CN115467108A - Continuous basalt fiber dip-dyeing equipment convenient for sizing by dipping glue and manufacturing method - Google Patents
Continuous basalt fiber dip-dyeing equipment convenient for sizing by dipping glue and manufacturing method Download PDFInfo
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- CN115467108A CN115467108A CN202211050591.4A CN202211050591A CN115467108A CN 115467108 A CN115467108 A CN 115467108A CN 202211050591 A CN202211050591 A CN 202211050591A CN 115467108 A CN115467108 A CN 115467108A
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- lifting
- movable block
- basalt fiber
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- 238000004043 dyeing Methods 0.000 title claims abstract description 68
- 238000007598 dipping method Methods 0.000 title claims abstract description 49
- 229920002748 Basalt fiber Polymers 0.000 title claims abstract description 31
- 238000004513 sizing Methods 0.000 title claims abstract description 28
- 239000003292 glue Substances 0.000 title claims abstract description 20
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 14
- 238000001035 drying Methods 0.000 claims description 41
- 238000004804 winding Methods 0.000 claims description 33
- 230000007246 mechanism Effects 0.000 claims description 24
- 230000006835 compression Effects 0.000 claims description 17
- 238000007906 compression Methods 0.000 claims description 17
- 230000005540 biological transmission Effects 0.000 claims description 9
- 239000007788 liquid Substances 0.000 claims description 7
- 238000003825 pressing Methods 0.000 claims description 7
- 238000005470 impregnation Methods 0.000 claims description 5
- 230000001360 synchronised effect Effects 0.000 claims description 3
- 239000000853 adhesive Substances 0.000 claims 4
- 230000001070 adhesive effect Effects 0.000 claims 4
- 238000005096 rolling process Methods 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 6
- 238000007654 immersion Methods 0.000 abstract description 3
- 239000000975 dye Substances 0.000 description 26
- 239000000463 material Substances 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 230000003044 adaptive effect Effects 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000010292 electrical insulation Methods 0.000 description 1
- 230000003028 elevating effect Effects 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 239000003733 fiber-reinforced composite Substances 0.000 description 1
- 239000002657 fibrous material Substances 0.000 description 1
- 239000002783 friction material Substances 0.000 description 1
- 229920006253 high performance fiber Polymers 0.000 description 1
- 239000012774 insulation material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000009210 therapy by ultrasound Methods 0.000 description 1
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Classifications
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/04—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of yarns, threads or filaments
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H59/00—Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators
- B65H59/10—Adjusting or controlling tension in filamentary material, e.g. for preventing snarling; Applications of tension indicators by devices acting on running material and not associated with supply or take-up devices
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/02—Rollers
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/04—Carriers or supports for textile materials to be treated
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B13/00—Machines and apparatus for drying fabrics, fibres, yarns, or other materials in long lengths, with progressive movement
- F26B13/001—Drying and oxidising yarns, ribbons or the like
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B13/00—Machines and apparatus for drying fabrics, fibres, yarns, or other materials in long lengths, with progressive movement
- F26B13/10—Arrangements for feeding, heating or supporting materials; Controlling movement, tension or position of materials
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B13/00—Machines and apparatus for drying fabrics, fibres, yarns, or other materials in long lengths, with progressive movement
- F26B13/10—Arrangements for feeding, heating or supporting materials; Controlling movement, tension or position of materials
- F26B13/14—Rollers, drums, cylinders; Arrangement of drives, supports, bearings, cleaning
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
- Y02P40/57—Improving the yield, e-g- reduction of reject rates
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses continuous basalt fiber dip dyeing equipment convenient for dipping glue and sizing and a manufacturing method thereof. The continuous basalt fiber dip-dyeing equipment convenient for dipping glue sizing facilitates continuous stable dipping glue sizing operation, is matched with double adjustment of the adjusting movable block, facilitates the basalt fiber to keep good immersion effect and avoids the influence of looseness caused by insufficient tension on stable dipping glue sizing.
