouse (18) has heat preservation plywood (24).
4. A continuous basalt fiber impregnating apparatus for facilitating sizing of a liquid crystal according to claim 3, wherein: the oven heater (25) is symmetrically installed around the inner side wall of the drying bin (18), an inner circulation air duct (26) is formed in the drying bin (18) through a fan, and a temperature controller (27) is arranged outside the drying bin (18).
5. A continuous basalt fiber impregnating apparatus for facilitating sizing of a liquid crystal according to claim 1, wherein: the bottom of the winding mechanism (28) is provided with a base plate (29), a frame disc (30) is arranged above the base plate (29), and winding machine heads (31) are distributed on the surface of the frame disc (30) in an array manner;
the back of the frame disc (30) is provided with a constant-speed motor (32), and a synchronous transmission structure is kept between the winding machine heads (31) through the constant-speed motor (32) and a transmission belt (33).
6. A continuous basalt fiber sizing machine for facilitating sizing of a liquid crystal according to claim 5, wherein: the left side of winding mechanism (28) is provided with through wires hole (34), and the panel department of winding mechanism (28) still corresponds and installs meter number locator (35), tension regulator (36) and speed limit regulator (37) and carry out rolling control to coiling aircraft nose (31).
7. The method of using a continuous basalt fiber dip dyeing apparatus for facilitating sizing of a bath according to claim 1, wherein: the use flow is specifically as follows:
s1, preparing sizing
The dipping device main body (1), the drying bin (18) and the winding mechanism (28) are integrally arranged on the horizontal ground, a power supply is connected, the lifting screw (13) is driven by the lifting motor (14) to drive the dyeing press roller (6) to lift relative to the dye pond (2), and the basalt yarns (3) can conveniently bypass the dyeing press roller (6) and then press down the dyeing press roller (6) to adjust the height of the inner leaf surface of the dye pond (2);
s2, tension adjustment
When basalt yarns (3) are continuously sized by the dye pool (2), the liquid level in the dye pool (2) is kept to be suitable by the real-time lifting adjustment of the dyeing press roller (6), meanwhile, the adjusting motor (17) further drives the adjusting screw (16) to drive the adjusting slide block (10) to lift and adjust, and the supporting spring (11) is matched to adjust the whole downward pressing of the dyeing press roller (6) and the adjusting movable block (9) so as to maintain the downward pressing tension of the basalt yarns (3);
s3, drying and winding
The sizing yarn (4) which is sized by the sizing device main body (1) is further dried and wound by a drying bin (18) and a winding mechanism (28).
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| CN106766786A (en) * | 2016-12-26 | 2017-05-31 | 安徽莎沃斯服饰有限公司 | A kind of silk goods drying unit |
| CN208183300U (en) * | 2018-04-17 | 2018-12-04 | 浙江莎美实业股份有限公司 | A kind of yarn dip dyeing apparatus |
| CN209098971U (en) * | 2018-10-18 | 2019-07-12 | 嘉兴市中超无纺有限公司 | Dyeing apparatus is used in a kind of production of washing cotton cloth |
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