Description
Technical Field
The invention relates to the technical field related to basalt fiber processing, in particular to continuous basalt fiber dip-dyeing equipment convenient for sizing by dipping glue and a manufacturing method thereof.
Background
The basalt fiber is a continuous fiber drawn from natural basalt, is a novel inorganic environment-friendly green high-performance fiber material, has high strength, and also has various excellent performances of electrical insulation, corrosion resistance, high temperature resistance and the like, and the basalt fiber produces few wastes in the production and processing process, has little pollution to the environment, can be directly degraded in the environment after being discarded, is a good green environment-friendly material, and is widely applied to various aspects of fiber reinforced composite materials, friction materials, shipbuilding materials, heat insulation materials, automobile industries, high-temperature filter fabrics, protection fields and the like.
In order to meet various use requirements, the basalt fibers are required to be dip-dyed during production, the traditional dip-dyeing device for processing the basalt fibers is a dip-dyeing barrel with a simple structure, the dip-dyeing effect is poor, the efficiency is low, feeding looseness is easy to occur due to the problems of tension and the like in the continuous feeding and conveying process, sizing on dipping glue is inconvenient to stabilize, part of tension adjusting mechanisms are only adjusted through the rotating speed of an adjusting feeding motor, corresponding variable frequency motors are required to be used, certain auxiliary tension adjusting mechanisms are lacked, and meanwhile, the sizing effect is easy to influence due to the lack of corresponding adjustment along with the change of the liquid level of a dip-dyeing pool inside dip-dyeing processing.
Aiming at the problems, the novel design is carried out on the basis of the original dip dyeing device for the basalt fiber dyeing.
Disclosure of Invention
The invention aims to provide continuous basalt fiber dip-dyeing equipment convenient for dipping glue sizing and a manufacturing method thereof, and aims to solve the problems that a dip-dyeing device for dyeing basalt fibers is easy to loosen due to the tension problem, and the effect of dipping glue sizing is affected due to the fact that basalt fibers are easy to contact with leaf surfaces unevenly.
In order to achieve the purpose, the invention provides the following technical scheme: a continuous basalt fiber dip dyeing device convenient for sizing by dipping glue comprises a dipping device main body;
a dye cell is arranged in the main body of the gum dipping device, basalt yarns enter the dye cell from the left side of the dye cell, and sizing yarns are moved out from the right side of the dye cell;
a yarn feeding guide roller is installed on the left side of the gum dipping device main body, a dyeing press roller is arranged above the middle part of the dye pool, a yarn guide roller is arranged between the yarn feeding guide roller and the dyeing press roller, and a control panel is installed on the outer side of the gum dipping device main body;
an adjusting movable seat is arranged between the dyeing press roller and the side wall of the gum dipping device main body, the lower end of an adjusting movable block is fixedly connected with the dye pool, and the dyeing press roller forms a lifting adjusting structure on the side edge of the adjusting movable block;
an adjusting slide block is arranged above the adjusting movable block, an elastic supporting structure is formed between the adjusting movable block and the adjusting slide block through a supporting spring, and the adjusting slide block is arranged on the side edge of the gum dipping device main body and forms an active lifting adjusting structure through screw rod transmission.
The right side of the gum dipping device main body is sequentially provided with a drying bin and a winding mechanism.
Preferably, a lifting sliding groove is formed in the adjusting movable block, and the dyeing press roller forms a lifting adjusting structure along the lifting sliding groove;
the middle part of the lifting sliding groove is vertically provided with a lifting screw, the dyeing press roller side end supporting piece forms a thread lifting driving structure through the lifting screw, and a lifting motor is installed at the bottom of the adjusting movable block at the side end of the lifting screw for driving.
Preferably, an adjusting guide rail is arranged at the joint of the adjusting movable block and the inner wall of the gum dipping device main body, and the adjusting movable block, the adjusting slide block and the supporting spring are integrally arranged in the adjusting guide rail to form a lifting structure;
the upper end and the lower end of the supporting spring are respectively welded and fixed on the surfaces of the adjusting sliding block and the adjusting movable block, and the central axis of the supporting spring and the central axis of the adjusting guide rail are overlapped.
Preferably, an adjusting screw is vertically arranged inside the adjusting guide rail, and a central axis of the adjusting screw and a central axis of the supporting spring are superposed with each other;
the adjusting screw rod is in threaded connection with the adjusting slide block, and an adjusting motor is fixedly mounted at the upper end of the adjusting guide rail at the top of the adjusting screw rod for driving.
Preferably, the left side and the right side of the drying bin are respectively provided with a yarn inlet and a yarn outlet, and the inner sides of the yarn inlet and the yarn outlet are respectively provided with a yarn roller.
Preferably, the bottom of the drying bin is fixed to be of a drying oven base structure, a drying oven cover plate heat-insulating layer is arranged at the top of the drying bin, and heat-insulating layer plates are uniformly distributed on the inner wall of the drying bin.
Preferably, oven heaters are symmetrically arranged on the front and back of the side wall of the inner part of the drying bin, an inner circulation air duct is formed in the drying bin through a fan, and a temperature controller is arranged outside the drying bin.
Preferably, the bottom of the winding mechanism is a machine seat plate, a machine frame disc is arranged above the machine seat plate, and winding machine heads are distributed on the surface of the machine frame disc in an array manner;
the back of the frame disc is provided with a constant-speed motor, and a synchronous transmission structure is kept between the winding machine heads through the constant-speed motor and a transmission belt.
Preferably, a threading hole is formed in the left side of the winding mechanism, and a meter positioner, a tension regulator and a speed limiting regulator are correspondingly mounted at the panel of the winding mechanism to perform winding control on the winding head.
A manufacturing method of continuous basalt fiber dip dyeing equipment convenient for sizing by dipping glue comprises the following specific manufacturing processes:
s1, preparing sizing
The glue dipping device main body, the drying bin and the winding mechanism are integrally placed on a horizontal ground, a power supply is switched on, and the lifting screw rod is driven by the lifting motor to drive the dyeing compression roller to be lifted relative to the dye pool, so that the basalt yarns can conveniently bypass the dyeing compression roller and then press the dyeing compression roller to adjust the height of the leaf surface in the dye pool to adapt to;
s2, tension adjustment
When the basalt yarns are continuously sized through the dye pond, the dyeing compression roller is used for real-time lifting adjustment to keep adapting to the liquid level height in the dye pond, meanwhile, the adjusting motor is used for further driving the adjusting screw rod to drive the adjusting slide block to carry out lifting adjustment, the supporting spring is matched for adjusting the integral downward pressing of the dyeing compression roller and the adjusting movable block, and the downward pressing tension of the basalt yarns is maintained;
s3, drying and winding
The sized yarn is further dried and wound through a drying bin and a winding mechanism after being subjected to gum dipping by the gum dipping device main body.
Compared with the prior art, the invention has the beneficial effects that: the continuous basalt fiber dip dyeing equipment and the manufacturing method for conveniently dipping glue sizing facilitate continuous stable glue sizing operation, and are matched with double adjustment of the adjusting movable block, so that the basalt fiber can conveniently keep good immersion effect, and the influence of looseness caused by insufficient tension on stable glue sizing is avoided.
1. The height of the dip dyeing liquid level can be flexibly adjusted through the matching of the lifting chute and the lifting screw on the inner side of the adjusting movable block, in the using process of the device, the lifting screw is driven by the lifting motor to carry out lead screw transmission lifting adjustment on the dyeing compression roller, the distance between the dyeing compression roller and the dye pond is changed, so that the immersion height of the dyeing compression roller can be flexibly adjusted according to the leaf surface height of slurry in the dye pond, and a good dip dyeing effect is kept;
2. the adjustment slider outside the accessible is adjusted the movable block and is further adjusted adaptation feed tension in a flexible way with the cooperation of adjusting the guide rail, in the use of device, when carrying out nimble adjustment through the inboard elevating system of regulation movable block, can also advance further whole lift adjustment through outside adjustment slider and regulation guide rail cooperation adjusting screw and adjusting motor, in the use of device, adjusting motor drive adjusting screw directly drives adjusting slider and carries out the lift adjustment along adjusting the guide rail, keep elastic connection through supporting spring between adjusting slider and the regulation movable block, thereby it is spacing to be convenient for push down the basalt in a flexible way through holistic lift adjustment, keep stable tension, the processing flow is convenient stable more.
Drawings
FIG. 1 is a schematic front sectional view of the main body of the impregnation apparatus of the present invention;
FIG. 2 is an enlarged view of a portion a of FIG. 1 according to the present invention;
FIG. 3 is a schematic structural diagram of an adjusting movable block and an adjusting slide block according to the present invention;
FIG. 4 is a schematic view of a top-down structure of the drying chamber of the present invention;
FIG. 5 is a schematic view of a winding mechanism according to the present invention;
fig. 6 is a schematic view of the overall structure of the present invention.
In the figure: 1. a gumming device main body; 2. a dye cell; 3. basalt yarns; 4. sizing the yarns; 5. a yarn feeding guide roller; 6. dyeing and pressing the roller; 7. a yarn guide roller; 8. a control panel; 9. adjusting the movable block; 10. adjusting the sliding block; 11. a support spring; 12. a lifting chute; 13. a lifting screw; 14. a lifting motor; 15. adjusting the guide rail; 16. adjusting the screw rod; 17. adjusting the motor; 18. a drying bin; 19. a yarn inlet; 20. a yarn outlet; 21. a yarn drum; 22. a baking oven base structure; 23. a baking oven cover plate heat-insulating layer; 24. a heat preservation laminate; 25. an oven heater; 26. an internal circulation air duct; 27. a temperature controller; 28. a winding mechanism; 29. a machine seat board; 30. a chassis tray; 31. a winder head; 32. a constant speed motor; 33. a drive belt; 34. a threading hole; 35. a meter number locator; 36. a tension adjuster; 37. a speed limit regulator.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without making any creative effort based on the embodiments in the present invention, belong to the protection scope of the present invention.
Referring to fig. 1-6, the present invention provides a technical solution: a continuous basalt fiber dip dyeing device convenient for dipping glue paste comprises a dipping device main body 1, a dye pool 2 is arranged inside the dipping device main body 1, intermittent ultrasonic treatment is matched at the dye pool 2, the setting frequency is 20KHz, the power is 20W, the work intermittent time is 10s, basalt yarns 3 enter the dye pool 2 from the left side of the dye pool 2, sizing yarns 4 move out from the right side of the dye pool 2, a yarn feeding guide roller 5 is installed on the left side of the dipping device main body 1, a dyeing compression roller 6 is arranged above the middle of the dye pool 2, a yarn guide roller 7 is arranged between the yarn feeding guide roller 5 and the dyeing compression roller 6, a control panel 8 is installed on the outer side of the dipping device main body 1, an adjusting movable seat 9 is arranged between the dyeing compression roller 6 and the side wall of the dipping device main body 1, the lower end of the adjusting movable block 9 is fixedly connected with the dye pool 2, the dyeing compression roller 6 forms a lifting adjusting structure on the side of the adjusting movable block 9, an adjusting movable block 10 is arranged above the adjusting movable block 9, an elastic supporting structure is formed between the adjusting movable block 9 and the adjusting movable block 10, and a winding mechanism is arranged on the right side of the dipping device main body, and a driving mechanism of the dipping device main body 18 and a drying mechanism are sequentially arranged on the dipping device main body of the dipping device main body 1.
As shown in fig. 1-3, a lifting chute 12 is formed inside the adjusting movable block 9, the dyeing press roller 6 forms a lifting adjustment structure along the lifting chute 12, a lifting screw 13 is vertically arranged in the middle of the lifting chute 12, a supporting member at a side end of the dyeing press roller 6 forms a thread lifting driving structure through the lifting screw 13, a lifting motor 14 is mounted at the bottom of the adjusting movable block 9 at a side end of the lifting screw 13 for driving, an adjusting guide rail 15 is formed at a joint of the adjusting movable block 9 and an inner wall of the gumming device main body 1, the adjusting movable block 9, the adjusting slide block 10 and the supporting spring 11 integrally form a lifting structure in the adjusting guide rail 15, upper and lower ends of the supporting spring 11 are respectively welded and fixed on surfaces of the adjusting slide block 10 and the adjusting movable block 9, a central axis of the supporting spring 11 and a central axis of the adjusting guide rail 15 coincide with each other, an adjusting screw 16 is vertically arranged inside the adjusting guide rail 15, a central axis of the adjusting screw 16 and a central axis of the supporting spring 11 coincide with each other, the adjusting screw 16 and the adjusting slide block 10 are in threaded connection, and an adjusting motor 17 is fixedly mounted at an upper end of the adjusting guide rail 15 at a top of the adjusting screw 16 for driving.
In the use of device, carry out screw drive lift adjustment through elevator motor 14 drive lifting screw 13 to dyeing compression roller 6, change the interval between dyeing compression roller 6 and the dyestuff pond 2, thereby be convenient for adapt to the highly nimble submergence height of adjusting dyeing compression roller 6 of the leaf surface of the inside thick liquids of dyestuff pond 2, can also drive adjusting screw 16 through adjusting motor 17 and directly drive adjusting block 10 and carry out lift adjustment along adjusting guide 15, keep elastic connection through supporting spring 11 between adjusting block 10 and the regulation movable block 9, thereby it is spacing to be convenient for push down the basalt through holistic lift adjustment is nimble, keep stable tension.
As shown in fig. 4 and fig. 6, the left and right sides of the drying bin 18 are respectively provided with a yarn inlet 19 and a yarn outlet 20, the inner sides of the yarn inlet 19 and the yarn outlet 20 are respectively provided with a yarn roller 21, the bottom of the drying bin 18 is fixed as a drying oven base structure 22, the top of the drying bin 18 is provided with a drying oven cover plate heat insulation layer 23, the inner wall of the drying bin 18 is uniformly provided with heat insulation layer plates 24, the front and back of the inner side wall of the drying bin 18 are symmetrically provided with drying oven heaters 25, the inside of the drying bin 18 forms an inner circulation air duct 26 through a fan, and the outside of the drying bin 18 is provided with a temperature controller 27.
As shown in fig. 5-6, a frame plate 29 is disposed at the bottom of the winding mechanism 28, a frame plate 30 is disposed above the frame plate 29, winding heads 31 are disposed on the surface of the frame plate 30 in an array manner, a constant speed motor 32 is mounted on the back of the frame plate 30, synchronous transmission structures are maintained between the winding heads 31 through the constant speed motor 32 and a transmission belt 33, a threading hole 34 is disposed on the left side of the winding mechanism 28, and a meter positioner 35, a tension regulator 36 and a speed limit regulator 37 are correspondingly mounted on a panel of the winding mechanism 28 to perform winding control on the winding heads 31.
A manufacturing method of continuous basalt fiber dip dyeing equipment convenient for sizing by dipping glue comprises the following specific manufacturing processes:
s1, preparing sizing
The gum dipping device main body 1, the drying bin 18 and the winding mechanism 28 are integrally placed on a horizontal ground, a power supply is switched on, the lifting motor 14 drives the lifting screw 13 to drive the dyeing press roller 6 to lift relative to the dye pool 2, and the basalt yarns 3 conveniently bypass the dyeing press roller 6 and then press down the dyeing press roller 6 to adjust the height of the inner leaf surface of the dye pool 2;
s2, tension adjustment
When the basalt yarn 3 is continuously sized through the dye cell 2, the height of the liquid level in the dye cell 2 is kept adaptive through real-time lifting adjustment of the dyeing press roll 6, meanwhile, the adjusting motor 17 further drives the adjusting screw 16 to drive the adjusting slide block 10 to carry out lifting adjustment, the integral pressing of the dyeing press roll 6 and the adjusting movable block 9 is adjusted by matching with the supporting spring 11, and the pressing tension of the basalt yarn 3 is maintained;
s3, drying and winding
The sized yarn 4 after being sized by the gum dipping apparatus main body 1 is further dried and wound by the drying bin 18 and the winding mechanism 28.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. The utility model provides a continuous basalt fiber dip-dyeing equipment convenient to dip glue thick liquid, includes gumming device main part (1), its characterized in that:
a dye cell (2) is arranged in the gum dipping device main body (1), the basalt yarns (3) enter the dye cell (2) from the left side of the dye cell (2), and the sizing yarns (4) are moved out from the right side of the dye cell (2);
a yarn feeding guide roller (5) is installed on the left side of the gumming device main body (1), a dyeing press roller (6) is arranged above the middle of the dye pool (2), a yarn guide roller (7) is arranged between the yarn feeding guide roller (5) and the dyeing press roller (6), and a control panel (8) is installed on the outer side of the gumming device main body (1);
an adjusting movable seat (9) is arranged between the dyeing press roller (6) and the side wall of the gum dipping device main body (1), the lower end of the adjusting movable block (9) is fixedly connected with the dye pool (2), and the dyeing press roller (6) forms a lifting adjusting structure at the side edge of the adjusting movable block (9);
an adjusting slide block (10) is arranged above the adjusting movable block (9), an elastic supporting structure is formed between the adjusting movable block (9) and the adjusting slide block (10) through a supporting spring (11), and the adjusting slide block (10) forms an active lifting adjusting structure at the side edge of the gum dipping device main body (1) through screw rod transmission;
the right side of the gum dipping device main body (1) is sequentially provided with a drying bin (18) and a winding mechanism (28).
2. The continuous basalt fiber padding apparatus facilitating size impregnation of an adhesive according to claim 1, wherein: a lifting sliding groove (12) is formed in the adjusting movable block (9), and the dyeing press roller (6) forms a lifting adjusting structure along the lifting sliding groove (12);
the middle part of the lifting chute (12) is vertically provided with a lifting screw (13), a supporting piece at the side end of the dyeing press roller (6) forms a thread lifting driving structure through the lifting screw (13), and a lifting motor (14) is arranged at the bottom of the adjusting movable block (9) at the side end of the lifting screw (13) for driving.
3. The continuous basalt fiber Dip dyeing apparatus facilitating the sizing by dipping according to claim 2, wherein: an adjusting guide rail (15) is arranged at the joint of the adjusting movable block (9) and the inner wall of the gum dipping device main body (1), and the adjusting movable block (9), the adjusting slide block (10) and the supporting spring (11) are integrally arranged in the adjusting guide rail (15) to form a lifting structure;
the upper end and the lower end of the supporting spring (11) are respectively welded and fixed on the surfaces of the adjusting sliding block (10) and the adjusting movable block (9), and the central axis of the supporting spring (11) is superposed with the central axis of the adjusting guide rail (15).
4. A continuous basalt fiber Dip dyeing apparatus facilitating the application of size by dipping according to claim 3 wherein: an adjusting screw rod (16) is vertically arranged in the adjusting guide rail (15), and the central axis of the adjusting screw rod (16) and the central axis of the supporting spring (11) are overlapped;
the adjusting screw rod (16) is in threaded connection with the adjusting sliding block (10), and an adjusting motor (17) is fixedly mounted at the upper end of the adjusting guide rail (15) at the top of the adjusting screw rod (16) for driving.
5. The continuous basalt fiber Dip dyeing apparatus facilitating the sizing by dipping according to claim 1, wherein: the left side and the right side of the drying bin (18) are respectively provided with a yarn inlet (19) and a yarn outlet (20), and the inner sides of the yarn inlet (19) and the yarn outlet (20) are respectively provided with a yarn roller (21).
6. The continuous basalt fiber Dip dyeing apparatus facilitating the sizing by dipping according to claim 5, wherein: the bottom of the drying bin (18) is fixed to be an oven base structure (22), a drying box cover plate heat-insulating layer (23) is arranged at the top of the drying bin (18), and heat-insulating layer plates (24) are uniformly distributed on the inner wall of the drying bin (18).
7. The continuous basalt fiber padding apparatus facilitating size impregnation of an adhesive according to claim 6, wherein: oven heaters (25) are symmetrically arranged on the front and back of the side wall of the inner portion of the drying bin (18), an inner circulation air duct (26) is formed inside the drying bin (18) through a fan, and a temperature controller (27) is arranged outside the drying bin (18).
8. The continuous basalt fiber padding apparatus facilitating size impregnation of an adhesive according to claim 1, wherein: a machine seat plate (29) is arranged at the bottom of the winding mechanism (28), a frame disc (30) is arranged above the machine seat plate (29), and winding machine heads (31) are distributed on the surface of the frame disc (30) in an array manner;
a constant-speed motor (32) is mounted on the back of the frame disc (30), and a synchronous transmission structure is kept between the winding machine heads (31) through the constant-speed motor (32) and a transmission belt (33).
9. The continuous basalt fiber padding apparatus facilitating size impregnation of an adhesive according to claim 8, wherein: the left side of winding mechanism (28) is provided with through wires hole (34), and winding mechanism's (28) panel department still corresponds and installs meter number locator (35), tension regulator (36) and speed limit regulator (37) and carry out rolling control to winder head (31).
10. The manufacturing method of continuous basalt fiber dip dyeing equipment convenient for sizing by dipping glue according to claim 4, wherein: the manufacturing process specifically comprises the following steps:
s1, preparing sizing
The gum dipping device main body (1), the drying bin (18) and the winding mechanism (28) are integrally placed on a horizontal ground, a power supply is switched on, the lifting motor (14) drives the lifting screw (13) to drive the dyeing press roller (6) to rise relative to the dye pool (2), and the basalt yarns (3) conveniently bypass the dyeing press roller (6) and then press down the dyeing press roller (6) to adjust the height of the inner leaf surface of the dye pool (2);
s2, tension adjustment
When the basalt yarn (3) is continuously sized through the dye pool (2), the dyeing compression roller (6) is used for lifting and adjusting in real time to keep the liquid level in the dye pool (2), meanwhile, the adjusting motor (17) further drives the adjusting screw (16) to drive the adjusting slide block (10) to lift and adjust, the supporting spring (11) is matched for adjusting the integral downward pressing of the dyeing compression roller (6) and the adjusting movable block (9), and the downward pressing tension of the basalt yarn (3) is maintained;
s3, drying and winding
The sized yarn (4) which is sized by the gum dipping device main body (1) is further dried and wound by the drying bin (18) and the winding mechanism (28).
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| CN202211050591.4A CN115467108B (en) | 2022-08-29 | 2022-08-29 | Continuous basalt fiber dip-dyeing equipment convenient for dip-sizing and manufacturing method |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117583182A (en) * | 2024-01-19 | 2024-02-23 | 山东大业股份有限公司 | Tire bead wire coating tackifying processing device |
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| CN106766786A (en) * | 2016-12-26 | 2017-05-31 | 安徽莎沃斯服饰有限公司 | A kind of silk goods drying unit |
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| CN117583182A (en) * | 2024-01-19 | 2024-02-23 | 山东大业股份有限公司 | Tire bead wire coating tackifying processing device |
| CN117583182B (en) * | 2024-01-19 | 2024-04-16 | 山东大业股份有限公司 | Tire bead wire coating tackifying processing device |
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| CN115467108B (en) | 2023-08-22 |
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Effective date of registration: 20231113 Address after: 455,000 North of the road, 500 meters west of the intersection of Changjiang Avenue and Dongfeng Road, High tech Zone, Anyang City, Henan Province (No. 1 plant in Jiahe Machinery Institute) Patentee after: Jushi Xuanxian Technology (Anyang) Co.,Ltd. Patentee after: Henan Xuanxian New Material Technology Research and Development Center Co.,Ltd. Address before: 455,000 North of the road, 500 meters west of the intersection of Changjiang Avenue and Dongfeng Road, High tech Zone, Anyang City, Henan Province (No. 1 plant in Jiahe Machinery Institute) Patentee before: Jushi Xuanxian Technology (Anyang) Co.,Ltd. |
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